CN114836868B - Manufacturing method of composite stereoscopic woven fabric - Google Patents
Manufacturing method of composite stereoscopic woven fabric Download PDFInfo
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- CN114836868B CN114836868B CN202210388467.2A CN202210388467A CN114836868B CN 114836868 B CN114836868 B CN 114836868B CN 202210388467 A CN202210388467 A CN 202210388467A CN 114836868 B CN114836868 B CN 114836868B
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- 239000002759 woven fabric Substances 0.000 title claims abstract description 12
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 229920000742 Cotton Polymers 0.000 claims abstract description 85
- 238000003825 pressing Methods 0.000 claims abstract description 81
- 239000004744 fabric Substances 0.000 claims abstract description 70
- 239000002184 metal Substances 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000009941 weaving Methods 0.000 claims description 31
- 238000001035 drying Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 238000005498 polishing Methods 0.000 claims description 7
- 239000003513 alkali Substances 0.000 claims description 5
- 102000004190 Enzymes Human genes 0.000 claims description 4
- 108090000790 Enzymes Proteins 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000007517 polishing process Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000354 decomposition reaction Methods 0.000 claims 1
- 238000009940 knitting Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 230000000052 comparative effect Effects 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- 206010020112 Hirsutism Diseases 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000005517 mercerization Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000009999 singeing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 244000099147 Ananas comosus Species 0.000 description 1
- 235000007119 Ananas comosus Nutrition 0.000 description 1
- 102000018120 Recombinases Human genes 0.000 description 1
- 108010091086 Recombinases Proteins 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/67—Metal wires
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The application provides a manufacturing method of a composite stereoscopic woven fabric, and belongs to the technical field of embossed woven fabrics with special purposes. The device comprises a three-dimensional part, a cotton pressing part and a metal wire part, wherein the three-dimensional part and the cotton pressing part alternately appear in a crisscross manner, and the metal wire part is arranged between the inside of the cotton pressing part and the surface of the cotton pressing part in a bright-dark manner. The three-dimensional effect can be given to the fabric by applying the method to the processing of the woven fabric.
Description
Technical Field
The application relates to a manufacturing method of a composite stereoscopic woven fabric, and belongs to the technical field of embossed woven fabrics with special purposes.
Background
The stereoscopic fabric realizes stereoscopic effect display by means of surface layer concave-convex, but the defect of uneven fabric thickness can occur. In particular, when applied to bedding and clothing, the concave-convex structure of the structure is easy to cause discomfort in use.
Disclosure of Invention
In view of the above, the present application provides a method for producing a composite three-dimensional woven fabric having both a concave-convex three-dimensional effect and a glittering effect.
Specifically, the application is realized through the following scheme:
a method for manufacturing a composite three-dimensional woven fabric,
(1) Taking a plurality of groups of weft yarns, a plurality of groups of first warp yarns and a plurality of groups of second warp yarns as raw materials, forming a three-dimensional part by the plurality of groups of weft yarns and the plurality of groups of first warp yarns, and weaving part of weft yarns and the second warp yarns which participate in the three-dimensional part to form a cotton pressing part, so that the three-dimensional part and the cotton pressing part in the formed fabric alternately appear in a crisscross manner, specifically, each fabric unit comprises a first weft yarn, a second weft yarn, a third weft yarn, 20 groups of first warp yarns and 10 groups of second warp yarns, the three-dimensional part is formed by weaving a first weft yarn, a second weft yarn, a third weft yarn and 20 groups of first warp yarns, and the cotton pressing part is formed by weaving any two groups of the first weft yarn, the second weft yarn and the third weft yarn and 10 groups of second warp yarns;
in the three-dimensional portion of the light-emitting device, the first weft yarn is strung around 20 groups of first warp yarns in parallel according to the modes of the next upper three lower two upper two lower two upper three upper one lower one upper one lower one, the weft yarn II is strung around 20 groups of first warp yarns in parallel in a mode of three above below, three above, and the weft yarn III is strung around 20 groups of first warp yarns in parallel in a mode of seven above below, seven above, seven below and three above;
in the cotton pressing part, one group of weft yarns is strung around 10 groups of parallel face pressing warp yarns in a mode of nine from top to bottom, and the other group of weft yarns is strung around 10 groups of parallel second warp yarns in a mode of three from top to bottom and five from top to bottom;
(2) After hairiness is removed from the fabric, decomposing enzyme liquid, wherein the passing speed of the fabric is 100-180m/min;
(3) Standing at 30-40deg.C for 1-2h;
(4) The fabric after the cold pad-batch treatment is subjected to water cleaning treatment at the temperature of 70-80 ℃ and the passing speed of the fabric is 20-70m/min;
(5) Mercerizing the cleaned fabric by liquid alkali, wherein the concentration of the liquid alkali is 155-195g/L;
(6) The mercerized fabric is subjected to expanding by a softener, and the expanding amplitude is 5-10%;
(7) Flattening the expanded fabric by a preshrinking machine;
(8) Performing polishing and drying treatment on the preshrinked fabric by using steam, wherein the polishing and drying time is 30-60min, and the temperature is firstly increased to 100 ℃ from 0 ℃ and then decreased to 0 ℃ in the polishing and drying process;
(9) And (5) cropping.
The fabric structure formed by the process comprises a plurality of fabric units, each fabric unit is composed of a three-dimensional part and a cotton pressing part (when the third warp yarn is arranged, the fabric unit also comprises a metal wire part), the three-dimensional part is formed by weaving a first weft yarn, a second weft yarn, a third weft yarn and 20 groups of first warp yarns, the cotton pressing part is formed by weaving any two groups of the first weft yarn, the second weft yarn and the third weft yarn with 10 groups of second warp yarns (in the metal wire part, one group of weft yarns is in series winding with 10 groups of third warp yarns in parallel in a mode of six upper and two lower, the other group of weft yarns is in series winding with 10 groups of third warp yarns in parallel in a mode of nine upper and lower upper and nine lower, the metal wire part is formed by weaving any two groups of the first weft yarn, the second weft yarn and the third weft yarn with 10 groups of third warp yarns, the metal wire part is arranged between the cotton pressing part and a cotton pressing part table in a bright-dark mode, the three-dimensional part and the cotton pressing part alternately occur in a cross manner,
further, as preferable:
the two groups of weft yarns of the cotton pressing part are the same as the two groups of weft yarns of the metal wire part. Such as: the weft yarn of the cotton pressing part and the weft yarn of the metal wire part are weft yarn one and weft yarn two, or the weft yarn of the cotton pressing part and the weft yarn of the metal wire part are weft yarn one and weft yarn three, or the weft yarn of the cotton pressing part and the weft yarn of the metal wire part are weft yarn two and weft yarn three.
The two groups of weft yarns of the cotton pressing part are the same as the two groups of weft yarns of the metal wire part. Such as: the weft yarn of the cotton pressing part is weft yarn one and weft yarn two, and the weft yarn of the metal wire part is weft yarn one and weft yarn three; or the weft yarn of the cotton pressing part is weft yarn one and weft yarn three, and the weft yarn of the metal wire part is weft yarn one and weft yarn two; or the weft yarn of the cotton pressing part is weft yarn two and weft yarn three, and the weft yarn of the metal wire part is weft yarn one and weft yarn two; or the weft yarn of the cotton pressing part is weft yarn two and weft yarn three, and the weft yarn of the metal wire part is weft yarn one and weft yarn three.
The fabric weaving density is 89 warps/cm x 23 wefts/cm, and the weft yarns: first warp yarn: second warp yarn: the third warp yarn is 3:20:10:10.
The weft yarns are cotton yarns, the first warp yarns are cotton yarns, and the fineness is 140S/2; the second warp yarn is cotton and the fineness is 140S/2.
The structure can endow the fabric with concave-convex three-dimensional and flashing effects.
Drawings
FIG. 1 is a schematic structural view of the components of the three-dimensional portion of the fabric woven in accordance with the present application;
FIG. 2 is a schematic structural view of components of a cotton pressing part in a fabric formed by weaving according to the present application;
FIG. 3 is a schematic view of the structure of the components of the wire portion of the fabric formed by the weaving of the present application;
FIG. 4 is a schematic perspective view of a fabric made in accordance with the present disclosure;
fig. 5 is an explanatory diagram of the effect of the fabric manufactured in the present application.
Reference numerals in the drawings: A. a three-dimensional part; B. a cotton pressing part; C. a wire portion; 1. weft yarns; 11. weft yarn one; 12. weft yarn II; 13. weft yarn III; 2. a first warp yarn; 201. stereoscopic warp yarn I; 202. a second three-dimensional warp yarn; 203. three-dimensional warp yarn III; 204. three-dimensional warp yarn IV; 205. stereoscopic warp yarn five; 206. stereoscopic warp yarn six; 207. three-dimensional warp yarn seven; 208. stereoscopic warp eight; 209. a three-dimensional warp yarn nine; 210. a three-dimensional warp yarn is ten; 211. eleven stereoscopic warp yarns; 212. twelve three-dimensional warp yarns; 213. thirteen stereoscopic warp yarns; 214. fourteen stereoscopic warp yarns; 215. fifteen stereoscopic warp yarns; 216. sixteen stereoscopic warp yarns; 217. seventeen stereoscopic warp yarns; 218. eighteen stereoscopic warp yarns; 219. nineteen stereoscopic warp yarns; 220. twenty three-dimensional warp yarns; 3. a second warp yarn; 301. pressing the first cotton warp yarn; 302. pressing the second cotton warp yarn; 303. pressing the cotton warp yarn III; 304. pressing the cotton warp yarn IV; 305. pressing the cotton warp yarn five; 306. pressing the cotton warp yarn six; 307. pressing cotton warp yarn seven; 308. pressing the cotton warp yarn eight; 309. pressing cotton warp yarn nine; 310. pressing cotton warp yarns ten; 4. a third warp yarn; 401. a first metal wire; 402. a second metal wire; 403. a third metal wire; 404. a metal wire IV; 405. a metal wire V; 406. a metal wire six; 407. a metal wire seven; 408. a metal wire eight; 409. a metal wire nine; 410. and a metal wire ten.
Detailed Description
Example 1
The manufacturing method of the composite stereoscopic woven fabric comprises the following steps:
(1) Weaving: the weaving is performed in the manner shown in fig. 1-3.
(2) Singeing: singeing treatment is carried out on the fabric formed in the step (1), and hairiness on the upper surface and the lower surface of the fabric is removed.
(3) And (3) cold stacking: the singed fabric is subjected to enzyme decomposing liquid (Nobafex THN-20L,1g/L, pH=4.5, T=35 ℃), and the fabric feeding speed is 150m/min. Decomposing enzyme liquid is used for decomposing fabric surface matters, and the fabric is expanded to a certain extent and is subjected to standing treatment at 30 ℃, and the treatment time is optionally selected from 1-2 h.
(4) Washing: washing with 70deg.C water at a speed of 50m/min; removing impurities such as resolvase and resolvent.
(5) Mercerizing: 180g/L of alkali is added to make the cloth surface bright, the cloth surface is retracted in the process, the interweaving structure is more compact, and the stripping force for removing floating color is small.
(6) Shaping: the width is widened by about 6% while the width is widened by using auxiliary agents such as softening agents and the like.
(7) Preshrinking: the pre-shrinking machine is smooth and the size is more stable. The preshrinking machine can be a rubber blanket preshrinking machine, and the fabric is retracted through particle extrusion, so that the fabric water washing shrinkage rate in the finished product stage is also ensured to be smaller.
(8) Polishing and baking: after the splicing, polishing and drying the fabric in a roller dryer by using steam, wherein the fabric continuously rotates and turns over in the steam, the temperature is firstly increased from 0 ℃ to 100 ℃ and then decreased from 100 ℃ to 0 ℃ in the treatment process, and the whole treatment time is about 40-50min (according to the situation), so that the three-dimensional sense of the fabric is reproduced and fixed;
(9) And (5) cropping, checking and rolling.
Hereinafter, "lower" means that the weft yarn is under the warp yarn in the corresponding position, and "upper" means that the weft yarn is over the warp yarn in the corresponding position.
In the weaving step, the positional relationship and structure of each part of the three-dimensional part A are as shown in FIG. 1:
the weft yarn one 11 firstly winds above the stereoscopic warp yarn two 202, and then goes down to the lower part of the stereoscopic warp yarn five 205, and then goes up to the upper part of the stereoscopic warp yarn seven 207 after passing through the stereoscopic warp yarn five 205 and the stereoscopic warp yarn six 206, goes down to the lower part of the stereoscopic warp yarn nine 209 after passing through the stereoscopic warp yarn seven 207 and the stereoscopic warp yarn eight 208, goes up to the upper part of the stereoscopic warp yarn ten 210 after passing through the stereoscopic warp yarn nine 209, goes down to the lower part of the stereoscopic warp yarn twelve 212 after passing through the stereoscopic warp yarn ten 210 and the stereoscopic warp yarn eleven 211, goes up to the upper part of the stereoscopic warp yarn fourteen 214 after passing through the stereoscopic warp yarn twelve 212 and the stereoscopic warp yarn thirteen 213, goes down to the lower part of the stereoscopic warp yarn seventeen 217 after passing through the stereoscopic warp yarn fourteen 214, the stereoscopic warp yarn fifteen 215 and the stereoscopic warp yarn sixteen 216, goes up to the upper part of the stereoscopic warp yarn seventeen 218, goes down to the lower part of the stereoscopic warp yarn nineteen 219, and goes up to the stereoscopic warp yarn twenty 220 and passes through the upper part of the stereoscopic warp yarn twenty 220, and completes the construction of the warp yarn one of the fabric 11 and the first weft yarn 2.
The weft yarn II 12 winds above the stereoscopic warp yarn II 202 from below, goes below the stereoscopic warp yarn II 202, the stereoscopic warp yarn III 203 and the stereoscopic warp yarn IV 204, goes below the stereoscopic warp yarn V205, goes above the stereoscopic warp yarn V206 from below, goes above the stereoscopic warp yarn V206 from above, goes above the stereoscopic warp yarn V206, the stereoscopic warp yarn V207 and the stereoscopic warp yarn V208 from below, goes above the stereoscopic warp yarn V210 from above, goes above the stereoscopic warp yarn V209 from above, goes below the stereoscopic warp yarn V210, the stereoscopic warp yarn V211 and the stereoscopic warp yarn V212 from above, goes below the stereoscopic warp yarn V213 from above, goes above the stereoscopic warp yarn V214 from above, the stereoscopic warp yarn V213 from above, goes below the stereoscopic warp yarn V217 from above the stereoscopic warp yarn V214, the stereoscopic warp yarn V215 from above the stereoscopic warp yarn V216, goes above the stereoscopic warp yarn V218 from above the stereoscopic warp yarn V218, the stereoscopic warp yarn V219 and the stereoscopic warp yarn V220 from above, and completes the construction of weft yarn II 12 and the first warp yarn 2 in a fabric unit.
The weft yarn III 13 winds below the stereoscopic warp yarn I201 to above the stereoscopic warp yarn II 202, and then descends to below the stereoscopic warp yarn II 202, the stereoscopic warp yarn III 203, the stereoscopic warp yarn IV 204, the stereoscopic warp yarn V205, the stereoscopic warp yarn V206, the stereoscopic warp yarn V207 and the stereoscopic warp yarn V208, passes through the stereoscopic warp yarn V209 and then ascends to above the stereoscopic warp yarn V210, and then descends to below the stereoscopic warp yarn V seventeen 217, the stereoscopic warp yarn V218, the stereoscopic warp yarn V219 and the stereoscopic warp yarn V220 after passing through the stereoscopic warp yarn V209, and finally completes the construction of the weft yarn III 13 and the first warp yarn 2 in a fabric unit after the stereoscopic warp yarn V210, the stereoscopic warp yarn V211, the stereoscopic warp yarn V212, the stereoscopic warp yarn V213, the stereoscopic warp yarn V214, the stereoscopic warp yarn V215 and the stereoscopic warp yarn V216.
In the weaving step, the positional relationship and the structure of each part of the cotton pressing part B are as shown in figure 2:
weft yarn one 11 goes up to the upper part of the first cotton pressing warp yarn 301, goes down to the lower part of the second cotton pressing warp yarn 302 after passing through the first cotton pressing warp yarn 301, passes through the second cotton pressing warp yarn 302, the third cotton pressing warp yarn 303, the fourth cotton pressing warp yarn 304, the fifth cotton pressing warp yarn 305, the sixth cotton pressing warp yarn 306, the seventh cotton pressing warp yarn 307, the eighth cotton pressing warp yarn 308, the ninth cotton pressing warp yarn 309 and the tenth cotton pressing warp yarn 310, and the structures of weft yarn one 11 and the third cotton pressing warp yarn 3 in one fabric unit are completed.
Weft yarn two 12 goes up to the upper side of the first cotton pressing warp yarn 301, goes down to the lower side of the fourth cotton pressing warp yarn 304 after passing through the upper side of the first cotton pressing warp yarn 301, the upper side of the second cotton pressing warp yarn 302 and the upper side of the third cotton pressing warp yarn 303, goes up to the upper side of the sixth cotton pressing warp yarn 306 after passing through the lower side of the fourth cotton pressing warp yarn 304 and the lower side of the fifth cotton pressing warp yarn 305, and goes up to the upper side of the sixth cotton pressing warp yarn 306, the upper side of the seventh cotton pressing warp yarn 307, the eighth cotton pressing warp yarn 308, the upper side of the ninth cotton pressing warp yarn 309 and the upper side of the tenth cotton pressing warp yarn 310 to finish the construction of weft yarn two 12 and the second warp yarn 3 in one fabric unit.
In the structure of the cotton pressing part B, the second weft yarn 12 may be replaced by the third weft yarn 13, and the rest may be arranged at the same position.
In the weaving step, the positional relationship and structure of each part of the wire part C are as shown in fig. 3:
weft yarn one 11 goes up to the upper part of metal wire one 401, goes through the upper parts of metal wire one 401, metal wire two 402, metal wire three 403, metal wire four 404, metal wire four five 405 and metal wire six 406, goes down to the lower part of metal wire seven 407, goes through the lower parts of metal wire 407 and cotton pressing warp yarn eight 308, goes up to the upper part of metal wire nine 409, goes through the upper parts of metal wire nine 409 and metal wire ten 410, and completes the construction of weft yarn one 11 and third warp yarn 4 in one fabric unit.
Weft yarn two 12 goes up to the upper part of metal wire one 401, goes down to the lower part of metal wire two 402 after passing through metal wire one 401, passes through metal wire two 402, metal wire three 403, metal wire four 404, metal wire four five 405, metal wire six 406, metal wire 407, cotton pressing warp yarn eight 308, metal wire nine 409 and metal wire ten 410 to complete the construction of weft yarn two 12 and third warp yarn 4 in one fabric unit.
In the structure of the wire portion, the second weft yarn 12 may be replaced with the third weft yarn 13, and the rest may be arranged at the same position.
The above process forms a composite stereoscopic woven fabric as shown in fig. 4: the three-dimensional fabric comprises a three-dimensional part A, a cotton pressing part B and a metal wire part C, wherein the three-dimensional part A is formed by weaving a plurality of groups of weft yarns 1 and a plurality of groups of first warp yarns 2, the cotton pressing part B is formed by weaving a part of the plurality of groups of weft yarns 1 and a plurality of groups of second warp yarns 3, the metal wire part is formed by weaving a part of the plurality of groups of weft yarns 1 and a plurality of groups of third warp yarns 4, the part weft yarns only participate in one or two structures of the three-dimensional part A, the cotton pressing part B and the metal wire part C, and part weft yarns participate in three structures of the three-dimensional part A, the cotton pressing part B and the metal wire part C at the same time.
In the manufacturing process, the first warp yarn 2 of the first weft yarn 11, the second weft yarn 12, the third weft yarn 13 and the 20 groups is woven to form the three-dimensional part A, any two groups of the first weft yarn 11, the second weft yarn 12 and the third weft yarn 13 are woven to form the cotton pressing part B with the 10 groups of the second warp yarn 3, any two groups of the first weft yarn 11, the second weft yarn 12 and the third weft yarn 13 are woven to form the metal wire part C with the 10 groups of the third warp yarns 4, the three-dimensional part A and the cotton pressing part B alternately appear in a crisscross manner, and the metal wire part C is arranged between the inside of the cotton pressing part A and the surface of the cotton pressing part A in a bright-dark manner, so that the three-dimensional concave-convex texture of the surface of a finished product can be endowed, and the surface of the fabric can be provided with a flashing effect.
The fabric has the weaving density of 118 warps/cm and 11.5 wefts/cm, and weft yarns: first warp yarn: second warp yarn: the third warp yarn is 3:20:10:10.
Wherein, the first weft yarn 11, the second weft yarn 12 and the third weft yarn 13 can be made of the same fiber, for example, all the fibers adopt metal wires, and the fineness is 58-D; the first warp yarn 2 is a piece Ma Miansha with fineness of 140S/2; the second warp yarn was a p Ma Miansha and had a denier of 140S/2.
Comparative example 1
This embodiment is identical to embodiment 1, except that: the weaving adopted plain weave, the rest adopted the same process and step as in example 1, and the result shows that: although the fabric has certain bulk, the concave-convex effect is not obvious.
Comparative example 2
This embodiment is identical to embodiment 1, except that: the rest uses the same process and steps as in example 1 without mercerization, and the results show that: the mercerization is lacked between weaving, shaping, preshrinking and throwing and drying, the compactness of the interweaving structure of the fabric is insufficient, and the fabric has poor stability due to large-amplitude dimensional change in the shaping and preshrinking stages.
Comparative example 3
This embodiment is identical to embodiment 1, except that: the polishing and baking treatment was not performed, and the rest adopts the same process and steps as those of example 1, and the result shows that: although the fabric has certain concave-convex feeling and better shape retention, the concave-convex effect is limited to a certain extent in the processes of mercerizing, shaping and preshrinking in the earlier stage, and the fabric is characterized by concave-convex on the final product, but the concave-convex effect is not obvious.
Comparative example 4
This embodiment is identical to embodiment 1, except that: during the weaving process, the weft yarn: first warp yarn: second warp yarn: the third warp yarn was 3:10:10:10, the remainder using the same process and procedure as in example 1, and the results showed that: the fabric structure formed by weaving is unbalanced, and the arrangement of all parts cannot be matched, so that the conventional specification weaving cannot be performed.
Comparative example 5
This embodiment is identical to embodiment 1, except that: during the weaving process, the weft yarn: first warp yarn: second warp yarn: the third warp yarn was 3:10:5:5, the remainder using the same process and procedure as in example 1, and the results showed that: the fabric formed by weaving is compact, the three-dimensional part A is basically equivalent to the cotton pressing part B in fabric thickness, but the overall concave-convex contrast feeling is not obvious.
Comparative example 6
This embodiment is identical to embodiment 1, except that: during the weaving process, the weft yarn: first warp yarn: second warp yarn: the third warp yarn was 3:30:10:10, the remainder using the same process and procedure as in example 1, and the results showed that: the fabric structure formed by weaving is unbalanced, and the arrangement of all parts cannot be matched, so that the conventional specification weaving cannot be performed.
Comparative example 7
This embodiment is identical to embodiment 1, except that: during the weaving process, the weft yarn: first warp yarn: second warp yarn: the third warp yarn was 3:30:15:15, the remainder being the same process as in example 1, the results showed that: the ratio of the three-dimensional part A to the cotton pressing part B is obviously overlarge, the surface fabric is obvious in concave-convex, the surface fabric appearance presents pineapple skin-shaped large-area bulges, and the wearing comfort is poor.
Claims (3)
1. A manufacturing method of a composite stereoscopic woven fabric is characterized by comprising the following steps: the method comprises the following steps:
(1) Taking a plurality of groups of weft yarns, a plurality of groups of first warp yarns, a plurality of groups of second warp yarns and a plurality of groups of third warp yarns as raw materials, wherein the third warp yarns are metal wires, the fineness is 58-63D, the weft yarns and the first warp yarns form a three-dimensional part, part of weft yarns participating in the formation of the three-dimensional part are woven with the second warp yarns to form a cotton pressing part, the three-dimensional part and the cotton pressing part in the formed fabric alternately appear in a crisscross manner,
each unit of the fabric comprises a first weft yarn, a second weft yarn, a third weft yarn, 20 groups of first warp yarns and 10 groups of second warp yarns,
the three-dimensional part is formed by weaving a first weft yarn, a second weft yarn, a third weft yarn and 20 groups of first warp yarns, and the positional relationship between the weft yarns and the first warp yarns meets the following conditions: the first weft yarn is strung around 20 groups of first warp yarns in parallel according to the modes of the next upper three lower two upper two lower two upper three upper one lower one upper one lower one, the weft yarn II is strung around 20 groups of first warp yarns in parallel in a mode of three above below, three above, and 20 groups of first warp yarns in parallel in a mode of seven above below, seven above, seven below and three above,
the cotton pressing part is formed by weaving any two groups of weft yarn I, weft yarn II and weft yarn III with 10 groups of second warp yarns, and the positional relationship between the weft yarns and the second warp yarns meets the following conditions: one group of weft yarns is strung around 10 groups of parallel face pressing warp yarns in a mode of nine above and nine below, and the other group of weft yarns is strung around 10 groups of parallel second warp yarns in a mode of three above and five below and five above;
any two groups of the first weft yarn, the second weft yarn and the third weft yarn are woven with the third warp yarn to form a metal wire part, so that the metal wire part is arranged between the inside of the cotton pressing part and the surface of the cotton pressing part in a bright-dark manner, and the position relation between the weft yarn and the third warp yarn meets the following conditions: one group of weft yarns is strung around 10 groups of parallel third warp yarns in a mode of six upper yarns, two lower yarns and two upper yarns, and the other group of weft yarns is strung around 10 groups of parallel third warp yarns in a mode of nine upper yarns and nine lower yarns;
(2) The fabric is subjected to enzyme solution decomposition, and the passing speed is 100-180m/min;
(3) Standing at 30-40deg.C for 1-2h;
(4) The fabric after the cold pad-batch treatment is subjected to water cleaning treatment at the temperature of 70-80 ℃ and the passing speed of the fabric is 20-70m/min;
(5) Mercerizing the cleaned fabric by liquid alkali, wherein the concentration of the liquid alkali is 155-195g/L;
(6) The mercerized fabric is subjected to expanding by a softener, and the expanding amplitude is 5-10%;
(7) Flattening the expanded fabric by a preshrinking machine;
(8) Performing polishing and drying treatment on the preshrinked fabric by using steam, wherein the polishing and drying time is 30-60min, and the temperature is firstly increased to 100 ℃ from 0 ℃ and then decreased to 0 ℃ in the polishing and drying process;
(9) And (5) cropping.
2. The method for manufacturing the composite stereoscopic impression knitted fabric according to claim 1, wherein the method comprises the following steps: the fabric knitting density is 118 warps/cm, 23 wefts/cm, and the weft yarns: first warp yarn: second warp yarn: the third warp yarn is 3:20:10:10.
3. The method for manufacturing the composite stereoscopic impression knitted fabric according to claim 1 or 2, wherein: the weft yarns are cotton yarns; the first warp yarn is cotton yarn, and the fineness is 140S/2; the second warp yarn is cotton yarn with fineness of 140S/2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| GB189810166A (en) * | 1898-05-04 | 1899-01-07 | Thomas Taylor | Improvements in the Manufacture of Figured Woven Fabrics. |
| CN202530230U (en) * | 2012-01-06 | 2012-11-14 | 晋江市天姿纺织实业有限公司 | Glitter moisture wicking fabric |
| CN204342978U (en) * | 2014-12-01 | 2015-05-20 | 江苏金太阳纺织科技有限公司 | A kind of three-dimensional jacquard fabrics |
| CN204959178U (en) * | 2015-09-02 | 2016-01-13 | 上海鼎天时尚科技股份有限公司 | Blue and white porcelain 3D jacquard fabric |
| CN205046270U (en) * | 2015-08-31 | 2016-02-24 | 上海鼎天时尚科技股份有限公司 | Three -dimensional little careless jacquard fabric |
| CN110528147A (en) * | 2019-09-09 | 2019-12-03 | 晋江万兴隆染织实业有限公司 | Stereo metal illusion-colour fabric and preparation method thereof |
| CN112796021A (en) * | 2020-12-30 | 2021-05-14 | 信泰(福建)科技有限公司 | Three-dimensional woven fabric and weaving method thereof |
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| GB189810166A (en) * | 1898-05-04 | 1899-01-07 | Thomas Taylor | Improvements in the Manufacture of Figured Woven Fabrics. |
| CN202530230U (en) * | 2012-01-06 | 2012-11-14 | 晋江市天姿纺织实业有限公司 | Glitter moisture wicking fabric |
| CN204342978U (en) * | 2014-12-01 | 2015-05-20 | 江苏金太阳纺织科技有限公司 | A kind of three-dimensional jacquard fabrics |
| CN205046270U (en) * | 2015-08-31 | 2016-02-24 | 上海鼎天时尚科技股份有限公司 | Three -dimensional little careless jacquard fabric |
| CN204959178U (en) * | 2015-09-02 | 2016-01-13 | 上海鼎天时尚科技股份有限公司 | Blue and white porcelain 3D jacquard fabric |
| CN110528147A (en) * | 2019-09-09 | 2019-12-03 | 晋江万兴隆染织实业有限公司 | Stereo metal illusion-colour fabric and preparation method thereof |
| CN112796021A (en) * | 2020-12-30 | 2021-05-14 | 信泰(福建)科技有限公司 | Three-dimensional woven fabric and weaving method thereof |
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