CN106847131B - Novel reflective mark and manufacturing process - Google Patents
Novel reflective mark and manufacturing process Download PDFInfo
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- CN106847131B CN106847131B CN201710004051.5A CN201710004051A CN106847131B CN 106847131 B CN106847131 B CN 106847131B CN 201710004051 A CN201710004051 A CN 201710004051A CN 106847131 B CN106847131 B CN 106847131B
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- microprism
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- reflective
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F13/00—Illuminated signs; Luminous advertising
- G09F13/16—Signs formed of or incorporating reflecting elements or surfaces, e.g. warning signs having triangular or other geometrical shape
Abstract
The invention discloses a novel reflective mark and a manufacturing process thereof, wherein the novel reflective mark comprises seven layers of a PMMA (polymethyl methacrylate) material anti-ultraviolet protective layer, a digital printing mark layer, a microprism matrix layer, a microprism air capsule layer, a supporting back film, a pressure sensitive adhesive and a backing paper layer; the novel reflective mark structure, the manufacturing method of the reflective mark and the production and processing technology are included; the problems that the production process of the reflective mark is complicated, the production efficiency and the material utilization rate are low, the material cost is high, the weather resistance is not strong, and continuous production cannot be realized are solved; the method can be widely applied to various different marks such as road traffic marks, industrial and mining enterprise marks, city guide marks, commercial marks, tourist attraction marks and the like, and has stronger outdoor practicability and weather resistance and low production cost.
Description
Technical Field
The invention relates to the technical field of manufacturing of reflective marks, in particular to a novel reflective mark and a manufacturing process thereof.
Background
The traditional reflective mark is generally made of four layers of UV aging layers, microprism reflective films, pressure-sensitive adhesives and centrifugal paper, and the microprism reflective films or the UV aging films are directly subjected to screen printing, ink jet printing or engraving. The manufacturing process is complicated in procedure, and the printed or printed text information or patterns need to be cleaned, dried, coated and carved; not only causes uneven printing, bad light transmittance, short service life of the ink outdoors and low weather resistance. Substances harmful to human bodies and the environment are generated in the manufacturing process, the working procedure is complicated, the production efficiency is low, and the cost is high; therefore, the development of a novel reflective mark and a manufacturing process thereof are particularly important.
Disclosure of Invention
The invention aims to provide a novel reflective mark and a manufacturing process thereof, and solves the problems that the production process of the reflective mark is complicated, the production efficiency and the material utilization rate are low, the material cost is high, the weather resistance is not strong, and continuous production cannot be realized; the method can be widely applied to various different identifications such as road traffic identification, industrial and mining enterprise identification, city guide identification, business identification, tourist attraction identification and the like so as to solve the problems provided in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a novel reflective mark comprises a PMMA (polymethyl methacrylate) material ultraviolet-resistant protective layer, a digital printing mark layer, a microprism matrix layer, a microprism air capsule layer, a supporting back film, a pressure-sensitive adhesive and a backing paper layer; the PMMA material ultraviolet-resistant protective layer is formed by laminating a microprism reflective film and a PMMA transparent film; the digitally printable identification layer and the microprism matrix layer are arranged between the PMMA material ultraviolet-resistant protective layer and the microprism air capsule layer, and the digitally printable identification layer is attached above the microprism matrix layer; and a supporting back film is laid at the bottom of the microprism air capsule layer and is covered on the bottom paper layer through a pressure sensitive adhesive.
The invention provides another technical scheme: a novel manufacturing process of a reflective mark comprises a PMMA transparent film and a microprism reflective film, and comprises the following manufacturing steps:
s1: printing related information content on the PMMA transparent film by combining a digital printing head, a hot-pressing transmission rubber wheel and a digital printing mirror printing technology;
s2: carrying out microprism processing on the PMMA transparent film printed with the content in the S1 through a microprism processing device;
s3: conveying the PMMA transparent film processed in the S2 to a film pressing device through a transmission roller and a transmission channel;
s4: starting a transmission device connected with the microprism reflective membrane, and conveying the microprism reflective membrane to a film pressing device through the transmission device;
s5: and (3) carrying out film coating treatment on the PMMA transparent film and the microprism reflective film which are synchronously input through a film pressing device, so as to form a reflective mark.
Preferably, the identification characters or images of the reflective identification with different colors are printed on the reverse side of the PMMA material ultraviolet-resistant protective layer by adopting a mirror printing technology, namely the side of the PMMA material ultraviolet-resistant protective layer facing the microprism substrate layer.
Preferably, the printing technology is one or a combination of two or more of thermal transfer printing, thermal sublimation printing, inkjet printing and laser printing.
Preferably, the PMMA transparent film of the printed or printed logo characters or patterns faces downwards in the characters or images, and is pressed and compounded with the reflection film main body manufactured by the traditional technology.
Compared with the prior art, the invention has the beneficial effects that: the novel reflective mark and the manufacturing process thereof comprise a novel reflective mark structure, a reflective mark manufacturing method and a production and processing process; the problems that the production process of the reflective mark is complicated, the production efficiency and the material utilization rate are low, the material cost is high, the weather resistance is not strong, and continuous production cannot be realized are solved; the method can be widely applied to various different identifications such as road traffic identification, industrial and mining enterprise identification, city guide identification, business identification, tourist attraction identification and the like; the outdoor practicability and weather resistance are stronger, the production cost is low, the consistency of the digital printing process is high, the problems that the direct treatment on the microprism reflective membrane is difficult, the ink volatilizes and is cleaned to cause harm to human bodies and the environment are solved, and the outdoor weather resistance is good; in addition, the processing technology is simple, the operation is convenient and fast, the production efficiency is high, the production process is continuous, and the reflective mark can be continuously produced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a diagram of the present invention;
FIG. 3 is a diagram of a digital printing mirror printing technique according to the present invention;
FIG. 4 is a diagram of a finished heat-transfer-printed retroreflective sign of the present invention;
FIG. 5 is a surface treatment view of microprisms of the present invention.
In the figure: the printing device comprises a PMMA (polymethyl methacrylate) material ultraviolet-resistant protective layer, a 2 microprism matrix layer, a 21 microprism reflective film, a 22 microprism processing device, a 23 digital printing head, a 24 hot-pressing transmission rubber wheel, a 25 transmission channel, a 26 film pressing device, a 27 transmission device, a 28 transmission roller, a 3 microprism air capsule layer, a 4 supporting back film, a 5 digitally printable identification layer, 6 pressure sensitive adhesive, a 7 bottom paper layer and an 8 PMMA transparent film.
Detailed Description
The technical solutions in the embodiments of the present invention will be described below clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a novel reflective mark comprises a PMMA (polymethyl methacrylate) material ultraviolet-resistant protective layer 1, a digital printing mark layer 5, a microprism matrix layer 2, a microprism air capsule layer 3, a supporting back film 4, a pressure-sensitive adhesive 6 and a bottom paper layer 7; the mark formed by laminating the seven layers of structures can increase the reflection efficiency of the microprism reflective film 21; the PMMA material ultraviolet-resistant protective layer 1 is formed by laminating a microprism reflective film 21 and a PMMA transparent film 8; the digitally printable identification layer 5 and the microprism matrix layer 2 are arranged between the PMMA material ultraviolet-resistant protective layer 1 and the microprism air capsule layer 3, and the digitally printable identification layer 5 is attached above the microprism matrix layer 2; a supporting back film 4 is laid at the bottom of the microprism air capsule layer 3, and the supporting back film 4 is covered on the bottom paper layer 7 through a pressure sensitive adhesive 6.
The invention provides another technical scheme: a novel manufacturing process of a reflective mark comprises a PMMA transparent film 8 and a microprism reflective film 21, and comprises the following manufacturing steps:
s1: printing related information content on the PMMA transparent film 8 by combining a digital printing head 23 and a hot-pressing transmission rubber wheel 24 with a digital printing mirror printing technology; the mark characters or images of the reflective marks with different colors are printed on the reverse side of the PMMA anti-ultraviolet protective layer 1 by adopting a mirror printing technology, and the designed characters or patterns are printed on one side of the PMMA transparent film 8 by adopting a heat transfer printing technology, so that the ultraviolet aging resistance of the printed marks can be improved, the mark transfer printing process is clean, environment-friendly and green, and the mark finished product is beautiful and bright; one side of the PMMA transparent film material adopts a mirror surface printing technology, so that the problems that the reflective mark cannot be manufactured in a large area, the seam cannot be printed and the reflective mark cannot be continuously printed can be effectively solved, the mirror surface printing technology realizes batch printing and printing of the mark, and a special laminating mode is adopted to produce the finished product mark in batch; the printing technology is one or the combination of more than two of thermal transfer printing, thermal sublimation printing, ink-jet printing and laser printing, the technologies can realize printing on PMMA materials, the brightness of the reflective mark is increased, the adopted technology can play good scratch resistance and ultraviolet aging resistance, the ultraviolet aging resistance of the bottom surface is enhanced by matching with mirror surface printing, the brightness of the reflective mark is increased, and the reflective effect is more than 95% for more than 10 years;
s2: the PMMA transparent film 8 with the printed content in the S1 is subjected to microprism processing by a microprism processing device 22;
s3: conveying the PMMA transparent film 8 processed in the S2 to a film pressing device 26 through a transmission roller 28 and a conveying channel 25;
s4: starting a transmission device 27 connected with the microprism reflective film 21, and conveying the microprism reflective film 21 to a film pressing device 26 through the transmission device 27;
s5: laminating the PMMA transparent film 8 and the microprism reflective film 21 which are synchronously input through a film pressing device 26 to form a reflective mark; the method for manufacturing the light reflecting mark comprises the steps of printing or printing the mark characters or patterns on the PMMA transparent film, pressing the PMMA transparent film with the characters or the patterns downwards, and compounding the PMMA transparent film with the light reflecting film main body manufactured by the traditional technology, can effectively improve the production conversion efficiency of the microprism light reflecting film mark, solves the problems that the microprism light reflecting film manufactured by the traditional light reflecting mark needs to be welded, printed and spliced, cannot be continuously produced, and has low production efficiency, and can solve the problem of serious material waste in the manufacturing process.
In summary, the following steps: the novel reflective mark and the manufacturing process thereof comprise a novel reflective mark structure, a reflective mark manufacturing method and a production and processing process; the problems that the production process of the reflective mark is complicated, the production efficiency and the material utilization rate are low, the material cost is high, the weather resistance is not strong, and continuous production cannot be realized are solved; the method can be widely applied to various different identifications such as road traffic identification, industrial and mining enterprise identification, city guide identification, business identification, tourist attraction identification and the like; the outdoor practicability and weather resistance are stronger, the production cost is low, the consistency of the digital printing process is high, the problems that the direct treatment on the microprism reflective membrane 21 is difficult, the ink volatilization and cleaning bring harm to human bodies and the environment are solved, and the outdoor weather resistance is good; in addition, the processing technology is simple, the operation is convenient and fast, the production efficiency is high, the production process is continuous, and the reflective mark can be continuously produced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. A novel reflective mark is characterized by comprising a PMMA (polymethyl methacrylate) material ultraviolet-resistant protective layer (1), a digital printing mark layer (5), a microprism matrix layer (2), a microprism air capsule layer (3), a supporting back film (4), a pressure-sensitive adhesive (6) and a bottom paper layer (7); the PMMA material ultraviolet-resistant protective layer (1) is formed by laminating a microprism reflective film (21) and a PMMA transparent film (8); the digitally printable identification layer (5) and the microprism matrix layer (2) are arranged between the PMMA material ultraviolet-resistant protective layer (1) and the microprism air capsule layer (3), and the digitally printable identification layer (5) is attached above the microprism matrix layer (2); a supporting back film (4) is laid at the bottom of the microprism air capsule layer (3), and the supporting back film (4) is covered on the bottom paper layer (7) through a pressure-sensitive adhesive (6).
2. The manufacturing process of the novel reflective mark is characterized by comprising a PMMA transparent film (8) and a microprism reflective film (21) and comprises the following manufacturing steps:
s1: printing related information content on a PMMA transparent film (8) by combining a digital printing head (23) and a hot-pressing transmission rubber wheel (24) with a digital printing mirror printing technology;
s2: carrying out microprism processing on the PMMA transparent film (8) printed with the content in the S1 through a microprism processing device (22);
s3: conveying the PMMA transparent film (8) processed in the S2 to a film pressing device (26) through a transmission roller (28) and a conveying channel (25);
s4: starting a transmission device (27) connected with the microprism reflective film (21), and conveying the microprism reflective film (21) to a film pressing device (26) through the transmission device (27);
s5: and (3) laminating the PMMA transparent film (8) and the microprism reflective film (21) which are synchronously input through a film pressing device (26), so as to form a reflective mark.
3. The manufacturing process of the novel reflective mark according to claim 2, wherein the mark characters or images with different colors of the reflective mark are printed on the reverse side of the PMMA material ultraviolet-resistant protective layer (1) by adopting a mirror printing technology, namely the side of the PMMA material ultraviolet-resistant protective layer (1) facing the microprism matrix layer (2).
4. The process for making a novel reflective mark according to claim 2, wherein the printing technique is one or a combination of two or more of thermal transfer printing, thermal sublimation printing, ink-jet printing and laser printing.
5. The process for preparing a novel reflective marker according to claim 2, wherein the printed or printed PMMA transparent film (8) for marking characters or patterns faces downwards, and is laminated with the reflective film body prepared by the traditional technology and then compounded together.
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| CN201710004051.5A CN106847131B (en) | 2017-01-04 | 2017-01-04 | Novel reflective mark and manufacturing process |
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| CN201710004051.5A CN106847131B (en) | 2017-01-04 | 2017-01-04 | Novel reflective mark and manufacturing process |
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| CN106847131A CN106847131A (en) | 2017-06-13 |
| CN106847131B true CN106847131B (en) | 2020-10-02 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112951072A (en) * | 2021-01-28 | 2021-06-11 | 任丘市神华标牌有限公司 | Heat transfer printing doorplate with two-dimensional code identification and manufacturing method thereof |
| CN114023217B (en) * | 2021-11-23 | 2023-09-22 | 浙江道明光电科技有限公司 | Prism type reflective film for laser printing and manufacturing method thereof |
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| US5229882A (en) * | 1990-05-16 | 1993-07-20 | Reflexite Corporation | Colored retroreflective sheeting and method of making same |
| JPH1115415A (en) * | 1997-06-16 | 1999-01-22 | Minnesota Mining & Mfg Co <3M> | Recursively reflecting sheet capable of emitting light by itself and manufacture thereof |
| JPH11305698A (en) * | 1998-04-17 | 1999-11-05 | Chatani Sangyo Kk | Indicating lamp |
| JP2000112411A (en) * | 1998-10-07 | 2000-04-21 | Nemoto & Co Ltd | Display member and display device |
| DE20316349U1 (en) * | 2003-10-24 | 2003-12-24 | Fer Fahrzeugelektrik Gmbh | sign |
| CN101369033A (en) * | 2008-09-11 | 2009-02-18 | 常州华日升反光材料有限公司 | Reflecting film and preparation method thereof |
| EP2470931B1 (en) * | 2009-08-25 | 2016-03-09 | Avery Dennison Corporation | Retroreflective article |
| CN101672939B (en) * | 2009-09-30 | 2011-06-22 | 浙江道明光学股份有限公司 | Apparatus for producing reflective membrane with microprism array structure |
| CN101738661B (en) * | 2009-12-29 | 2014-04-09 | 常州市日月反光材料有限公司 | Retro-reflecting reflective film and manufacturing method thereof |
| CN201698041U (en) * | 2010-01-12 | 2011-01-05 | 许清华 | Structure of reflecting material |
| CN202494794U (en) * | 2012-03-19 | 2012-10-17 | 晋江联兴反光材料有限公司 | Microprism reflective film |
| CN203217106U (en) * | 2013-03-05 | 2013-09-25 | 石狮市新力元反光材料有限公司 | Noctilucent layer-equipped microprism product |
| CN103192554A (en) * | 2013-04-07 | 2013-07-10 | 福建省晋江市夜光达反光材料有限公司 | Microprism reflective membrane and manufacturing method thereof |
| CN203519859U (en) * | 2013-10-28 | 2014-04-02 | 福建省晋江市夜光达反光材料有限公司 | Microprism reflective crystal lattice strip |
| CN205080877U (en) * | 2015-10-14 | 2016-03-09 | 江苏省电力公司盱眙县供电公司 | Electric power denoter with dry structure |
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Effective date of registration: 20180817 Address after: 413000 dragon field house group, Malone Ba village, Heng Long new area, Heshan District, Yiyang, Hunan Applicant after: Hunan Ding Yi far Technology Development Co., Ltd. Address before: 100025 Beijing Chaoyang District Chaoyang Road 8, 7, 1 units, 705 rooms. Applicant before: BEIJING DINGYI TONGYUAN SCIENCE & TECHNOLOGY DEVELOPMENT CO., LTD. |
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