CN1148503C - Composite wall plate producing process and system - Google Patents
Composite wall plate producing process and system Download PDFInfo
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- CN1148503C CN1148503C CNB021287295A CN02128729A CN1148503C CN 1148503 C CN1148503 C CN 1148503C CN B021287295 A CNB021287295 A CN B021287295A CN 02128729 A CN02128729 A CN 02128729A CN 1148503 C CN1148503 C CN 1148503C
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Abstract
The present invention discloses a production technique of a composite wall plate which is produced through pressing and moulding mortar, laying an insulation layer, laying a protective layer, water absorption, troweling, cutting and maintenance. A set of equipment used for the technique is composed of a machine for extrusion and moulding, an insulation layer laying machine, a protective layer laying machine and an automatic cutting machine which are installed and connected through a conveying platform composed of a stander and a carrier roller arranged on the stander, a displaceable loading-unloading maintenance vehicle arranged through a guide way positioned on a lifting device and a maintenance kiln connected through the guide way which are positioned at the terminal of the conveying platform of the automatic cutting machine, and a plate unloading platform positioned at the terminal of the guide way. The present invention overcomes the deficiency of the single performance of wall plates produced by traditional techniques, and integrates a plurality of working procedures, and the working procedures (from the moulding of wall plates to maintenance complication) are automatically accomplished through a production line.
Description
Technical field
The present invention relates to a kind of constructional materials and produce employed a complete set of equipment with combined wall board.
Background technology
At present, the wallboard that the building trade construction is used, its production technology only is by by extrusion modling, cuts on the ground, send the curing kilns that set up then, finishes by the production of console mode extruder.The console mode extruder is by the hinge cage, and slurry is sent into forming cavity, is shutoff by the port of export people of forming machine, under the effect of extruder thrust, do not move not have no progeny by the deadweight of extruder, and then forms moulding specification wallboard for building.But the wallboard of this extruder moulding owing to be to produce resistance by extruder deadweight and ground friction, makes the wallboard moulding, causes following defective thus: 1, because of ground injustice or the excessive generation of the resistance phenomenon of climbing, cause the wallboard uneven distribution.2, continuous consumption and the reinforced reason of discontinuity because of material constantly changes the extruder deadweight, thereby the size of frictional resistance is also constantly changing, cause plate density constantly to change, particularly when reinforced, plate density is changed suddenly, and then the difference variation of formation plate shrinkage factor, therefore cause the shape of wallboard and quality to be difficult to be protected.
Summary of the invention
The present invention provides a kind of a complete set of equipment that is used to produce combined wall board, and be molded into by wallboard and finish maintenance, automatically finish by production line, it is even that this combined wall board has insulation, light body, porous, density, thereby realized the production of combined wall board batch production.
Combined wall board production technology involved in the present invention is: with the mortar extrusion modling; by the plain slurry that lays cement of a plate face wherein; on its lean concrete grout, lay warming plate, by warming plate topping laying composite mortar topping, through suction, troweling, cut, send curing kilns maintenance, kiln discharge to be finished product.
For realizing above-mentioned technology, the employed a complete set of equipment that is used to produce combined wall board of each operation of the present invention, this a complete set of equipment comprises:
A, it connects in order to form some hinge cages of round by power assembly, and corresponding to the forming cavity that has vibrator, hopper is installed in the upper end that is positioned at the hinge cage, and the single lead screw ex truding briquetting machine of the governor that is equipped with in the front end of forming cavity formation;
B, it puts put the warming plate laydown machine that plate device constitute of grillage in its side setting by what lean concrete grout stone device and front end thereof were provided with;
C, it is by composite mortar stone device and be positioned at the vacuum hydro-exhaustion machine that front end is provided with, and connects vacuum pump, the topping laydown machine that at the front end of vacuum hydro-exhaustion machine finisher is set respectively, disappear trace device and printer constitutes;
D, it is provided with meshed gears by symmetrically arranged tooth bar on the delivery platform, the framework of installing on it, on the crossbeam by the fairlead connection cast-cutting saw is installed, and be connected with advancing the oil cylinder level, connect a vertical lift oil cylinder in the upper end of cast-cutting saw, the automatic gas cutting machine that walking gear that is connected by the movable motor that is provided with on the vertical frame wherein and gears engaged constitute;
The single lead screw ex truding briquetting machine of E, use, insulation layer laydown machine, topping laydown machine, automatic gas cutting machine are connected by installing with frame and on the delivery platform that upward carrying roller of device is formed;
F, it is by the delivery platform terminal that is positioned at automatic gas cutting machine, forms lifting gear by the lift platform that the guide rail on the lifting gear of installing is provided with elevating ram, and the loading and unloading that a fortune difference car formation is installed on the guide rail that has on its lifting gear are cared the car;
G, it is provided with the curing kilns of heat energy apparatus by the position that is used to dock lifting gear guide rail correspondence, is provided with the curing kilns that the guide rail of connection constitutes in its curing kilns;
H, it is by being positioned at a hinged turntable on the support that the guide rail terminal is provided with, on its turntable, be evenly equipped with roller and the middle sprocket wheel of installing and, and unload the plate platform by what be equipped with on the chain that magnetic suction disc constitutes.
Good effect of the present invention:
1, combined wall board a complete set of equipment of the present invention has solved the defective of traditional mode of production wallboard single performance, and it integrates working procedures, wallboard is molded into finishes maintenance, finishes automatically by production line.Can satisfy and produce various inside and outside wall boards, combined wall board, thereby realize that combined wall board enters the production of batch production.
2, the combined wall board of Sheng Chaning, it is extruded thickness and can select arbitrarily between 60,90,120,190,240.And the wallboard round can because many rounds plate has not only increased heat-insulating property, also make the wallboard load-bearing become possibility by one deck to multilayer.
3, can lay insulation layer with the wallboard of this a complete set of equipment production and form combined wall board, thereby further improve the insulation and the sound insulation value of wallboard.
4, wallboard is also handled through topping after making insulation layer, with the flattening of plate face, the trace that disappears, prints trade mark, template automatically through marker by smoother again, and the date of production, reaches the quality specifications of regulation.
5, the integral wall of combined wall board for prolonging of this a complete set of equipment production can specification as required cut, and meets the different needs and installation requirement with realization.
6, wallboard by the curing kilns maintenance after, send into by the maintenance loading-unloading vehicle and to unload the plate platform and pack and can dispatch from the factory.
Description of drawings
Fig. 1 is a process chart of the present invention.
Fig. 2 is the single lead screw ex truding briquetting machine structural representation.
Fig. 3 is an insulation layer laydown machine structural representation.
Fig. 4 is Fig. 3 right view.
Fig. 5 is a topping laydown machine structural representation
Fig. 6 is a finisher mill schematic diagram.
Fig. 7 is the automatic gas cutting machine structural representation.
Fig. 8 loads and unloads the structural representation of caring the car.
Fig. 9 is the curing kilns schematic diagrames.
Figure 10 unloads plate platform structure schematic diagram.
The specific embodiment
Combined wall board production technology of the present invention as shown in the figure:
Press the number of plies of wallboard gauge thickness and round; be adjusted to die cavity and hinge cage; send into mortar by hopper and squeeze out profiled sheeting; by wherein spreading the lean concrete grout layer on the plate face; on the lean concrete grout layer, lay polyphenylene heat insulation slab, become combined wall board by laying the composite mortar topping on the warming plate then, in the sucking-off mortar behind the excessive moisture; carry out plate face troweling, the trace that disappears, printing specification sign, to combined wall board cut, being cared the car by loading and unloading is finished product after sending curing kilns, kiln discharge.
After this technology changes a little, also can omit the warming plate process of deployment, not use warming plate, can directly use the heat insulating pearlite material of modulation to be laid immediately on and become insulation layer on the wallboard, form combined wall board equally in this operation.
To the some individual equipment structures and the course of work of each operation be further described below:
1, single lead screw ex truding briquetting machine:
As shown in Figure 2, it is by frame 1 that has supporting leg and the delivery platform formed in order to the carrying roller 2 of mobile pallet of even distribution device thereon, the hinge cage 4 of some arrangements that power assembly 3 that is provided with in its delivery platform upper end and output connect, be provided with the forming cavity 8 of vibrator 7 corresponding to the front end, and the upper end that is positioned at hinge cage 4 is equipped with hopper 5, for making charging evenly continuous, and setting gauge 6 is set, the single lead screw ex truding briquetting machine that the governor 10 that is equipped with by the front end of forming cavity 8 constitutes in hopper 5; The thickness that this extrusion shaping machine is extruded can be selected arbitrarily between 60,90,120,190,240, round on the wallboard can be by one deck to multilayer, vibration damping roller 9 is housed to guarantee the even of the wallboard speed of travel on the frame 1 at forming cavity 8 positions, this governor 10 can be according to the needs of the wallboard speed of service by selected arbitrarily between the per minute 1M-2M, selected back lockable, evenly extrude, the dual-side displacement and the speed of service in order to control traction wallboard supporting plate enter down-lay the insulation layer operation.
Described governor 10 is the arrangements for speed regulation that adopt adjustable speed, the driving wheel of drive arrangements, and the supporting roller of corresponding configuration one adjustable clearance with driving wheel constitutes.
2, insulation layer laydown machine:
As shown in Figure 3, be provided with stone device 11 being positioned on the front end delivery platform of governor 10, and the discharging opening place at stone case 11 is equipped with adjustable flitch, setting gauge 12 is housed in it, with stone device 11 phase configuration be that a warming plate is put grillage 13, the side on it is equipped with puts the insulation layer laydown machine that plate device 14 is formed; When laying pearlite insulating layer, adjust the condiment plate control withdrawal rate of stone device 11 bottoms, be laid immediately on mobile wallboard, when laying warming plate, lay the fixedly lean concrete grout of usefulness earlier by stone device 11, continuously warming plate is laid on the lean concrete grout by putting plate device 14 again, makes to have insulation layer on the wallboard and form to get final product on the combined wall board; Enter next after combined wall board is finished and lay the topping operation.
Fig. 4 has provided the right view structure of Fig. 3 insulation layer laydown machine, it be warming plate put grillage 13 1 sides by bearing pin 18 symmetry hinged put integrated circuit board 17, put the other end fixed installation card beam 15 of integrated circuit board 17, be provided with back-moving spring 16 by the two middle part medial extremitys of putting integrated circuit board 17, effect is installed on puts on the grillage 13, two put that the speed governing dial 21 that is provided with buncher between the integrated circuit board 17 forms put plate device 14, for guaranteeing speed governing dial 21 and putting integrated circuit board 17 good cooperating, and be symmetrical arranged bearing 19 and 20, the cam mechanism of formation at the edge of speed governing dial 21 with the middle part corresponding end of putting integrated circuit board 17 respectively.
When the bearing on the speed governing dial 21 20 when bearing 19 on putting integrated circuit board 17 contacts, changed the inactive state of putting integrated circuit board 17, it is moving to swing sideward along bearing pin 18 places, and insulation integrated circuit board beam 15 is broken away from, and falls into to have promptly to finish above the lean concrete grout once and fits.After the bearing 20 of speed governing dial 21 and this are put bearing 19 on the integrated circuit board 17 and are broken away from, to put integrated circuit board 17 and under the effect of back-moving spring 16, automatically reset, the card beam of this moment 15 blocks warming plate, treats that next puts the plate circulation, enters next and lays topping operation.
3, topping laydown machine:
As shown in Figure 5, on the delivery platform that is positioned at the front end of putting plate device 14, be respectively equipped with the topping laydown machine of composite mortar vibration stone device 22 and vacuum hydro-exhaustion machine 28, finisher 30, disappear trace smoother 31 and printer 32 compositions; Composite mortar is laid on by setting gauge 23 even material togglings by stone device 22 on the insulation layer of laying by a last operation and forms topping on the warming plate.Even for guaranteeing fabric thickness; and little vibration plate 24 of the discharging opening place device by its stone device 22 is handled; after topping is laid; enter vacuum hydro-exhaustion machine 28 with moisture content sucking-off unnecessary in the mortar; described vacuum hydro-exhaustion machine 28 is by suction flat box 26; be evenly equipped with the suction hole on it; at its suction box 26 two ends directive wheel 25 is installed; and the suction felt 27 that upward is provided with; this suction felt 27 can be along directive wheel 25 cycle rotations, connect vacuum pump 29 at the side of suction box 26 by suction water pipe and constitute.Carry out troweling by finisher 30 then and handle, through the trace smoother 31 that disappears the plate face is flattened the trace that disappears again, at last by print roller 32 print trade mark, template, the sign etc. of dispatching from the factory, enter next automatic cutting process.
The described trace smoother 31 that disappears is to be fixed on the delivery platform both sides, and is made up of hinged scraper plate and spring.
Described printer 32, the printer that can utilize market to sell also can utilize rubber-surfaced roll to scribe and form, and the configuration paint box is formed.
Fig. 6 has provided the mill structure of finisher 30, and it is evenly equipped with the troweling dish that inserted sheet 34 is formed by the radial skew of circular millstone 33, constitutes by rotating shaft and the drive motors that connects.
4, automatic gas cutting machine:
As shown in Figure 7, roll on the delivery platform of 32 front end and be arranged with tooth bar 41 on the support body of both sides by being positioned at printing, tooth bar 41 is provided with the walking gear 42 of engagement, by being set on it, fairlead 40 connects the liftable support body that crossbeam 37 is formed by the framework of installing on the gear 42 35, on crossbeam 37, be provided with cast-cutting saw 38 and advance oil cylinder 39 to be connected with level respectively with vertical direction in the horizontal direction with vertical lift oil cylinder 36, level advances oil cylinder 39 and cast-cutting saw 38 all to install on the movable crossbeam 37, this crossbeam 37 cooperates with the fairlead 40 that cast-cutting saw 38 has, hoist cylinder 36 can be with horizontal movement on the support body on framework 35 tops, for making cast-cutting saw 38 and combined wall board synchronous shift, and the automatic gas cutting machine that constitutes of the gear 43 that is provided with movable motor by a framework 35 wherein and gear 42 engagements; When combined wall board was advanced with average rate, cutting machine was in cutting part, and hoist cylinder 36 work and effect cast-cutting saw move down, and level advances oil cylinder 39 work transverse cuts simultaneously; Cast-cutting saw 38 automatic risings are return original position after finishing cutting, break away from combined wall board, await orders, and carry out next circulation.After combined wall board cuts, advance to and quicken operation on the carrying roller 2, guarantee that combined wall board separates slowly to travel at the uniform speed behind the certain distance to enter the automatic loading and unloading operation of caring the car.
5, automatic loading and unloading is cared the car:
As shown in Figure 8, be provided with by elevating ram 50 and the guide wheel 49 of lift platform 48 that has guide rail 47 and the installation of two side ends symmetry thereof and the lifting gear that vertical guide rail 44 is formed in the delivery platform terminal that is positioned at the automatic gas cutting machine front end; Be positioned at the guide rail 47 that lift platform 48 is provided with, care the car with the self-chambering loading and unloading that multilayer maintenance car body 45 formations that have roller 46 are installed on it; The rolling support body that has multilayer in this maintenance car body 45 is placed a combined wall board for every layer.Its order of laying plate is, put earlier by top layer, promptly whenever put a plate, the rise distance of a plate of lifting gear, and every block of plate all stretches out car body one segment distance, is used to the function of unloading, after piling the bottom, lifting gear puts in place, and the guide rail 47 on its lift platform 48 is integrated with the guide rail 51 of a side that is connected curing kilns, enters curing kilns maintenance operation;
6, curing kilns:
As shown in Figure 9, in this curing kilns 52 to outside be provided with connection guide rail 51 and in the heat energy apparatus established form; The about 30M of the length of curing kilns 52, can hold the placement of tens maintenance car bodies, can be steam by configuration heat energy apparatus in the curing kilns, also circulating hot water heating, after treating that combined wall board reaches curing time, be pushed into terminal from the opposite side of curing kilns 52 along guide rail 51 and enter and unload the plate operation automatically;
7, unload the plate stage apparatus:
As shown in figure 10 this unload automatically the plate platform it by a hinged turntable 56 on the support 53 of terminal setting by symmetry of guide rail 51, two side ends by turntable 56 is evenly equipped with two row's rollers 57, and the centres that are positioned at two row's rollers 57 are equipped with sprocket wheel 54 and are connected with power with chain 55, and magnetic suction disc 58 formations are installed on chain 55.This working method of unloading the plate platform automatically is, the maintenance car body of being released by curing kilns 52 45 is to the automatic unload platform position of the terminal of guide rail 51, by the magnetic suction disc 58 that has on the rotating chain 55 according to from the bottom to top order with the supporting plate of sponson and on the wallboard traction to the unload platform that has roller 57, wallboard is sent to packing process; And supporting plate is stayed on the turntable 56, by the platform 56 of walking around to a rollover, supporting plate is unloaded turntable 56 do the turnover use.
Claims (4)
1, a kind of a complete set of equipment of combined wall board is characterized in that this a complete set of equipment comprises:
A, it connects in order to form some hinge cages (4) of round by power assembly (3), corresponding to the forming cavity that has vibrator (7) (8), hopper (5) is installed in the upper end that is positioned at hinge cage (4), and the single lead screw ex truding briquetting machine of the governor (10) that is equipped with in the front end of forming cavity (7) formation;
B, it puts put the warming plate laydown machine that plate device (14) constitute of grillage (13) in its side setting by what lean concrete grout stone device (11) and front end thereof were provided with;
C, it is by composite mortar stone device (22) and be positioned at the vacuum hydro-exhaustion machine (28) that front end is provided with, and connect vacuum pump (29), at the front end of vacuum hydro-exhaustion machine (28) finisher (30) is set respectively, the topping laydown machine of disappear trace device (31) and printer (32) formation;
D, it is provided with meshed gears (42) by symmetrically arranged tooth bar (41) on the delivery platform, the framework of installing on it (35), on the crossbeam (37) by fairlead (40) connection cast-cutting saw (38) is installed, and be connected with advancing oil cylinder (39) level, connect a vertical lift oil cylinder (36) in the upper end of cast-cutting saw (38), the automatic gas cutting machine that the walking gear (43) that is connected by the movable motor that is provided with on the vertical frame wherein and gear (42) engagement constitute;
The single lead screw ex truding briquetting machine of E, use, insulation layer laydown machine, topping laydown machine, automatic gas cutting machine are connected by installing with frame (1) and on the delivery platform that upward carrying roller (2) of device is formed;
F, it is by the delivery platform terminal that is positioned at automatic gas cutting machine, form lifting gear by the lift platform (48) that the guide rail (44) on the lifting gear of installing is provided with elevating ram (50), the loading and unloading that a transfer cart (45) formation is installed on the guide rail that has on its lifting gear (47) are cared the car;
G, it is by being used to dock the curing kilns (52) that the corresponding position of lifting gear guide rail (51) is provided with heat energy apparatus, is provided with the curing kilns that the guide rail (51) of connection constitutes in its curing kilns (52);
H, it goes up a hinged turntable (56) by being positioned at the support (53) that guide rail (51) terminal is provided with, on its turntable (56), be evenly equipped with roller (57) and middle sprocket wheel (54) and the chain of installing (55), and unload the plate platform by what magnetic suction disc (58) formation was installed on the chain (55).
2,, it is characterized in that described finisher (30) is to tilt to be evenly equipped with inserted sheet (34) by circular millstone (33) warp-wise to constitute by the described a complete set of equipment of claim 1.
3, by the described a complete set of equipment of claim 1, it is characterized in that described governor (10) is the arrangements for speed regulation by adjustable speed, the driving wheel of drive arrangements, the supporting roller of corresponding configuration one adjustable clearance with driving wheel constitutes.
4, by the described a complete set of equipment of claim 1, it is characterized in that described put plate device (14) be by the side symmetry of putting grillage (13) hinged put integrated circuit board (17), both sides on it are provided with spring (16), and put the speed governing dial (21) that is provided with between the integrated circuit board (17) two and constitute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021287295A CN1148503C (en) | 2002-08-07 | 2002-08-07 | Composite wall plate producing process and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021287295A CN1148503C (en) | 2002-08-07 | 2002-08-07 | Composite wall plate producing process and system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1403257A CN1403257A (en) | 2003-03-19 |
| CN1148503C true CN1148503C (en) | 2004-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021287295A Expired - Fee Related CN1148503C (en) | 2002-08-07 | 2002-08-07 | Composite wall plate producing process and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1148503C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101066613B (en) * | 2007-03-26 | 2011-06-29 | 陆相成 | Multifunctional wall body producing line |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100335255C (en) * | 2004-04-12 | 2007-09-05 | 山东省建筑科学研究院 | External wall insulating board forming equipment |
| CN100556638C (en) * | 2006-12-25 | 2009-11-04 | 山东大学 | Mechanization production line of cement sand wich light wall board |
| CN104908147A (en) * | 2015-07-01 | 2015-09-16 | 中国建材检验认证集团西安有限公司 | Vacuum wallboard extruding machine used for manufacture of light wall boards |
| CN105573280B (en) * | 2016-01-29 | 2018-05-08 | 山东美鹰食品设备有限公司 | Adhesive polystyrene granule heat-insulating plate automatic producing device and method |
| CN109016122B (en) * | 2018-08-27 | 2020-07-07 | 山东智胜节能建材有限公司 | Manufacturing equipment and processing method of building board |
-
2002
- 2002-08-07 CN CNB021287295A patent/CN1148503C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101066613B (en) * | 2007-03-26 | 2011-06-29 | 陆相成 | Multifunctional wall body producing line |
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| Publication number | Publication date |
|---|---|
| CN1403257A (en) | 2003-03-19 |
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