CN114872374A

CN114872374A - Disc production line

Info

Publication number: CN114872374A
Application number: CN202210455258.5A
Authority: CN
Inventors: 陈刚; 肖海英; 陈丽萍
Original assignee: Dongguan Huang Supplus Automation Equipment Co ltd
Current assignee: Dongguan Huang Supplus Automation Equipment Co ltd
Priority date: 2022-04-24
Filing date: 2022-04-24
Publication date: 2022-08-09
Anticipated expiration: 2042-04-24
Also published as: CN114872374B

Abstract

The invention discloses a disc production line, and particularly relates to the technical field of carton production lines. The automatic angle-pasting device improves the prior structure, a module mechanical arm is used for taking facial tissue of a box, the facial tissue is accurately positioned by a secondary positioning table and then is sent to a middle four-station turntable, the turntable is matched to drive the turntable to rotate clockwise, the facial tissue is glued at a silk-screen glue scraping station, the right side station is sent by the turntable after the gluing is finished, an angle-pasting machine pastes an angle on the box, the box is pressed on the right side incoming facial tissue by the module after the accurate positioning of the secondary positioning table, then the box is sent to a forming machine by the mechanical arm to be formed by the facial tissue, the production of the whole box is finished, the automatic feeding and discharging device automatically feeds the facial tissue, the box and the facial tissue are accurately positioned after the secondary positioning, and the rejection rate is low.

Description

Disc production line

Technical Field

The invention relates to the technical field of carton production lines, in particular to a disc production line.

Background

The eps polystyrene board is also called as an eps heat insulation board or a foam board, is mainly made of polystyrene particles, has light weight, small heat conductivity coefficient and good heat insulation effect, and is widely applied to an external heat insulation system of an external wall.

But in practical use, the method still has more defects, such as the following.

Disclosure of Invention

In order to overcome the above-mentioned drawbacks of the prior art, embodiments of the present invention provide a disc production line to solve the problems set forth in the above background.

In order to achieve the purpose, the invention provides the following technical scheme: a disc production line comprises a box corner pasting mechanism, a corner pasting rack, a box feeding table, a conveying belt, a corner pasting upper dragging mold, a corner pasting lower dragging mold, a corner pasting module, a feeding assembly line, a box positioning mechanism, a positioning rack, a box secondary positioning table, a four-station disc mechanism, a turntable rack, a four-station divider, a silk-screen glue scraping station, a first rotary workbench, a second rotary workbench, a third rotary workbench, a fourth rotary workbench, a facial tissue feeding mechanism, a feeding rack, an automatic feeding table, a first material taking manipulator, a second material taking manipulator, a translation module, a secondary positioning table, a six-axis robot, a forming mechanism, a forming rack, a servo main shaft, a lower supporting mold, a box pushing cylinder and a paper shoveling and scraping component, wherein one side of the box corner pasting mechanism is provided with the box positioning mechanism, and one side of the box positioning mechanism is provided with the four-station disc mechanism, a facial tissue feeding mechanism is arranged on one side of the four-station disc mechanism, a forming mechanism is arranged on the adjacent side of the four-station disc mechanism, and a six-axis robot is arranged on the outer side of the forming mechanism;

the box corner attaching mechanism comprises a corner attaching rack, a box feeding table is mounted above the corner attaching rack, a conveying belt is arranged below the box feeding table, a corner attaching upper dragging mold and a corner attaching lower dragging mold are mounted at one end of the conveying belt, the corner attaching lower dragging mold is arranged below the corner attaching upper dragging mold, a plurality of corner attaching modules are arranged on the periphery of the corner attaching lower dragging mold, and a feeding assembly line is mounted below the corner attaching modules;

the box positioning mechanism comprises a positioning rack, and a box secondary positioning table is arranged above the positioning rack;

the facial tissue feeding mechanism comprises a feeding rack, an automatic feeding table is installed on the feeding rack, a secondary positioning table is arranged on the upper surface of the feeding rack, a translation module is installed on one side of the secondary positioning table, and a first material taking manipulator and a second material taking manipulator are installed on the side surface of the translation module;

the forming mechanism comprises a forming rack, a servo main shaft is installed on the forming rack, an upper supporting die is installed at the telescopic end of the servo main shaft, a lower supporting die is installed inside the forming rack, a box pushing cylinder is installed on one side of the lower supporting die, and three groups of paper shoveling and scraping assemblies are arranged on the periphery of the lower supporting die.

In a preferred embodiment, the four-station disc mechanism comprises a turntable frame, a four-station divider is installed at the middle position of the upper surface of the turntable frame, a silk-screen glue scraping station is arranged on one side of the turntable frame, and a first rotary workbench, a second rotary workbench, a third rotary workbench and a fourth rotary workbench are respectively installed on the turntable frame.

In a preferred embodiment, a rotating motor is arranged inside the turntable frame, and a driving shaft of the rotating motor is connected with the lower surface of the four-station divider, wherein the working platforms of the first rotating working platform, the second rotating working platform, the third rotating working platform and the fourth rotating working platform are in a vacuum suction plate structure.

In a preferred embodiment, an electric eye sensor and two sets of driving screws are arranged on one side of the automatic feeding table, wherein the screws penetrate through the automatic feeding table.

In a preferred embodiment, four sets of sliding table cylinders are arranged on the secondary positioning table, wherein electromagnetic chucks are arranged on the first material taking manipulator and the second material taking manipulator.

In a preferred embodiment, the forming mechanism and the six-axis robot are installed in two groups in pairs, wherein a robot fixing frame is arranged below the six-axis robot.

In a preferred embodiment, a plurality of groups of positioning cylinders and a conveying belt are mounted on the positioning frame, and a plurality of groups of positioning cylinders are arranged at one end of the conveying belt.

The invention has the technical effects and advantages that:

the invention improves the prior structure, a module mechanical arm is used for taking facial tissue of a box, the facial tissue is accurately positioned by a secondary positioning table and then is sent to a middle four-station turntable, the turntable is matched to drive the turntable to rotate clockwise, the facial tissue finishes gluing at a silk-screen glue scraping station and then is sent to a right station through the turntable, meanwhile, a box is pasted with corners by a corner pasting machine, the box is pressed on the right facial tissue through the module after the facial tissue is accurately positioned by the secondary positioning table, and then the box is rotated to two mechanical arm middle stations, namely the last station of the turntable. And then the box is sent into a forming machine through a manipulator to complete the face paper forming, the whole box is finished, the device automatically feeds and discharges materials, the box and the face paper are accurately positioned after secondary positioning, the rejection rate is low, and the problems of long production period and low yield in the past are solved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural view of the box corner attaching mechanism of the present invention.

FIG. 3 is a schematic structural diagram of a four-position disk mechanism according to the present invention.

FIG. 4 is a schematic structural view of a facial tissue feeding mechanism according to the present invention.

FIG. 5 is a schematic view of the forming mechanism of the present invention.

The reference signs are: the automatic corner pasting machine comprises a box corner pasting mechanism 1, a corner pasting rack 11, a box feeding table 12, a conveying belt 13, a corner pasting upper dragging mold 14, a corner pasting lower dragging mold 15, a corner pasting module 16, a feeding assembly line 17, a box positioning mechanism 2, a positioning rack 21, a box secondary positioning table 22, a four-station disc mechanism 3, a turntable rack 31, a four-station divider 32, a silk-screen glue scraping station 33, a first rotary workbench 34, a second rotary workbench 35, a third rotary workbench 36, a fourth rotary workbench 37, a face paper feeding mechanism 4, a feeding rack 41, an automatic feeding table 42, a first paper taking manipulator 43, a second paper taking manipulator 44, a translation module 45, a secondary positioning table 46, a six-axis robot 5, a 6 forming mechanism, a 61 forming rack, a main shaft of a servo machine 62, a lower supporting mold 63, a box pushing cylinder 64 and a paper shoveling and scraping assembly 65.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-5, a disc production line includes a box corner attaching mechanism 1, a corner attaching frame 11, a box feeding table 12, a conveying belt 13, a corner attaching upper dragging mold 14, a corner attaching lower dragging mold 15, a corner attaching module 16, a feeding line 17, a box positioning mechanism 2, a positioning frame 21, a box secondary positioning table 22, a four-station disc mechanism 3, a turntable frame 31, a four-station divider 32, a silk screen glue scraping station 33, a first rotary table 34, a second rotary table 35, a third rotary table 36, a fourth rotary table 37, a facial tissue feeding mechanism 4, a feeding frame 41, an automatic feeding table 42, a first material taking machine 43, a second material taking mechanical hand 44, a translation module 45, a secondary positioning table 46, a six-axis robot 5, a forming mechanism 6, a forming frame 61, a servo main shaft 62, a lower supporting mold 63, a box pushing cylinder 64, and a paper scraping component 65, a box positioning mechanism 2 is arranged on one side of the box corner attaching mechanism 1, a four-station disc mechanism 3 is arranged on one side of the box positioning mechanism 2, a facial tissue feeding mechanism 4 is arranged on one side of the four-station disc mechanism 3, a forming mechanism 6 is arranged on the adjacent side of the four-station disc mechanism 3, and a six-axis robot 5 is arranged on the outer side of the forming mechanism 6;

the box corner attaching mechanism 1 comprises a corner attaching rack 11, a box feeding table 12 is mounted above the corner attaching rack 11, a conveying belt 13 is arranged below the box feeding table 12, a corner attaching upper dragging mold 14 and a corner attaching lower dragging mold 15 are mounted at one end of the conveying belt 13, a corner attaching lower dragging mold 15 is arranged below the corner attaching upper dragging mold 14, a plurality of corner attaching modules 16 are arranged on the periphery of the corner attaching lower dragging mold 15, and a feeding assembly line 17 is mounted below the corner attaching modules 16;

the box positioning mechanism 2 comprises a positioning rack 21, and a box secondary positioning table 22 is arranged above the positioning rack 21;

the facial tissue feeding mechanism 4 comprises a feeding frame 41, an automatic feeding table 42 is mounted on the feeding frame 41, a secondary positioning table 46 is arranged on the upper surface of the feeding frame 41, a translation module 45 is mounted on one side of the secondary positioning table 46, and a first material taking manipulator 43 and a second material taking manipulator 44 are mounted on the side surface of the translation module 45;

forming mechanism 6 is including shaping frame 61, install servo main shaft 62 on the shaping frame 61, the die that holds in the palm is installed to servo main shaft 62's flexible end, and wherein the internally mounted of shaping frame 61 has die 63 down, die 63 one side is installed down and is pushed away box cylinder 64, die 63 periphery is provided with three groups of shovel paper and scrapes paper subassembly 65 down.

In some embodiments, the four-station disc mechanism 3 includes a turntable frame 31, a four-station divider 32 is installed at a middle position of an upper surface of the turntable frame 31, a screen printing and glue scraping station 33 is disposed at one side of the turntable frame 31, and a first rotary table 34, a second rotary table 35, a third rotary table 36 and a fourth rotary table 37 are respectively installed on the turntable frame 31.

A rotating motor is arranged in the turntable frame 31, a driving shaft of the rotating motor is connected with the lower surface of the four-station divider 32, and working platforms of the first rotating workbench 34, the second rotating workbench 35, the third rotating workbench 36 and the fourth rotating workbench 37 are of vacuum suction plate structures.

An electric eye sensor and two groups of driving screw rods are arranged on one side of the automatic feeding platform 42, wherein the screw rods penetrate through the automatic feeding platform 42.

Four groups of sliding table cylinders are arranged on the secondary positioning table 46, wherein electromagnetic chucks are arranged on the first material taking manipulator 43 and the second material taking manipulator 44.

Two sets of forming mechanism 6 and six robots 5 are installed in pairs, wherein the below of six robots 5 is provided with the robot mount.

And a plurality of groups of positioning cylinders and conveying belts are arranged on the positioning rack 21, and a plurality of groups of positioning cylinders are arranged at one end of the conveying belts.

The working principle of the invention is as follows:

firstly, the facial tissue is positioned in a facial tissue feeding mechanism 4, the facial tissue is stored in an automatic feeding table 42 on a feeding rack 41, the automatic feeding table 42 realizes ascending and descending actions through electric eye induction and a motor drive screw rod to finish automatic feeding of the facial tissue, two distance-adjustable material taking manipulators 43 and two distance-adjustable material taking manipulators 44 are installed on a translation module 45, the material taking manipulators 43 suck the material through a suction disc, the material taking manipulators 44 suck the material on a secondary positioning table 46, then the position translation is realized through the translation module 45, the material taking manipulators 43 drive the material to be positioned below a secondary positioning table 46, the material of a manipulator 2 is driven to be positioned below a four-station disc mechanism 3, the material on the secondary positioning table 46 is pushed through four sliding table cylinders to realize accurate positioning, and the positioned facial tissue is conveyed to a fourth rotary worktable 37;

then, the paper box sheet materials which are subjected to die cutting are manually placed in a box feeding table 12, the paper box sheet materials are separated through a conveying belt 13, the sheet materials are continuously conveyed to the position of an angle sticking lower drag mold 15, after the angle sticking lower drag mold 15 senses the sheet materials, a lower mold supporting manipulator moves downwards, the paper box is folded through the angle sticking mold, 4 angle sticking modules 16 are distributed around the mold, the angle sticking modules 16 automatically stick the periphery of the box after heating an adhesive tape, the box which is subjected to angle sticking flows into a feeding assembly line 17 through the manipulator to be positioned, then the box is transmitted to a box positioning mechanism 2, and secondary positioning is carried out through a box secondary positioning table 22 on the box positioning mechanism 2;

secondly, feeding the facial tissue to a fourth left rotary workbench 37 through a second material taking manipulator 44, wherein the workbench is of a vacuum suction plate structure, the facial tissue is accurately positioned, a middle four-station divider 32 is started to rotate clockwise, the facial tissue is conveyed to a silk-screen glue scraping station 33, glue is uniformly silk-screened on the surface of the facial tissue by an upper silk-screen plate, the four-station divider 32 rotates again to reach a station of a box corner pasting mechanism 1, a corner pasting paper box of a corner pasting machine is pressed and adhered to the facial tissue through the manipulator, the four-station divider 32 continues to rotate to a lower station, and a semi-finished box is taken away by a six-axis robot 5 and conveyed to a forming mechanism 6;

finally, the robot puts the carton into the position of a lower supporting die 63 on a forming rack 61 from a disc line, the paper scraping assemblies 65 work in turn through paper shoveling to uniformly stick the peripheral facial tissue on the surface of the carton, the upper supporting die is provided with a forming die, after the lateral sticking and the surface shoveling of the facial tissue are finished, the forming die on a main shaft 62 of a servo machine is pressed downwards to stick the inner side of the carton, the automatic sticking work of the facial tissue is finished, the lower supporting die 63 rises, the carton is pushed back to the original position, the carton is pushed into a tissue receiving box or a production line through a carton pushing cylinder 64 to finish the formation of the facial tissue, and the production of the whole carton is finished.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;

and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims

1. The utility model provides a disc production line, includes box fillet mechanism (1), its characterized in that: a box positioning mechanism (2) is arranged on one side of the box corner attaching mechanism (1), a four-station disc mechanism (3) is arranged on one side of the box positioning mechanism (2), a facial tissue feeding mechanism (4) is arranged on one side of the four-station disc mechanism (3), a forming mechanism (6) is arranged on the adjacent side of the four-station disc mechanism (3), and a six-axis robot (5) is arranged on the outer side of the forming mechanism (6);

the box corner attaching mechanism (1) comprises a corner attaching rack (11), a box feeding table (12) is installed above the corner attaching rack (11), a conveying belt (13) is arranged below the box feeding table (12), a corner attaching upper dragging mold (14) and a corner attaching lower dragging mold (15) are installed at one end of the conveying belt (13), a corner attaching lower dragging mold (15) is arranged below the corner attaching upper dragging mold (14), a plurality of corner attaching modules (16) are arranged on the periphery of the corner attaching lower dragging mold (15), and a feeding assembly line (17) is installed below the corner attaching modules (16);

the box positioning mechanism (2) comprises a positioning rack (21), and a box secondary positioning table (22) is arranged above the positioning rack (21);

the facial tissue feeding mechanism (4) comprises a feeding rack (41), an automatic feeding table (42) is mounted on the feeding rack (41), a secondary positioning table (46) is arranged on the upper surface of the feeding rack (41), a translation module (45) is mounted on one side of the secondary positioning table (46), and a first material taking manipulator (43) and a second material taking manipulator (44) are mounted on the side surface of the translation module (45);

forming mechanism (6) are including shaping frame (61), install servo main shaft (62) on shaping frame (61), the die-casting die is installed to the flexible end of servo main shaft (62), and wherein the internally mounted of shaping frame (61) has die-casting die (63) down, die-casting die (63) one side is installed down and is pushed away box cylinder (64), die-casting die (63) periphery is provided with three groups of shovel paper and scrapes paper subassembly (65) down.

2. A disc production line according to claim 1, characterized in that: the four-station disc mechanism (3) comprises a turntable frame (31), a four-station divider (32) is installed in the middle of the upper surface of the turntable frame (31), a silk-screen glue scraping station (33) is arranged on one side of the turntable frame (31), and a first rotary workbench (34), a second rotary workbench (35), a third rotary workbench (36) and a fourth rotary workbench (37) are installed on the turntable frame (31) respectively.

3. A disc production line according to claim 1, characterized in that: the rotary table is characterized in that a rotating motor is arranged inside the rotary table frame (31), a driving shaft of the rotating motor is connected with the lower surface of the four-station divider (32), and the working table surfaces of the first rotary working table (34), the second rotary working table (35), the third rotary working table (36) and the fourth rotary working table (37) are of vacuum suction plate structures.

4. A disc production line according to claim 1, characterized in that: and one side of the automatic feeding platform (42) is provided with an electric eye inductor and two groups of driving screw rods, wherein the screw rods penetrate through the automatic feeding platform (42).

5. A disc production line according to claim 1, characterized in that: four groups of sliding table air cylinders are arranged on the secondary positioning table (46), and electromagnetic chucks are arranged on the first material taking manipulator (43) and the second material taking manipulator (44).

6. A disc production line according to claim 1, characterized in that: two sets of forming mechanism (6) and six robots (5) are installed in pairs, wherein the below of six robots (5) is provided with the robot mount.

7. A disc production line according to claim 1, characterized in that: the positioning machine frame (21) is provided with a plurality of groups of positioning cylinders and a conveying belt, and one end of the conveying belt is provided with a plurality of groups of positioning cylinders.