CN114858813A - Wool spinning production is with online quality detection intelligent device - Google Patents
Wool spinning production is with online quality detection intelligent device Download PDFInfo
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- CN114858813A CN114858813A CN202210640905.XA CN202210640905A CN114858813A CN 114858813 A CN114858813 A CN 114858813A CN 202210640905 A CN202210640905 A CN 202210640905A CN 114858813 A CN114858813 A CN 114858813A
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- 210000002268 wool Anatomy 0.000 title claims abstract description 63
- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 238000009987 spinning Methods 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 12
- 244000309464 bull Species 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 23
- 238000007667 floating Methods 0.000 abstract description 3
- 230000033001 locomotion Effects 0.000 description 12
- 230000007547 defect Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 244000144992 flock Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 206010020112 Hirsutism Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8901—Optical details; Scanning details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/006—Crack, flaws, fracture or rupture
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
- G01N2203/028—One dimensional, e.g. filaments, wires, ropes or cables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/04—Chucks, fixtures, jaws, holders or anvils
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/04—Chucks, fixtures, jaws, holders or anvils
- G01N2203/0452—Cushioning layer between test piece and grip
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- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Textile Engineering (AREA)
- Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides an intelligent online quality detection device for wool spinning yarn production, belongs to the technical field of wool spinning yarn production, and solves the problem that floating wool is easy to cover the surface of an LED line light source or an industrial camera to influence a detection result in the detection process of some existing yarn quality online detection equipment. This wool spinning production of line is with online quality detection intelligent device, including box, industry camera body, LED light source body, display body, alarm body and control computer, the front of box is articulated to be provided with sealing door, and both sides all bolted connection has the support frame around the box top, and the top bolted connection of support frame has the footstock. The device can clean the surface of the LED line light source in the detection process, can synchronously clean the surface of the industrial camera, and can intercept a section of wool spinning yarn for detection and detect the strength of the section of wool spinning yarn before the yarn doffing is about to end.
Description
Technical Field
The invention belongs to the technical field of wool spinning yarn production, relates to an intelligent quality detection device, and particularly relates to an intelligent online quality detection device for wool spinning yarn production.
Background
Along with the pursuit of people for clothes, more and more requirements are provided for fabrics, correspondingly, more and more functional fabrics appear, wool is an important raw material in the textile industry, wool products have the advantages of good elasticity, strong hygroscopicity, good heat retention and the like, wool yarns are mostly made of wool, the production process flow is long, defects of hairiness, flaws, broken filaments, doubling and the like often appear on the surfaces of the yarns due to processes, equipment and the like, the product quality is influenced, the yarns are thin and only broken filaments are several micrometers, the naked eyes cannot observe the defects in the production process, the common detection mode is that after the yarns fall into a cylinder, the defects on the outer surface of the cylinder are observed by naked eyes, the defects on the outer surface are measured, and the method only has complete sheet covers and is not objective. In addition, the traditional manual monitoring has higher labor cost and time cost, and has the defects of low efficiency, strong subjectivity, poor stability and the like, and the manual offline detection influences the automatic production of products. Therefore, the detection of the wool spinning yarn fibers mostly adopts intelligent detection equipment to replace naked eye detection, and a plurality of online intelligent detection equipment based on vision are used in the wool spinning yarn production process in the market at present.
After retrieval, for example, chinese patent literature discloses a PE fiber yarn quality online detection apparatus and method based on machine vision [ application number: CN 202011328287.2; publication No.: CN112485263A ]. The online detection device and method for the quality of the PE fiber yarns based on machine vision comprise an LED line light source erected above the PE fiber yarns, an industrial camera is arranged on one side of the LED line light source, the LED line light source and the industrial camera are connected in parallel to form an acquisition trigger control board, the industrial camera is connected with the input end of an industrial control computer, and the output end of the industrial control computer is connected with a defect alarm prompter.
The device disclosed in this patent can monitor the broken filaments on each yarn in real time, and the yarn is doubled, and the defect image is stored in units of doffs, meanwhile, the quality of the cone yarn is objectively graded, the device detects the yarn based on vision, however, in the detection process, the flock generated by the doffing floats around, so that the environment around the equipment contains a large amount of flock, and the flock is easily covered on the surface of an LED line light source or an industrial camera, thereby affecting the illumination effect and simultaneously shielding the sight, further has great influence on the detection result, meanwhile, the intelligent detection equipment on the market can only detect the surface defects of the wool spinning yarns, but can not detect the strength of the yarns, the wool spinning yarns are easy to break due to insufficient strength, therefore, the detection range of these intelligent detection devices is too narrow to be applied to various detection occasions.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an intelligent online quality detection device for wool spinning yarn production, which can clean the surface of an LED line light source in the detection process and synchronously clean the surface of an industrial camera, and can intercept a section of wool spinning yarn for detection and detect the strength of the section of yarn just before the yarn doffing is finished.
The purpose of the invention can be realized by the following technical scheme:
an online quality detection intelligent device for wool spinning yarn production comprises a box body, an industrial camera body, an LED light source body, a display body, an alarm body and a control computer, wherein a sealing door is hinged to the front face of the box body, support frames are bolted to the front side and the rear side of the top of the box body, a top seat is bolted to the top of each support frame, a first support wheel is rotatably connected to one side of each support frame, the industrial camera body and the LED light source body are fixedly arranged at the bottom of the top seat, a first rotating plate and a second rotating plate are respectively arranged on one side of the LED light source body and one side of the industrial camera body, a first brush and a second brush are arranged on the surfaces of the first rotating plate and the second rotating plate, a first rotating rod and a second rotating rod are respectively bolted to one side of the first rotating plate and one side of the second rotating plate, a first folded plate and a second folded plate are respectively bolted to the two sides of the bottom of the top seat, first bull stick runs through first folded plate and rotates rather than being connected, the second bull stick runs through the second folded plate and rotates rather than being connected, the top of footstock is provided with power unit and drive mechanism respectively, the equal bolt in four corners of box inner chamber bottom has first hydraulic stem, the output shaft bolt of first hydraulic stem has the lifter plate, one side bolt at lifter plate top has the fixed block, the opposite side sliding connection at lifter plate top has the movable block, the top bolt of lifter plate has the second hydraulic stem, the output shaft and the movable block bolt of second hydraulic stem, the top of fixed block and movable block all has bolted the U template, the both sides at U template top all have bolted first cylinder, the output shaft bolt of first cylinder has the grip block, the surface of support frame is provided with cutting mechanism.
The working principle of the invention is as follows: open driving motor and drive first bull stick and the rotation of second bull stick, and clean LED light source body and industry camera body respectively through first brush and second brush, drive the lifter plate upward movement when opening first hydraulic stem, open first cylinder and second cylinder simultaneously, the second cylinder drives the cutter downwards, and cut out one section wool spinning first cylinder then and drive the grip block and the rubber pad of both sides and fix the wool spinning line that the intercepting got off, then open the second hydraulic stem and make the movable block drive the U template of its top, first cylinder and grip block begin to move to the direction of keeping away from the fixed block, thereby drag the wool spinning line, carry out intensity detection.
The power mechanism comprises a driving motor, a first belt pulley, a first cross rod, a second belt pulley, a first bevel gear and a first bearing seat, the driving motor is bolted to the top of the top seat, the first belt pulley is fixedly connected with an output shaft of the driving motor, the second belt pulley is fixedly arranged on the surface of the first cross rod, the number of the first bevel gears is two, the first bevel gears are respectively and fixedly arranged at the other end of the first rotating rod and the surface of the first cross rod, the two first bevel gears are mutually meshed, the first bearing seat is bolted to the top of the top seat, the first cross rod is rotatably connected with the first bearing seat, and the first belt pulley is connected with the second belt pulley in a belt transmission mode.
Structure more than adopting for it is rotatory to drive first bull stick and first rotor plate, cleans LED light source body.
The transmission mechanism comprises a second cross rod, a third belt pulley, second bevel gears and a second bearing seat, the second bearing seat is bolted to the top of the top seat, the third belt pulley is fixedly arranged on the surface of the second cross rod, the second cross rod is rotatably connected with the second bearing seat, the third belt pulley is in transmission connection with the first belt pulley through a belt, the number of the second bevel gears is two, the second bevel gears are respectively and fixedly arranged at the other end of the second rotating rod and the surface of the second cross rod, and the two second bevel gears are meshed with each other.
By adopting the structure, the second rotating plate is driven to rotate, so that the second hairbrush cleans the surface of the industrial camera body.
The radiuses of the first belt pulley, the second belt pulley and the third belt pulley are the same, and the specification size of the first bevel gear is the same as that of the second bevel gear.
By adopting the structure, the first rotating plate and the second rotating plate can rotate synchronously.
The cutting mechanism comprises a transverse frame, a second cylinder, a movable plate, a chopping board and a cutter, the transverse frame is bolted with a support frame, the frame is bolted to the top of the transverse frame, the second cylinder is bolted to the top of the frame, an output shaft of the second cylinder penetrates through the frame and is bolted to the top of the movable plate, the chopping board is bolted to the surface of the inner side of the frame, and the cutter is fixedly connected with the movable plate.
Adopt above structure for cut wool spinning line.
The both sides of fly leaf all are bolted with the riser, the riser is connected with the inner wall sliding of frame.
By adopting the structure, the stability of the movable plate in the up-and-down movement process is improved.
The front part and the rear part of one side of the top of the lifting plate are bolted with sliding rails, and the movable block and the surfaces of the sliding rails are connected.
By adopting the structure, the motion track of the movable block is limited, and the movable block is prevented from deviating.
One end of the sliding rail, which is far away from the movable block, is bolted with a limiting plate, and the height of the top of the limiting plate is greater than that of the top of the sliding rail.
The structure is used for spacing the movable block above adopting, prevents that the movable block from breaking away from the slide rail.
And mounting frames are bolted to two sides of the top of the box body, and second supporting wheels are rotatably connected to the surfaces of the mounting frames.
Adopt above structure for carry out the auxiliary stay to wool spinning line.
The surface bonding of grip block is provided with the rubber pad, the surface of rubber pad is provided with anti-skidding line.
The structure more than adopting promotes the fixed effect of centre gripping to wool spinning yarn.
Compared with the prior art, this online quality detection intelligent device is used in wool spinning yarn production has following advantage:
1. the device can clean the surface of the LED line light source and synchronously clean the surface of the industrial camera in the detection process, so that the LED line light source or the industrial camera is prevented from being covered by floating wool, the accuracy of the detection result is improved, meanwhile, the device can intercept a section of wool spinning yarn for detection and detect the strength of the wool spinning yarn by detecting the strength of the section of yarn before the yarn doffing is finished, the detection range of the device is further improved, and the problem that the floating wool easily covers the surface of the LED line light source or the industrial camera and influences the detection result in the detection process of some existing yarn quality online detection equipment is solved.
2. Through the setting of driving motor, first belt pulley, first horizontal pole, second belt pulley, first conical gear and first bearing frame, open driving motor, it drives the second belt pulley rotation through first belt pulley, then first horizontal pole begins to rotate, and it drives first pivot through first conical gear and begins to rotate to the first commentaries on classics board of drive is circular motion, and comes to clean LED light source body through the first brush on its surface.
3. Through the setting of second horizontal pole, third belt pulley, second bevel gear and second bearing seat, when first belt pulley pivoted, its accessible third belt pulley drives the second horizontal pole and rotates, then the second horizontal pole drives the second bull stick through second bevel gear and rotates, and later the second bull stick drives the second commentaries on classics board rotation, and the second bull stick cleans the surface of industry camera body through the second brush at rotatory in-process.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the lifter plate of the present invention after it has been lowered.
Fig. 3 is a schematic perspective view of another aspect of the present invention.
Fig. 4 is a partial perspective view of the present invention.
Fig. 5 is a partial perspective view of the present invention.
Fig. 6 is a schematic bottom perspective view of the top seat of the present invention.
Fig. 7 is a schematic structural view of the power mechanism and the transmission mechanism in the present invention.
Fig. 8 is a schematic perspective view of the support frame of the present invention.
Fig. 9 is a partial structural view of the present invention.
In the figure, 1, a box body; 2. a sealing door; 3. a support frame; 4. a top seat; 5. a first support wheel; 6. an industrial camera body; 7. an LED light source body; 8. a first rotating plate; 9. a first brush; 10. a first rotating lever; 11. a first folded plate; 12. a second rotating plate; 13. a second brush; 14. a second rotating rod; 15. a second folded plate; 16. a power mechanism; 161. a drive motor; 162. a first pulley; 163. a first cross bar; 164. a second pulley; 165. a first bevel gear; 166. a first bearing housing; 17. a transmission mechanism; 171. a second cross bar; 172. a third belt pulley; 173. a second bevel gear; 174. a second bearing housing; 18. a first hydraulic lever; 19. a lifting plate; 20. a fixed block; 21. a movable block; 22. a second hydraulic rod; 23. a U-shaped plate; 24. a first cylinder; 25. a clamping plate; 26. a rubber pad; 27. a cutting mechanism; 271. a transverse frame; 272. a frame; 273. a second cylinder; 274. a movable plate; 275. a chopping board; 276. a cutter; 28. a vertical plate; 29. a slide rail; 30. a limiting plate; 31. a mounting frame; 32. a second support wheel; 33. a display body; 34. an alarm body; 35. and a control computer.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-9, the intelligent online quality detection device for wool spinning yarn production comprises a box body 1, an industrial camera body 6, an LED light source body 7, a display body 33, an alarm body 34 and a control computer 35, wherein a sealing door 2 is hinged on the front surface of the box body 1, support frames 3 are bolted on the front side and the rear side of the top of the box body 1, a top seat 4 is bolted on the top of each support frame 3, a first support wheel 5 is rotatably connected on one side of each support frame 3 opposite to the corresponding side, the industrial camera body 6 and the LED light source body 7 are fixedly arranged at the bottom of the top seat 4, a first rotating plate 8 and a second rotating plate 12 are respectively arranged on one side of the LED light source body 7 and one side of the industrial camera body 6, a first brush 9 and a second brush 13 are arranged on the surfaces of the first rotating plate 8 and the second rotating plate 12, a first rotating rod 10 and a second rotating rod 14 are respectively bolted on one side of the first rotating plate 8 and the second rotating plate 12, a first folding plate 11 and a second folding plate 15 are respectively bolted on two sides of the bottom of the top seat 4, a first rotating rod 10 penetrates through the first folding plate 11 and is connected with the first folding plate in a rotating manner, a second rotating rod 14 penetrates through the second folding plate 15 and is connected with the second folding plate in a rotating manner, a power mechanism 16 and a transmission mechanism 17 are respectively arranged on the top of the top seat 4, first hydraulic rods 18 are respectively bolted on four corners of the bottom of an inner cavity of the box body 1, an output shaft of the first hydraulic rod 18 is bolted on a lifting plate 19, one side of the top of the lifting plate 19 is bolted on a fixed block 20, the other side of the top of the lifting plate 19 is slidably connected with a movable block 21, the top of the lifting plate 19 is bolted on a second hydraulic rod 22, an output shaft of the second hydraulic rod 22 is bolted on the movable block 21, U-shaped plates 23 are respectively bolted on the tops of the fixed block 20 and the movable block 21, first air cylinders 24 are respectively bolted on two sides of the top of the U-shaped plates 23, a clamping plate 25 is bolted on the output shaft of the first air cylinders 24, and a cutting mechanism 27 is arranged on the surface of the support frame 3, the device can be in the testing process, the surface to LED line source is cleaned, and also can carry out the cleanness in step to the surface of industry camera, avoid LED line source or industry camera to be covered by floated batting, promote the accuracy of testing result, the device can be before the yarn doff is about to end simultaneously, intercept one section wool spinning yarn of detecting usefulness, and carry out intensity detection to this section yarn, in order to detect out the intensity of wool spinning yarn, thereby provide the detection range of the device, some current yarn quality on-line measuring equipment have been solved at the testing process, floated batting covers the surface at LED line source or industry camera easily, influence the problem of testing result.
The power mechanism 16 includes a driving motor 161, a first belt pulley 162, a first cross bar 163, a second belt pulley 164, a first bevel gear 165 and a first bearing seat 166, the driving motor 161 is bolted on the top of the top seat 4, the first belt pulley 162 is fixedly connected with the output shaft of the driving motor 161, the second belt pulley 164 is fixedly disposed on the surface of the first cross bar 163, the number of the first bevel gears 165 is two, and the two first bevel gears 165 are respectively and fixedly disposed on the other end of the first rotating rod 10 and the surface of the first cross bar 163, and are engaged with each other, the first bearing seat 166 is bolted on the top of the top seat 4, the first cross bar 163 is rotatably connected with the first bearing seat 166, the first belt pulley 162 is in transmission connection with the second belt pulley 164, in this embodiment, through the arrangement of the driving motor 161, the first belt pulley 162, the first cross bar 163, the second belt pulley 164, the first bevel gear 165 and the first bearing seat 166, the driving motor 161 is turned on, and drives the second pulley 164 to rotate through the first pulley 162, and then the first cross bar 163 starts to rotate, and drives the first rotating rod 10 to start to rotate through the first bevel gear 165, so as to drive the first rotating plate 8 to make a circular motion, and clean the LED light source body 7 through the first brush 9 on the surface of the first rotating plate.
The transmission mechanism 17 includes a second cross bar 171, a third belt pulley 172, a second bevel gear 173 and a second bearing seat 174, the second bearing seat 174 is bolted on the top of the top seat 4, the third belt pulley 172 is fixedly disposed on the surface of the second cross bar 171, the second cross bar 171 is rotatably connected with the second bearing seat 174, the third belt pulley 172 is in belt transmission connection with the first belt pulley 162, the number of the second bevel gears 173 is two, and the two second bevel gears are respectively fixedly disposed on the other end of the second rotating rod 14 and the surface of the second cross bar 171, and the two second bevel gears 173 are engaged with each other, in this embodiment, through the arrangement of the second cross bar 171, the third belt pulley 172, the second bevel gear 173 and the second bearing seat 174, while the first belt pulley 162 rotates, it can drive the second cross bar 171 to rotate through the third belt pulley 172, and then the second cross bar 171 drives the second rotating rod 14 to rotate through the second bevel gear 173, then the second rotating rod 14 drives the second rotating plate 12 to rotate, and the second rotating plate 12 cleans the surface of the industrial camera body 6 through the second brush 13 in the rotating process.
The radii of the first pulley 162, the second pulley 164 and the third pulley 172 are the same, and the size of the first bevel gear 165 is the same as that of the second bevel gear 173, in this embodiment, the design makes the rotation speed of the first cross rod 163 and the second cross rod 171 be the same, and makes the rotation speed of the first rotating rod 10 be the same as that of the second rotating rod 14, so as to make the first rotating plate 8 and the second rotating plate 12 rotate synchronously.
The cutting mechanism 27 comprises a transverse frame 271, a frame 272, a second air cylinder 273, a movable plate 274, a chopping board 275 and a cutting knife 276, wherein the transverse frame 271 is bolted with the support frame 3, the frame 272 is bolted on the top of the transverse frame 271, the second air cylinder 273 is bolted on the top of the frame 272, an output shaft of the second air cylinder 273 penetrates through the frame 272 and is bolted on the top of the movable plate 274, the chopping board 275 is bolted on the surface of the inner side of the frame 272, and the cutting knife 276 is fixedly connected with the movable plate 274.
Both sides of the movable plate 274 are bolted with the vertical plates 28, and the vertical plates 28 are connected with the inner wall of the frame 272 in a sliding manner, in the embodiment, through the arrangement of the vertical plates 28, the movable plate 274 drives the vertical plates 28 to move together in the up-and-down movement process, so that the stability of the movable plate 274 in the up-and-down movement process is increased.
The front and back positions of one side of the top of the lifting plate 19 are bolted with slide rails 29, and the surfaces of the movable block 21 and the slide rails 29 are arranged, in the embodiment, through the arrangement of the slide rails 29, the movable block 21 can make sliding motion on the surfaces of the slide rails 29 in the motion process, so that the motion track of the movable block 21 is limited, and the movable block 21 is prevented from deviating.
The slide rail 29 is kept away from the one end bolt of movable block 21 and is had a limiting plate 30, and the height at limiting plate 30 top is greater than the height at slide rail 29 top, in this embodiment, through the setting of limiting plate 30, it is used for spacing the motion range of movable block 21, prevents that the movable block 21 from breaking away from the surface of slide rail 29 in the motion process.
The two sides of the top of the box body 1 are also bolted with mounting frames 31, the surface of the mounting frame 31 is rotatably connected with second supporting wheels 32, and in the embodiment, through the arrangement of the mounting frames 31 and the second supporting wheels 32, the mounting frames 31 and the second supporting wheels can provide supporting points for the wool spinning yarns in the moving process, so that the stability of the wool spinning yarns in the moving process is improved, and the wool spinning yarns are prevented from falling.
The surface of the clamping plate 25 is bonded with a rubber pad 26, and the surface of the rubber pad 26 is provided with anti-slip patterns.
It should be noted that: the technical scheme aims to solve the problem that an LED light source and an industrial camera of the on-line detection equipment are easily covered by the catkin, and how to carry out intelligent detection has a mature technology at present, and is not repeated herein.
The working principle of the invention is as follows: when the industrial camera is in operation, a wool spinning yarn passes through and contacts the first supporting wheel 5 and the second supporting wheel 32, the wool spinning yarn is wound on a yarn reel through a winding machine, the LED light source body 7 can provide illumination on the surface of the wool spinning yarn, the industrial camera body 6 shoots pictures on the surface of the wool spinning yarn and displays the pictures on the display body 33 through the control computer 35, when the surface of the LED light source body 7 or the industrial camera body 6 is covered by wool, the driving motor 161 is started to drive the first rotating rod 10 to rotate, the first rotating rod 10 drives the first rotating plate 8 to rotate in the rotating process, the first rotating plate 8 cleans the surface of the LED light source body 7 through the first hairbrush 9, the driving motor 161 can drive the second rotating rod 14 to rotate, and the second rotating plate 12 cleans the industrial camera body 6 through the second hairbrush 13 in the rotating process, after cleaning, the driving motor 161 is turned off, and the first rotating plate 8 and the second rotating plate 12 are stopped at positions where the LED light source body 7 or the industrial camera body 6 is not shielded; before the wool spinning reel works, the first hydraulic rod 18 is started, the output shaft extends to drive the lifting plate 19 to move upwards until the clamping plate 25 and the wool spinning yarn are at the same height, then the first air cylinder 24 and the second air cylinder 273 are simultaneously started, the second air cylinder 273 drives the cutter 276 to descend to cut the wool spinning yarn, so that a section of wool spinning yarn with a longer length is cut out for strength detection, the first air cylinder 24 drives the clamping plates 25 on two sides to move relatively, then the rubber pads 26 on the surfaces of the clamping plates 25 on two sides are attached to the surfaces of the wool spinning yarn to fix the cut wool spinning yarn, then the second hydraulic rod 22 is started, the pressure of the second hydraulic rod 22 is controlled to slowly rise, the output shaft of the second hydraulic rod 22 extends to drive the movable block 21 to move, and then the movable block 21 drives the U23 above the movable block 22 to move, First cylinder 24 and grip block 25 begin to move to the direction of keeping away from fixed block 20 to drag the wool spinning yarn, observe the hydraulic pressure reading of second hydraulic stem 22, and take notes, after the wool spinning yarn fracture, just accomplished the strength test to the wool spinning yarn, later open first hydraulic stem 18 and make lifter plate 19 descend, prevent that the facility that the test was used from influencing the industry camera.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. The utility model provides a wool spinning yarn production is with online quality detection intelligent device, includes box (1), industry camera body (6), LED light source body (7), display body (33), alarm body (34) and control computer (35), its characterized in that, the articulated sealing door (2) that is provided with in front of box (1), both sides all are bolted to have support frame (3) around box (1) top, the top bolt of support frame (3) has connect footstock (4), one side that support frame (3) are relative is rotated and is connected with first supporting wheel (5), industry camera body (6) and LED light source body (7) are all fixed the bottom that sets up in footstock (4), one side of LED light source body (7) and industry camera body (6) is provided with first commentaries on classics board (8) and second commentaries on classics board (12) respectively, the surface of first commentaries on classics board (8) and second commentaries on classics board (12) is provided with first brush (9) and second wool brush (12) The brush (13), one side of first commentaries on classics board (8) and second commentaries on classics board (12) has bolted first bull stick (10) and second bull stick (14) respectively, the both sides of footstock (4) bottom have bolted first folded plate (11) and second folded plate (15) respectively, first bull stick (10) run through first folded plate (11) and rather than rotate and be connected, second bull stick (14) run through second folded plate (15) and rather than rotate and be connected, the top of footstock (4) is provided with power unit (16) and drive mechanism (17) respectively, the four corners of box (1) inner chamber bottom all has bolted first hydraulic stem (18), the output shaft of first hydraulic stem (18) has bolted lifter plate (19), one side of lifter plate (19) top has bolted fixed block (20), the opposite side sliding connection at lifter plate (19) top has movable block (21), the top bolt of lifter plate (19) has second hydraulic stem (22), the output shaft and the movable block (21) bolt of second hydraulic stem (22), the top of fixed block (20) and movable block (21) all has bolted U template (23), the both sides at U template (23) top all have bolted first cylinder (24), the output shaft bolt of first cylinder (24) has connect grip block (25), the surface of support frame (3) is provided with cutting mechanism (27).
2. The intelligent online quality detection device for wool yarn production according to claim 1, wherein the power mechanism (16) comprises a driving motor (161), a first belt pulley (162), a first cross bar (163), a second belt pulley (164), a first bevel gear (165) and a first bearing seat (166), the driving motor (161) is bolted on the top of the top seat (4), the first belt pulley (162) is fixedly connected with an output shaft of the driving motor (161), the second belt pulley (164) is fixedly arranged on the surface of the first cross bar (163), the number of the first bevel gears (165) is two, the first bevel gears are respectively and fixedly arranged at the other end of the first rotating bar (10) and the surface of the first cross bar (163), the two first bevel gears (165) are meshed with each other, the first bearing seat (166) is bolted on the top of the top seat (4), and the first cross rod (163) is rotationally connected with the first bearing seat (166), and the first belt pulley (162) is in transmission connection with the second belt pulley (164) through a belt.
3. The intelligent online quality detection device for wool yarn production according to claim 2, wherein the transmission mechanism (17) comprises a second cross bar (171), a third belt pulley (172), a second bevel gear (173) and a second bearing seat (174), the second bearing seat (174) is bolted on the top of the top seat (4), the third belt pulley (172) is fixedly arranged on the surface of the second cross bar (171), the second cross bar (171) is rotatably connected with the second bearing seat (174), the third belt pulley (172) is in belt transmission connection with the first belt pulley (162), the number of the second bevel gears (173) is two, the second bevel gears are respectively and fixedly arranged at the other end of the second rotating bar (14) and the surface of the second cross bar (171), and the two second bevel gears (173) are meshed with each other.
4. The intelligent online quality detection device for wool yarn production according to claim 3, wherein the first pulley (162), the second pulley (164) and the third pulley (172) have the same radius, and the first bevel gear (165) and the second bevel gear (173) have the same size.
5. The intelligent online quality detection device for wool spinning yarn production according to claim 1, wherein the cutting mechanism (27) comprises a transverse frame (271), a frame (272), a second cylinder (273), a movable plate (274), a chopping board (275) and a cutter (276), the transverse frame (271) is bolted with the support frame (3), the frame (272) is bolted on the top of the transverse frame (271), the second cylinder (273) is bolted on the top of the frame (272), an output shaft of the second cylinder (273) penetrates through the frame (272) and is bolted with the top of the movable plate (274), the chopping board (275) is bolted on the surface of the inner side of the frame (272), and the cutter (276) is fixedly connected with the movable plate (274).
6. The intelligent online quality detection device for wool spinning yarn production according to claim 5, wherein a vertical plate (28) is bolted to two sides of the movable plate (274), and the vertical plate (28) is in sliding connection with the inner wall of the frame (272).
7. The intelligent online quality detection device for wool spinning yarn production according to claim 1 is characterized in that sliding rails (29) are bolted to the front and back positions of one side of the top of the lifting plate (19), and the surfaces of the movable block (21) and the sliding rails (29) are provided.
8. The intelligent wool spinning yarn production online quality detection device according to claim 7, wherein one end, far away from the movable block (21), of the sliding rail (29) is bolted with a limiting plate (30), and the height of the top of the limiting plate (30) is greater than that of the top of the sliding rail (29).
9. The intelligent online quality detection device for wool spinning yarn production according to claim 1 is characterized in that mounting frames (31) are further bolted to two sides of the top of the box body (1), and second support wheels (32) are rotatably connected to the surfaces of the mounting frames (31).
10. The intelligent online quality detection device for wool yarn production according to claim 1, wherein a rubber pad (26) is bonded to the surface of the clamping plate (25), and anti-skid lines are arranged on the surface of the rubber pad (26).
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| CN117309883A (en) * | 2023-10-09 | 2023-12-29 | 南通创佳机电有限公司 | Capacitor terminal board detection device |
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