CN114850380A - Intelligent forging production line based on industrial robot - Google Patents
Intelligent forging production line based on industrial robot Download PDFInfo
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- CN114850380A CN114850380A CN202210437960.9A CN202210437960A CN114850380A CN 114850380 A CN114850380 A CN 114850380A CN 202210437960 A CN202210437960 A CN 202210437960A CN 114850380 A CN114850380 A CN 114850380A
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- forging
- industrial robot
- robot
- safety fence
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16P—SAFETY DEVICES IN GENERAL; SAFETY DEVICES FOR PRESSES
- F16P3/00—Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body
- F16P3/08—Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body in connection with the locking of doors, covers, guards, or like members giving access to moving machine parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Forging (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the field of forging, in particular to an industrial robot-based intelligent forging production line, which comprises an intermediate frequency furnace, a blanking slide way, a forging press, a temperature control line, an industrial robot, a sampling inspection slide way, a safety door and a safety fence, wherein the intermediate frequency furnace is arranged on the upper portion of the intermediate frequency furnace; the blanking slideway, the industrial robot and the forging press are positioned inside the safety fence; the two safety doors are arranged on two sides of the safety fence; the intermediate frequency furnace is positioned outside the safety fence and is connected with the discharging slideway; one end of the temperature control wire is positioned in the safety fence, and the other end of the temperature control wire is positioned outside the safety fence; one end of the sampling inspection slide way is positioned in the safety fence, and the other end of the sampling inspection slide way is positioned outside the safety fence; according to the forging production line, the industrial robot is used for replacing the manual work, so that the condition that workers are in contact with the working environment with high temperature, oil smoke, dust, noise and the like which are harmful to the health of the workers can be avoided, the labor intensity of the workers can be relieved, the forging industrial robot can replace the workers to complete all procedures of the forging production line, and the influence of human factors on the quality of the forged piece is reduced.
Description
Technical Field
The invention relates to the field of forging, in particular to an intelligent forging production line based on an industrial robot.
Background
The industrial robot replaces the traditional labor force to carry out production activities on a large scale; with the increasing industrial robot technology, the automation and intellectualization of production will certainly become the key points of attention of the majority of enterprises.
Forging is taken as a representative of labor-intensive industries, in the current industrial development process, an enterprise must take automation as one of application requirements, along with the development of domestic industrial automation and intelligent technology, the adaptability to the forging operation environment is greatly improved, and a technical basis is provided for the automatic intelligent upgrading and modification of forging.
The forging industry has the operating environment characteristics of oil smoke, dust, high temperature, noise, vibration and the like, seriously harms the health of workers and is difficult to overcome; therefore, a forging intelligent production line based on an industrial robot is provided for solving the problems.
Disclosure of Invention
The invention provides an intelligent forging production line based on an industrial robot, aiming at making up for the defects of the prior art and solving the problems that the operation environment characteristics of oil smoke, dust, high temperature, noise, vibration and the like exist in the forging industry, the health of workers is seriously harmed and the problems are difficult to overcome.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an industrial robot-based intelligent forging production line which comprises an intermediate frequency furnace, a blanking slide way, a forging press, a temperature control line, an industrial robot, a spot inspection slide way, a safety door and a safety fence, wherein the intermediate frequency furnace is arranged on the upper portion of the intermediate frequency furnace; the blanking slideway, the industrial robot and the forging press are positioned inside the safety fence; the two safety doors are arranged on two sides of the safety fence; the intermediate frequency furnace is positioned outside the safety fence and is connected with the discharging slideway; one end of the temperature control wire is positioned in the safety fence, and the other end of the temperature control wire is positioned outside the safety fence; one end of the sampling inspection slide way is positioned in the safety fence, and the other end of the sampling inspection slide way is positioned outside the safety fence; when the automatic feeding device works, an intermediate frequency furnace heats parts of raw materials to be processed, the parts automatically slide down along a blanking slide way after the heating pretreatment is completed, the parts move into positioning grooves at the bottom end of the blanking slide way to position the parts so that an industrial robot can grab the parts, the industrial robot automatically positions to take the parts after the parts reach a blocking positioning groove, the industrial robot is installed on a powerless ground rail of the robot and used for improving the working height of the industrial robot, supports the body of the industrial robot and integrates and installs a circuit part of the industrial robot in a machine base frame body; the first robot sends the part into a forging press for forward extrusion, after forward extrusion is completed, the second robot takes the material and puts the material into a second forging press for upsetting, after the upsetting is completed, the third robot takes the material and puts the material into a third forging press for backward extrusion, after the upsetting is completed, the fourth robot grabs the part and puts the part on a temperature control line, and the part is collected and processed after being cooled to a certain temperature. After the fourth robot receives the selective examination instruction, the part is placed into the selective examination slideway, and the examination is finished manually.
Preferably, the blanking slideway comprises a bracket, a support plate, a guardrail and a baffle plate; the two support plates are fixedly connected to the top of the bracket; the guardrail is fixedly connected to the top of the supporting plate; the baffle is fixedly connected to one side of the bracket far away from the intermediate frequency furnace; a first conveying belt is arranged between the two supporting plates; when the automatic part sliding device works, after heating pretreatment through the intermediate frequency furnace, parts automatically slide down along the discharging slideway, and the parts move to the bottom end of the discharging slideway under the action of the first conveying belt, so that the parts are positioned; the baffle plate has a blocking effect on the part, and the part can be prevented from falling into the ground.
Preferably, a positioning groove is formed in one end, far away from the intermediate frequency furnace, of the first conveying belt; an in-place detection switch is arranged on one side of the baffle close to the positioning groove; the top of the guardrail is provided with a cylinder; an output shaft of the cylinder is connected with a displacement sensor; when the automatic part positioning device works, after the parts are heated by the intermediate frequency furnace, the parts fall into the positioning groove at the tail end of the discharging slideway, positioning is completed, and the in-place detection switch detects that the parts reach a specified position and informs the first robot to grab the parts; meanwhile, the part falls into the positioning groove, the cylinder drives the displacement sensor to move downwards after the detection switch detects that the part is in place, whether the length of the part is qualified is detected, after the detection is finished, the cylinder returns, and the unqualified part is placed into the waste material frame by a robot.
Preferably, the forging press comprises a first forging press, a second forging press and a third forging press; the model of the second forging press is the same as that of the third forging press; the bottom parts of the first forging press, the second forging press and the third forging press are provided with a first base; the first forging press is arranged on one side close to the blanking slide way; during working, the first robot sends the part into the first forging press for forward extrusion, after forward extrusion is completed, the second robot takes the part and puts the part into the second forging press for upsetting, after the forward extrusion is completed, the third robot takes the part and puts the third forging press for backward extrusion, after the backward extrusion is completed, the fourth robot grabs the part and puts the part on a temperature control line, and the part is cooled to a certain temperature and then is collected.
Preferably, the number of the industrial robots is four, and the industrial robots comprise a first robot, a second robot, a third robot and a fourth robot; the industrial robot consists of a mechanical arm and a second base; when the manipulator works, a paw of the industrial robot mainly comprises a robot connecting flange, a parallel opening and closing cylinder, a finger block, a cylinder heat-insulating plate, a finger heat-insulating sleeve and the like; the paw uses the high temperature resistant heat insulation board and the finger high temperature resistant heat insulation sleeve, so that the heat radiation can be effectively reduced, the service life of the paw under the high temperature severe environment is prolonged, and the front ends of the fingers adopt the independent finger blocks and the finger heat insulation boards, so that the paw can be replaced periodically, and the later maintenance cost of the whole paw is reduced; the models of industrial robots are FANUC M-20iA/35M (two) and M-710iC/50 (two).
Preferably, the sampling inspection slide way consists of a base and a second conveying belt; the second conveying belt is arranged at the top of the base; during operation, after the spot check instruction was received to No. four robots, can put into the top of No. two conveyer belts with the part for the part is carried the security fence outside, inspects the part through the manual work.
Preferably, the temperature control line consists of a support frame, a third conveying belt and a shell; the third conveying belt is arranged at the top of the supporting frame; the bottom of the shell is in an open state, the shell is fixedly connected to the top of the support frame, and the third conveying belt penetrates through the shell; during operation, the fourth robot picks the part and puts the top of No. three conveyer belts, and the part is collected again after cooling to the uniform temperature and is handled.
The invention has the advantages that:
1. the invention replaces the manual work with the industrial robot, can avoid the workers from contacting the working environment which harms the health of the workers such as high temperature, oil smoke, dust, noise and the like, and secondly, the robot can reduce the labor intensity of the workers and reduce the cost of the factory on the manual work. The forging industrial robot can replace workers to finish all working procedures of a forging production line, and reduces the influence of human factors on the quality of a forged piece through the processes of automatic feeding, automatic forming, automatic blanking, automatic detection and the like. Meanwhile, the forging industrial robot can realize automatic display and alarm of equipment faults, ensure safe production, avoid equipment damage and casualties to the greatest extent and enable the whole forging production line to achieve real intelligent manufacturing;
2. according to the invention, the safety fence can avoid safety accidents caused by accidental intrusion of personnel in the automatic movement process of the robot; be provided with the emergency exit on the security fence, when needs overhaul equipment, personnel can get into industrial robot action region by the emergency exit, and the safety switch on the emergency exit this moment can be broken off, forbids industrial robot's automatic start, guarantee personnel's safety.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of the area A in FIG. 1;
fig. 3 is a schematic view of an industrial robot according to the invention;
FIG. 4 is a schematic structural view of a blanking chute of the present invention;
in the figure: 1. an intermediate frequency furnace; 2. a blanking slideway; 3. controlling the temperature; 4. a spot check slide; 5. a safety door; 6. A security fence; 7. a support; 8. a support plate; 9. a guardrail; 10. a baffle plate; 11. a first conveying belt; 12. Positioning a groove; 13. a first forging press; 14. a second forging press; 15. a third forging press; 16. a first base; 17. a first robot; 18. a second robot; 19. a third robot; 20. a fourth robot; 21. a mechanical arm; 22. a second base; 23. a base; 24. a second conveying belt; 25. a support frame; 26. a third conveying belt; 27. a housing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an industrial robot-based intelligent forging production line comprises an intermediate frequency furnace 1, a blanking slideway 2, a forging press, a temperature control line 3, an industrial robot, a sampling slideway 4, a safety door 5 and a safety fence 6; the blanking slideway 2, the industrial robot and the forging press are positioned inside the safety fence 6; the two safety doors 5 are arranged on two sides of the safety fence 6; the intermediate frequency furnace 1 is positioned outside the safety fence 6 and is connected with the discharging slideway 2; one end of the temperature control wire 3 is positioned in the safety fence 6, and the other end of the temperature control wire is positioned outside the safety fence 6; one end of the sampling inspection slide way 4 is positioned in the safety fence 6, and the other end of the sampling inspection slide way is positioned outside the safety fence 6; during working, in the prior art, the forging industry generally needs a large amount of manual work for operation, and the forging industry has the operating environment characteristics of oil smoke, dust, high temperature, noise, vibration and the like, which seriously harms the health of workers and is difficult to overcome, so that the invention provides an industrial robot-based intelligent forging production line, and the industrial robot replaces the manual work, so that the workers can be prevented from contacting the operating environment which harms the health of the workers, such as high temperature, oil smoke, dust, voice and the like, and the robot can reduce the labor intensity of the workers and reduce the cost of the factory on the manual work; the specific process comprises the following steps: the intermediate frequency furnace 1 heats raw material parts to be processed, the parts automatically slide down along the blanking slideway 2 after the heating pretreatment is finished, the parts move into a positioning groove 12 at the bottom end of the blanking slideway 2 to position the parts so that an industrial robot can grab the parts, the industrial robot automatically positions to take materials after the parts reach a blocking positioning groove 12, the industrial robot is mounted on a powerless ground rail of the robot and used for improving the working height of the industrial robot, and meanwhile, the industrial robot body is supported and integrated with a circuit part of the industrial robot and mounted in a frame body of the machine base; the first robot 17 sends the part into the first forging press 13 for forward extrusion, after forward extrusion is completed, the second robot 18 takes the part and puts the part into the second forging press 14 for upsetting, after the upsetting is completed, the third robot 19 takes the part and puts the third forging press 15 for backward extrusion, after the upsetting is completed, the fourth robot 20 grabs the part and puts the part on a temperature control line, and the part is cooled to a certain temperature and then is collected and processed. When the fourth robot 20 receives the sampling instruction, the part is placed in the sampling slide 4, and the inspection is completed manually.
The safety fence 6 is arranged, so that safety accidents caused by accidental intrusion of personnel in the automatic movement process of the robot can be avoided. Be provided with emergency exit 5 on security fence 6, when needs overhaul equipment, personnel can get into industrial robot action region by emergency exit 5, and the safety switch on emergency exit 5 this moment can be broken off, forbids industrial robot's automatic start, guarantee personnel's safety. Each door can be independently disassembled, and the installation and the transportation are convenient.
The production line is also provided with a system control cabinet, the system control cabinet has three modes of automatic closing and teaching, three safety bolts carrying automatic safety bolts and teaching are matched with a safety door 5 to form a robot emergency stop loop together with a safety system of an industrial robot, and errors of misoperation or insufficient experience of operators can be effectively avoided.
The emergency stop switch of the industrial robot is connected with the hardware loop of the safety door 5, the safety door 5 is opened under the abnormal condition, the industrial robot stops immediately, and any accident and loss are avoided.
The blanking slideway 2 comprises a bracket 7, a supporting plate 8, a guardrail 9 and a baffle plate 10; the two support plates 8 are fixedly connected to the top of the bracket 7; the guardrail 9 is fixedly connected to the top of the support plate 8; the baffle 10 is fixedly connected to one side of the bracket 7 far away from the intermediate frequency furnace 1; a first conveying belt 11 is arranged between the two supporting plates 8; during operation, after the heating pretreatment of the intermediate frequency furnace 1, the parts automatically slide down along the discharging slideway 2, and the parts are moved to the bottom end of the discharging slideway 2 under the action of the first conveying belt 11, so that the parts are positioned; the baffle 10 has a blocking effect on the parts, and the parts can be prevented from falling into the ground.
A positioning groove 12 is formed in one end, far away from the intermediate frequency furnace 1, of the first conveying belt 11; an in-place detection switch is arranged on one side of the baffle 10 close to the positioning groove 12; the top of the guardrail 9 is provided with a cylinder; an output shaft of the cylinder is connected with a displacement sensor; when the automatic part positioning device works, after the parts are heated by the intermediate frequency furnace 1, the parts fall into the positioning groove 12 at the tail end of the blanking slide rail 2 to be positioned, and the first robot 17 is informed to grab after the in-place detection switch detects that the parts reach the designated position; meanwhile, the part falls into the positioning groove 12, the cylinder drives the displacement sensor to move downwards after the detection switch detects that the part is in place, whether the length of the part is qualified is detected, the cylinder returns after the detection is finished, and the unqualified part is placed into the waste material frame by the first robot 17.
The forging press comprises a first forging press 13, a second forging press 14 and a third forging press 15; the second forging press 14 and the third forging press 15 are the same in model; the first forging press 13, the second forging press 14 and the third forging press 15 are respectively provided with a first base 16 at the bottom; the first forging press 13 is arranged on one side close to the blanking slideway 2; during operation, a first robot 17 sends a part into a first forging press 13 for forward extrusion, after the forward extrusion is completed, a second robot 18 takes the material and puts the material into a second forging press 14 for upsetting, after the upsetting is completed, a third robot 19 takes the material and puts a third forging press 15 for backward extrusion, after the upsetting is completed, a fourth robot 20 grabs the part and puts the part on a temperature control line, and the part is cooled to a certain temperature and then is collected.
The number of the industrial robots is four, and the industrial robots comprise a first robot 17, a second robot 18, a third robot 19 and a fourth robot 20; the industrial robot consists of a mechanical arm 21 and a second base 22; when the manipulator works, a paw of the industrial robot mainly comprises a robot connecting flange, a parallel opening and closing cylinder, a finger block, a cylinder heat-insulating plate, a finger heat-insulating sleeve and the like; the paw uses the high temperature resistant heat insulation board and the finger high temperature resistant heat insulation sleeve, so that the heat radiation can be effectively reduced, the service life of the paw under a high-temperature severe environment is prolonged, and the front ends of the fingers adopt the independent finger blocks and the finger heat insulation boards, so that the paw can be replaced periodically, and the later maintenance cost of the whole paw is reduced (the practical case proves that the paw works for nearly 24 hours a day, the paw does not need to be dipped in water for cooling, no problem exists, and the beat is ensured); the models of industrial robots are FANUC M-20iA/35M (two) and M-710iC/50 (two).
The sampling inspection slide way 4 consists of a base 23 and a second conveying belt 24; the second conveying belt 24 is installed at the top of the base 23; in operation, after receiving the sampling instruction, the fourth robot 20 puts the parts into the top of the second conveyor belt 24, so that the parts are conveyed to the outside of the safety fence 6, and the parts are manually checked.
The temperature control line 3 consists of a support frame 25, a third conveyer belt 26 and a shell 27; the third conveying belt 26 is arranged on the top of the supporting frame 25; the bottom of the shell 27 is in an open state, the shell 27 is fixedly connected to the top of the support frame 25, and the third conveying belt 26 penetrates through the shell 27; during operation, No. four robot 20 picks the part and puts the top of No. three conveyer belt 26, collects the processing to the part again after the part cools off to the uniform temperature.
The working principle is as follows: in the prior art, the forging industry generally needs a large amount of manual work for operation, and the forging industry has the operating environment characteristics of oil smoke, dust, high temperature, noise, vibration and the like, which seriously harms the health of workers and is difficult to overcome; the specific process comprises the following steps: the intermediate frequency furnace 1 heats raw material parts to be processed, the parts automatically slide down along the blanking slideway 2 after the heating pretreatment is finished, the parts move into a positioning groove 12 at the bottom end of the blanking slideway 2 to position the parts so that an industrial robot can grab the parts, the industrial robot automatically positions to take materials after the parts reach a blocking positioning groove 12, the industrial robot is mounted on a powerless ground rail of the robot and used for improving the working height of the industrial robot, and meanwhile, the industrial robot body is supported and integrated with a circuit part of the industrial robot and mounted in a frame body of the machine base; the first robot 17 sends the part into the first forging press 13 for forward extrusion, after forward extrusion is completed, the second robot 18 takes the part and puts the part into the second forging press 14 for upsetting, after the upsetting is completed, the third robot 19 takes the part and puts the third forging press 15 for backward extrusion, after the upsetting is completed, the fourth robot 20 grabs the part and puts the part on a temperature control line, and the part is cooled to a certain temperature and then is collected and processed. When the fourth robot 20 receives the selective inspection instruction, the part is placed in the selective inspection slide 4, and the inspection is finished manually;
after the intermediate frequency furnace 1 heats the parts, the parts fall into the positioning groove 12 at the tail end of the blanking slide rail 2 to be positioned, and the in-place detection switch informs the first robot 17 to grab after detecting that the parts reach the designated position; meanwhile, the part falls into the positioning groove 12, the cylinder drives the displacement sensor to move downwards after the detection switch detects that the part is in place, whether the length of the part is qualified is detected, the cylinder returns after the detection is finished, and the unqualified part is placed into the waste material frame by the first robot 17.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed.
Claims (7)
1. The utility model provides a forge intelligent production line based on industrial robot which characterized in that: the device comprises an intermediate frequency furnace (1), a blanking slide way (2), a forging press, a temperature control line (3), an industrial robot, a sampling inspection slide way (4), a safety door (5) and a safety fence (6); the blanking slideway (2), the industrial robot and the forging press are positioned in the safety fence (6); the two safety doors (5) are arranged on two sides of the safety fence (6); the intermediate frequency furnace (1) is positioned outside the safety fence (6) and is connected with the discharging slideway (2); one end of the temperature control wire (3) is positioned in the safety fence (6), and the other end of the temperature control wire is positioned outside the safety fence (6); one end of the sampling inspection slide way (4) is positioned in the safety fence (6), and the other end of the sampling inspection slide way is positioned outside the safety fence (6).
2. The intelligent industrial robot-based forging production line as claimed in claim 1, wherein: the blanking slideway (2) comprises a bracket (7), a supporting plate (8), a guardrail (9) and a baffle (10); the two support plates (8) are fixedly connected to the top of the bracket (7); the guardrail (9) is fixedly connected to the top of the support plate (8); the baffle (10) is fixedly connected to one side, away from the intermediate frequency furnace (1), of the support (7); a first conveying belt (11) is arranged between the two supporting plates (8).
3. The intelligent industrial robot-based forging production line as claimed in claim 2, wherein: a positioning groove (12) is formed in one end, far away from the intermediate frequency furnace (1), of the first conveying belt (11); an in-place detection switch is arranged on one side, close to the positioning groove (12), of the baffle (10); the top of the guardrail (9) is provided with a cylinder; and an output shaft of the cylinder is connected with a displacement sensor.
4. The intelligent industrial robot-based forging production line as claimed in claim 1, wherein: the forging press comprises a first forging press (13), a second forging press (14) and a third forging press (15); the second forging press (14) and the third forging press (15) are the same in model; the bottoms of the first forging machine (13), the second forging machine (14) and the third forging machine (15) are provided with a first base (16); the first forging press (13) is arranged on one side close to the blanking slide way (2).
5. The intelligent industrial robot-based forging production line as claimed in claim 1, wherein: the industrial robots are provided with four robots in total, and the four robots comprise a first robot (17), a second robot (18), a third robot (19) and a fourth robot (20); the industrial robot consists of a mechanical arm (21) and a second base (22).
6. The intelligent industrial robot-based forging production line as claimed in claim 1, wherein: the sampling inspection slide way (4) consists of a base (23) and a second conveying belt (24); the second conveyor belt (24) is installed on the top of the base (23).
7. The intelligent industrial robot-based forging production line as claimed in claim 1, wherein: the temperature control line (3) consists of a support frame (25), a third conveying belt (26) and a shell (27); the third conveying belt (26) is arranged at the top of the supporting frame (25); the bottom of casing (27) is the open mode, casing (27) rigid coupling is at the top of support frame (25), and No. three conveyer belts (26) run through casing (27).
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CN105195655A (en) * | 2015-09-25 | 2015-12-30 | 武汉新威奇科技有限公司 | Industrial robot forging automatic line system and control method thereof |
CN206241641U (en) * | 2016-12-05 | 2017-06-13 | 昆山正大新成精密锻造有限公司 | Copper forging production automatization operation system |
CN109399157A (en) * | 2018-12-26 | 2019-03-01 | 新乡市至德精密设备有限公司 | The blanking device of circular cone or the linear Automatic Diameter sizer of cylindrical roller |
CN110405132A (en) * | 2019-07-24 | 2019-11-05 | 泰州浙华机械精锻有限公司 | A kind of flexible automation forging line and its workflow |
CN209582958U (en) * | 2018-11-23 | 2019-11-05 | 余姚浩捷智能科技有限公司 | A kind of automation handling equipment |
CN209618098U (en) * | 2018-12-18 | 2019-11-12 | 毅康科技有限公司 | A kind of measurer device of aluminum electrolysis process |
CN210089613U (en) * | 2019-06-20 | 2020-02-18 | 深圳市瑞飞科技有限公司 | Iron notch detection mechanism that targets in place |
CN210648002U (en) * | 2019-06-04 | 2020-06-02 | 埃斯顿(湖北)机器人工程有限公司 | Automatic workstation that punches a hole of pipe |
CN112710265A (en) * | 2020-12-30 | 2021-04-27 | 芜湖哈特机器人产业技术研究院有限公司 | Mechanism capable of automatically detecting length specification of shaft on line |
CN113976784A (en) * | 2021-11-05 | 2022-01-28 | 连云港杰瑞自动化有限公司 | Full-automatic forging production line for disc parts |
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