CN114871596B - Plate cutting device for pressure container production - Google Patents
Plate cutting device for pressure container production Download PDFInfo
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- CN114871596B CN114871596B CN202210795748.XA CN202210795748A CN114871596B CN 114871596 B CN114871596 B CN 114871596B CN 202210795748 A CN202210795748 A CN 202210795748A CN 114871596 B CN114871596 B CN 114871596B
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- fixedly connected
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- plate
- processing platform
- driving
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention is suitable for the field of pressure vessel production and manufacture, and provides a plate cutting device for pressure vessel production, which comprises a rack, wherein the top of the rack is fixedly connected with a processing platform, and the plate cutting device also comprises: the material leakage hole is formed in the processing platform, and the diameter of the material leakage hole is larger than the size of the cut plate; the bearing disc is arranged in the rack and corresponds to the position of the material leakage hole; the box seat is fixedly connected to the two sides of the processing platform, and conveying units are arranged in the box seats on the two sides. The beneficial effects are as follows: the circular panel that cuts out leaks the formula under and transfers and can not influence the removal of panel, can improve cutting process's efficiency greatly to the circular panel that cuts out is loaded by the arrangement and can transfer more conveniently.
Description
Technical Field
The invention belongs to the field of production and manufacturing of pressure containers, and particularly relates to a plate cutting device for production of pressure containers.
Background
The pressure container is a closed device which contains gas or liquid and bears certain pressure. The application is extremely wide, and the composite material has important position and function in many fields. Among them, the most used in chemical and petrochemical industries.
When a large pressure container is produced, a plurality of plates need to be cut, then the plates are bent and welded, the large pressure container is assembled by the plates, the two ends of a pipe fitting are easily and directly cut off by a small pressure, and the two ends of the large pressure container and the small pressure container are both bent into a hemispherical shape and then welded, so the circular plates are indispensable parts for producing the pressure container.
When carrying out panel cutting at present, place panel on the processing platform, then cut out circular shape panel on the panel, but need remove the panel originally and just can take out circular panel after, this process needs artifical or mechanical assistance to go on, so leads to the holistic cutting efficiency of device not high.
Disclosure of Invention
An object of an embodiment of the present invention is to provide a plate cutting device for producing a pressure vessel, which aims to solve the problems mentioned in the background above.
The embodiment of the invention is realized in such a way that the plate cutting device for pressure container production comprises a frame, wherein the top of the frame is fixedly connected with a processing platform, and the plate cutting device further comprises:
the material leaking hole is formed in the machining platform, and the diameter of the material leaking hole is larger than the size of the cut plate;
the bearing disc is arranged in the rack, corresponds to the position of the material leakage hole and falls onto the bearing disc through the material leakage hole after being cut;
the box seats are fixedly connected to two sides of the processing platform, conveying units are arranged in the box seats on the two sides and are used for driving the plates to transversely and horizontally move on the processing platform;
mounting bracket, mounting bracket fixed connection is on the case seat of both sides, fixedly connected with driving piece on the mounting bracket, and the output fixedly connected with crossbearer of driving piece is provided with the cutting assembly towards processing platform side on the crossbearer.
Preferably, the frame includes base and four pillars, pillar fixed connection on the base, and processing platform fixed connection is at the top of pillar, fixedly connected with extensible member on the base, the other end fixedly connected with diaphragm of extensible member, the tray is located the diaphragm.
Preferably, the pillars on the two sides are fixedly provided with horizontal conveying assemblies, the conveying assemblies are located on the two sides of the telescopic part, a reserved space is formed between the conveying assemblies on the two sides, the reserved space is larger than the diameter of the transverse plate and smaller than the diameter of the bearing disc, and when the telescopic part is contracted and reset, the bearing disc moves towards the base side until the bearing disc is located on the conveying assemblies.
Preferably, conveying assembly includes the drive box of fixed connection on the pillar, and the last fixedly connected with mounting panel towards extensible member side of drive box is provided with a plurality of rollers of rotating the connection along its self length direction on the mounting panel, and the drive box is used for driving all rollers synchronous and syntropy to rotate.
Preferably, the conveying unit is including rotating the pivot that sets up in the case seat, fixedly connected with drive roller in the pivot, and both sides still are provided with along the gliding support of pivot length direction in the case seat, are provided with the grip roller on the support, still be provided with the adjusting unit in the case seat, the adjusting unit is used for driving the support relative movement of both sides to the interval of adjustment grip roller.
Preferably, a rod piece sliding in the vertical direction is arranged on the support, the cross section of the rod piece is polygonal, clamping seats used for mounting clamping rollers are fixedly connected to two ends of the rod piece, and elastic pieces sleeved on the outer sides of the rod piece are fixedly connected between the clamping seats and the support.
Preferably, the cutting assembly is transversely connected on the cross frame in a sliding manner, and the cross frame is further provided with a control assembly which is used for adjusting the position of the cutting assembly on the cross frame.
Preferably, the output fixedly connected with elasticity telescopic link of driving piece, crossbearer fixed connection are at elasticity telescopic link's the other end, and cutting assembly is provided with the laser cutting head towards the processing platform side on setting up the base on the crossbearer including setting up the base on the crossbearer, rotates on the base to be connected with the extension rod that is located the laser cutting head outside, and the other end of extension rod rotates and is connected with the rolling member.
Preferably, rolling support members are arranged on two sides of the material leaking hole in the machining platform.
The plate cutting device for pressure container production provided by the embodiment of the invention has the beneficial effects that: this device is through the conveying unit of both sides carry panel, make panel can lateral shifting on processing platform, rethread driving piece drives cutting assembly and carries out rotary cutting processing, and the circular panel that the cutting was come out can fall to the dish of accepting of below through the hourglass material hole on the processing platform, it can receive a plurality of circular panels to accept the dish, can conveniently remove circular panel to subsequent processing apparatus through accepting the dish, this device only need carry out the transport of panel continuously, and the circular panel that the cutting was come out leaks the formula down and transfers and can not influence the removal of panel, can improve cutting processing's efficiency greatly, and the circular panel that the cutting was come out is loaded and can be transferred more conveniently by the arrangement, and the in-service use effect is good.
Drawings
Fig. 1 is a front view of a plate cutting apparatus for pressure vessel production according to an embodiment of the present invention;
FIG. 2 is a front cross-sectional view of a plate cutting apparatus for pressure vessel production according to an embodiment of the present invention;
FIG. 3 isbase:Sub>A cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
fig. 5 is a perspective structural view of a conveying unit provided in an embodiment of the present invention;
fig. 6 is a perspective structural view of a tray according to an embodiment of the present invention;
FIG. 7 is a perspective view of a cutting assembly according to an embodiment of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 2 at C;
in the drawings: 1-a frame; 101-a base; 102-a pillar; 2-processing the platform; 3-a material leaking hole; 4-a bearing plate; 401-round bottom plate; 402-a gear lever; 5-a box base; 6-a conveying unit; 601-a rotating shaft; 602-a drive roller; 7-a mounting frame; 8-a driving member; 9-a transverse frame; 10-a cutting assembly; 1001-base; 1002-laser cutting head; 1003-extension pole; 1004 — a rolling member; 11-a rolling support; 12-a telescopic member; 13-a transverse plate; 14-a delivery assembly; 1401-a drive box; 1402-mounting plate; 1403-roller; 15-a scaffold; 16-a nip roll; 17-a regulating unit; 1701-lead screw; 18-a rod member; 19-a cassette; 20-an elastic member; 21-a control component; 2101-screw; 22-a card slot; 23-elastic telescopic rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1 and 2, a structure of a cutting apparatus for a pressure vessel production sheet according to an embodiment of the present invention includes:
frame 1, 1 top fixedly connected with processing platform 2 of frame still include:
and the material leakage holes 3 are formed in the processing platform 2, and the diameter of each material leakage hole 3 is larger than the size of the cut plate.
The bearing disc 4 is arranged in the rack 1, the bearing disc 4 corresponds to the position of the material leakage hole 3, and the cut plate falls onto the bearing disc 4 through the material leakage hole 3.
The box bases 5 are fixedly connected to two sides of the processing platform 2, conveying units 6 are arranged in the box bases 5 on two sides, and the conveying units 6 are used for driving plates to transversely and horizontally move on the processing platform 2.
In an embodiment of the present invention, the device conveys the plates through the conveying units 6 on both sides, so that the plates can move laterally on the processing platform 2, and then the driving member 8 drives the cutting assembly 10 to perform the rotary cutting processing, and the cut circular plates can fall into the receiving disc 4 below through the material leaking hole 3 on the processing platform 2, the receiving disc 4 can receive a plurality of circular plates, and the circular plates can be conveniently moved to the subsequent processing device through the receiving disc 4.
In an example of the present invention, the conveying unit 6 may adopt a conveying belt disposed in the two side box seats 5, when a plate is placed in one side box seat 5, the side conveying unit 6 may convey the plate to the other side conveying unit 6, when the plate is located on the processing platform 2, the conveying unit 6 may be controlled to stop working so as to facilitate the cutting process, and after the plate enters the other side conveying unit 6, waste scraps generated by the cutting are discharged from the side conveying unit 6, the driving member 8 may adopt a motor, or of course, a hydraulic motor, as long as the cutting assembly 10 on the cross frame 9 can be driven to rotate, the cutting assembly 10 may adopt a plasma cutting mode, the two sides of the material leakage hole 3 on the processing platform 2 are both provided with rolling support members 11, the rolling support members 11 may adopt a plurality of balls disposed on the processing platform 2, or a roller structure mode, which mainly can play a supporting role, and the middle part of the plate is not deformed so as to cause an inaccurate cut size.
As shown in fig. 2, as a preferred embodiment of the present invention, the frame 1 includes a base 101 and four pillars 102, the pillars 102 are fixedly connected to the base 101, the processing platform 2 is fixedly connected to the tops of the pillars 102, an expansion member 12 is fixedly connected to the base 101, the other end of the expansion member 12 is fixedly connected to a horizontal plate 13, and the tray 4 is located on the horizontal plate 13.
In one aspect of this embodiment, the extensible member 12 may be an electric extensible rod, or a hydraulic extensible rod, the extensible member 12 may be used to raise the height of the receiving tray 4 to approach the material leaking port, so that there is not too large height difference during material dropping, and noise generated during material dropping of the circular plate is reduced, as shown in fig. 2 and 3, the horizontal conveying assemblies 14 are fixedly disposed on the pillars 102 at both sides, the conveying assemblies 14 are disposed at both sides of the extensible member 12, and a reserved space is disposed between the conveying assemblies 14 at both sides, the reserved space is larger than the diameter of the horizontal plate 13 and smaller than the diameter of the receiving tray 4, when the extensible member 12 is contracted and reset, the receiving tray 4 moves toward the base 101 until it is disposed on the conveying assemblies 14, based on the characteristic that the receiving tray 4 can perform lifting movement, the conveying assemblies 14 are disposed on the pillars 102 at both sides, after the receiving disc 4 is loaded with a specified number of round plates, the receiving disc 4 is reset through the telescopic piece 12 to be in contact with the conveying assembly 14, the conveying assembly 14 can transfer the receiving disc 4 to one side, a new receiving disc 4 can be added from the other side of the conveying assembly 14, the receiving disc 4 can be pushed upwards through the telescopic piece 12 to be in charge of receiving, and the quick discharging operation of the device is realized through the structure, as shown in fig. 6, the receiving disc 4 comprises a round bottom plate 401, a vertical stop lever 402 is fixedly connected to the outer side edge of the round bottom plate 401, the stop lever can limit the round plates falling onto the round bottom plate 401, as shown in fig. 5, the conveying assembly 14 comprises a driving box 1401 fixedly connected to the support column 102, a mounting plate 1402 is fixedly connected to the driving box 1401 towards the telescopic piece 12 side, a plurality of rollers 1403 in rotary connection are arranged on the mounting plate 1402 along the length direction of the mounting plate, the driving box 1401 is used for driving all the rollers 1403 to rotate synchronously and in the same direction, the driving box 1401 can be internally provided with a belt transmission mechanism, and then is internally and fixedly provided with a driving motor, so that the synchronous rotation of the rollers 1403 can be realized, and the driving box 1401 can also be in a chain transmission structural form.
As shown in fig. 3 and 4, as a preferred embodiment of the present invention, the conveying unit 6 may further include a rotating shaft 601 rotatably disposed in the box base 5, a driving roller 602 is fixedly connected to the rotating shaft 601, brackets 15 sliding along a length direction of the rotating shaft 601 are further disposed on two sides in the box base 5, clamping rollers 16 are disposed on the brackets 15, and an adjusting unit 17 is further disposed in the box base 5, and the adjusting unit 17 is configured to drive the brackets 15 on two sides to move relatively, so as to adjust a distance between the clamping rollers 16.
In one aspect of this embodiment, one end of the rotating shaft 601 is located outside the box base 5, the conveying units 6 of the two side box bases 5 can be connected by means of belts or chains, so that the conveying units 6 on the two sides can work synchronously, the adjusting unit 17 can adopt a screw rod 1701 which is transversely and rotatably connected in the box base 5, the brackets 15 are matched and sleeved at the two ends of the screw rod 1701, the two ends of the screw rod 1701 are of opposite thread structures, the distance between the pinch rollers 16 can be adjusted by rotating the screw 1701, lateral conveyance of the sheet material can be ensured by rotating the drive roller 602, and the pinch rollers 16 on both sides function to ensure centering of the sheet material, and can play a role in fixing the plate, avoid the condition that the plate can deviate during cutting to cause uneven cutting, of course, the adjusting unit 17 may be an electric telescopic rod provided in the box holder 5, and it is also possible to control the interval between the grip rollers 16, as shown in fig. 4, a rod 18 sliding in the vertical direction is disposed on the bracket 15, the cross section of the rod 18 is polygonal, two ends of the rod 18 are fixedly connected with a clamping seat 19 for mounting the clamping roller 16, an elastic member 20 sleeved on the rod 18 is fixedly connected between the clamping seat 19 and the bracket 15, the elastic member 20 may be a spring, and of course, may also be an air bag, in practical cases, if the clamping seat 19 and the support 15 are fixedly connected, the clamping roller 16 may clamp the sheet material from two sides due to the thickness of the sheet material, the middle of the sheet material may be separated from the driving roller 602, thereby losing the conveying function, and the pinch roller 16 is elastically and adjustably moved up and down, so that the pinched sheet can be in contact with the driving roller 602.
As shown in fig. 2, as a preferred embodiment of the present invention, the cutting assembly 10 is laterally slidably connected to the cross frame 9, and the cross frame 9 is further provided with a control assembly 21, and the control assembly 21 is used for adjusting the position of the cutting assembly 10 on the cross frame 9.
In one case of this embodiment, as shown in fig. 8, a clamping groove 22 is formed in the cross frame 9, the cutting assembly 10 is slidably clamped in the clamping groove 22, the control assembly 21 includes a screw 2101 with a rotating wheel connected to the cross frame 9 and inserted into the cutting assembly 10 in a matching manner, and the position of the cutting assembly 10 can be adjusted by the screw 2101, so that the diameter of the cut circular plate can be adjusted, when the control assembly 21 can also adopt a form in which the cutting assembly 10 is driven by an air cylinder to move, the distance between the cutting assembly 10 and the plate is not limited in the foregoing, and the distance between the cutting assembly 10 and the plate is generally within a certain range by adopting plasma or laser cutting; in a further development of this embodiment, as shown in fig. 2 and 7, an output end of the driving member 8 is fixedly connected to the elastic telescopic rod 23, the cross frame 9 is fixedly connected to the other end of the elastic telescopic rod 23, the cutting assembly 10 includes a base 1001 disposed on the cross frame 9, a laser cutting head 1002 facing the side of the processing platform 2 is disposed on the base 1001, an extension rod 1003 located outside the laser cutting head 1002 is rotatably connected to the base 1001, and a rolling member 1004 is rotatably connected to the other end of the extension rod 1003, the rolling member 1004 may be in the form of a roller or a ball, when the plate moves, the rolling member 1004 is firstly in contact with the rolling member 1004, due to a curved surface structure of the rolling member 1004, the plate moves upwards, so that the rolling member 1004 can be ensured to move to an upper surface of the plate, and the elastic telescopic rod 23 can be adjusted in length in a self-adaptive manner, therefore, by specifying the length of the extension rod 1003, a constant distance between the laser cutting head 1002 and the surface of the plate can be always maintained, a uniform cutting is ensured, and incomplete cutting due to an excessively large distance is avoided.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.
Claims (4)
1. The utility model provides a panel cutting device is used in pressure vessel production, includes the frame, frame top fixedly connected with processing platform, its characterized in that still includes:
the material leakage holes are formed in the processing platform, and the diameter of each material leakage hole is larger than the size of the cut plate;
the bearing disc is arranged in the rack and corresponds to the position of the material leakage hole, the cut plate falls onto the bearing disc through the material leakage hole, the bearing disc comprises a round bottom plate, and the edge of the outer side of the round bottom plate is fixedly connected with a vertical stop rod;
the box seats are fixedly connected to two sides of the processing platform, conveying units are arranged in the box seats on the two sides and are used for driving the plates to transversely and horizontally move on the processing platform;
the mounting frame is fixedly connected to the box seats on the two sides, the driving piece is fixedly connected to the mounting frame, the output end of the driving piece is fixedly connected with the cross frame, and the cutting assembly facing the side of the machining platform is arranged on the cross frame;
the machine frame comprises a base and four supporting columns, the supporting columns are fixedly connected to the base, the processing platform is fixedly connected to the tops of the supporting columns, telescopic pieces are fixedly connected to the base, the other ends of the telescopic pieces are fixedly connected with transverse plates, and the bearing plates are located on the transverse plates;
the supporting columns on two sides are fixedly provided with transverse horizontal conveying assemblies, the conveying assemblies are positioned on two sides of the telescopic piece, a reserved space is formed between the conveying assemblies on two sides, the reserved space is larger than the diameter of the transverse plate and smaller than the diameter of the bearing disc, and when the telescopic piece is contracted and reset, the bearing disc moves towards the base side until the bearing disc is positioned on the conveying assemblies;
the conveying unit comprises a rotating shaft which is rotatably arranged in a box seat, a driving roller is fixedly connected to the rotating shaft, brackets which slide along the length direction of the rotating shaft are further arranged on two sides in the box seat, clamping rollers are arranged on the brackets, and an adjusting unit is further arranged in the box seat and used for driving the brackets on the two sides to move relatively so as to adjust the distance between the clamping rollers;
a rod piece sliding along the vertical direction is arranged on the support, the cross section of the rod piece is polygonal, clamping seats used for mounting clamping rollers are fixedly connected to two ends of the rod piece, and an elastic piece sleeved on the outer side of the rod piece is fixedly connected between the clamping seats and the support;
the output fixedly connected with elasticity telescopic link of driving piece, crossbearer fixed connection are at elasticity telescopic link's the other end, and cutting assembly is provided with the laser cutting head towards the processing platform side on setting up the base on the crossbearer, rotates on the base to be connected with the extension rod that is located the laser cutting head outside, and the other end of extension rod rotates and is connected with the rolling member.
2. The plate cutting device for producing the pressure container according to claim 1, wherein the conveying assembly comprises a driving box body fixedly connected to the support, a mounting plate is fixedly connected to the driving box body towards the telescopic piece, a plurality of rotatably connected rollers are arranged on the mounting plate along the length direction of the mounting plate, and the driving box body is used for driving all the rollers to rotate synchronously and in the same direction.
3. The plate cutting device for pressure vessel production as claimed in claim 1, wherein the cutting assembly is connected to the cross frame in a sliding manner in the transverse direction, and a control assembly is further disposed on the cross frame and used for adjusting the position of the cutting assembly on the cross frame.
4. The plate cutting device for producing the pressure vessel as claimed in claim 1, wherein rolling support members are provided on both sides of the material leaking hole on the processing platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210795748.XA CN114871596B (en) | 2022-07-07 | 2022-07-07 | Plate cutting device for pressure container production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210795748.XA CN114871596B (en) | 2022-07-07 | 2022-07-07 | Plate cutting device for pressure container production |
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| CN114871596A CN114871596A (en) | 2022-08-09 |
| CN114871596B true CN114871596B (en) | 2023-01-03 |
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