CN114850699A - Omnibearing machining and cutting device for machining filter plate and cutting method thereof - Google Patents
Omnibearing machining and cutting device for machining filter plate and cutting method thereof Download PDFInfo
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- CN114850699A CN114850699A CN202210593974.XA CN202210593974A CN114850699A CN 114850699 A CN114850699 A CN 114850699A CN 202210593974 A CN202210593974 A CN 202210593974A CN 114850699 A CN114850699 A CN 114850699A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to the technical field of filter plate processing equipment, and in particular relates to an all-dimensional processing cutting device for filter plate processing and a cutting method thereof, aiming at the problems that a panel cutting point is too edge, so that the cutting point is fixedly covered during conveying, and discontinuous single operation efficiency is too low; the movable support modules are respectively arranged at the disconnection positions of the two guide rails; the clamping and fixing mechanism is movably arranged on the movable support module; the bidirectional release mechanism is arranged on the movable support module; and a material drive mechanism; the sucking disc is arranged on the recycling and searching mechanism; and a dump drive mechanism; and a material receiving box; through this application realize the continuous cutting of counterplate and angle material collection purpose, solved the panel cut point and too the edge lead to fixed can cover the problem of cut point when carrying.
Description
Technical Field
The invention relates to the technical field of filter plate processing equipment, in particular to an all-dimensional processing and cutting device for filter plate processing and a cutting method thereof.
Background
The filter plate is a key device in the water treatment process, and has double functions of bearing a filter material layer, filtering and back flushing water (gas) distribution in the filter. The quality of the filter plate (especially the flatness and the precision of the filter plate) is directly related to the filtered water quality, the filtered water quantity and the long-term running benefit of a water plant and a sewage plant. The traditional filter tank water distribution system has large resistance during filtering and backwashing, uneven water distribution, more dead water areas, easy hardening and mud accumulation of filter materials, and unfavorable results of sand leakage and the like due to loosening of a bearing layer caused by local flushing strength.
Chinese patent: CN201910236233.4 discloses a method for manufacturing a stainless steel filter plate, which comprises the following steps: step one, blanking: cutting a core plate and two face plates on the cold-rolled stainless steel by using laser cutting or water cutting, and cleaning the core plate and the two face plates in a second step: removing dirt on the surfaces of the core plate and the panel; step three, pressing: arranging the panel, the core plate and the panel in sequence from bottom to top, placing the panel on a horizontal workbench, enabling the first water outlet hole to coincide with the second water outlet hole, enabling the first feeding hole to coincide with the second feeding hole, and pressing the three plates by using a hydraulic cylinder to ensure that the three plates are tightly attached together; step four, spot welding: spot welding the two panels and the core plate together; step five, welding: loosening the hydraulic cylinder, and welding the outer rings of the panel and the core plate by welding; step six, leveling; step seven: and installing a supporting net. Compared with the prior art, the invention has the beneficial effects that: the filter plate is convenient to process, reliable in quality and low in cost, welding deformation is effectively reduced, and milling processing is not needed after welding, so that the appearance is more attractive.
The filter plate composition in this patent includes the panel, and the processing of panel needs to carry out cutting operation to it, and the panel is as shown in fig. 1, because panel cut point is too marginal to lead to when carrying the fixed cutting point that will cover, and discontinuous individual operating efficiency is too low again, need to propose an all-round processing cutting device and cutting method for filter plate processing to above-mentioned problem.
Disclosure of Invention
To solve the above technical problems.
The application provides an all-round processing cutting device for processing a filter plate, which comprises a laser cutting machine; the guide rail comprises two guide rails, and each guide rail consists of two sections; the movable support modules are respectively arranged at the disconnection positions of the two guide rails; the clamping and fixing mechanism is movably arranged on the movable support module; the bidirectional separation mechanism is used for separating the movable support module from the clamping and fixing mechanism and is arranged on the movable support module; the material driving mechanism is arranged on the two guide rails; the sucking disc is arranged on the recovery material searching mechanism, and the recovery material searching mechanism is positioned between the two guide rails; the recovery material searching mechanism is arranged at the output end of the transfer driving mechanism; and a material collecting box for collecting the cut scraps.
Preferably, the movable support module comprises a short rail, the short rail is positioned at the break of the guide rail, a notch is arranged on the short rail, the clamping and fixing mechanism is arranged on the short rail and positioned at the notch, and the bidirectional release mechanism is arranged on the short rail; the first guide rods are respectively arranged on the two guide rails, and the short rail is connected with the first guide rods in a sliding manner; and the anti-falling supporting assembly is arranged on the short rail and is positioned at the gap in the working state.
Preferably, the anti-falling support assembly comprises two support plates, and the two support plates are respectively positioned at two sides of the notch; the short rail is provided with a guide groove, one end of the linkage rod is fixedly connected with the support plate, and the other end of the linkage rod penetrates through the guide groove; the slide block is sleeved on the linkage rod and fixedly connected with the linkage rod, and the slide block is in sliding connection with the guide groove; and the wide finger cylinder is arranged outside the short rail, and two output ends of the wide finger cylinder are respectively connected with the two linkage rods.
Preferably, the clamping and fixing mechanism comprises a frame body, the frame body is positioned at the notch of the short rail, a second guide rod is arranged on the frame body, and the frame body is connected with the short rail in a sliding mode through the second guide rod; the two clamping blocks are respectively arranged on the upper side and the lower side of the frame body and are connected with the frame body in a sliding manner, the fixing surface of each clamping block is narrower than the supporting surface of the short rail, and the surface of each clamping block is provided with a second guide rod; the threaded rod is arranged on the frame body and is rotatably connected with the frame body, two sections of opposite threads are arranged on the threaded rod, the threaded rod penetrates through the two clamping blocks, and the two sections of threads of the threaded rod are respectively in threaded connection with the two clamping blocks; and the first servo motor is arranged on the frame body and is fixedly connected with the frame body, and the output end of the first servo motor is connected with the threaded rod.
Preferably, the frame body is further provided with an arc surface frame and rollers, the arc surface frame is arranged on the frame body, the rollers are arranged along the edge of the arc surface frame, and the rollers are rotatably connected with the arc surface frame.
Preferably, the bidirectional disengaging mechanism comprises a second servo motor, and the second servo motor is arranged at the bottom of the short rail and fixedly connected with the short rail; the first gear is arranged at the output end of the second servo motor; the second gear is arranged at the bottom of the short rail and is rotatably connected with the short rail, and the first gear is meshed with the second gear; the first rack is arranged on the section of the guide rail and is fixedly connected with the section of the guide rail, and the second gear is meshed with the first rack; and the second rack is arranged on the frame body and is meshed with the first gear.
Preferably, the recycling and material searching mechanism comprises a disc body, and the disc body is arranged at the output end of the transfer driving mechanism; and the hole cutting positioning assembly is arranged at the edge of the tray body, the suckers are divided into two groups, one group of suckers are arranged in the middle of the tray body in a plurality of ways, and the other group of suckers are arranged on the hole cutting positioning assembly in a single way.
Preferably, the hole cutting positioning assembly comprises a sliding frame, and the sliding frame is arranged at the edge of the tray body and is in sliding connection with the tray body; the third gear is arranged on the sliding frame and is rotatably connected with the sliding frame, a half gear ring is arranged at the edge of the disc body, and the third gear is meshed with the half gear ring; and the output end of the third servo motor is connected with the third gear.
Preferably, the material receiving box comprises an outer frame; the movable box is detachably arranged in the outer frame, and the bottom of the movable box is provided with a notch; the sleeve is detachably arranged in the outer frame; and the linear driver is arranged on the outer frame, and the output end of the linear driver is positioned at the notch.
Preferably, the implementation method of the omnibearing processing and cutting device for processing the filter plate comprises the following steps:
inserting a panel into a guide rail, and driving the panel to move below a laser cutting machine by an output end of a material driving mechanism and to be supported by short rails on two sides;
secondly, the output end of the wide finger cylinder drives the two support plates to be away from each other through the linkage rod, so that the gap is stopped to be covered;
step three, the output end of the first servo motor drives a threaded rod to rotate, the threaded rod drives two clamping blocks to approach each other, and the panel is fixed through the two clamping blocks;
step four, the output end of the second servo motor drives the first gear to rotate, the first gear drives the second gear to rotate in the reverse direction, the second gear drives the short rail to be separated from the disconnection position between the two sections of guide rails through the first rack, and when the short rail moves outwards, the first gear acts on the frame body driven by the second rack to keep the current position;
fifthly, when the laser cutting machine works, the cut scraps are adsorbed and fixed through a sucker, and the wafer scraps in the edge of the panel are positioned on the corresponding sucker through a hole cutting positioning assembly;
and step six, when the panel finishes cutting, the leftover materials are driven by the transfer driving mechanism to be recovered and the material searching mechanism is moved to the opening of the movable box and the sleeve and is close to the opening of the sleeve, the single sucker blows the adsorbed wafer leftover materials into the sleeve, the plurality of suckers place the middle piece body leftover materials into the feed inlet of the movable box and loosen the middle piece body leftover materials, and the linear driver pushes the piece body leftover materials into the movable box.
Compared with the prior art, the invention has the beneficial effects that:
1. the device realizes the aims of continuously cutting the panel and collecting scraps by arranging the guide rail, the movable supporting module, the clamping and fixing mechanism, the bidirectional separating mechanism, the material driving mechanism, the sucker, the recovery and material searching mechanism, the transfer and storage driving mechanism and the material receiving box, and solves the problem that the cutting point of the panel is fixed and can cover the cutting point when being conveyed due to the excessive edge of the cutting point;
2. this application is through short rail, first guide bar, prevent weighing down supporting component and two-way setting that breaks away from the mechanism, realizes the guide and the support to panel moving direction to can in time replace and press from both sides tight fixed establishment and carry out the fixed operation.
Drawings
FIG. 1 is a schematic perspective view of a panel;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a top view of the guide rail, movable support module, clamping fixture, bi-directional disengagement mechanism and material drive mechanism of the present invention;
FIG. 5 is a schematic perspective view of the guide rail, the movable support module, the clamping and fixing mechanism and the bi-directional release mechanism of the present invention in a non-operating state;
FIG. 6 is a schematic perspective view of the guide rail, the movable support module, the clamping and fixing mechanism and the bi-directional release mechanism of the present invention in a working state;
FIG. 7 is a bottom view of the guide rail, movable support module, clamping fixture and bi-directional disengagement mechanism of the present invention;
FIG. 8 is an enlarged view at A of FIG. 7;
FIG. 9 is a side view of the movable support module and clamp fixture of the present invention;
FIG. 10 is a first perspective view of the movable support module and the clamping fixture according to the present invention;
FIG. 11 is a second schematic perspective view of the movable support module and the clamping and fixing mechanism of the present invention;
FIG. 12 is an enlarged view of FIG. 11 at B;
FIG. 13 is a side view of the clamping fixture of the present invention;
FIG. 14 is a cross-sectional view taken along line C-C of FIG. 13;
FIG. 15 is a schematic perspective view of the sucking disc and the material retrieving mechanism according to the present invention;
FIG. 16 is an enlarged view of FIG. 15 at D;
fig. 17 is a schematic perspective view of the material receiving box of the present invention.
The reference numbers in the figures are:
1-a guide rail;
2-a movable support module; 2 a-short track; 2a 1-notch; 2 b-a first guide bar; 2 c-a fall arrest support assembly; 2c 1-support plate; 2c 2-trace; 2c3 — slide; 2c 4-wide finger cylinder;
3-clamping the fixing mechanism; 3 a-a frame body; 3a1 — second guide bar; 3a 2-cambered surface frame; 3a 3-roller; 3 b-a clamping block; 3b 1-rubber block; 3 c-threaded rod; 3 d-a first servo motor;
4-a bidirectional disengaging mechanism; 4 a-a second servo motor; 4 b-a first gear; 4 c-a second gear; 4 d-first rack; 4 e-a second rack;
5-a material driving mechanism;
6-a sucker;
7-a material recovering and searching mechanism; 7 a-a tray body; 7a 1-half ring gear; 7 b-a hole cutting positioning assembly; 7b 1-carriage; 7b 2-third gear; 7b 3-third servomotor;
8-unloading driving mechanism;
9-a material receiving box; 9 a-external frame; 9 b-a movable box; 9b 1-notch; 9 c-a sleeve; 9 d-linear drive;
10-laser cutting machine;
11-panel.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 6, the following preferred technical solutions are provided:
an omnibearing processing and cutting device for processing a filter plate comprises a laser cutting machine; the guide rail device comprises two guide rails 1, wherein each guide rail 1 consists of two sections; the movable support modules 2 are respectively arranged at the disconnection positions of the two guide rails 1; the clamping and fixing mechanism 3 is movably arranged on the movable support module 2; and a bidirectional release mechanism 4 for separating the movable support module 2 and the clamping and fixing mechanism 3, the bidirectional release mechanism 4 being disposed on the movable support module 2; the material driving mechanism 5 is arranged on the two guide rails 1; the sucking disc 6 is arranged on the recovery material searching mechanism 7, and the recovery material searching mechanism 7 is positioned between the two guide rails 1; the unloading driving mechanism 8 is arranged at the output end of the unloading driving mechanism 8, and the recycling and searching mechanism 7 is arranged at the output end of the unloading driving mechanism 8; and a receiving box 9 for collecting cut scraps;
specifically, in order to solve the technical problem that the panel cutting point is too marginal to cause the fixing to cover the cutting point during the conveying, firstly, a worker inserts the panel into the guide rail 1, then the material driving mechanism 5 starts to work, the output end of the material driving mechanism 5 drives the panel to move to the lower part of the laser cutting machine, at the moment, two sides of the panel are respectively positioned in the movable supporting modules 2, the clamping and fixing mechanism 3 starts to work, the output end of the clamping and fixing mechanism 3 fixes two sides of the panel, the fixing part is smaller than the supporting part of the panel by the movable supporting modules 2, the bidirectional disengaging mechanism 4 starts to work, the output end of the bidirectional disengaging mechanism 4 drives the movable supporting modules 2 and the clamping and fixing mechanism 3 to separate, the position of the separated clamping and fixing mechanism 3 relative to the two guide rails 1 is still unchanged, but the two movable supporting modules 2 are far away from the panel, and retrieve this moment and seek the feed mechanism 7 and be in the panel below, when laser cutting machine carries out work, every excision a preceding sucking disc 6 just removes the below to the leftover bits through retrieving the drive of seeking feed mechanism 7, sucking disc 6 adsorbs in the bottom of being about to cut the leftover bits through the effect with the air pump, until after the cutting process is accomplished, rethread is deposited actuating mechanism 8 and is retrieved the leftover bits propelling movement that sucking disc 6 adsorbs when the drive of seeking feed mechanism 7 to retrieving to the receipts workbin 9, then two-way release mechanism 4 is worked again and is driven movable support module 2 and resume initial position, and press from both sides the fixed establishment 3 and loosen fixing of counterplate, the output of material actuating mechanism 5 continues to carry the panel to process on next step.
As shown in fig. 5, 6 and 9, the following preferred technical solutions are provided:
the movable support module 2 comprises a short rail 2a, the short rail 2a is positioned at the break of the guide rail 1, a notch 2a1 is arranged on the short rail 2a, the clamping and fixing mechanism 3 is arranged on the short rail 2a and positioned at the notch 2a1, and the bidirectional disengaging mechanism 4 is arranged on the short rail 2 a; the first guide rods 2b are respectively arranged on the two guide rails 1, and the short rail 2a is connected with the first guide rods 2b in a sliding manner; the anti-falling support component 2c is arranged on the short rail 2a, and the anti-falling support component 2c is positioned at the notch 2a1 when in a working state;
specifically, in order to solve the technical problem of supporting during the panel conveying process, the conveying direction of the panel is guided and supported by the short rail 2a during the panel conveying process, the panel is clamped into the gap 2a1 when passing through the gap, so that the gap 2a1 is covered by the anti-falling supporting assembly 2c to support and guide the panel, and the first guide rod 2b is used for guiding the moving direction of the short rail 2 a.
As shown in fig. 9, fig. 10, fig. 11 and fig. 12, the following preferred technical solutions are provided:
the anti-falling support assembly 2c comprises two support plates 2c1, the number of the support plates 2c1 is two, and the two support plates 2c1 are respectively positioned at two sides of the notch 2a 1; the linkage rod 2c2 is provided with a guide groove on the short track 2a, one end of the linkage rod 2c2 is fixedly connected with the support plate 2c1, and the other end of the linkage rod 2c2 penetrates through the guide groove; the slide block 2c3 is sleeved on the linkage rod 2c2 and fixedly connected with the linkage rod 2c2, and the slide block 2c3 is in sliding connection with the guide groove; the wide finger cylinder 2c4, the wide finger cylinder 2c4 is arranged outside the short rail 2a, and two output ends of the wide finger cylinder 2c4 are respectively connected with the two linkage rods 2c 2;
specifically, in order to solve the technical problem that the panel is clamped into the notch 2a1 in the panel conveying process, before the panel conveying process, the output end of the wide finger cylinder 2c4 drives the two linkage rods 2c2 to approach each other, the two linkage rods 2c2 drive the two support plates 2c1 to approach each other to cover the notch 2a1, and the slider 2c3 is used for guiding the moving direction of the linkage rod 2c 2.
As shown in fig. 10 and 13, the following preferred technical solutions are provided:
the clamping and fixing mechanism 3 comprises a frame body 3a, the frame body 3a is positioned at the notch 2a1 of the short rail 2a, a second guide rod 3a1 is arranged on the frame body 3a, and the frame body 3a is connected with the short rail 2a in a sliding mode through the second guide rod 3a 1; the two clamping blocks 3b are respectively arranged on the upper side and the lower side of the frame body 3a, the clamping blocks 3b are connected with the frame body 3a in a sliding mode, the fixing surface of each clamping block 3b is narrower than the supporting surface of the corresponding short rail 2a, and the surface of each clamping block 3b is provided with a second guide rod 3a 1; the threaded rod 3c is arranged on the frame body 3a and is rotatably connected with the frame body 3a, two sections of opposite threads are arranged on the threaded rod 3c, the threaded rod 3c penetrates through the two clamping blocks 3b, and the two sections of threads of the threaded rod 3c are respectively in threaded connection with the two clamping blocks 3 b; the first servo motor 3d is arranged on the frame body 3a and is fixedly connected with the frame body 3a, and the output end of the first servo motor 3d is connected with the threaded rod 3 c;
specifically, in order to solve the technical problem of the counter plate is fixed, press from both sides tight fixed establishment 3 and begin work, the output of first servo motor 3d drives threaded rod 3c and rotates, threaded rod 3c drives two clamp splice 3b and is close to each other, fix the panel through two clamp splice 3b, rubber block 3b1 is used for avoiding damaging the panel surface, second guide bar 3a1 is used for supporting support body 3a to guide its moving direction.
As shown in fig. 14, the following preferred technical solutions are provided:
the frame body 3a is further provided with an arc surface frame 3a2 and a roller 3a3, the arc surface frame 3a2 is arranged on the frame body 3a, the rollers 3a3 are arranged along the edge of the arc surface frame 3a2, and the roller 3a3 is rotatably connected with the arc surface frame 3a 2;
specifically, in order to solve the technical problem of panel position deviation, the distance between the two arc frames 3a2 respectively located at the two guide rails 1 is slightly wider than the width of the panel, the slightly wider distance is compensated by the distance that the roller 3a3 extends out of the arc frame 3a2, and when the panel is driven to the short rail 2a by the material driving mechanism 5, the center line position of the panel is readjusted by the guide of the roller 3a3 on the arc frame 3a2, so that the problem of cutting point deviation is avoided.
As shown in fig. 5 to 8, the following preferred technical solutions are provided:
the bidirectional disengaging mechanism 4 comprises a second servo motor 4a, and the second servo motor 4a is arranged at the bottom of the short rail 2a and is fixedly connected with the short rail; the first gear 4b is arranged at the output end of the second servo motor 4 a; and a second gear 4c, the second gear 4c is arranged at the bottom of the short rail 2a and is rotatably connected with the short rail, and the first gear 4b is meshed with the second gear 4 c; the first rack 4d is arranged on the guide rail section 1 and is fixedly connected with the guide rail section, and the second gear 4c is meshed with the first rack 4 d; and a second rack 4e, the second rack 4e is arranged on the frame body 3a, and the second rack 4e is meshed with the first gear 4 b;
specifically, in order to solve the technical problem that the short rail 2a influences the cutting, the output end of the second servo motor 4a drives 4a1 to rotate, 4a1 drives 4a2 to rotate in the opposite direction, at the moment, the first gear 4b drives the frame body 3a to break away from the short rail 2a through the second rack 4e, the second gear 4c drives the short rail 2a to break away from the disconnection position between the two sections of guide rails 1 through the first rack 4d, because the short rail 2a is a main structure, when the short rail 2a moves outwards, the first gear 4b acts on the frame body 3a driven by the second rack 4e to keep the current position.
As shown in fig. 15, the following preferred technical solutions are provided:
the recovery material searching mechanism 7 comprises a disc body 7a, and the disc body 7a is arranged at the output end of the transfer driving mechanism 8; the hole cutting positioning assembly 7b is arranged at the edge of the disc body 7a, the suckers 6 are arranged in two groups, a plurality of suckers 6 in one group are arranged in the middle of the disc body 7a, and the suckers 6 in the other group are arranged on the hole cutting positioning assembly 7b singly;
specifically, in order to solve the technical problem of collecting the cutting scraps, the large scraps after cutting the panel are fixed by a plurality of suckers 6 arranged in the middle of the tray body 7a, the fixed point can be movably selected by the cutting hole positioning assembly 7b along the edge of the tray body 7a, the fixed point is the round hole cutting position of the panel corner, and the round hole cutting point is adapted to different positions through the movable characteristic of the cutting hole positioning assembly 7 b.
As shown in fig. 16, the following preferred technical solutions are provided:
the hole cutting positioning assembly 7b comprises a sliding frame 7b1, and the sliding frame 7b1 is arranged at the edge of the tray body 7a and is connected with the tray body in a sliding way; and a third gear 7b2, the third gear 7b2 is arranged on the sliding rack 7b1 and is rotatably connected with the sliding rack, a half gear ring 7a1 is arranged at the edge of the disk body 7a, and the third gear 7b2 is meshed with the half gear ring 7a 1; the third servo motor 7b3, the third servo motor 7b3 is arranged on the sliding frame 7b1, and the output end of the third servo motor 7b3 is connected with the third gear 7b 2;
specifically, in order to solve the technical problem of selecting a round hole cutting point of the panel, the hole cutting positioning assembly 7b starts to work, and according to the position of the round hole cutting point on the panel, the output end of the third servo motor 7b3 drives the third gear 7b2 to rotate, and the third gear 7b2 drives the sliding frame 7b1 to move along the half gear ring 7a1 until the sliding frame moves to the round hole cutting point of the panel.
As shown in fig. 17, the following preferred technical solutions are provided:
the material receiving box 9 comprises an outer frame 9 a; the movable box 9b is detachably arranged in the outer frame 9a, and the bottom of the movable box 9b is provided with a notch; and a sleeve 9c, the sleeve 9c being detachably mounted in the outer frame 9 a; and a linear actuator 9d, the linear actuator 9d being disposed on the external frame 9a, an output end of the linear actuator 9d being at the notch 9b 1;
specifically, in order to solve the technical problem of collecting panel excision angle material, when the angle material after the panel is accomplished the cutting through the drive of the transfer actuating mechanism 8 retrieve seek feed mechanism 7 and remove to activity case 9b and sleeve 9c opening part and press close to, single sucking disc 6 blows in the sleeve 9c with absorbent disk angle material, and a plurality of sucking discs 6 are placed middle part lamellar body angle material in activity case 9b feed inlet and are loosened, and linear actuator 9d is with lamellar body angle material propelling movement to activity case 9 b's inside.
An implementation method of an all-directional machining cutting device for machining a filter plate comprises the following steps:
inserting a panel into the guide rail 1, and driving the panel to move below the laser cutting machine by an output end of the material driving mechanism 5 and to be supported by short rails 2a on two sides;
step two, the output end of the wide finger cylinder 2c4 drives the two support plates 2c1 to be away from each other through the linkage rod 2c2, so that the notch 2a1 stops being covered;
step three, the output end of the first servo motor 3d drives the threaded rod 3c to rotate, the threaded rod 3c drives the two clamping blocks 3b to approach each other, and the panel is fixed through the two clamping blocks 3 b;
step four, the output end of the second servo motor 4a drives the first gear 4b to rotate, the first gear 4b drives the second gear 4c to reversely rotate, the second gear 4c drives the short rail 2a to be separated from the disconnection part between the two guide rails 1 through the first rack 4d, and when the short rail 2a moves outwards, the first gear 4b acts on the frame body 3a driven by the second rack 4e to keep the current position;
fifthly, when the laser cutting machine works, the cut scraps are adsorbed and fixed through the suction disc 6, and the wafer scraps in the edge of the panel are positioned on the corresponding suction disc 6 through the hole cutting positioning assembly 7 b;
sixthly, when the panel is cut, the leftover materials are driven by the transfer driving mechanism 8 to be recovered and the material searching mechanism 7 is moved to the opening of the movable box 9b and the opening of the sleeve 9c and is close to the opening, the single sucker 6 blows the adsorbed wafer leftover materials into the sleeve 9c, the suckers 6 place the middle piece body leftover materials into the feed inlet of the movable box 9b and loosen the middle piece body leftover materials, and the linear driver 9d pushes the piece body leftover materials into the movable box 9 b.
This application is through leading guide rail 1, movable support module 2, pressing from both sides tight fixed establishment 3, two-way break away from mechanism 4, material actuating mechanism 5, sucking disc 6, retrieving and seeking material mechanism 7, the setting of unloading actuating mechanism 8 and receipts workbin 9, has realized the continuous cutting of counterplate and angle material collection purpose, has solved the panel cutting point and has crossed the problem that the edge leads to fixed meeting cover cutting point when carrying.
The foregoing shows and describes the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An omnibearing processing and cutting device for processing a filter plate comprises a laser cutting machine; and
the device is characterized by comprising two guide rails (1), wherein each guide rail (1) consists of two sections; and
the movable supporting modules (2), the movable supporting modules (2) are respectively arranged at the disconnection positions of the two guide rails (1); and
the clamping and fixing mechanism (3), the clamping and fixing mechanism (3) is movably arranged on the movable supporting module (2); and
the bidirectional release mechanism (4) is used for separating the movable support module (2) from the clamping and fixing mechanism (3), and the bidirectional release mechanism (4) is arranged on the movable support module (2); and
the material driving mechanism (5), the material driving mechanism (5) is arranged on the two guide rails (1); and
the device comprises a sucker (6) and a recycling and searching mechanism (7), wherein the sucker (6) is arranged on the recycling and searching mechanism (7), and the recycling and searching mechanism (7) is positioned between two guide rails (1); and
the unloading driving mechanism (8), the recovery material searching mechanism (7) is arranged at the output end of the unloading driving mechanism (8); and
a receiving box (9) for collecting cutting scraps.
2. The omnibearing cutting device for machining filter plates according to claim 1, wherein the movable support module (2) comprises a short rail (2a), the short rail (2a) is positioned at the break of the guide rail (1), a notch (2a1) is arranged on the short rail (2a), the clamping and fixing mechanism (3) is arranged on the short rail (2a) and positioned at the notch (2a1), and the bidirectional disengaging mechanism (4) is arranged on the short rail (2 a); and
the first guide rods (2b), the first guide rods (2b) are respectively arranged on the two guide rails (1), and the short rail (2a) is connected with the first guide rods (2b) in a sliding manner; and
the anti-falling support component (2c) is arranged on the short rail (2a), and the anti-falling support component (2c) is positioned at the notch (2a1) in the working state.
3. The omnibearing cutting device for machining the filter plate as claimed in claim 2, wherein the anti-falling support assembly (2c) comprises two support plates (2c1), the two support plates (2c1) are respectively positioned at two sides of the notch (2a 1); and
the linkage rod (2c2), the short rail (2a) is provided with a guide groove, one end of the linkage rod (2c2) is fixedly connected with the support plate (2c1), and the other end of the linkage rod (2c2) penetrates through the guide groove; and
the sliding block (2c3), the sliding block (2c3) is sleeved on the linkage rod (2c2) and is fixedly connected with the linkage rod, and the sliding block (2c3) is in sliding connection with the guide groove; and
the wide finger cylinder (2c4), the wide finger cylinder (2c4) are arranged outside the short rail (2a), and two output ends of the wide finger cylinder (2c4) are respectively connected with the two linkage rods (2c 2).
4. The omnibearing machining and cutting device for the filter plates is characterized in that the clamping and fixing mechanism (3) comprises a frame body (3a), the frame body (3a) is positioned at a notch (2a1) of the short rail (2a), a second guide rod (3a1) is arranged on the frame body (3a), and the frame body (3a) is connected with the short rail (2a) in a sliding mode through the second guide rod (3a 1); and
the two clamping blocks (3b) are arranged, the two clamping blocks (3b) are respectively arranged on the upper side and the lower side of the frame body (3a), the clamping blocks (3b) are connected with the frame body (3a) in a sliding mode, the fixing surface of each clamping block (3b) is narrower than the supporting surface of the corresponding short rail (2a), and a second guide rod (3a1) is arranged on the surface of each clamping block (3 b); and
the threaded rod (3c) is arranged on the frame body (3a) and is rotatably connected with the frame body, two sections of opposite threads are arranged on the threaded rod (3c), the threaded rod (3c) penetrates through the two clamping blocks (3b), and the two sections of threads of the threaded rod (3c) are respectively in threaded connection with the two clamping blocks (3 b); and
first servo motor (3d), first servo motor (3d) set up on support body (3a) and rather than fixed connection, and the output and the threaded rod (3c) of first servo motor (3d) are connected.
5. The all-round processing cutting device for filter plate processing of claim 4, characterized in that, the frame body (3a) is further provided with an arc surface frame (3a2) and a roller (3a3), the arc surface frame (3a2) is arranged on the frame body (3a), the rollers (3a3) are arranged along the arc surface edge of the arc surface frame (3a2), and the roller (3a3) is rotatably connected with the arc surface frame (3a 2).
6. The omnibearing machining and cutting device for the filter plate machining is characterized in that the bidirectional disengaging mechanism (4) comprises a second servo motor (4a), the second servo motor (4a) is arranged at the bottom of the short rail (2a) and is fixedly connected with the short rail; and
the first gear (4b), the first gear (4b) is set in the output end of the second servo motor (4 a); and
a second gear (4c), the second gear (4c) is arranged at the bottom of the short rail (2a) and is rotatably connected with the short rail, and the first gear (4b) is meshed with the second gear (4 c); and
the first rack (4d) is arranged on the guide rail section (1) and is fixedly connected with the guide rail section, and the second gear (4c) is meshed with the first rack (4 d); and
a second rack (4e), the second rack (4e) is arranged on the frame body (3a), and the second rack (4e) is meshed with the first gear (4 b).
7. The omnibearing machining and cutting device for machining the filter plate as claimed in claim 1, wherein the recovery and searching mechanism (7) comprises a disc body (7a), and the disc body (7a) is arranged at the output end of the transfer driving mechanism (8); and
cut hole locating component (7b), cut hole locating component (7b) set up in disk body (7a) edge, and sucking disc (6) divide into two sets of settings, and a set of sucking disc (6) are a plurality of to be set up in the middle part of disk body (7a), and another group sucking disc (6) are singly set up on cut hole locating component (7 b).
8. The omnibearing cutting device for machining filter plates as claimed in claim 7, wherein the cutting hole positioning assembly (7b) comprises a sliding frame (7b1), the sliding frame (7b1) is arranged at the edge of the plate body (7a) and is connected with the plate body in a sliding way; and
the third gear (7b2), the third gear (7b2) is arranged on the sliding frame (7b1) and is rotatably connected with the sliding frame, a half gear ring (7a1) is arranged at the edge of the disc body (7a), and the third gear (7b2) is meshed with the half gear ring (7a 1); and
and the third servo motor (7b3), the third servo motor (7b3) is arranged on the sliding frame (7b1), and the output end of the third servo motor (7b3) is connected with the third gear (7b 2).
9. The omnibearing machining and cutting device for filter plate machining according to claim 1, characterized in that the material receiving box (9) comprises an outer frame (9 a); and
the movable box (9b) is detachably arranged in the outer frame (9a), and a notch is formed in the bottom of the movable box (9 b); and
the sleeve (9c), the sleeve (9c) is detachably mounted in the outer frame (9 a); and
and the linear driver (9d), the linear driver (9d) is arranged on the outer frame (9a), and the output end of the linear driver (9d) is positioned at the notch (9b 1).
10. An implementation method of an omnibearing processing and cutting device for processing a filter plate is characterized by comprising the following steps:
inserting a panel into a guide rail (1), and driving the panel to move below a laser cutting machine by an output end of a material driving mechanism (5) and supporting the panel through short rails (2a) at two sides;
step two, the output end of the wide finger cylinder (2c4) drives the two support plates (2c1) to be away from each other through the linkage rod (2c2), so that the notch (2a1) stops being covered;
step three, the output end of the first servo motor (3d) drives the threaded rod (3c) to rotate, the threaded rod (3c) drives the two clamping blocks (3b) to approach each other, and the panel is fixed through the two clamping blocks (3 b);
fourthly, the output end of a second servo motor (4a) drives a first gear (4b) to rotate, the first gear (4b) drives a second gear (4c) to rotate reversely, the second gear (4c) drives a short rail (2a) to be separated from a disconnection position between the two guide rails (1) through a first rack (4d), and when the short rail (2a) moves outwards, a frame body (3a) driven by the first gear (4b) through a second rack (4e) acts on keeping the existing position;
fifthly, when the laser cutting machine works, the cut scraps are adsorbed and fixed through the suckers (6), and the wafer scraps in the edge of the panel are positioned on the corresponding suckers (6) through the hole cutting positioning assemblies (7 b);
sixthly, when the panel finishes cutting, the leftover materials are driven by the transfer driving mechanism (8) to be recovered and the material searching mechanism (7) to move to the opening of the movable box (9b) and the opening of the sleeve (9c) and are close to the opening, the single sucker (6) blows the adsorbed wafer leftover materials into the sleeve (9c), the plurality of suckers (6) place the middle piece body leftover materials into the feed inlet of the movable box (9b) and release the middle piece body leftover materials, and the linear driver (9d) pushes the piece body leftover materials into the movable box (9 b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210593974.XA CN114850699B (en) | 2022-05-27 | 2022-05-27 | Omnibearing machining and cutting device for machining filter plates and cutting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210593974.XA CN114850699B (en) | 2022-05-27 | 2022-05-27 | Omnibearing machining and cutting device for machining filter plates and cutting method thereof |
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| CN114850699B CN114850699B (en) | 2023-07-04 |
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| CN114850699B (en) | 2023-07-04 |
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