CN114872941B - Packaging system and packaging method for high polymer material products - Google Patents
Packaging system and packaging method for high polymer material products Download PDFInfo
- Publication number
- CN114872941B CN114872941B CN202210441993.0A CN202210441993A CN114872941B CN 114872941 B CN114872941 B CN 114872941B CN 202210441993 A CN202210441993 A CN 202210441993A CN 114872941 B CN114872941 B CN 114872941B
- Authority
- CN
- China
- Prior art keywords
- packaging
- conveying pipe
- baffle
- fixedly connected
- vacuum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 93
- 239000002861 polymer material Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 85
- 238000005192 partition Methods 0.000 claims abstract description 50
- 238000009461 vacuum packaging Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 4
- 239000005022 packaging material Substances 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000012856 packing Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 206010021143 Hypoxia Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000007954 hypoxia Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000010128 melt processing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention belongs to the technical field of product packaging, in particular to a packaging system and a packaging method of a high polymer material product, wherein the packaging system comprises the following steps: the device comprises a conveyor belt, a loading device, a vacuum packaging device and a controller; the material transferring device comprises: the fixed mount, the hopper, the conveying pipeline; the conveying pipe is fixedly connected with the fixing frame, the conveying pipe is positioned below the hopper, a partition plate is arranged in the conveying pipe, and one end of the conveying pipe, which is close to the hopper, is higher than the other end of the conveying pipe; in order to solve the problems that when the vacuum packaging machine packages the master batch of the high polymer material, scraps are filled into the packaging bag along with the master batch, and the scraps are easily sucked into a pipeline to easily cause blockage and influence production; through setting up baffle and guide bar, reduce the contact frequency between the masterbatch, reduce the production of piece to piece in the reduction wrapping bag makes when vacuum packaging device evacuation, is difficult for blockking up vacuum packaging device's pipeline, guarantees the normal clear of packing production.
Description
Technical Field
The invention belongs to the technical field of product packaging, and particularly relates to a packaging system and a packaging method of a high polymer material product.
Background
The polymer material is also called a polymer material, and is a material formed by taking a polymer compound as a matrix and adding other additives (auxiliaries). The polymer material is one of the most rapidly developed industries in the world, and is widely applied to various fields of electronic information, biological medicine, aerospace, automobile industry, packaging, construction and the like. Before processing, the polymer material is synthesized, monomer is synthesized into polymer, and then the polymer is granulated, and the melt processing is performed. The prepared polymer material particles are packed by an upstream factory and then sent to downstream manufacturers, and vacuum packing is usually carried out by a vacuum packing machine when the polymer material is packed.
The vacuum package is also called as decompression package, and is characterized in that the air in the packaging container is completely pumped out and sealed, the inside of the packaging container is maintained in a highly decompressed state, the air is rare to be equivalent to the hypoxia effect, so that the in-band articles are not easy to oxidize, the in-band articles are mutually clung, the relative motion is not easy to occur, and the abrasion is reduced. The application includes vacuum package in plastic bag, aluminum foil package, glassware, plastic and composite material package, etc. The packaging material may be selected according to the kind of article.
But vacuum packaging machine can produce the piece when packing macromolecular material master batch, and the master batch also can produce the piece at the in-process of transportation, is packed into the wrapping bag together with the master batch at the piece to the mutual friction between the master batch, and when vacuum packaging, the vacuum pump carries out the evacuation to the wrapping bag, and these pieces are inhaled into the pipeline easily, cause the jam easily, and current vacuum pump can install the filter additional, but the filter also needs the periodic cleaning, perhaps changes the filter core, guarantees its filter effect, need shut down when the clearance, influences production efficiency.
In view of the above, the present invention provides a packaging system and a packaging method for a polymer material product, which solve the above technical problems.
Disclosure of Invention
In order to solve the defects in the prior art, the packaging system and the packaging method of the high polymer material product provided by the invention are used for solving the problems of the prior art; the problem of vacuum packaging machine when packing polymer material master batch, master batch can produce the piece when cutting the shaping, also can produce the piece at the in-process of transportation, is packed into the wrapping bag together with the master batch at the piece between the master batch, and when vacuum packaging, the vacuum pump carries out the evacuation to the wrapping bag, and these pieces are inhaled into the pipeline easily, cause the jam easily, influence production is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a packaging system of a high polymer material product, which comprises:
a conveyor belt;
a charging device, the charging device comprising:
the fixing frame is fixed on the ground and is positioned on one side of the conveying belt;
the hopper is fixedly connected to the top of the fixing frame;
the conveying pipe is fixedly connected with the fixing frame, the conveying pipe is positioned below the hopper, a partition plate is arranged in the conveying pipe, and one end of the conveying pipe, which is close to the hopper, is higher than the other end of the conveying pipe;
the vacuum packaging device is fixedly arranged on the ground and is positioned on one side of the conveyor belt;
and a controller for controlling the operation of the packaging system.
Preferably, the top cover is arranged at the top of the conveying pipe and fixedly connected with the conveying pipe through screws, a screw rod is fixedly connected inside the conveying pipe, the partition plate is slidably sleeved on the screw rod, a nut is connected to the screw rod in a threaded manner, and the nut is located below the partition plate.
Preferably, a guide strip is arranged at the top of the partition plate.
Preferably, the bottoms of the two ends of the guide strip are fixedly connected with sliding blocks, the tops of the partition boards are provided with sliding grooves, the sliding blocks are in sliding connection with the sliding grooves, and the sliding blocks are fixed in the sliding grooves through screws.
Preferably, chip removal holes are uniformly formed in the partition plate, and chip collection grooves are formed below the partition plate.
Preferably, the chip collecting groove is in sliding connection with the partition plate, and a discharging pipe is hinged to the lower end of the conveying pipe.
Preferably, the chip collecting groove is fixedly connected with a limiting protrusion, the partition plate is provided with a limiting groove, and the limiting protrusion and the limiting groove are mutually clamped.
Preferably, the outside of the chip collecting groove is communicated with a negative pressure pipe through a pipeline, the vacuum packaging device comprises a vacuum pump, and the negative pressure pipe is communicated with an exhaust port of the vacuum pump.
Preferably, the lower end of the conveying pipe is rotationally connected with a first baffle, the conveying pipe is slidably connected with a second baffle at the higher end, a motor is fixedly connected to the outer side of the conveying pipe, an output shaft of the motor is fixedly connected with the first baffle, a swing rod is fixedly connected to the electric output shaft, and the swing rod is slidably connected with the second baffle.
The invention relates to a packaging method of a high polymer material product, which is suitable for a packaging system of the high polymer material product, and comprises the following steps:
s1, determining the size of polymer material master batches to be packaged, adjusting the distance between each baffle plate and each guide strip, and checking and cleaning a chip collecting groove;
s2, after the debugging in the S1 is completed, adding materials into a hopper, and controlling the positions of a first baffle and a second baffle through a controller to feed materials into a packaging bag;
s3, after the packaging bag is filled in the S2, the controller drives the conveyor belt to operate, the packaging bag is moved to the lower part of the vacuum packaging device, the packaging bag is vacuumized and sealed, the packaging bag adopts aluminum foil paper as a packaging material, and the chip collecting groove is cleaned regularly;
s4, after the packaging bags are sealed in the S3, the controller drives the conveying belt to transfer the packaged master batches to a next work station, and boxing and warehousing are carried out.
The beneficial effects of the invention are as follows:
1. according to the packaging system and the packaging method of the high polymer material product, disclosed by the invention, the partition plates are arranged, so that the master batches are transported in the conveying pipe in a layered manner, the contact frequency between the master batches is reduced, the collision and friction between the master batches are reduced, the generation of scraps is reduced, and the scraps in the packaging bag are reduced, so that when the vacuum packaging device is vacuumized, the pipeline of the vacuum packaging device is not easy to block, the cleaning frequency of the filter is reduced, and the normal operation of packaging production is ensured.
2. According to the packaging system and the packaging method of the high polymer material product, the guide strips are arranged on the partition board, and when the master batch slides on the partition board, the master batch on the partition board slides between the guide strips due to the split guide effect of each guide strip, so that the contact of the master batch on two sides of the guide strip is reduced, the probability of collision and friction between the master batch is further reduced, the generation of scraps is reduced, and the pipeline of the vacuum packaging device is not easy to be blocked.
3. According to the packaging system and the packaging method of the high polymer material product, through the arrangement of the chip removing holes, when the master batch and some chips slide on the partition board, the diameter of the chip removing holes is smaller than that of the master batch, the master batch can slide on the partition board smoothly, the size of the chips is smaller than that of the chip removing holes, and the chips can fall into the chip collecting grooves through the chip removing holes when sliding on the partition board, so that the chips are reduced to fall into the packaging bag, and the vacuum packaging device is not easy to be blocked.
4. According to the packaging system and the packaging method of the high polymer material product, disclosed by the invention, the moving speed of the master batch is controlled by arranging the first baffle and the second baffle, the master batch is slowed down by the limitation of the baffles, and the speed of the master batch falling into the bag is reduced, so that collision impact among the master batch is reduced, the generation of scraps is reduced, the probability of blockage of a vacuum pipeline is further reduced, and the normal operation of packaging is ensured.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view showing the internal structure of the charging device of the present invention;
FIG. 3 is a schematic cross-sectional view of a hopper in accordance with the present invention;
FIG. 4 is a schematic longitudinal cross-sectional view of a hopper in accordance with the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 1;
FIG. 6 is an enlarged view of the structure at B in FIG. 3;
FIG. 7 is a diagram of method steps in the present invention;
in the figure: 1. a conveyor belt; 2. a charging device; 21. a fixing frame; 22. a hopper; 23. a material conveying pipe; 24. a partition plate; 241. a chute; 242. chip removal holes; 243. a limit groove; 25. a top cover; 26. a screw; 27. a nut; 28. a guide bar; 281. a slide block; 29. a chip collecting groove; 291. a limit protrusion; 3. a vacuum packaging device; 4. a discharge pipe; 5. a negative pressure pipe; 6. a motor; 61. a first baffle; 62. a second baffle; 63. and (5) swinging rod.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
According to the packaging system and the packaging method of the high polymer material product, provided by the embodiment of the invention, the problems that when the high polymer material master batch is packaged by a vacuum packaging machine, the master batch can generate fragments during cutting and forming, the master batch can generate fragments during transportation by mutual friction, the fragments are filled into a packaging bag together with the master batch, when the packaging bag is vacuum packaged, a vacuum pump vacuumizes the packaging bag, the fragments are easily sucked into a pipeline and are easy to cause blockage, a filter is additionally arranged on the existing vacuum pump, the filter also needs to be cleaned regularly or replaced, the filtering effect is ensured, and the technical problems that the production is influenced due to the shutdown during cleaning are solved;
the technical scheme in the embodiment of the invention aims to solve the technical problems, and the overall thought is as follows: through setting up baffle 24 and gib 28 for the masterbatch is transported in conveying pipeline 23 layering, and each layer slides between gib 28, reduces the contact frequency between the masterbatch, thereby reduces collision and friction between the masterbatch, reduces the production of piece, thereby reduces the piece in the wrapping bag, makes when vacuum packaging device 3 evacuation, is difficult for blocking up vacuum packaging device 3's pipeline, guarantees the normal clear of packing production.
As shown in fig. 1 to 7, a packaging system for a polymer material product according to the present invention includes:
a conveyor belt 1;
a charging device 2, said charging device comprising:
a fixing frame 21, wherein the fixing frame 21 is fixed on the ground, and the fixing frame 21 is positioned at one side of the conveyor belt 1;
a hopper 22, wherein the hopper 22 is fixedly connected to the top of the fixing frame 21;
the conveying pipe 23 is fixedly connected with the fixing frame 21, the conveying pipe 23 is positioned below the hopper 22, a partition plate 24 is arranged in the conveying pipe 23, and one end of the conveying pipe 23, which is close to the hopper 22, is higher than the other end;
a vacuum packaging device 3, wherein the vacuum packaging device 3 is fixedly arranged on the ground, and the vacuum packaging device 3 is positioned at one side of the conveyor belt 1;
a controller for controlling the operation of the packaging system;
when the vacuum packaging machine packages the master batch of the high polymer material, the master batch can generate scraps when being cut and molded, the mutual friction among the master batch can also generate scraps in the transportation process, the scraps are filled into the packaging bags together with the master batch, when the vacuum packaging machine is used for vacuum packaging, the vacuum pump vacuumizes the packaging bags, the scraps are easily sucked into a pipeline to easily cause blockage, the existing vacuum pump is additionally provided with a filter, but the filter also needs to be cleaned regularly or replaced with a filter element, so that the filtering effect of the filter is ensured, and the filter needs to be stopped when cleaning, thereby influencing the production;
in the invention, the partition plates 24 are arranged in the conveying pipe 23, when the high polymer material master batch is packaged, the master batch is put into the hopper 22 of the charging device 2, the master batch falls into the conveying pipe 23 from the hopper 22, the conveying pipe 23 is obliquely arranged, one end close to the hopper 22 is higher than the other end, the master batch can slide in the conveying pipe 23 by itself, the master batch is transported in the conveying pipe 23 in layers by the partition plates 24, the mutual movement between the master batch layers is reduced, the friction between the master batch is reduced, thereby reducing the generation of scraps, a worker places a packaging bag on the conveying belt 1, the master batch falls into the packaging bag after passing through the conveying pipe 23, the conveying belt 1 is controlled to move through the controller after the packaging bag is filled, the packaging bag is transported to the lower part of the vacuum packaging device 3, the vacuum packaging device 3 comprises a vacuum suction nozzle, a vacuum suction nozzle pump and a sealing pressing plate, the vacuum suction nozzle is communicated with the vacuum pump through a pipeline, the opening of the packaging bag is communicated with the vacuum pressing plate, then the vacuum pump is started to pump air in the packaging bag is pumped out, the packaging bag is further pumped out, the packaging bag is packed into a packaging station after reaching a preset vacuum degree, and the packaging station is further packed by the packaging bag, and the packaging station is sealed after the packaging bag is further packed by the packaging station;
according to the invention, the partition plates 24 are arranged, so that the master batches are transported in the conveying pipe 23 in a layered manner, the contact frequency between the master batches is reduced, the collision and friction between the master batches are reduced, the generation of scraps is reduced, and scraps in the packaging bag are reduced, so that when the vacuum packaging device 3 is vacuumized, the pipeline of the vacuum packaging device 3 is not easy to block, and the normal production of packaging is ensured.
As an embodiment of the present invention, as shown in fig. 3, a top cover 25 is disposed on the top of the conveying pipe 23, the top cover 25 is fixedly connected with the conveying pipe 23 by a screw, a screw rod 26 is fixedly connected inside the conveying pipe 23, the partition plate 24 is slidably sleeved on the screw rod 26, a nut 27 is screwed on the screw rod 26, and the nut 27 is located below the partition plate 24.
During operation, through setting up screw rod 26 and nut 27, the macromolecular material masterbatch has different specifications according to the demand of low reaches production, and the masterbatch size of different specifications has the difference, when the masterbatch of different sizes needs packing, opens top cap 25, twists the nut 27 of baffle 24 below, adjusts baffle 24 position, increases or reduces baffle 24 quantity, adjusts the clearance between each baffle 24 for the clearance between the baffle 24 is 1.1-1.2 times of masterbatch diameter, makes only can pass through the individual layer masterbatch between the baffle 24, and does not influence the masterbatch to pass through, is convenient for adjust according to the demand of production, is applicable to the transportation of different specification masterbatch.
As an embodiment of the present invention, as shown in fig. 3 to 4, the top of the partition 24 is provided with a guide bar 28.
The bottoms of the two ends of the guide strip 28 are fixedly connected with sliding blocks 281, the tops of the partition boards 24 are provided with sliding grooves 241, the sliding blocks 281 are in sliding connection with the sliding grooves 241, and the sliding blocks 281 are fixed in the sliding grooves 241 through screws.
During operation, through set up the guide bar 28 on baffle 24, when the masterbatch slides on baffle 24, because the reposition of redundant personnel guiding action of each guide bar 28 for masterbatch on the baffle 24 slides between the guide bar 28, reduce the contact of masterbatch on guide bar 28 both sides, further reduce the probability of bumping and rubbing between the masterbatch, thereby reduce the production of piece, make the pipeline of vacuum packaging device 3 be difficult for taking place to block up, when the masterbatch of different specifications is packed, unscrew the screw, promote the guide bar 28, slider 281 slides in spout 241 this moment, and suitably increase and decrease the guide bar 28, change the interval between the guide bar 28 on the baffle 24, make the interval 1.1-1.2 times of masterbatch diameter, screw down after adjusting in place, fixed slide, be convenient for adjust according to the specification of masterbatch, guarantee masterbatch passing efficiency when being difficult for contacting between the masterbatch.
As an embodiment of the present invention, as shown in fig. 1, 2, 3, 4 and 6, chip discharging holes 242 are uniformly formed in the partition plate 24, and chip collecting grooves 29 are formed under the partition plate 24.
The chip collecting groove 29 is in sliding connection with the partition plate 24, and the lower end of the conveying pipe 23 is hinged with the discharging pipe 4.
The chip collecting groove 29 is fixedly connected with a limiting protrusion 291, the partition plate 24 is provided with a limiting groove 243, and the limiting protrusion 291 and the limiting groove 243 are mutually clamped.
The outside of the chip collecting groove 29 is communicated with a negative pressure pipe 5 through a pipeline, the vacuum packaging device 3 comprises a vacuum pump, and the negative pressure pipe 5 is communicated with an exhaust port of the vacuum pump.
During operation, when the master batch and some scraps slide on the partition board 24, the diameter of the chip removing holes 242 is smaller than that of the master batch, the master batch can slide on the partition board 24 smoothly, the size of the scraps is smaller than that of the chip removing holes 242, the scraps can fall into the chip collecting grooves 29 through the chip removing holes 242 when sliding on the partition board 24, so that the scraps fall into the packaging bag is reduced, the vacuum packaging device 3 is not easy to be blocked, the scraps in the chip collecting grooves 29 are required to be cleaned regularly every time during operation, the discharge pipe 4 is turned over, the discharge pipe 4 is lifted, the chip collecting grooves 29 are pulled out in a sliding manner, the chip collecting grooves 29 cleaned by replacement are replaced, the discharge pipe 4 is turned over, the chip collecting grooves 29 are limited by the discharge pipe 4, the chip collecting grooves 29 are not easy to slide out, the limiting bulges 291 are fixedly connected to the outside of the chip collecting grooves 29, the partition board 24 is provided with limiting grooves 243, after the chip collecting groove 29 slides to a proper position on the baffle plate 24, the limiting bulge 291 is clamped with the limiting groove 243 at the moment, so that the chip collecting groove 29 is not easy to slide relative to the baffle plate 24, when the chip collecting groove 29 needs to be cleaned, the chip collecting groove 29 is pulled, so that the limiting bulge 291 slides out of the limiting groove 243, the limiting bulge 291 is propped against the baffle plate 24 at the moment, the pulling speed is limited, the chip collecting groove 29 is prevented from sliding out too fast, chips in the chip collecting groove 29 are not easy to spill, the negative pressure pipe 5 is communicated with the outer side of the chip collecting groove 29, when the vacuum pump of the vacuum packaging device 3 works, the air flow of the air outlet flows to the negative pressure pipe 5 through the pipeline, the air flow rate in the negative pressure pipe 5 is accelerated, the pressure is reduced, the air pressure in the chip collecting groove 29 is larger than the air pressure in the negative pressure pipe 5, so that negative pressure is formed in the chip collecting groove 29, the chips on the baffle plate 24 are attracted, the chips among the mother chips are further removed, the dust is absorbed into the dust collecting groove 29, so that the dust in the packaging bag is further reduced, the dust is not easily absorbed during vacuumizing, a pipeline is not easily blocked, and normal production is ensured.
As an embodiment of the present invention, as shown in fig. 1 and 5, a lower end of the material conveying pipe 23 is rotatably connected with a first baffle 61, a higher end of the material conveying pipe 23 is slidably connected with a second baffle 62, a motor 6 is fixedly connected to the outer side of the material conveying pipe 23, an output shaft of the motor 6 is fixedly connected to the first baffle 61, a swing rod 63 is fixedly connected to an output shaft of the motor 6, and the swing rod 63 is slidably connected to the second baffle 62.
During operation, through setting up first baffle 61 and second baffle 62, when changeing the material to the wrapping bag, first baffle 61 blocks the export of conveying pipeline 23, this moment second baffle 62 lifts, the master batch can get into conveying pipeline 23, when full master batch in conveying pipeline 23, open motor 6 through the controller, the output shaft of motor 6 drives first baffle 61 and rotates, the export of conveying pipeline 23 is opened this moment, pendulum rod 63 swing makes second baffle 62 move down, thereby close the import of conveying pipeline 23, master batch in conveying pipeline 23 is discharged from the export and falls into the wrapping bag, when master batch in conveying pipeline 23 is exhausted, controller drive motor 6 is reversed, make first baffle 61 reverse, with conveying pipeline 23 export closed, this moment second baffle 62 lifts, continue to feed to conveying pipeline 23, through first baffle 61 and second baffle 62 cooperation, the material business turn over of controlling conveying pipeline 23 on the one side, on the other hand can control the material volume in the wrapping bag, on the other hand can control the removal speed of master batch, through the restriction of baffle, carry out the deceleration to the master batch, reduce the master batch and fall into the bag, thereby reduce the collision probability that falls into the master batch in the bag, thereby reduce the vacuum impact probability that produces between the master batch, further reduces the collision, and the chip is further guaranteed, thereby the packing is normal.
The invention relates to a packaging method of a high polymer material product, which is suitable for a packaging system of the high polymer material product, and comprises the following steps:
s1, determining the size of polymer material master batches to be packaged, adjusting the distance between each partition board 24 and each guide bar 28, and checking and cleaning the chip collecting groove 29;
s2, after the debugging in S1 is completed, adding materials into the hopper 22, and controlling the positions of the first baffle 61 and the second baffle 62 through the controller to feed materials into the packaging bag;
s3, after the packaging bag is filled in the S2, the controller drives the conveyor belt 1 to operate, the packaging bag is moved below the vacuum packaging device 3, the packaging bag is vacuumized and sealed, the packaging bag adopts aluminum foil paper as packaging material, and the scrap collecting groove 29 is cleaned periodically;
s4, after the packaging bags are sealed in the S3, the controller drives the conveyor belt 1 to transfer the packaged master batches to a next work station, and boxing and warehousing are carried out.
The specific working procedure is as follows:
during operation, when the high polymer material master batch is packaged, the master batch is placed into the hopper 22 of the charging device 2, the master batch falls into the conveying pipe 23 from the hopper 22, the conveying pipe 23 is obliquely arranged, one end close to the hopper 22 is higher than the other end, the master batch can slide in the conveying pipe 23 by itself, the master batch is transported in the conveying pipe 23 in layers by the partition plate 24, the mutual movement among the master batch layers is reduced, the friction among the master batch is reduced, the generation of scraps is reduced, a worker places the packaging bag on the conveying belt 1, the master batch falls into the packaging bag after passing through the conveying pipe 23, the packaging bag is fully filled, the movement of the conveying belt 1 is controlled by the controller, the packaging bag is transported to the lower part of the vacuum packaging device 3, the vacuum packaging device 3 comprises a vacuum suction nozzle, a vacuum pump and a sealing pressing plate, the vacuum suction nozzle is communicated with the vacuum pump through a pipeline, at this time, the vacuum suction nozzle is stretched into the packaging bag, the sealing pressing plate tightly presses the bag mouth of the packaging bag through the vacuum suction nozzle, then the vacuum pump is started to pump out air in the bag, after reaching a preset vacuum degree, the vacuum suction nozzle is pumped out of the packaging bag, the sealing pressing plate further tightly presses the bag mouth and heat seals the bag mouth, after sealing, packaged master batches are transferred to the next work station through the conveying belt 1, and are boxed and put in storage, the master batches of high polymer materials have different specifications according to the downstream production requirement, the sizes of the master batches of different specifications are different, when the master batches of different sizes are required to be packaged, the top cover 25 is opened, the nuts 27 under the partition plates 24 are screwed, the positions of the partition plates 24 are adjusted, the number of the partition plates 24 is increased or reduced, the gaps between the partition plates 24 are adjusted, so that the gaps between the partition plates 24 are 1.1-1.2 times the diameters of the master batch, through setting up the guide bar 28 on baffle 24, when the masterbatch slides on baffle 24, because the reposition of redundant personnel guiding action of each guide bar 28 for masterbatch on the baffle 24 slides between the guide bar 28, reduce the contact of masterbatch on guide bar 28 both sides, further reduce the probability of bumping and rubbing between the masterbatch, thereby reduce the production of piece, make the pipeline of vacuum packaging device 3 be difficult for taking place to block up, when packing the masterbatch of different specifications, unscrew the screw, promote the guide bar 28, slider 281 slides in spout 241 this moment, and suitably increase and decrease the guide bar 28, change the interval between the guide bar 28 on the baffle 24, make the interval 1.1-1.2 times of masterbatch diameter.
The front, rear, left, right, up and down are based on the viewing angle of the person, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in fig. 1, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. A packaging system for a polymeric product, comprising:
a conveyor belt (1);
charging device (2), the charging device (2) comprising:
the fixed frame (21), the fixed frame (21) is fixed on the ground, the fixed frame (21) is positioned at one side of the conveyor belt (1);
the hopper (22) is fixedly connected to the top of the fixing frame (21);
the conveying pipe (23), the conveying pipe (23) is fixedly connected with the fixing frame (21), the conveying pipe (23) is positioned below the hopper (22), a partition plate (24) is arranged in the conveying pipe (23), and one end of the conveying pipe (23) close to the hopper (22) is higher than the other end;
the vacuum packaging device (3), the vacuum packaging device (3) is fixedly arranged on the ground, and the vacuum packaging device (3) is positioned on one side of the conveyor belt (1);
a controller for controlling the operation of the packaging system;
the top of the conveying pipe (23) is provided with a top cover (25), the top cover (25) is fixedly connected with the conveying pipe (23) through a screw, a screw rod (26) is fixedly connected inside the conveying pipe (23), the partition plate (24) is slidably sleeved on the screw rod (26), a nut (27) is connected to the screw rod (26) in a threaded manner, and the nut (27) is located below the partition plate (24);
a guide strip (28) is fixedly connected to the top of the partition board (24);
the bottoms of the two ends of the guide strip (28) are fixedly connected with sliding blocks (281), sliding grooves (241) are formed in the tops of the partition boards (24), the sliding blocks (281) are in sliding connection with the sliding grooves (241), and the sliding blocks (281) are fixed in the sliding grooves (241) through screws;
chip removal holes (242) are uniformly formed in the partition plate (24), and chip collection grooves (29) are formed below the partition plate (24);
the outside of the chip collecting groove (29) is communicated with a negative pressure pipe (5) through a pipeline, the vacuum packaging device (3) comprises a vacuum pump, and the negative pressure pipe (5) is communicated with an exhaust port of the vacuum pump;
the chip collecting groove (29) is in sliding connection with the partition plate (24), and a discharging pipe (4) is hinged to the lower end of the conveying pipe (23);
a limiting protrusion (291) is fixedly connected to the chip collecting groove (29), a limiting groove (243) is formed in the partition plate (24), and the limiting protrusion (291) and the limiting groove (243) are mutually clamped;
the conveying pipe (23) is characterized in that a first baffle (61) is rotatably connected to the lower end of the conveying pipe (23), a second baffle (62) is slidably connected to the higher end of the conveying pipe (23), a motor (6) is fixedly connected to the outer side of the conveying pipe (23), an output shaft of the motor (6) is fixedly connected to the first baffle (61), a swing rod (63) is fixedly connected to the output shaft of the motor (6), and the swing rod (63) is slidably connected to the second baffle (62).
2. A packaging method of a high polymer material product is characterized in that: the method is applicable to the packaging system of the polymer material product as claimed in claim 1, and comprises the following steps: s1, determining the size of polymer material master batches to be packaged, adjusting the distance between each baffle plate (24) and each guide bar (28), and checking and cleaning a chip collecting groove (29);
s2, after debugging in the S1 is completed, adding materials into a hopper (22), and controlling the positions of a first baffle (61) and a second baffle (62) through a controller to feed materials into a packaging bag;
s3, after the packaging bag is filled in the S2, the controller drives the conveyor belt (1) to operate, the packaging bag is moved to the position below the vacuum packaging device (3), the packaging bag is vacuumized and sealed, the packaging bag adopts aluminum foil paper as a packaging material, and the chip collecting groove (29) is cleaned regularly;
s4, after the packaging bag is sealed in the S3, the controller drives the conveying belt (1) to transfer the packaged master batch to a next work station, and boxing and warehousing are carried out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210441993.0A CN114872941B (en) | 2022-04-25 | 2022-04-25 | Packaging system and packaging method for high polymer material products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210441993.0A CN114872941B (en) | 2022-04-25 | 2022-04-25 | Packaging system and packaging method for high polymer material products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114872941A CN114872941A (en) | 2022-08-09 |
| CN114872941B true CN114872941B (en) | 2023-12-15 |
Family
ID=82672102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210441993.0A Active CN114872941B (en) | 2022-04-25 | 2022-04-25 | Packaging system and packaging method for high polymer material products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114872941B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4317714A (en) * | 1977-01-28 | 1982-03-02 | Az Sellbergs Ab | Method and apparatus for dividing a mixture of pieces or fragments of different materials and having different sizes into two or more fractions |
| KR20140124503A (en) * | 2013-04-17 | 2014-10-27 | 주식회사 카운텍 | Apparatus for packaging pills with height control |
| JP2015081120A (en) * | 2013-10-23 | 2015-04-27 | 紀伊産業株式会社 | Powder filling device and powder filling method |
| CN108146666A (en) * | 2017-12-21 | 2018-06-12 | 潘金槐 | A kind of automatic bottle filling device of capsule |
| CN109279057A (en) * | 2018-09-18 | 2019-01-29 | 湖北孟宗生态茶叶有限公司 | Quantitative packaging device after a kind of production of tealeaves |
| CN208906103U (en) * | 2018-04-14 | 2019-05-28 | 山东岳华能源集团有限公司 | A kind of production device for superfine pulverized coal |
| CN111037783A (en) * | 2019-12-26 | 2020-04-21 | 嘉善金嘉塑业有限公司 | Plastic master batch screening device |
| CN211076409U (en) * | 2019-11-06 | 2020-07-24 | 天津市瑞智安包装机械制造有限公司 | Back sealing particle automatic packaging machine |
| CN114212300A (en) * | 2021-12-13 | 2022-03-22 | 河南超越机械制造有限公司 | Vertical packaging machine with vacuumizing device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100498727B1 (en) * | 2003-03-19 | 2005-07-01 | (주)제이브이엠 | Automatic tablet packing apparatus with separated hoppers |
| JP4357277B2 (en) * | 2003-12-01 | 2009-11-04 | 三洋電機株式会社 | Drug supply device |
-
2022
- 2022-04-25 CN CN202210441993.0A patent/CN114872941B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4317714A (en) * | 1977-01-28 | 1982-03-02 | Az Sellbergs Ab | Method and apparatus for dividing a mixture of pieces or fragments of different materials and having different sizes into two or more fractions |
| KR20140124503A (en) * | 2013-04-17 | 2014-10-27 | 주식회사 카운텍 | Apparatus for packaging pills with height control |
| JP2015081120A (en) * | 2013-10-23 | 2015-04-27 | 紀伊産業株式会社 | Powder filling device and powder filling method |
| CN108146666A (en) * | 2017-12-21 | 2018-06-12 | 潘金槐 | A kind of automatic bottle filling device of capsule |
| CN208906103U (en) * | 2018-04-14 | 2019-05-28 | 山东岳华能源集团有限公司 | A kind of production device for superfine pulverized coal |
| CN109279057A (en) * | 2018-09-18 | 2019-01-29 | 湖北孟宗生态茶叶有限公司 | Quantitative packaging device after a kind of production of tealeaves |
| CN211076409U (en) * | 2019-11-06 | 2020-07-24 | 天津市瑞智安包装机械制造有限公司 | Back sealing particle automatic packaging machine |
| CN111037783A (en) * | 2019-12-26 | 2020-04-21 | 嘉善金嘉塑业有限公司 | Plastic master batch screening device |
| CN114212300A (en) * | 2021-12-13 | 2022-03-22 | 河南超越机械制造有限公司 | Vertical packaging machine with vacuumizing device |
Non-Patent Citations (1)
| Title |
|---|
| 进口颗粒包装机的特点与应用;徐秋庆;蔡建义;;机电信息(第17期);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114872941A (en) | 2022-08-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109606830A (en) | Automatic packaging machine | |
| CN109080908B (en) | Efficient penicillin bottle packaging production line | |
| CN207467077U (en) | A kind of sheet-type packs packing machine | |
| CN110092037A (en) | A kind of horizontal high-speed case unpacker and opening method | |
| CN111891458A (en) | Novel spider hand case packer | |
| CN114872941B (en) | Packaging system and packaging method for high polymer material products | |
| CN203780852U (en) | Blister boxing machine | |
| CN208165365U (en) | A kind of automatic product packing device for production line | |
| CN2714422Y (en) | Automatic bag forming and packaging machine | |
| CN206107603U (en) | Valve port packaging machine | |
| CN214566541U (en) | Full-automatic bag feeding type packaging machine | |
| CN210000669U (en) | kinds of sheet products packing equipment | |
| CN210853013U (en) | High-efficient categorised packaging hardware | |
| CN210793884U (en) | Multichannel continuous counting and subpackaging device | |
| CN112938024A (en) | Full-automatic bag-in-bag high-speed packaging machine for solid powdery particulate matter | |
| CN209968927U (en) | Sheet class injection molding product selects separately cartoning device | |
| CN206125595U (en) | Tablet press with automatically device of bottling | |
| CN214241505U (en) | Filling and sealing machine | |
| CN220096861U (en) | Particle counting machine capable of removing dust | |
| CN220032374U (en) | Bagging and packaging equipment for candy processing | |
| CN112810934B (en) | High-speed continuous packaging production line for small bags and large bags | |
| CN2144638Y (en) | Arranging tablet and bottle transporting device for split charging machine with electronic counter | |
| CN115231077B (en) | Intelligent packaging system for industrial explosive | |
| CN110371332A (en) | A kind of Weighing type mixing sack sewing machine | |
| CN217893381U (en) | Carton feed mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |