CN114858813B - An intelligent device for online quality detection of wool yarn production - Google Patents

An intelligent device for online quality detection of wool yarn production Download PDF

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CN114858813B
CN114858813B CN202210640905.XA CN202210640905A CN114858813B CN 114858813 B CN114858813 B CN 114858813B CN 202210640905 A CN202210640905 A CN 202210640905A CN 114858813 B CN114858813 B CN 114858813B
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yarn
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CN114858813A (en
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刘琳
王邓峰
薛惊理
陈文浩
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Zhejiang Sci Tech University ZSTU
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/8901Optical details; Scanning details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0262Shape of the specimen
    • G01N2203/0278Thin specimens
    • G01N2203/028One dimensional, e.g. filaments, wires, ropes or cables
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • G01N2203/0452Cushioning layer between test piece and grip

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  • Textile Engineering (AREA)
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  • Treatment Of Fiber Materials (AREA)

Abstract

本发明提供了一种毛纺纱线生产用在线质量检测智能装置,属于毛纺纱线生产技术领域,它解决了现有的一些纱线质量在线检测设备在检测过程中,漂浮的毛絮容易覆盖在LED线光源或工业相机的表面,影响检测结果的问题。本毛纺纱线生产用在线质量检测智能装置,包括箱体、工业相机本体、LED光源本体、显示器本体、报警器本体和控制计算机,箱体的正面铰接设置有密封门,箱体顶部的前后两侧均栓接有支撑架,支撑架的顶部栓接有顶座。本发明能够在检测过程中,对LED线光源的表面进行清洁,而且也能够对工业相机的表面进行同步清洁,同时该装置能够在纱线落筒即将结束前,截取一段检测用的毛纺纱线,并对该段纱线进行强度检测,以检测出毛纺纱线的强度。

The present invention provides an intelligent device for online quality detection of woolen yarn production, which belongs to the technical field of woolen yarn production. It solves the problem that floating wool is easy to cover the surface of LED line light source or industrial camera during the detection process of some existing online yarn quality detection equipment, thus affecting the detection result. The intelligent device for online quality detection of woolen yarn production includes a box, an industrial camera body, an LED light source body, a display body, an alarm body and a control computer. The front of the box is hinged with a sealed door, and the front and rear sides of the top of the box are bolted with a support frame, and the top of the support frame is bolted with a top seat. The present invention can clean the surface of the LED line light source during the detection process, and can also clean the surface of the industrial camera synchronously. At the same time, the device can intercept a section of woolen yarn for detection before the yarn is about to be dropped, and perform strength detection on the section of yarn to detect the strength of the woolen yarn.

Description

一种毛纺纱线生产用在线质量检测智能装置An intelligent device for online quality detection of wool yarn production

技术领域Technical Field

本发明属于毛纺纱线生产技术领域,涉及一种质量检测智能装置,特别是一种毛纺纱线生产用在线质量检测智能装置。The invention belongs to the technical field of woolen yarn production, and relates to an intelligent quality detection device, in particular to an online quality detection intelligent device for woolen yarn production.

背景技术Background technique

随着人们对服饰追求的越来越高,对面料也提出了越来越多的要求,相应的,越来越多的功能化面料也在出现,羊毛是纺织工业的一种重要原料,羊毛制品具有弹性好、吸湿性强、保暖性好等优点,毛纺纱线多以羊毛制成,生产工序流程长,由于工艺、设备等原因,纱线表面经常出现毛羽、瑕疵、破丝、并丝等缺陷,影响产品质量,由于生产设备同时拉出的纱线数量较多,纱线较细,破丝只有几微米,肉眼无法在生产过程中观察到,普遍的检测方式是待纱线落筒后,肉眼观察落筒外表面的缺陷,并以外表面的缺陷衡量整管纱线,这样的做法只能是以片盖全,不够客观。此外,传统人工监测具有较高的人力成本和时间成本,并存在效率低、主观性强、稳定性差等缺点,且人工离线检测影响了产品自动化生产。因此对毛纺纱线纤维的检测,多采用智能检测设备来代替肉眼检测,目前市面上已有很多基于视觉的在线智能检测设备用在毛纺纱线生产过程中。As people's pursuit of clothing becomes higher and higher, more and more requirements are put forward for fabrics. Correspondingly, more and more functional fabrics are also emerging. Wool is an important raw material for the textile industry. Wool products have the advantages of good elasticity, strong moisture absorption, and good warmth retention. Wool yarn is mostly made of wool, and the production process is long. Due to the process and equipment, the yarn surface often has defects such as hairiness, flaws, broken silk, and twisted silk, which affect the product quality. Since the production equipment pulls out a large number of yarns at the same time, the yarn is thin, and the broken silk is only a few microns, which cannot be observed by the naked eye during the production process. The general detection method is to observe the defects on the outer surface of the bobbin after the yarn is dropped, and measure the whole tube of yarn with the defects on the outer surface. This approach can only cover the whole with a piece, which is not objective enough. In addition, traditional manual monitoring has high labor and time costs, and has the disadvantages of low efficiency, strong subjectivity, poor stability, etc., and manual offline detection affects the automated production of products. Therefore, for the detection of wool yarn fibers, intelligent detection equipment is often used instead of naked eye detection. At present, there are many vision-based online intelligent detection equipment on the market used in the wool yarn production process.

经检索,如中国专利文献公开了一种基于机器视觉的PE纤维纱线质量在线检测设备及方法【申请号:CN202011328287.2;公开号:CN112485263A】。这种基于机器视觉的PE纤维纱线质量在线检测设备及方法,包括架设于PE纤维纱线上方的LED线光源,LED线光源一侧设置有工业相机,LED线光源与工业相机并联有采集触发控制板,所述工业相机连接工业控制计算机输入端,工业控制计算机输出端连接有缺陷报警提示器。After searching, it is found that a Chinese patent document discloses an online quality detection device and method for PE fiber yarn based on machine vision [Application number: CN202011328287.2; Publication number: CN112485263A]. This online quality detection device and method for PE fiber yarn based on machine vision includes an LED line light source mounted above the PE fiber yarn, an industrial camera is arranged on one side of the LED line light source, and an acquisition trigger control board is connected in parallel with the industrial camera. The industrial camera is connected to the input end of the industrial control computer, and the output end of the industrial control computer is connected to a defect alarm prompter.

该专利中公开的设备能够实时监控每一根纱线上的毛丝,并丝,并以落筒为单位存储缺陷图像,同时对该筒纱线进行质量进行客观评级,上述设备基于视觉对纱线进行检测,但是在检测过程中,因落筒而产生的毛絮四处漂浮,导致设备周边的环境中含有大量的毛絮,容易覆盖在LED线光源或工业相机的表面,从而影响光照效果,同时也遮挡视线,进而对检测结果造成很大的影响,同时目前市面上的智能检测设备只能够检测毛纺纱线的表面缺陷,却无法对纱线进行强度检测,毛纺纱线因强度不够很容易断裂,因此这些智能检测设备的检测范围过于狭隘,无法适用于多种检测场合。The device disclosed in this patent can monitor the hair and yarn on each yarn in real time, store defect images in units of bobbins, and objectively grade the quality of the yarn on the bobbin. The above-mentioned device detects the yarn based on vision, but during the detection process, the hair generated by bobbins floats everywhere, resulting in a large amount of hair in the environment around the equipment, which is easy to cover the surface of the LED line light source or industrial camera, thereby affecting the lighting effect, and also blocking the line of sight, which has a great impact on the detection results. At the same time, the intelligent detection equipment currently on the market can only detect surface defects of woolen yarns, but cannot perform strength detection on yarns. Woolen yarns are easily broken due to insufficient strength. Therefore, the detection range of these intelligent detection devices is too narrow and cannot be applied to a variety of detection occasions.

发明内容Summary of the invention

本发明的目的是针对现有的技术存在上述问题,提出了一种毛纺纱线生产用在线质量检测智能装置,该毛纺纱线生产用在线质量检测智能装置能够在检测过程中,对LED线光源的表面进行清洁,而且也能够对工业相机的表面进行同步清洁,同时该装置能够在纱线落筒即将结束前,截取一段检测用的毛纺纱线,并对该段纱线进行强度检测。The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose an intelligent device for online quality detection of woolen yarn production. The intelligent device for online quality detection of woolen yarn production can clean the surface of the LED line light source during the detection process, and can also synchronously clean the surface of the industrial camera. At the same time, the device can intercept a section of woolen yarn for detection before the yarn is about to be dropped, and perform strength detection on the section of yarn.

本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved by the following technical solutions:

一种毛纺纱线生产用在线质量检测智能装置,包括箱体、工业相机本体、LED光源本体、显示器本体、报警器本体和控制计算机,所述箱体的正面铰接设置有密封门,所述箱体顶部的前后两侧均栓接有支撑架,所述支撑架的顶部栓接有顶座,所述支撑架相对的一侧转动连接有第一支撑轮,所述工业相机本体和LED光源本体均固定设置在顶座的底部,所述LED光源本体和工业相机本体的一侧分别设置有第一转板和第二转板,所述第一转板和第二转板的表面设置有第一毛刷和第二毛刷,所述第一转板和第二转板的一侧分别栓接有第一转杆和第二转杆,所述顶座底部的两侧分别栓接有第一折板和第二折板,所述第一转杆贯穿第一折板并与其转动连接,所述第二转杆贯穿第二折板并与其转动连接,所述顶座的顶部分别设置有动力机构和传动机构,所述箱体内腔底部的四角均栓接有第一液压杆,所述第一液压杆的输出轴栓接有升降板,所述升降板顶部的一侧栓接有固定块,所述升降板顶部的另一侧滑动连接有活动块,所述升降板的顶部栓接有第二液压杆,所述第二液压杆的输出轴与活动块栓接,所述固定块和活动块的顶部均栓接有U型板,所述U型板顶部的两侧均栓接有第一气缸,所述第一气缸的输出轴栓接有夹持板,所述支撑架的表面设置有切割机构。An intelligent device for online quality inspection for woolen yarn production comprises a box body, an industrial camera body, an LED light source body, a display body, an alarm body and a control computer, wherein a sealed door is hingedly provided on the front of the box body, a support frame is bolted to the front and rear sides of the top of the box body, a top seat is bolted to the top of the support frame, a first support wheel is rotatably connected to the opposite side of the support frame, the industrial camera body and the LED light source body are fixedly arranged on the bottom of the top seat, a first rotating plate and a second rotating plate are respectively provided on one side of the LED light source body and the industrial camera body, a first brush and a second brush are provided on the surfaces of the first rotating plate and the second rotating plate, a first rotating rod and a second rotating rod are respectively bolted to one side of the first rotating plate and the second rotating plate, and both sides of the bottom of the top seat are respectively The first folding plate and the second folding plate are bolted together, the first rotating rod passes through the first folding plate and is rotatably connected thereto, the second rotating rod passes through the second folding plate and is rotatably connected thereto, a power mechanism and a transmission mechanism are respectively arranged on the top of the top seat, the four corners of the bottom of the inner cavity of the box body are bolted together, the output shaft of the first hydraulic rod is bolted together with a lifting plate, a fixed block is bolted together on one side of the top of the lifting plate, a movable block is slidably connected to the other side of the top of the lifting plate, the top of the lifting plate is bolted together with a second hydraulic rod, the output shaft of the second hydraulic rod is bolted to the movable block, the tops of the fixed block and the movable block are bolted together with a U-shaped plate, the tops of the U-shaped plate are bolted together with a first cylinder on both sides, the output shaft of the first cylinder is bolted together with a clamping plate, and a cutting mechanism is arranged on the surface of the support frame.

本发明的工作原理是:开启驱动电机带动第一转杆和第二转杆旋转,并通过第一毛刷和第二毛刷分别对LED光源本体以及工业相机本体进行清洁,当开启第一液压杆带动升降板向上运动,同时开启第一气缸和第二气缸,第二气缸带动切刀向下,并切出一段毛纺纱线第一气缸则带动两侧的夹持板和橡胶垫对截取下来的毛纺纱线进行固定,然后开启第二液压杆使活动块带动其上方的U型板、第一气缸和夹持板开始向远离固定块的方向进行运动,从而对毛纺纱线进行拉扯,进行强度检测。The working principle of the present invention is: turning on the driving motor to drive the first rotating rod and the second rotating rod to rotate, and using the first brush and the second brush to clean the LED light source body and the industrial camera body respectively, when the first hydraulic rod is turned on to drive the lifting plate to move upward, the first cylinder and the second cylinder are turned on at the same time, the second cylinder drives the cutter downward and cuts out a section of woolen yarn, and the first cylinder drives the clamping plates and rubber pads on both sides to fix the cut woolen yarn, and then turns on the second hydraulic rod to make the movable block drive the U-shaped plate, the first cylinder and the clamping plate above it to start moving in the direction away from the fixed block, thereby pulling the woolen yarn for strength testing.

所述动力机构包括驱动电机、第一皮带轮、第一横杆、第二皮带轮、第一锥形齿轮和第一轴承座,所述驱动电机栓接在顶座的顶部,所述第一皮带轮与驱动电机的输出轴固定连接,所述第二皮带轮固定设置在第一横杆的表面,所述第一锥形齿轮的数量为两个,并分别固定设置在第一转杆的另一端以及第一横杆的表面,且两个第一锥形齿轮相互啮合,所述第一轴承座栓接在顶座的顶部,且第一横杆与第一轴承座转动连接,所述第一皮带轮与第二皮带轮通过皮带传动连接。The power mechanism includes a driving motor, a first pulley, a first cross bar, a second pulley, a first bevel gear and a first bearing seat. The driving motor is bolted to the top of the top seat, the first pulley is fixedly connected to the output shaft of the driving motor, the second pulley is fixedly arranged on the surface of the first cross bar, there are two first bevel gears, which are respectively fixedly arranged at the other end of the first rotating rod and the surface of the first cross bar, and the two first bevel gears are meshed with each other, the first bearing seat is bolted to the top of the top seat, and the first cross bar is rotatably connected to the first bearing seat, and the first pulley is connected to the second pulley through a belt drive.

采用以上结构,用于带动第一转杆和第一转板旋转,来对LED光源本体进行清洁。The above structure is used to drive the first rotating rod and the first rotating plate to rotate to clean the LED light source body.

所述传动机构包括第二横杆、第三皮带轮、第二锥形齿轮和第二轴承座,所述第二轴承座栓接在顶座的顶部,所述第三皮带轮固定设置在第二横杆的表面,所述第二横杆与第二轴承座转动连接,且第三皮带轮与第一皮带轮通过皮带传动连接,所述第二锥形齿轮的数量为两个,并分别固定设置在第二转杆的另一端以及第二横杆的表面,且两个第二锥形齿轮相互啮合。The transmission mechanism includes a second cross bar, a third pulley, a second bevel gear and a second bearing seat. The second bearing seat is bolted to the top of the top seat. The third pulley is fixedly arranged on the surface of the second cross bar. The second cross bar is rotatably connected to the second bearing seat, and the third pulley is connected to the first pulley through a belt transmission. There are two second bevel gears, which are respectively fixedly arranged on the other end of the second rotating rod and the surface of the second cross bar, and the two second bevel gears are meshed with each other.

采用以上结构,带动第二转板旋转,使第二毛刷对工业相机本体的表面进行清洁。The above structure is adopted to drive the second rotating plate to rotate, so that the second brush cleans the surface of the industrial camera body.

所述第一皮带轮、第二皮带轮和第三皮带轮的半径均相同,所述第一锥形齿轮的规格大小与第二锥形齿轮的规格大小相同。The radii of the first pulley, the second pulley and the third pulley are all the same, and the size of the first bevel gear is the same as the size of the second bevel gear.

采用以上结构,让第一转板和第二转板能够同步旋转。With the above structure, the first rotating plate and the second rotating plate can rotate synchronously.

所述切割机构包括横向架、框架、第二气缸、活动板、案板和切刀,所述横向架与支撑架栓接,所述框架栓接在横向架的顶部,所述第二气缸栓接在框架的顶部,所述第二气缸的输出轴贯穿框架并与活动板的顶部栓接,所述案板栓接在框架内侧的表面,所述切刀与活动板固定连接。The cutting mechanism includes a transverse frame, a frame, a second cylinder, a movable plate, a chopping board and a cutting knife. The transverse frame is bolted to the supporting frame, the frame is bolted to the top of the transverse frame, the second cylinder is bolted to the top of the frame, the output shaft of the second cylinder passes through the frame and is bolted to the top of the movable plate, the chopping board is bolted to the inner surface of the frame, and the cutting knife is fixedly connected to the movable plate.

采用以上结构,用于对毛纺纱线进行切割。The above structure is used for cutting woolen yarn.

所述活动板的两侧均栓接有竖板,所述竖板与框架的内壁滑动连接。Both sides of the movable plate are bolted with vertical plates, and the vertical plates are slidably connected to the inner wall of the frame.

采用以上结构,增加活动板在上下运动过程中的稳定性。The above structure is adopted to increase the stability of the movable plate during the up and down movement.

所述升降板顶部一侧的前后两处均栓接有滑轨,且活动块与滑轨的表面。The front and rear positions of one side of the top of the lifting plate are both bolted with slide rails, and the movable block is connected to the surface of the slide rails.

采用以上结构,对活动块的运动轨迹进行限定,防止活动块偏移。By adopting the above structure, the motion trajectory of the movable block is limited to prevent the movable block from deviating.

所述滑轨远离活动块的一端栓接有限位板,且限位板顶部的高度大于滑轨顶部的高度。One end of the slide rail away from the movable block is bolted to a limiting plate, and the height of the top of the limiting plate is greater than the height of the top of the slide rail.

采用以上结构用于对活动块进行限位,防止活动块脱离滑轨。The above structure is used to limit the movable block to prevent the movable block from falling off the slide rail.

所述箱体顶部的两侧还栓接有安装架,所述安装架的表面转动连接有第二支撑轮。Mounting frames are bolted to both sides of the top of the box body, and the surface of the mounting frame is rotatably connected to a second supporting wheel.

采用以上结构,用于对毛纺纱线进行辅助支撑。The above structure is used to provide auxiliary support for woolen yarn.

所述夹持板的表面粘接设置有橡胶垫,所述橡胶垫的表面设置有防滑纹。A rubber pad is bonded to the surface of the clamping plate, and an anti-skid pattern is arranged on the surface of the rubber pad.

采用以上结构,提升对毛纺纱线的夹持固定效果。The above structure is adopted to improve the clamping and fixing effect of the wool yarn.

与现有技术相比,本毛纺纱线生产用在线质量检测智能装置具有以下优点:Compared with the prior art, the intelligent online quality detection device for wool spinning yarn production has the following advantages:

1、本发明能够在检测过程中,对LED线光源的表面进行清洁,而且也能够对工业相机的表面进行同步清洁,避免LED线光源或工业相机被漂浮的毛絮覆盖,提升检测结果的准确性,同时该装置能够在纱线落筒即将结束前,截取一段检测用的毛纺纱线,并对该段纱线进行强度检测,以检测出毛纺纱线的强度,从而提该装置的检测范围,解决了现有的一些纱线质量在线检测设备在检测过程中,漂浮的毛絮容易覆盖在LED线光源或工业相机的表面,影响检测结果的问题。1. The present invention can clean the surface of the LED line light source during the detection process, and can also simultaneously clean the surface of the industrial camera to prevent the LED line light source or the industrial camera from being covered by floating fluff, thereby improving the accuracy of the detection result. At the same time, the device can intercept a section of woolen yarn for detection before the yarn is about to be dropped, and perform strength detection on the section of yarn to detect the strength of the woolen yarn, thereby increasing the detection range of the device and solving the problem that floating fluff is easily covered on the surface of the LED line light source or the industrial camera during the detection process of some existing online yarn quality detection equipment, thereby affecting the detection result.

2、通过驱动电机、第一皮带轮、第一横杆、第二皮带轮、第一锥形齿轮和第一轴承座的设置,开启驱动电机,其通过第一皮带轮带动第二皮带轮旋转,然后第一横杆开始转动,其通过第一锥形齿轮带动第一转杆开始转动,从而驱动第一转板做圆周运动,并通过其表面的第一毛刷来对LED光源本体进行清洁。2. By setting up a driving motor, a first pulley, a first cross bar, a second pulley, a first bevel gear and a first bearing seat, turn on the driving motor, which drives the second pulley to rotate through the first pulley, and then the first cross bar starts to rotate, which drives the first rotating rod to rotate through the first bevel gear, thereby driving the first rotating plate to perform circular motion, and the LED light source body is cleaned through the first brush on its surface.

3、通过第二横杆、第三皮带轮、第二锥形齿轮和第二轴承座的设置,在第一皮带轮转动的同时,其可通过第三皮带轮带动第二横杆转动,然后第二横杆通过第二锥形齿轮带动第二转杆转动,之后第二转杆带动第二转板旋转,第二转板在旋转过程中通过第二毛刷对工业相机本体的表面进行清洁。3. Through the arrangement of the second cross bar, the third pulley, the second bevel gear and the second bearing seat, while the first pulley rotates, it can drive the second cross bar to rotate through the third pulley, and then the second cross bar drives the second rotating rod to rotate through the second bevel gear, and then the second rotating rod drives the second rotating plate to rotate, and the second rotating plate cleans the surface of the industrial camera body through the second brush during the rotation process.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.

图2是本发明中升降板下降后的示意图。FIG. 2 is a schematic diagram of the lifting plate after it is lowered in the present invention.

图3是本发明另一个视角的立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the present invention from another viewing angle.

图4是本发明中的局部立体结构示意图。FIG. 4 is a schematic diagram of a partial three-dimensional structure of the present invention.

图5是本发明中的局部立体结构示意图。FIG. 5 is a schematic diagram of a partial three-dimensional structure of the present invention.

图6是本发明中顶座的仰视立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the top seat in the present invention when viewed from above.

图7是本发明中动力机构和传动机构的结构示意图。FIG. 7 is a schematic diagram of the structure of the power mechanism and the transmission mechanism in the present invention.

图8是本发明中支撑架的立体结构示意图。FIG8 is a schematic diagram of the three-dimensional structure of the support frame in the present invention.

图9是本发明中的局部结构示意图。FIG. 9 is a schematic diagram of a local structure of the present invention.

图中,1、箱体;2、密封门;3、支撑架;4、顶座;5、第一支撑轮;6、工业相机本体;7、LED光源本体;8、第一转板;9、第一毛刷;10、第一转杆;11、第一折板;12、第二转板;13、第二毛刷;14、第二转杆;15、第二折板;16、动力机构;161、驱动电机;162、第一皮带轮;163、第一横杆;164、第二皮带轮;165、第一锥形齿轮;166、第一轴承座;17、传动机构;171、第二横杆;172、第三皮带轮;173、第二锥形齿轮;174、第二轴承座;18、第一液压杆;19、升降板;20、固定块;21、活动块;22、第二液压杆;23、U型板;24、第一气缸;25、夹持板;26、橡胶垫;27、切割机构;271、横向架;272、框架;273、第二气缸;274、活动板;275、案板;276、切刀;28、竖板;29、滑轨;30、限位板;31、安装架;32、第二支撑轮;33、显示器本体;34、报警器本体;35、控制计算机。In the figure, 1, box body; 2, sealing door; 3, support frame; 4, top seat; 5, first support wheel; 6, industrial camera body; 7, LED light source body; 8, first rotating plate; 9, first brush; 10, first rotating rod; 11, first folding plate; 12, second rotating plate; 13, second brush; 14, second rotating rod; 15, second folding plate; 16, power mechanism; 161, driving motor; 162, first pulley; 163, first cross bar; 164, second pulley; 165, first bevel gear; 166, first bearing seat; 17, transmission mechanism; 171, second cross bar; 172, third belt wheel; 173, second bevel gear; 174, second bearing seat; 18, first hydraulic rod; 19, lifting plate; 20, fixed block; 21, movable block; 22, second hydraulic rod; 23, U-shaped plate; 24, first cylinder; 25, clamping plate; 26, rubber pad; 27, cutting mechanism; 271, horizontal frame; 272, frame; 273, second cylinder; 274, movable plate; 275, chopping board; 276, cutter; 28, vertical plate; 29, slide rail; 30, limit plate; 31, mounting frame; 32, second support wheel; 33, display body; 34, alarm body; 35, control computer.

具体实施方式Detailed ways

以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

如图1-图9所示,本毛纺纱线生产用在线质量检测智能装置,包括箱体1、工业相机本体6、LED光源本体7、显示器本体33、报警器本体34和控制计算机35,箱体1的正面铰接设置有密封门2,箱体1顶部的前后两侧均栓接有支撑架3,支撑架3的顶部栓接有顶座4,支撑架3相对的一侧转动连接有第一支撑轮5,工业相机本体6和LED光源本体7均固定设置在顶座4的底部,LED光源本体7和工业相机本体6的一侧分别设置有第一转板8和第二转板12,第一转板8和第二转板12的表面设置有第一毛刷9和第二毛刷13,第一转板8和第二转板12的一侧分别栓接有第一转杆10和第二转杆14,顶座4底部的两侧分别栓接有第一折板11和第二折板15,第一转杆10贯穿第一折板11并与其转动连接,第二转杆14贯穿第二折板15并与其转动连接,顶座4的顶部分别设置有动力机构16和传动机构17,箱体1内腔底部的四角均栓接有第一液压杆18,第一液压杆18的输出轴栓接有升降板19,升降板19顶部的一侧栓接有固定块20,升降板19顶部的另一侧滑动连接有活动块21,升降板19的顶部栓接有第二液压杆22,第二液压杆22的输出轴与活动块21栓接,固定块20和活动块21的顶部均栓接有U型板23,U型板23顶部的两侧均栓接有第一气缸24,第一气缸24的输出轴栓接有夹持板25,支撑架3的表面设置有切割机构27,该装置能够在检测过程中,对LED线光源的表面进行清洁,而且也能够对工业相机的表面进行同步清洁,避免LED线光源或工业相机被漂浮的毛絮覆盖,提升检测结果的准确性,同时该装置能够在纱线落筒即将结束前,截取一段检测用的毛纺纱线,并对该段纱线进行强度检测,以检测出毛纺纱线的强度,从而提该装置的检测范围,解决了现有的一些纱线质量在线检测设备在检测过程中,漂浮的毛絮容易覆盖在LED线光源或工业相机的表面,影响检测结果的问题。As shown in Figures 1 to 9, the present intelligent device for online quality inspection of wool spinning yarn production includes a box body 1, an industrial camera body 6, an LED light source body 7, a display body 33, an alarm body 34 and a control computer 35. A sealed door 2 is hingedly provided on the front of the box body 1, a support frame 3 is bolted to the front and rear sides of the top of the box body 1, a top seat 4 is bolted to the top of the support frame 3, and a first support wheel 5 is rotatably connected to the opposite side of the support frame 3. The industrial camera body 6 and the LED light source body 7 are fixedly arranged at the bottom of the top seat 4, and one side of the LED light source body 7 and the industrial camera body 6 are respectively A first rotating plate 8 and a second rotating plate 12 are provided, and a first brush 9 and a second brush 13 are provided on the surface of the first rotating plate 8 and the second rotating plate 12. A first rotating rod 10 and a second rotating rod 14 are bolted to one side of the first rotating plate 8 and the second rotating plate 12, respectively. A first folding plate 11 and a second folding plate 15 are bolted to both sides of the bottom of the top seat 4, respectively. The first rotating rod 10 penetrates the first folding plate 11 and is rotatably connected thereto, and the second rotating rod 14 penetrates the second folding plate 15 and is rotatably connected thereto. A power mechanism 16 and a transmission mechanism 17 are respectively provided on the top of the top seat 4, and a first hydraulic rod is bolted to each of the four corners of the bottom of the inner cavity of the box body 1. 18, the output shaft of the first hydraulic rod 18 is bolted to a lifting plate 19, a fixed block 20 is bolted to one side of the top of the lifting plate 19, a movable block 21 is slidably connected to the other side of the top of the lifting plate 19, a second hydraulic rod 22 is bolted to the top of the lifting plate 19, the output shaft of the second hydraulic rod 22 is bolted to the movable block 21, the tops of the fixed block 20 and the movable block 21 are bolted to a U-shaped plate 23, the tops of the U-shaped plate 23 are bolted to the first cylinder 24 on both sides, the output shaft of the first cylinder 24 is bolted to a clamping plate 25, and a cutting mechanism 27 is provided on the surface of the support frame 3. The device can be used in the detection process. The surface of the LED line light source is cleaned, and the surface of the industrial camera can also be cleaned synchronously to prevent the LED line light source or the industrial camera from being covered by floating fluff, thereby improving the accuracy of the detection result. At the same time, the device can intercept a section of woolen yarn for detection before the yarn is about to be dropped, and perform strength detection on the section of yarn to detect the strength of the woolen yarn, thereby increasing the detection range of the device and solving the problem that floating fluff is easy to cover the surface of the LED line light source or the industrial camera during the detection process of some existing online yarn quality detection equipment, thereby affecting the detection result.

动力机构16包括驱动电机161、第一皮带轮162、第一横杆163、第二皮带轮164、第一锥形齿轮165和第一轴承座166,驱动电机161栓接在顶座4的顶部,第一皮带轮162与驱动电机161的输出轴固定连接,第二皮带轮164固定设置在第一横杆163的表面,第一锥形齿轮165的数量为两个,并分别固定设置在第一转杆10的另一端以及第一横杆163的表面,且两个第一锥形齿轮165相互啮合,第一轴承座166栓接在顶座4的顶部,且第一横杆163与第一轴承座166转动连接,第一皮带轮162与第二皮带轮164通过皮带传动连接,在本实施例中,通过驱动电机161、第一皮带轮162、第一横杆163、第二皮带轮164、第一锥形齿轮165和第一轴承座166的设置,开启驱动电机161,其通过第一皮带轮162带动第二皮带轮164旋转,然后第一横杆163开始转动,其通过第一锥形齿轮165带动第一转杆10开始转动,从而驱动第一转板8做圆周运动,并通过其表面的第一毛刷9来对LED光源本体7进行清洁。The power mechanism 16 includes a driving motor 161, a first pulley 162, a first cross bar 163, a second pulley 164, a first bevel gear 165 and a first bearing seat 166. The driving motor 161 is bolted to the top of the top seat 4, the first pulley 162 is fixedly connected to the output shaft of the driving motor 161, the second pulley 164 is fixedly arranged on the surface of the first cross bar 163, the number of the first bevel gears 165 is two, and they are respectively fixedly arranged on the other end of the first rotating rod 10 and the surface of the first cross bar 163, and the two first bevel gears 165 are meshed with each other, the first bearing seat 166 is bolted to the top of the top seat 4, and the first cross bar 163 and The first bearing seat 166 is rotatably connected, and the first pulley 162 is connected to the second pulley 164 through a belt drive. In this embodiment, by setting the driving motor 161, the first pulley 162, the first cross bar 163, the second pulley 164, the first bevel gear 165 and the first bearing seat 166, the driving motor 161 is turned on, and it drives the second pulley 164 to rotate through the first pulley 162, and then the first cross bar 163 starts to rotate, and it drives the first rotating rod 10 to start rotating through the first bevel gear 165, thereby driving the first rotating plate 8 to make a circular motion, and the LED light source body 7 is cleaned by the first brush 9 on its surface.

传动机构17包括第二横杆171、第三皮带轮172、第二锥形齿轮173和第二轴承座174,第二轴承座174栓接在顶座4的顶部,第三皮带轮172固定设置在第二横杆171的表面,第二横杆171与第二轴承座174转动连接,且第三皮带轮172与第一皮带轮162通过皮带传动连接,第二锥形齿轮173的数量为两个,并分别固定设置在第二转杆14的另一端以及第二横杆171的表面,且两个第二锥形齿轮173相互啮合,在本实施例中,通过第二横杆171、第三皮带轮172、第二锥形齿轮173和第二轴承座174的设置,在第一皮带轮162转动的同时,其可通过第三皮带轮172带动第二横杆171转动,然后第二横杆171通过第二锥形齿轮173带动第二转杆14转动,之后第二转杆14带动第二转板12旋转,第二转板12在旋转过程中通过第二毛刷13对工业相机本体6的表面进行清洁。The transmission mechanism 17 includes a second cross bar 171, a third pulley 172, a second bevel gear 173 and a second bearing seat 174. The second bearing seat 174 is bolted to the top of the top seat 4. The third pulley 172 is fixedly arranged on the surface of the second cross bar 171. The second cross bar 171 is rotatably connected to the second bearing seat 174, and the third pulley 172 is connected to the first pulley 162 through a belt transmission. The number of the second bevel gears 173 is two, and they are respectively fixedly arranged on the other end of the second rotating rod 14 and the surface of the second cross bar 171, and the two first bevel gears 173 are fixedly arranged on the second end of the second rotating rod 14 and the surface of the second cross bar 171. The two bevel gears 173 mesh with each other. In the present embodiment, by configuring the second cross bar 171, the third pulley 172, the second bevel gear 173 and the second bearing seat 174, while the first pulley 162 rotates, it can drive the second cross bar 171 to rotate through the third pulley 172, and then the second cross bar 171 drives the second rotating rod 14 to rotate through the second bevel gear 173, and then the second rotating rod 14 drives the second rotating plate 12 to rotate, and the second rotating plate 12 cleans the surface of the industrial camera body 6 through the second brush 13 during the rotation process.

第一皮带轮162、第二皮带轮164和第三皮带轮172的半径均相同,第一锥形齿轮165的规格大小与第二锥形齿轮173的规格大小相同,在本实施例中,此种设计使得第一横杆163与第二横杆171的转速相同,并使第一转杆10的转速与第二转杆14的转速相同,从而让第一转板8和第二转板12能够同步旋转。The radii of the first pulley 162, the second pulley 164 and the third pulley 172 are all the same, and the specifications of the first bevel gear 165 are the same as the specifications of the second bevel gear 173. In the present embodiment, this design makes the rotation speed of the first cross bar 163 and the second cross bar 171 the same, and the rotation speed of the first rotating rod 10 and the rotation speed of the second rotating rod 14 the same, so that the first rotating plate 8 and the second rotating plate 12 can rotate synchronously.

切割机构27包括横向架271、框架272、第二气缸273、活动板274、案板275和切刀276,横向架271与支撑架3栓接,框架272栓接在横向架271的顶部,第二气缸273栓接在框架272的顶部,第二气缸273的输出轴贯穿框架272并与活动板274的顶部栓接,案板275栓接在框架272内侧的表面,切刀276与活动板274固定连接,在本实施例中,通过横向架271、框架272、第二气缸273、活动板274、案板275和切刀276的设置,开启第二气缸273,其输出轴伸长带动活动板274向下运动,之后切刀276一同向下运动,并与案板275配合来对毛纺纱线进行切割。The cutting mechanism 27 includes a transverse frame 271, a frame 272, a second cylinder 273, a movable plate 274, a chopping board 275 and a cutter 276. The transverse frame 271 is bolted to the support frame 3, the frame 272 is bolted to the top of the transverse frame 271, the second cylinder 273 is bolted to the top of the frame 272, the output shaft of the second cylinder 273 passes through the frame 272 and is bolted to the top of the movable plate 274, the chopping board 275 is bolted to the inner surface of the frame 272, and the cutter 276 is fixedly connected to the movable plate 274. In this embodiment, through the arrangement of the transverse frame 271, the frame 272, the second cylinder 273, the movable plate 274, the chopping board 275 and the cutter 276, the second cylinder 273 is turned on, and its output shaft is extended to drive the movable plate 274 to move downward, and then the cutter 276 moves downward together and cooperates with the chopping board 275 to cut the woolen yarn.

活动板274的两侧均栓接有竖板28,竖板28与框架272的内壁滑动连接,在本实施例中,通过竖板28的设置,活动板274在上下运动过程中带动竖板28一同运动,从而增加活动板274在上下运动过程中的稳定性。Vertical plates 28 are bolted to both sides of the movable plate 274, and the vertical plates 28 are slidably connected to the inner wall of the frame 272. In this embodiment, through the setting of the vertical plates 28, the movable plate 274 drives the vertical plates 28 to move together during the up and down movement, thereby increasing the stability of the movable plate 274 during the up and down movement.

升降板19顶部一侧的前后两处均栓接有滑轨29,且活动块21与滑轨29的表面,在本实施例中,通过滑轨29的设置,活动块21在运动过程中可在滑轨29的表面做滑行运动,从而对活动块21的运动轨迹进行限定,防止活动块21偏移。The front and rear positions of the top side of the lifting plate 19 are both bolted with slide rails 29, and the movable block 21 is connected to the surface of the slide rails 29. In the present embodiment, through the setting of the slide rails 29, the movable block 21 can slide on the surface of the slide rails 29 during the movement, thereby limiting the movement trajectory of the movable block 21 and preventing the movable block 21 from shifting.

滑轨29远离活动块21的一端栓接有限位板30,且限位板30顶部的高度大于滑轨29顶部的高度,在本实施例中,通过限位板30的设置,其用于对活动块21的运动范围进行限位,防止活动块21在运动过程中脱离滑轨29的表面。One end of the slide rail 29 away from the movable block 21 is bolted to a limit plate 30, and the height of the top of the limit plate 30 is greater than the height of the top of the slide rail 29. In this embodiment, the limit plate 30 is set to limit the movement range of the movable block 21 to prevent the movable block 21 from separating from the surface of the slide rail 29 during movement.

箱体1顶部的两侧还栓接有安装架31,安装架31的表面转动连接有第二支撑轮32,在本实施例中,通过安装架31和第二支撑轮32的设置,它们能够为移动过程中的毛纺纱线提供支撑点,增加其移动过程中的稳定性,防止其下坠。A mounting frame 31 is bolted to both sides of the top of the box body 1, and a second support wheel 32 is rotatably connected to the surface of the mounting frame 31. In this embodiment, through the setting of the mounting frame 31 and the second support wheel 32, they can provide support points for the woolen yarn during movement, increase its stability during movement, and prevent it from falling.

夹持板25的表面粘接设置有橡胶垫26,橡胶垫26的表面设置有防滑纹,在本实施例中,通过橡胶垫26和防滑纹的设置,其能够增大与毛纺纱线表面接触时的摩擦力,有效防止被测的毛纺纱线脱离固定。A rubber pad 26 is bonded to the surface of the clamping plate 25, and the surface of the rubber pad 26 is provided with anti-slip grooves. In this embodiment, the setting of the rubber pad 26 and the anti-slip grooves can increase the friction force when contacting the surface of the woolen yarn, effectively preventing the woolen yarn being measured from being detached and fixed.

需要注意的是:本技术方案旨在解决检测在线检测设备的LED光源和工业相机容易被毛絮覆盖的问题,至于如何进行智能检测,目前已有成熟的技术,在此不做赘述。It should be noted that: this technical solution is intended to solve the problem that the LED light source and industrial camera of the online detection equipment are easily covered by hair. As for how to perform intelligent detection, there are mature technologies at present, which will not be elaborated here.

本发明的工作原理:在工作时,毛纺纱线穿过并接触第一支撑轮5和第二支撑轮32,毛纺纱线经过络筒机缠绕在纱线卷筒上,此时LED光源本体7可在毛纺纱线的表面提供照明,同时工业相机本体6拍摄毛纺纱线表面的画面,并经过控制计算机35在显示器本体33上进行显示,当LED光源本体7或工业相机本体6的表面被毛絮覆盖时,开启驱动电机161,其带动第一转杆10开始转动,第一转杆10在转动的过程中带动第一转板8旋转,第一转板8通过第一毛刷9对LED光源本体7的表面进行清洁,同时驱动电机161可带动第二转杆14旋转,其使第二转板12在旋转过程中通过第二毛刷13对工业相机本体6进行清洁,在清洁完毕后,关闭驱动电机161,并使第一转板8和第二转板12停留在不遮挡LED光源本体7或工业相机本体6的位置;当毛纺纱线卷筒工作即将完毕前,开启第一液压杆18,其输出轴伸长带动升降板19向上运动,直至夹持板25与毛纺纱线处于同一高度,之后同时开启第一气缸24和第二气缸273,第二气缸273带动切刀276下降对毛纺纱线进行切割,从而切出一段稍长的毛纺纱线用于进行强度检测,而第一气缸24则带动两侧的夹持板25做相对运动,之后两侧夹持板25表面的橡胶垫26贴合毛纺纱线的表面,对截取下来的毛纺纱线进行固定,然后开启第二液压杆22,并控制第二液压杆22的压力,使其压力缓慢上升,第二液压杆22的输出轴伸长,从而带动活动块21运动,之后活动块21带动其上方的U型板23、第一气缸24和夹持板25开始向远离固定块20的方向进行运动,从而对毛纺纱线进行拉扯,观察第二液压杆22的液压读数,并进行记录,当毛纺纱线断裂后,便完成了对毛纺纱线的强度测试,之后开启第一液压杆18使升降板19下降,防止测试用到的设施影响到工业相机。The working principle of the present invention is as follows: during operation, the woolen yarn passes through and contacts the first support wheel 5 and the second support wheel 32, and the woolen yarn is wound on the yarn drum through the winding machine. At this time, the LED light source body 7 can provide lighting on the surface of the woolen yarn, and at the same time, the industrial camera body 6 takes pictures of the surface of the woolen yarn and displays them on the display body 33 through the control computer 35. When the surface of the LED light source body 7 or the industrial camera body 6 is covered with wool, the drive motor 161 is turned on, which drives the first rotating rod 10 to start rotating. The first rotating rod 10 rotates During the process, the first rotating plate 8 is driven to rotate, and the first rotating plate 8 cleans the surface of the LED light source body 7 through the first brush 9. At the same time, the driving motor 161 can drive the second rotating rod 14 to rotate, so that the second rotating plate 12 cleans the industrial camera body 6 through the second brush 13 during the rotation process. After the cleaning is completed, the driving motor 161 is turned off, and the first rotating plate 8 and the second rotating plate 12 are kept at a position where they do not block the LED light source body 7 or the industrial camera body 6; when the wool spinning yarn reel is about to finish working, the first hydraulic rod 18 is opened, and its output shaft is extended The long drive lifting plate 19 moves upward until the clamping plate 25 and the woolen yarn are at the same height, then the first cylinder 24 and the second cylinder 273 are opened at the same time, the second cylinder 273 drives the cutter 276 to descend to cut the woolen yarn, thereby cutting out a slightly longer woolen yarn for strength testing, and the first cylinder 24 drives the clamping plates 25 on both sides to move relative to each other, then the rubber pads 26 on the surfaces of the clamping plates 25 on both sides fit the surface of the woolen yarn to fix the cut woolen yarn, and then the second hydraulic rod 22 is opened, and the second hydraulic rod 22 is controlled to The pressure of the pressure rod 22 causes its pressure to rise slowly, and the output shaft of the second hydraulic rod 22 extends, thereby driving the movable block 21 to move. Then the movable block 21 drives the U-shaped plate 23, the first cylinder 24 and the clamping plate 25 above it to start moving away from the fixed block 20, thereby pulling the woolen yarn. The hydraulic reading of the second hydraulic rod 22 is observed and recorded. When the woolen yarn breaks, the strength test of the woolen yarn is completed. Then the first hydraulic rod 18 is opened to lower the lifting plate 19 to prevent the facilities used in the test from affecting the industrial camera.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely examples of the spirit of the present invention. A person skilled in the art of the present invention may make various modifications or additions to the specific embodiments described or replace them in a similar manner, but this will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims (8)

1. The utility model provides an online quality detection intelligent device for wool spinning yarn production, includes box (1), industry camera body (6), LED light source body (7), display body (33), alarm body (34) and control computer (35), its characterized in that, the front of box (1) articulates and is provided with sealing door (2), both sides all bolt have support frame (3) around box (1) top, the top bolt of support frame (3) has footstock (4), the relative one side rotation of support frame (3) is connected with first supporting wheel (5), the bottom at footstock (4) is all fixed to industry camera body (6) and LED light source body (7), one side of LED light source body (7) and industry camera body (6) is provided with first rotating plate (8) and second rotating plate (12) respectively, the surface of first rotating plate (8) and second rotating plate (12) is provided with first brush (9) and second brush (13), first rotating plate (8) and second rotating plate (12) have the first bull stick (14) of rotating plate (4) and second rotating plate (14) respectively, the first rotating rod (10) penetrates through the first folding plate (11) and is rotationally connected with the first folding plate, the second rotating rod (14) penetrates through the second folding plate (15) and is rotationally connected with the second folding plate, a power mechanism (16) and a transmission mechanism (17) are respectively arranged at the top of the top seat (4), first hydraulic rods (18) are respectively bolted to four corners of the bottom of an inner cavity of the box body (1), lifting plates (19) are bolted to output shafts of the first hydraulic rods (18), fixing blocks (20) are bolted to one side of the tops of the lifting plates (19), movable blocks (21) are slidingly connected to the other side of the tops of the lifting plates (19), second hydraulic rods (22) are bolted to the tops of the lifting shafts of the lifting plates (19), U-shaped plates (23) are bolted to the tops of the fixing blocks (20) and the movable blocks (21), first cylinders (24) are bolted to two sides of the tops of the U-shaped plates (23), and the first cylinders (24) are bolted to the tops of the fixing blocks, and the first cylinders (25) are connected to the supporting frames (27);
the power mechanism (16) comprises a driving motor (161), a first belt pulley (162), a first transverse rod (163), a second belt pulley (164), a first conical gear (165) and a first bearing seat (166), wherein the driving motor (161) is bolted to the top of a top seat (4), the first belt pulley (162) is fixedly connected with an output shaft of the driving motor (161), the second belt pulley (164) is fixedly arranged on the surface of the first transverse rod (163), the number of the first conical gears (165) is two, the two first conical gears (165) are respectively fixedly arranged at the other end of a first rotating rod (10) and the surface of the first transverse rod (163), the two first conical gears (165) are meshed with each other, the first bearing seat (166) is bolted to the top of the top seat (4), the first transverse rod (163) is rotationally connected with the first bearing seat (166), and the first belt pulley (162) is connected with the second belt pulley (164) through belt transmission;
The transmission mechanism (17) comprises a second cross rod (171), a third belt pulley (172), a second bevel gear (173) and a second bearing (174), wherein the second bearing (174) is bolted to the top of the top seat (4), the third belt pulley (172) is fixedly arranged on the surface of the second cross rod (171), the second cross rod (171) is rotationally connected with the second bearing (174), the third belt pulley (172) is in transmission connection with the first belt pulley (162) through a belt, the number of the second bevel gears (173) is two, the second bevel gears (173) are respectively fixedly arranged on the other end of the second rotating rod (14) and the surface of the second cross rod (171), and the two second bevel gears (173) are meshed with each other.
2. The intelligent device for online quality detection for woolen yarn production according to claim 1, wherein the radii of the first belt pulley (162), the second belt pulley (164) and the third belt pulley (172) are the same, and the specification of the first bevel gear (165) is the same as the specification of the second bevel gear (173).
3. The intelligent online quality detection device for wool yarn production according to claim 1, wherein the cutting mechanism (27) comprises a transverse frame (271), a frame (272), a second air cylinder (273), a movable plate (274), a chopping board (275) and a cutter (276), wherein the transverse frame (271) is bolted with the support frame (3), the frame (272) is bolted at the top of the transverse frame (271), the second air cylinder (273) is bolted at the top of the frame (272), an output shaft of the second air cylinder (273) penetrates through the frame (272) and is bolted with the top of the movable plate (274), the plate (275) is bolted on the surface of the inner side of the frame (272), and the cutter (276) is fixedly connected with the movable plate (274).
4. An intelligent device for on-line quality inspection for wool yarn production according to claim 3, characterized in that, the two sides of the movable plate (274) are both bolted with the vertical plates (28), and the vertical plates (28) are slidingly connected with the inner wall of the frame (272).
5. The intelligent online quality detection device for wool yarn production according to claim 1, wherein a sliding rail (29) is bolted to the front and rear parts of one side of the top of the lifting plate (19), and the surfaces of the movable block (21) and the sliding rail (29) are bolted.
6. The intelligent online quality detection device for wool yarn production according to claim 5, wherein one end of the sliding rail (29) far away from the movable block (21) is bolted with a limiting plate (30), and the top of the limiting plate (30) is higher than the top of the sliding rail (29).
7. The intelligent online quality detection device for wool spinning yarn production according to claim 1, wherein mounting frames (31) are also bolted to two sides of the top of the box body (1), and second supporting wheels (32) are rotatably connected to the surfaces of the mounting frames (31).
8. The intelligent online quality detection device for wool yarn production according to claim 1, wherein a rubber pad (26) is adhered to the surface of the clamping plate (25), and anti-skid patterns are arranged on the surface of the rubber pad (26).
CN202210640905.XA 2022-06-07 2022-06-07 An intelligent device for online quality detection of wool yarn production Active CN114858813B (en)

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