CN114876153A - 一种节能环保环氧树脂地热地板 - Google Patents
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Abstract
本发明属于建筑装饰材料技术领域,涉及一种节能环保环氧树脂地热地板,包括:表面装饰层、环氧树脂板材层和防潮层,所述表面装饰层附着在环氧树脂板材层之上,为浸渍装饰纸、高分子膜或数码喷印层,厚度0.03~0.5mm,其表面铺装三氧化二铝及抗菌剂;所述环氧树脂板材层的下表面为防潮层;所述环氧树脂板材层将各组分混匀后热压而成,所述组分为玻璃纤维粉末10%~20%,碳纤维10%~20%,MDI 25%~45%,已固化环氧树脂纤维40%~60%,余量为其他填充料。本发明结构简单,表面装饰层抗病毒效果达到≥99.9%,受热不易弯曲变形、受潮不易发生膨胀。本发明所公开的环氧树脂地热地板性能优良、绿色环保、健康节能、符合绿色健康的发展理念要求,适合工业化生产。
Description
技术领域
本发明属于建筑装饰材料技术领域,涉及地热地板,尤其涉及一种节能环保环氧树脂地热地板。
背景技术
随着生活水平的提高和环保观念的盛行,地暖逐渐走入寻常百姓家,为越来越多的家庭带来节能环保且健康的取暖方式。木地板作为室内地面装饰材料受到广泛青睐,为适应这种发展,用于地面装饰的各种地热地板应运而生,现有技术用于地热的地板,多为复合材料板制成,存在导热率低、弹性差及防水性能差的缺陷。
发明内容
针对上述现有技术中存在的不足,本发明的目的是公开一种节能环保环氧树脂地热地板。
一种节能环保环氧树脂地热地板,由上至下依次包括:表面装饰层、环氧树脂板材层和防潮层,所述表面装饰层附着在环氧树脂板材层之上,为浸渍装饰纸、高分子膜或数码喷印层,厚度为0.03~0.5mm,其表面铺装三氧化二铝及抗菌剂;所述环氧树脂板材层的下表面为防潮层;所述环氧树脂板材层将各组分混匀后热压而成,所述组分为玻璃纤维粉末10%~20%,碳纤维10%~20%,MDI 25%~45%,已固化环氧树脂纤维40%~60%,余量为其他填充料。
本发明较优公开例中,所述其表面涂有三氧化二铝及抗菌剂,是将三氧化二铝与抗菌剂按质量比为20:1.5~4混合均匀,均匀铺装在表面装饰层表面。
优选的,所述抗菌剂为二氧化钛、磷酸钙、碳纳米管或石墨烯等。
优选的,三氧化二铝与抗菌剂混合材料铺装量为20~30g/㎡。
本发明较优公开例中,所述浸渍装饰纸为克重60~120g的装饰原纸经三聚氰胺树脂胶、脲醛树脂浸渍后烘干。
本发明较优公开例中,所述高分子膜为PP膜、EB膜(电子束硬化膜)、PVC膜等。
本发明较优公开例中,所述数码喷印层是通过数码喷印将图案花色喷印至环氧树脂板材表面。
本发明较优公开例中,所述已固化环氧树脂纤维,是指环氧树脂经高温固化后,研磨而成的纤维。包括纯环氧树脂固化物、回收环氧树脂固化物(主要为已固化环氧树脂,含其他纤维杂质。
本发明所述其他填充材料包括流动剂、固化剂、分散剂等。
本发明较优公开例中,所述环氧树脂板材层厚度为4~15mm,密度为1000~1450g/cm3,24小时吸水厚度膨胀率≤5%,耐热尺寸稳定性和耐热尺寸稳定性均小于0.4%。
本发明较优公开例中,环氧树脂板材层导热效能≥13℃/h,导热效率高,节能环保。
本发明较优公开例中,所述防潮层厚度为0.03~0.50mm,为克重50~120g浸渍平衡纸。
进一步的,还可在环氧树脂板材层下表面涂布UV油漆干燥成为UV涂层以取代防潮层。
本发明较优公开例中,所述节能环保环氧树脂地热地板的厚度为4~15mm。
本发明所公开的环氧树脂地热地板,依据ISO21702法,2小时内抗病毒活性值达到2.0(降低率99.9%)以上;环氧树脂防水地板导热效能≥13℃/h,具有导热快、节能特点;耐热尺寸稳定性长度方向≤0.15%、宽度方向≤0.15%;耐湿尺寸稳定性均长度方向≤0.4%、宽度方向≤0.4%,具有环保、性能稳定、成本合理和操作简单的优点,具有较强的稳定性,表面平整,防潮、防水、防霉,不易开裂、受热不易弯曲变形、受潮不易发生膨胀等性能。导热快、节能、环保等优点。
有益效果
本发明所公开的环氧树脂地热地板,结构简单,表面装饰层具有抗病毒功能,可以有效抑制包膜病毒,抗病毒效果达到≥99.9%,受热不易弯曲变形、受潮不易发生膨胀。本发明环氧树脂防水地板性能优良、绿色环保、健康节能、符合绿色健康的发展理念要求,适合工业化生产。
附图说明
图1.环氧树脂地热地板的结构示意图,其中,各部件的名称分别为:1、表面装饰层,2、环氧树脂板材层,3、防潮层。
具体实施方式
下面结合实施例对本发明进行详细说明,以使本领域技术人员更好地理解本发明,但本发明并不局限于以下实施例。
实施例1
一种节能环保环氧树脂地热地板,“表面装饰层+环氧树脂板材层+防潮层”结构,由上至下依次为装饰层为100g抗病毒耐磨浸渍装饰纸1,8mm环氧树脂板材层2,80g平衡浸胶纸。耐磨浸渍装饰纸、平衡浸胶纸通过热压与层上下面粘合,产品总厚度8mm。
其中环氧树脂板材层原材料配比为:
表面装饰层中的三氧化二铝与磷酸钙抗菌剂质量比为20:2,铺装量为22g/㎡。
所述地板的导热效能:13.6℃/h;抗病毒:99.9%;24小时吸水厚度膨胀率:4.2%;耐热尺寸稳定性长边:0.08%,短边0.06%;耐湿尺寸稳定性长边0.06%,短边0.05%。其他性能满足标准GBT 18102-2020《浸渍纸层压木质地板》、LYT 1700-2018地采暖用木质地板要求。
实施例2
一种节能环保环氧树脂地热地板,“表面装饰层+环氧树脂板材层+防潮层”结构,由上至下依次为装饰层为110g抗病毒耐磨浸渍装饰纸1,10mm环氧树脂板材层2,UV油漆涂布层。耐磨浸渍装饰纸通过热压与环氧树脂板材层上表面粘合,环氧树脂板材下表面喷涂UV油漆,产品总厚度10mm。
环氧树脂板材层原材料配比为:
表面装饰层中的三氧化二铝与二氧化钛抗菌剂质量比为20:3,铺装量为20g/㎡,下表面UV油漆涂布量为18g/㎡。
所述地板的导热效能:14.1℃/h;抗病毒:99.9%;24小时吸水厚度膨胀率:4.2%;耐热尺寸稳定性长边:0.05%,短边0.06%;耐湿尺寸稳定性长边0.05%,短边0.05%。其他性能满足标准GBT 18102-2020《浸渍纸层压木质地板》、LYT 1700-2018地采暖用木质地板要求。
实施例3
一种节能环保环氧树脂地热地板,“表面装饰层+环氧树脂板材层+防潮层”结构,由上至下依次为装饰层为数码喷印层1,12mm环氧树脂板材层2,UV油漆涂布层。使用数码喷印技术将表面纹理打印至环氧树脂板材层,上下两面分别涂布uv油漆,烘干。产品总厚度12mm。
环氧树脂板材层原材料配比为:
所述地板上表面UV油漆涂布量为40g/㎡,下表面UV油漆涂布量为18g/㎡。
导热效能:13.5℃/h;抗病毒:99.9%;24小时吸水厚度膨胀率:4.4%;耐热尺寸稳定性长边:0.07%,短边0.05%;耐湿尺寸稳定性长边0.06%,短边0.06%。其他性能满足标准GBT 18102-2020《浸渍纸层压木质地板》、LYT 1700-2018地采暖用木质地板要求。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。
Claims (10)
1.一种节能环保环氧树脂地热地板,由上至下依次包括表面装饰层(1)、环氧树脂板材层(2)和防潮层(3),其特征在于:所述表面装饰层(1)附着在环氧树脂板材层(2)之上,为浸渍装饰纸、高分子膜或数码喷印层,厚度为0.03~0.5mm,其表面铺装三氧化二铝及抗菌剂;所述环氧树脂板材层(2)的下表面为防潮层(3);所述环氧树脂板材层(2)将各组分混匀后热压而成,所述组分为玻璃纤维粉末10%~20%,碳纤维10%~20%,MDI 25%~45%,已固化环氧树脂纤维40%~60%,余量为其他填充料;所述防潮层(3)厚度为0.03~0.50mm,为克重50~120g浸渍平衡纸。
2.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述其表面涂有三氧化二铝及抗菌剂,是将三氧化二铝与抗菌剂按质量比为20:1.5~4混合均匀,均匀铺装在表面装饰层(1)表面。
3.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述抗菌剂为二氧化钛、磷酸钙、碳纳米管或石墨烯;三氧化二铝与抗菌剂混合材料铺装量为20~30g/㎡。
4.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述浸渍装饰纸为克重60~120g的装饰原纸经三聚氰胺树脂胶、脲醛树脂浸渍后烘干。
5.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述高分子膜为PP膜、EB膜、PVC膜。
6.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述数码喷印层是通过数码喷印将图案花色喷印至环氧树脂板材表面。
7.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述已固化环氧树脂纤维,是指环氧树脂经高温固化后,研磨而成的纤维;所述其他填充材料包括流动剂、固化剂、分散剂。
8.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述环氧树脂板材层(2)厚度为4~15mm,密度为1000~1450g/cm3,24小时吸水厚度膨胀率≤5%,耐热尺寸稳定性和耐热尺寸稳定性均小于0.4%;导热效能≥13℃/h。
9.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:所述防潮层(3)厚度为0.03~0.50mm,为克重50~120g浸渍平衡纸。
10.根据权利要求1所述的节能环保环氧树脂地热地板,其特征在于:在环氧树脂板材层下表面涂布UV油漆干燥成为UV涂层以取代防潮层;所述节能环保环氧树脂地热地板的厚度为4~15mm。
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