CN114851762A - Color photovoltaic module with three-dimensional effect and preparation method thereof - Google Patents

Color photovoltaic module with three-dimensional effect and preparation method thereof Download PDF

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Publication number
CN114851762A
CN114851762A CN202110681761.8A CN202110681761A CN114851762A CN 114851762 A CN114851762 A CN 114851762A CN 202110681761 A CN202110681761 A CN 202110681761A CN 114851762 A CN114851762 A CN 114851762A
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China
Prior art keywords
photovoltaic module
color
laser
transparent layer
layer
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CN202110681761.8A
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Chinese (zh)
Inventor
徐建智
郑文达
刘志刚
陈彩惠
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Xinyuan Jinwu Beijing Technology Co Ltd
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Beijing Jinwu New Energy Technology Co ltd
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Priority to CN202110681761.8A priority Critical patent/CN114851762A/en
Publication of CN114851762A publication Critical patent/CN114851762A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22Removing surface-material, e.g. by engraving, by etching
    • B44C1/225Removing surface-material, e.g. by engraving, by etching by engraving
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22Removing surface-material, e.g. by engraving, by etching
    • B44C1/228Removing surface-material, e.g. by engraving, by etching by laser radiation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • Mechanical Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a color photovoltaic module with a three-dimensional effect and a preparation method thereof. According to the invention, the laser engraving is carried out on the surface of the transparent layer, and the UV printing color layer is combined to form a three-dimensional pattern, so that the three-dimensional effect is distinct in level, and the sensory effect is enhanced; the touch feeling of the colorful photovoltaic module is increased, for example, the colorful photovoltaic module is made into the appearance of a building material ceramic tile, and the touch is three-dimensional; by printing colors after carving, patterns are formed on the carving surfaces, physical roughness is formed by laser carving, the adhesion of UV printing ink can be improved, the hundred-grid test can reach 4B, the use of pattern layer liquid is avoided, and the production is more environment-friendly; the stereoscopic patterns are bonded on the photovoltaic module through the transparent adhesive tape, the toughened glass of the photovoltaic module cannot be damaged, and convenience and rapidness are realized; the color photovoltaic module with the three-dimensional effect is beneficial to side light supply, and forms a picture polarization effect.

Description

Color photovoltaic module with three-dimensional effect and preparation method thereof
Technical Field
The invention belongs to the technical field of photovoltaic modules, and particularly relates to a color photovoltaic module with a three-dimensional effect and a preparation method thereof.
Background
In the prior art, a common photovoltaic module basically presents a single color, is not beautiful enough, and cannot achieve a decorative effect, in order to pursue an aesthetic requirement of the whole appearance, people usually print patterns on the photovoltaic module through UV ink, and can achieve a planar effect, however, if people want to make a three-dimensional pattern, the adopted method is to directly engrave glass on the photovoltaic module through laser, but the photovoltaic module glass is usually made of toughened glass, and if the photovoltaic module glass is directly engraved, internal stress is easily changed, and glass of a photovoltaic protection layer is cracked, so that a method for preparing the photovoltaic module with the three-dimensional pattern is required.
Disclosure of Invention
In view of the above-mentioned technical problems, the present invention provides a color photovoltaic module with three-dimensional effect, which comprises a color layer, a transparent layer, and a photovoltaic module in sequence from top to bottom.
As a preferred technical scheme, the thickness of the transparent layer is 1-10 mm.
As a preferred technical solution, the material of the transparent layer includes one of PP, PVC, and PMMA.
As a preferred technical scheme, the transparent layer is engraved with patterns, and the depth of the engraving is 0-5 mm.
As a preferred technical solution, the pattern engraving uses laser.
As a preferred technical scheme, the laser instrument comprises a CO2 or YAG laser machine.
As a preferred technical scheme, the laser power adopted by the laser machine is 14-18W.
As a preferred solution, the colour layer is formed by UV printing on the engraved surface of the transparent layer.
As a preferable technical scheme, the transparent layer is bonded with the photovoltaic module through transparent glue.
The invention provides a preparation method of a color photovoltaic module with a three-dimensional effect, which comprises the following steps:
(1) engraving a pattern on the transparent layer by laser;
(2) printing a color layer on the carved pattern through UV to form a color three-dimensional pattern;
(3) and attaching the colorful three-dimensional pattern above the photovoltaic module to obtain the photovoltaic module.
Has the advantages that:
(1) according to the invention, the surface of the transparent layer is subjected to laser engraving, and the UV printing color layer is combined to form a three-dimensional pattern, so that the three-dimensional effect is well-arranged, and the sensory effect is enhanced;
(2) the touch feeling of the colorful photovoltaic module is increased, for example, the colorful photovoltaic module is made into the appearance of a building material ceramic tile, and the touch is three-dimensional;
(3) by printing colors after carving, patterns are formed on the carving surfaces, physical roughness is formed by laser carving, the adhesion of UV printing ink can be improved, the hundred-grid test can reach 4B, the use of pattern layer liquid is avoided, and the production is more environment-friendly;
(4) the stereoscopic patterns are bonded on the photovoltaic module through the transparent adhesive tape, the toughened glass of the photovoltaic module cannot be damaged, and convenience and rapidness are realized;
(5) the color photovoltaic module with the three-dimensional effect is beneficial to supplying light to the light source from the side edge, and forms the picture polarization effect.
Drawings
FIG. 1 is a schematic structural view of a color photovoltaic module of the present invention;
FIG. 2 is a diagram illustrating the physical effect of the color photovoltaic module according to the present invention;
FIG. 3 is a diagram showing the physical effect of the color photovoltaic module according to embodiment 1 of the present invention;
FIG. 4 is a diagram showing the physical effect of the color photovoltaic module in embodiment 2 of the present invention;
in the figure: 1. a color layer; 2. a transparent layer; 3. provided is a photovoltaic module.
Detailed Description
In order to achieve the above object, the present invention provides a color photovoltaic module with three-dimensional effect, which comprises a color layer 1, a transparent layer 2, and a photovoltaic module 3 in sequence from top to bottom.
In some preferred embodiments, the transparent layer 2 has a thickness of 1 to 10 mm.
The thickness of the transparent layer in the present invention can be specifically determined according to different photovoltaic modules.
In some preferred embodiments, the material of the transparent layer 2 comprises one of PP, PVC, PMMA.
In some preferred embodiments, the transparent layer 2 is engraved with a pattern, the depth of the engraving being 0-5 mm.
The laser is used to carve the pattern, the carving depth of the dark shadow is 0.01-5 mm, and the rest can be not carved, so as to form contrast, please refer to fig. 2.
In some preferred embodiments, the pattern engraving uses laser light.
In some preferred embodiments, the laser irradiation apparatus comprises CO 2 Or a YAG laser.
In some preferred embodiments, the laser machine uses a laser power of 14-18W.
Preferably, the laser power adopted by the laser machine is 15W.
In some preferred embodiments, the colour layer 1 is formed by UV printing on the engraved facets of the transparent layer 2.
In some preferred embodiments, the transparent layer 2 is bonded to the photovoltaic module 3 by a transparent glue.
The invention provides a preparation method of a color photovoltaic module with a three-dimensional effect, which comprises the following steps:
(1) engraving a pattern on the transparent layer by laser;
(2) printing a color layer on the carved pattern through UV to form a color three-dimensional pattern;
(3) and attaching the colorful three-dimensional pattern above the photovoltaic module to obtain the photovoltaic module.
Examples
Example 1
Referring to fig. 1 and fig. 3, in one aspect, the present embodiment provides a color photovoltaic device with a three-dimensional effect, which includes a color layer 1, a transparent layer 2, and a photovoltaic device 3 in sequence from top to bottom.
The thickness of the transparent layer 2 is 8 mm.
The transparent layer 2 is made of PP.
And pattern carving is carried out on the transparent layer 2, and the carving depth is 3 mm.
And laser is adopted for carving the patterns.
The laser instrument is CO 2 A laser machine.
The laser power adopted by the laser machine is 15W.
The colour layer 1 is formed by UV printing on the engraved faces of the transparent layer 2.
The transparent layer 2 is bonded with the photovoltaic module 3 through transparent glue.
Another aspect of the present embodiment provides a method for manufacturing a color photovoltaic module with a stereoscopic effect, including the following steps:
(1) engraving a pattern on the transparent layer by laser;
(2) printing a color layer on the carved pattern through UV to form a color three-dimensional pattern;
(3) and attaching the colorful three-dimensional pattern above the photovoltaic module to obtain the photovoltaic module.
Example 2
Referring to fig. 1 and 4, in one aspect, the present embodiment provides a color photovoltaic device with a three-dimensional effect, which includes a color layer 1, a transparent layer 2, and a photovoltaic device 3 in sequence from top to bottom.
The thickness of the transparent layer 2 is 6 mm.
The transparent layer 2 is made of PMMA.
And pattern carving is carried out on the transparent layer 2, and the carving depth is 1 mm.
And laser is adopted for carving the patterns.
The laser instrument is a YAG laser machine.
The laser power adopted by the laser machine is 15W.
The colour layer 1 is formed by UV printing on the engraved faces of the transparent layer 2.
The transparent layer 2 is bonded with the photovoltaic module 3 through transparent glue.
Another aspect of the present embodiment provides a method for manufacturing a color photovoltaic module with a stereoscopic effect, including the following steps:
(1) engraving a pattern on the transparent layer by laser;
(2) printing a color layer on the carved pattern through UV to form a color three-dimensional pattern;
(3) and attaching the colorful three-dimensional pattern above the photovoltaic module to obtain the photovoltaic module.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a colored photovoltaic module that possesses stereoeffect which characterized in that includes color layer (1), stratum lucidum (2), photovoltaic module (3) from top to bottom in proper order.
2. The color photovoltaic module with stereoscopic effect according to claim 1, characterized in that the thickness of the transparent layer (2) is 1-10 mm.
3. A color photovoltaic module with stereoscopic effect according to claim 2, characterized in that the material of the transparent layer (2) comprises one of PP, PVC, PMMA.
4. The color photovoltaic module with stereoscopic effect according to claim 3, wherein the transparent layer (2) is engraved with patterns, and the depth of the engraving is 0-5 mm.
5. The photovoltaic module of any one of claims 1-4, wherein the pattern engraving is laser engraving.
6. The stereoscopic color photovoltaic module of claim 5, wherein the laser device comprises CO 2 Or a YAG laser.
7. The color photovoltaic module with stereoscopic effect of claim 6, wherein the laser machine uses laser power of 14-18W.
8. A colored photovoltaic module with a stereoscopic effect according to claim 5, characterized in that the color layer (1) is formed on the engraved surface of the transparent layer (2) by UV printing.
9. The color photovoltaic module with stereoscopic effect according to claim 1, wherein the transparent layer (2) is bonded to the photovoltaic module (3) by a transparent adhesive.
10. A method for preparing a color photovoltaic module with stereoscopic effect according to any one of claims 1 to 9, comprising the following steps:
(1) engraving a pattern on the transparent layer by laser;
(2) printing a color layer on the carved pattern through UV to form a color three-dimensional pattern;
(3) and attaching the colorful three-dimensional pattern above the photovoltaic module to obtain the photovoltaic module.
CN202110681761.8A 2021-06-19 2021-06-19 Color photovoltaic module with three-dimensional effect and preparation method thereof Pending CN114851762A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117594691A (en) * 2023-11-03 2024-02-23 新源劲吾(北京)科技有限公司 Stereoscopic color photovoltaic manufacturing method

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CN101987534A (en) * 2009-08-06 2011-03-23 神威光电股份有限公司 Method for patterning panel
CN202189808U (en) * 2011-06-17 2012-04-11 富阳光电股份有限公司 Patterned solar photovoltaic panel
CN104191896A (en) * 2014-09-25 2014-12-10 丁一斌 Wall decoration composite glass
CN207009458U (en) * 2017-06-28 2018-02-13 艾尔碧全球绿色科技有限公司 Colored solar module
CN208507686U (en) * 2018-06-08 2019-02-15 北京汉能光伏投资有限公司 A kind of solar components and the solar energy system using the solar components
CN110797425A (en) * 2018-07-17 2020-02-14 汉能移动能源控股集团有限公司 Solar power generation device and manufacturing method thereof
CN110952689A (en) * 2018-09-25 2020-04-03 汉能移动能源控股集团有限公司 Front plate, solar glass curtain wall and preparation method thereof
CN111883599A (en) * 2020-07-28 2020-11-03 光能动力(北京)科技有限责任公司 Surface grain structure of automotive solar module and preparation method thereof
CN112406223A (en) * 2020-11-25 2021-02-26 可罗盈(上海)太阳能科技有限公司 Color photovoltaic module with improved efficiency and preparation method thereof
CN112570896A (en) * 2020-07-01 2021-03-30 广宁县广顺塑料有限责任公司 Method for engraving colored plastics by using laser machine
CN213184311U (en) * 2020-11-12 2021-05-11 北京劲吾新能源科技有限公司 Photovoltaic module convenient for color replacement

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101987534A (en) * 2009-08-06 2011-03-23 神威光电股份有限公司 Method for patterning panel
CN202189808U (en) * 2011-06-17 2012-04-11 富阳光电股份有限公司 Patterned solar photovoltaic panel
CN104191896A (en) * 2014-09-25 2014-12-10 丁一斌 Wall decoration composite glass
CN207009458U (en) * 2017-06-28 2018-02-13 艾尔碧全球绿色科技有限公司 Colored solar module
CN208507686U (en) * 2018-06-08 2019-02-15 北京汉能光伏投资有限公司 A kind of solar components and the solar energy system using the solar components
CN110797425A (en) * 2018-07-17 2020-02-14 汉能移动能源控股集团有限公司 Solar power generation device and manufacturing method thereof
CN110952689A (en) * 2018-09-25 2020-04-03 汉能移动能源控股集团有限公司 Front plate, solar glass curtain wall and preparation method thereof
CN112570896A (en) * 2020-07-01 2021-03-30 广宁县广顺塑料有限责任公司 Method for engraving colored plastics by using laser machine
CN111883599A (en) * 2020-07-28 2020-11-03 光能动力(北京)科技有限责任公司 Surface grain structure of automotive solar module and preparation method thereof
CN213184311U (en) * 2020-11-12 2021-05-11 北京劲吾新能源科技有限公司 Photovoltaic module convenient for color replacement
CN112406223A (en) * 2020-11-25 2021-02-26 可罗盈(上海)太阳能科技有限公司 Color photovoltaic module with improved efficiency and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117594691A (en) * 2023-11-03 2024-02-23 新源劲吾(北京)科技有限公司 Stereoscopic color photovoltaic manufacturing method
CN117594691B (en) * 2023-11-03 2024-05-28 新源劲吾(北京)科技有限公司 Stereoscopic color photovoltaic manufacturing method

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Address after: Room 406, 4th Floor, Building 6, Yard A, No. 1, Guanghua Road, Tongzhou District, Beijing 101100

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