CN114833625B - Intelligent mold manufacturing auxiliary system and method - Google Patents
Intelligent mold manufacturing auxiliary system and method Download PDFInfo
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- CN114833625B CN114833625B CN202210446307.9A CN202210446307A CN114833625B CN 114833625 B CN114833625 B CN 114833625B CN 202210446307 A CN202210446307 A CN 202210446307A CN 114833625 B CN114833625 B CN 114833625B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 332
- 238000005266 casting Methods 0.000 claims abstract description 75
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 12
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- 239000012459 cleaning agent Substances 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims 1
- 238000003892 spreading Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000004080 punching Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
Abstract
The invention relates to the technical field of die manufacturing, in particular to an intelligent die manufacturing auxiliary system and method. The auxiliary device comprises a water flow output mechanism and a casting plate, wherein the water flow output mechanism comprises a water tank with an opening at the top, the auxiliary device further comprises a water flow guide mechanism, and the casting plate is placed in an operation cavity and supported by the water flow guide mechanism, so that a space for water supply flow output is formed between the bottom of the casting plate and the bottom wall of the water tank. According to the invention, water flow is output upwards through the bottom, acts on the bottom wall of the casting plate and spreads around, then is sucked by the water flow guide mechanism and guided to be sprayed horizontally from the top of the casting plate, and the sprayed water flow covers the top of the casting plate, so that the problem that the water tank is difficult to block the sprayed water flow caused by the fact that the water flow is sprayed from top to bottom and is sprayed everywhere after being contacted with the casting plate during punching, carving or cutting is solved, and the problem that the coverage area is low caused by the fact that the sprayed water flow acts on the casting plate in a point shape is also solved.
Description
Technical Field
The invention relates to the technical field of die manufacturing, in particular to an intelligent die manufacturing auxiliary system and method.
Background
The die mainly realizes the processing of the appearance of the article through the change of the physical state of the formed material, and the blank is made into a tool with a workpiece with a specific shape and size under the action of external force. The method is widely used for blanking, die forging, cold heading, extrusion, powder metallurgy part pressing, pressure casting and the like;
in general, the process flow of the die manufacturing is as follows, namely, drawing-preparing-processing (die carrier processing, die core processing, electrode processing and die part processing), checking-assembling-flying die-testing-producing.
In order to reduce the temperature generated in the machining process and ensure the smoothness of the machining position, water is sprayed to the surface of the casting plate generally, and the sprayed water pressure is very high, in the prior art, most of the water is sprayed at an angle of 45 degrees above the casting plate to reduce the impact force caused by water flow, but the casting plate sometimes needs to be adjusted in position, such as rotation, so that the effect of reducing the impact force does not exist any more, even if the position of a spray head is adjusted, the water flow direction of the spray head after adjustment is sprayed from top to bottom, the sprayed water flow is sprayed everywhere after contacting the casting plate, the water tank is difficult to block the sprayed water flow, and the sprayed water flow acts on the casting plate in a point shape to reduce the coverage range.
Disclosure of Invention
The present invention is directed to an intelligent mold manufacturing auxiliary system and method, which solve the above-mentioned problems in the prior art.
In order to achieve the above object, one of the purposes of the present invention is to provide an intelligent mold manufacturing auxiliary system, which comprises a water flow output mechanism and a casting plate, wherein the water flow output mechanism comprises a water tank with an opening at the top, an operation cavity is arranged in the water tank, the casting plate is placed in the operation cavity through the opening, the auxiliary device further comprises a water flow guiding mechanism, the water flow guiding mechanism is arranged at four corners of the casting plate, the casting plate is placed in the operation cavity, the casting plate is supported by the water flow guiding mechanism, a water flow output piece is arranged in the space, the water flow output piece upwards ejects water flow through the water flow output piece, and the water flow guiding mechanism guides the water flow at the bottom of the casting plate and horizontally outputs the water flow at the top of the casting plate.
As the further improvement of this technical scheme, rivers guiding mechanism includes support piece, play water spare and water inlet piece, the support piece is including the curb plate that is "L" shape structure, one side that curb plate and cast board turning laminate sets up the flange to support the cast board, play water spare sets up at the top of curb plate, forms an grafting space between play water spare and the curb plate, is connected with the turning of cast board through grafting space, the bottom of flange is provided with the bottom plate, forms the water storage cavity between bottom plate and cast board after cast board and curb plate installation, and the water storage cavity utilizes the blocking of flange and bottom plate to carry out preliminary storage to rivers, wherein:
the water inlet piece is arranged outside the flange, a guide component is arranged in the water inlet piece and used for sucking water flow stored in the water storage cavity, a guide pipe is arranged between the water outlet piece and the water inlet piece, the guide component guides the sucked water flow into the water outlet piece through the guide pipe, and the water outlet piece horizontally outputs the water flow.
As a further improvement of the technical scheme, the water outlet piece comprises a water outlet disc, the water outlet disc is arranged on the right-angle side of the side plate and provided with a water outlet, the water inlet piece comprises a water inlet disc, the water inlet disc is arranged on the right-angle side of the flange, the water outlet disc, the water inlet disc and the guide pipe are of hollow structures, a water outlet cavity, a water inlet cavity and a guide cavity are respectively formed in the water outlet disc, the water inlet cavity and the guide cavity, and the water outlet cavity is communicated through the guide cavity.
As the further improvement of this technical scheme, guide assembly includes the drainage dish, and the drainage dish sets up in the intake chamber, the top of drainage dish is provided with a plurality of drainage boards, and a plurality of drainage boards are annular array and arrange, the bottom of drainage dish is provided with the motor, the motor is installed on the diapire of intake dish, the output and the drainage dish fixed connection of motor, through the output drive drainage dish rotation gas stove of motor:
an output disc is arranged in the water outlet chamber, a flow inlet cavity is arranged at the bottom of the output disc, and a plurality of centrifugal grooves are arranged at the periphery of the flow inlet cavity;
the output disc is fixedly connected with the drainage disc through a connecting shaft.
As a further improvement of the technical scheme, a plurality of chip accommodating grooves are formed in the bottom of the output disc, the chip accommodating grooves are not communicated with the inflow cavity, a discharge groove is formed in the bottom of the output disc, when the chip accommodating grooves move towards the discharge pipe, chip pushing plates on one side of the bottom of the chip accommodating grooves far away from the discharge pipe collect chips around the output disc, the collected chips enter the discharge groove, a discharge pipe is arranged at the bottom of the discharge groove, and the chips entering the discharge groove are led out through the discharge pipe.
As a further improvement of the technical scheme, the water flow output piece comprises a spray head, the spray head is arranged at the bottom of the operation cavity, a water inlet pipe is arranged at the bottom of the spray head, and the water inlet pipe penetrates through the bottom wall of the water tank to be connected with the spray head.
As a further improvement of the technical scheme, the spray heads are at least provided with five, the water flow output piece further comprises a square connecting plate, a plurality of support posts are arranged at the bottom of the connecting plate, the connecting plate is arranged on the bottom wall of the water tank through the support posts, four of the five spray heads are arranged at the corners of the connecting plate and face the water storage cavity, and the rest one of the five spray heads is arranged at the center of the connecting plate and faces the top.
As a further improvement of this technical scheme, rivers guiding mechanism still includes the equipment, the equipment includes equipment seat and fixing base, the fixed bottom that sets up in the water inlet tray of equipment seat, the fixing base setting is in operation cavity and water tank diapire fixed connection, wherein:
the assembly seat is of an annular structure and is used for providing a containing space for the arrangement of the motor;
the protrusion arranged on the fixed seat is spliced with the assembly seat.
As a further improvement of the technical scheme, cleaning solvents are injected into the water inlet pipe, and the cleaning solvents comprise dichloromethane and hydrocarbon cleaning agents.
The second object of the present invention is a method for manufacturing an auxiliary system using the above-mentioned intelligent mold, comprising the following steps:
s1, blocking water flow sprayed by a water flow output piece by a casting plate to spread to the periphery, and enabling the spread water flow to enter a water storage cavity;
s2, blocking water flow entering the water storage cavity by the flange and the bottom plate so as to preliminarily store the water flow;
s3, a guide assembly arranged in the water inlet piece sucks water flow stored in the water storage cavity, a guide pipe is arranged between the water outlet piece and the water inlet piece, the guide assembly guides the sucked water flow into the water outlet piece through the guide pipe, and then the water outlet piece horizontally outputs the water flow.
Compared with the prior art, the invention has the beneficial effects that:
1. in the intelligent mould manufacturing auxiliary system and method, water flow is output upwards through the bottom, acts on the bottom wall of the casting plate and spreads to the periphery, and then is sucked by the water flow guiding mechanism and guided to be sprayed horizontally from the top of the casting plate, and the sprayed water flow covers the top of the casting plate, so that the problem that the water tank is difficult to block the sprayed water flow caused by the fact that the water flow is sprayed everywhere after being sprayed from top to bottom to contact the casting plate during punching, carving or cutting is solved, and the problem that the sprayed water flow is dotted to act on the casting plate and the coverage area is low is also solved.
2. In the intelligent mould manufacturing auxiliary system and the intelligent mould manufacturing auxiliary method, when the chip accommodating groove moves towards the discharge pipe, the chip push plate at the bottom of the chip accommodating groove far away from one side of the discharge pipe collects chips around the output disc, the chips enter the chip accommodating groove after being collected, when the chips accommodating groove passes through the discharge groove, the chips in the chip accommodating groove enter the discharge groove and are discharged through the discharge pipe, and therefore the problem that the top surface of the cast plate is damaged due to the fact that the chips are thrown out by the centrifugal groove after being sucked is solved.
3. In the intelligent mould manufacturing auxiliary system and the intelligent mould manufacturing auxiliary method, the nozzles at the four corners are used for directional output, so that enough water flow in the water storage cavity is guaranteed to be sucked into the water inlet cavity, the nozzle at the central position is blocked by the casting plate, the diffused water flow can effectively control the temperature during casting plate processing, and the diffused water flow has a certain impact force to the surrounding water flow, so that the chips generated by the processing of the top surface of the casting plate flow to the ground and are washed away by the diffused water flow, and the chips are prevented from being attached to the bottom surface of the casting plate.
4. In the intelligent mould manufacturing auxiliary system and method, solvents such as methylene dichloride, hydrocarbon cleaning agent and the like are added into the water inlet pipe and then sprayed out by the spray head, and the solvents in the water flow can be continuously beaten in the water flow by matching with the rotation of the output disc, so that the solvents in the water flow can be rapidly foamed, and the cleaning effect of the solvents on the casting plate is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the water tank of the present invention;
FIG. 3 is a schematic view of a water flow guiding mechanism according to the present invention;
FIG. 4 is a cross-sectional view of the support, water outlet and water inlet of the present invention;
FIG. 5 is a schematic view of the structure of the drainage plate and the inside of the output plate of the present invention;
FIG. 6 is a schematic structural view of the water flow guiding mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of the chip accommodating groove and the discharge pipe of the present invention;
FIG. 8 is a schematic view of a water flow output member according to the present invention;
FIG. 9 is a schematic view of the water jet direction of the spray head according to the present invention;
FIG. 10 is a schematic view of the principle of operation of the water flow output member of the present invention;
FIG. 11 is a schematic side elevational view of the assembly of the present invention;
fig. 12 is a schematic diagram of the working principle of the expansion board of the bottom of the assembly seat of the invention.
The meaning of each reference sign in the figure is:
100. a water flow output mechanism; 110. a water tank; 120. a water flow output member; 121. a connecting plate; 122. a spray head; 1221. a water inlet pipe; 1211. a support post; 100A, operating the cavity;
200. a water flow guiding mechanism;
210. a support; 211. a bottom plate; 211A, a water storage cavity; 212. a side plate; 213. a flange;
220. a water outlet member; 221. a water outlet disc; 221A, a water outlet chamber; 2211. a water outlet; 2212. a discharge groove; 2213. a discharge pipe; 222. an output tray; 2221. a flow inlet chamber; 2222. a centrifugal tank; 2223. a chip accommodating groove; 2224. a debris push plate;
230. a water inlet member; 231. a drainage tray; 2311. a drainage plate; 2312. a motor; 232. a connecting shaft; 233. a water inlet disc; 233A, a water inlet chamber; 2331. a water inlet; 2332. a water inlet filter plate;
240. a guide tube; 240A, a guide chamber;
250. an assembly; 251. assembling a seat; 251A, cooling cavity; 2511. a communication groove; 2512. an expansion board; 252. a fixing seat;
300. and (5) casting the plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, in the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Referring to fig. 1 and 2, there is provided an intelligent mold manufacturing auxiliary system comprising a water flow discharging mechanism 100 and a water flow guiding mechanism 200, the water flow discharging mechanism 100 comprising a water tank 110 having an opening at the top, a casting plate 300 being placed in an operation cavity 100A of the water tank 110 through the opening, the water flow guiding mechanism 200 being disposed at four corners of the casting plate 300, the casting plate 300 being placed in the operation cavity 100A to support the casting plate 300 by the water flow guiding mechanism 200 such that a space for water flow discharging is formed between the bottom thereof and the bottom wall of the water tank 110, and a water flow discharging source being provided by the water flow discharging member 120, the water flow discharging member 120 being installed on the bottom wall of the water tank 110 to discharge water flow upward through the bottom thereof, the water flow being spread around the bottom wall of the casting plate 300, and then being sucked by the water flow guiding mechanism 200 to be horizontally ejected from the top of the casting plate 300, whereby the problem of blocking the water flow which is hardly to be sputtered around after the casting plate 300 is ejected from top to bottom at the time of punching, engraving or cutting is solved, and further the problem of the water tank 110 is hardly blocked by the water flow being ejected from the top to bottom being ejected from the casting plate 300 is solved by the upper embodiment, and the problem is solved by the lower embodiment,
referring to fig. 3, the water flow guiding mechanism 200 includes a support 210, a water outlet 220 and a water inlet 230, wherein the support 210 includes a side plate 212 having an L-shaped structure, the side plate 212 is adapted to the corner of the casting plate 300 by the L-shaped structure, and a flange 213 is disposed on one side of the side plate 212, which is close to the corner of the casting plate 300, to support the casting plate 300, the water outlet 220 is disposed on the top of the side plate 212, an insertion space is formed between the water outlet 220 and the side plate 212, and is connected to the corner of the casting plate 300 by the insertion space, a bottom plate 211 is disposed at the bottom of the flange 213, a water storage cavity 211A is formed between the casting plate 300 and the side plate 212 after the casting plate 300 is mounted, and the bottom plate 211 and the casting plate 300 are disposed, such that the water flow ejected from the water flow output 120 is blocked by the casting plate 300 to spread out, then the spread water flow enters the water storage cavity 211A, and is primarily stored by the blocking of the flange 213 and the bottom plate 211, then the water inlet 230 is disposed outside the flange 213, the water storage cavity a is sucked by a guide member disposed inside the water inlet 230, and a water flow is sucked into the water storage cavity a by a guide tube 240 disposed between the water outlet 220 and the water outlet 230, and the water outlet is guided by the guide tube 240.
Referring to fig. 4, the water outlet member 220 includes a water outlet disc 221, a water outlet 2211 is disposed on a right-angle side of the water outlet disc 221, a water inlet 2331 is disposed on a right-angle side of the flange 213 of the water inlet member 230 including a water inlet disc 233, the water outlet disc 221, the water inlet disc 233 and the guide pipe 240 are hollow structures, and a water outlet chamber 221A, a water inlet chamber 233A, guide chambers 240A,223A and the water outlet chamber 221A are respectively formed therein to communicate with each other through the guide chamber 240A;
referring to fig. 5, the guiding assembly includes a guiding plate 231, the guiding plate 231 is disposed in a water inlet chamber 233A, a plurality of guiding plates 2311 are disposed at the top of the guiding plate 231, the plurality of guiding plates 2311 are arranged in a ring-shaped array, a motor 2312 is disposed at the bottom of the guiding plate 231, the motor 2312 is mounted on the bottom wall of the water inlet chamber 233, an output end of the motor 2312 is fixedly connected with the guiding plate 231, the guiding plate 231 is driven to rotate by the output end of the motor 2312, as shown in fig. 6, the guiding plate 2311 on the guiding plate 231 generates a suction force during rotation, so that water flow in the water storage chamber 211A enters the water inlet chamber 233A through a water inlet 2331, meanwhile, the guiding plate 2311 rotates to generate an upward driving effect, so that water flow in the water inlet chamber 233A is guided into a water outlet chamber 221A through the guiding chamber 240A, at this moment, a water inlet chamber 2221 is disposed at the bottom of the output plate 222 disposed in the water outlet chamber 221A, the periphery of the inflow cavity 2221 is provided with a plurality of centrifugal grooves 2222, and the output disc 222 and the drainage disc 231 are fixedly connected through the connecting shaft 232, that is to say, the output disc 222 can synchronously rotate while the drainage disc 231 rotates, the water flow in the inflow cavity 2221 is horizontally thrown out by the centrifugal grooves 2222 in the range of the water outlet 2211 under the effect of centrifugal force (under the influence of the gravity of the water flow, the water flow can be in a parabolic state, but the effect of the gravity relative to the centrifugal force is small, so the thrown-out water flow is approximately in a horizontal state, the later falling state is obvious, the water outlet 2211 at the four corners of the casting plate 300 can simultaneously throw out the water flow to form a water layer on the casting plate 300, the coverage of the water layer is enlarged, the impact force caused by the contact of the water flow horizontally thrown out with the casting plate 300 is very small, the splashing range of the water flow is limited, the blocking of the splash flow can be achieved by using the peripheral side wall of the water tank 110.
In addition, in order to filter the water flow, a plurality of water inlet filter plates 2332 are arranged in the water inlet 2331, and the water inlet 2331 can pass through the water inlet filter plates 2332 to filter solid matters in the water flow.
The embodiment also discloses a method for manufacturing an auxiliary system by using the intelligent die, which comprises the following method steps:
s1, the water flow sprayed by the water flow output piece 120 is blocked by the casting plate 300 to spread to the surrounding, and then the spread water flow enters the water storage cavity 211A;
s2, the flange 213 and the bottom plate 211 block the water flow entering the water storage cavity 211A so as to store the water flow preliminarily;
s3, a guide assembly arranged in the water inlet piece 230 sucks water flow stored in the water storage cavity 211A, a guide pipe 240 is arranged between the water outlet piece 220 and the water inlet piece 230, the sucked water flow is guided into the water outlet piece 220 through the guide pipe 240 by the guide assembly, and then the water flow is horizontally output by the water outlet piece 220.
In the second embodiment, considering that many chips are generated during the process of machining the top surface of the casting plate 300, the chips are easily sucked during the rotation of the output tray 222, if the chips are thrown out through the centrifugal groove 2222 after sucked in, the chips acting on the casting plate 300 after thrown out will wear the surface of the casting plate 300, for this purpose, referring to fig. 7, a plurality of chip accommodating grooves 2223 are formed at the bottom of the output tray 222, the chip accommodating grooves 2223 are not communicated with the inflow cavity 2221, a discharge groove 2212 is formed at the bottom of the water outlet tray 221, the water outlet cavity 221A is communicated with the discharge pipe 2213 at the bottom of the water outlet tray 221 through the discharge groove 2212, the chip accommodating grooves 2223 are moved toward the discharge pipe 2213, the chips on the bottom of the side far away from the discharge pipe 2213 are collected by the push plate 2224, and then enter the chip accommodating grooves 2223, when the chips accommodating grooves 2223 pass through the discharge groove 2212, the chips inside the discharge groove 2212 are discharged through the discharge pipe 2213, and the chips inside the chips are sucked out through the discharge pipe 2213, thereby damaging the top surface of the casting plate 222300 after being thrown out.
In the third embodiment, the water flow output member 120 is specifically disclosed, the water flow output member 120 includes a nozzle 122, the nozzle 122 is disposed at the bottom of the operation cavity 100A, a water inlet pipe 1221 is disposed at the bottom of the nozzle 122, the water inlet pipe 1221 passes through the bottom wall of the water tank 110 to be connected with the nozzle 122, and the water flow connected to the water inlet pipe 1221 is ejected through the nozzle 122.
In a fourth embodiment, referring to fig. 8, the spray head 122 is provided with at least five, preferably five, spray heads 122, and the water flow output 120 further includes a square connecting plate 121, a plurality of struts 1211 are provided at the bottom of the connecting plate 121, the connecting plate 121 is mounted on the bottom wall of the water tank 110 through the struts 1211, four of the five spray heads 122 are disposed at corners of the connecting plate 121 and face the water storage cavity 211A, the remaining one of the five spray heads 122 is disposed at the center position of the connecting plate 121 and face the top, and in operation, referring to fig. 9 and 10, the water flow sprayed by the spray heads 122 at the center position is blocked by the casting plate 300 and spread to the surrounding area, but the water flow flowing into the water storage cavity 211A is limited, so that the water flow is sucked into the water storage cavity 211A through the spray heads 122 at the four corners, the temperature of the casting plate 300 can be effectively controlled (i.e. the casting plate 300 is cooled) when the casting plate 300 is blocked by the casting plate at the center position, and the remaining water flow spreads to the bottom surface of the casting plate 300 when the casting plate is processed, and the chips are prevented from being carried by the casting plate 300 and from being carried out on the ground.
In a fifth embodiment, referring to fig. 3 and 11, the water flow guiding mechanism 200 further includes an assembly 250, the assembly 250 includes an assembly seat 251 and a fixing seat 252, the assembly seat 251 is fixedly disposed at the bottom of the water inlet disc 233, and the fixing seat 252 is disposed in the operation cavity 100A and fixedly connected with the bottom wall of the water tank 110, wherein:
the assembly seat 251 has a ring structure, so as to form a cooling cavity 251A, which has two purposes, namely, providing a containing space for the motor 2312, cooling the motor 2312, and plugging with a protrusion arranged on the fixing seat 252, and supporting the whole formed by the water inlet disc 233 and the flange 213 through the assembly seat 251 and the fixing seat 252 after plugging, so as to support the cast plate 300.
In the sixth embodiment, the water flow in the water inlet chamber 233A in the first embodiment is utilized to improve the fifth embodiment, and referring to fig. 12, the improvement of the present embodiment is that: the inside intercommunication groove 2511 that sets up at the equipment seat 251, intercommunication groove 2511 and water inlet cavity 233A intercommunication, the equipment seat 251 bottom is located the one side of cooling cavity 251A and is provided with flexible expansion board 2512, after the rivers are inhaled in the water inlet cavity 233A, rivers can get into in the intercommunication groove 2511 and make expansion board 2512 take place to expand, and the protruding portion in fixing base 252 top is located the position of expansion board 2512 and sets up the recess this moment, expansion board 2512 and recess meshing to improve the stability that equipment seat 251 and fixing base 252 connect.
In the seventh embodiment, it is considered that some solvent (e.g. dichloromethane, hydrocarbon cleaning agent) is added into the water flow during the process of the casting plate 300 to clean the polished casting plate 300, that is, the solvent is added into the water inlet pipe 1221 and then sprayed out by the spray head 122, and the solvent in the water flow is quickly foamed by continuously striking the water flow in cooperation with the rotation of the output disc 222, so as to improve the cleaning effect of the solvent on the casting plate 300.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an intelligent mould manufacturing auxiliary system, it includes rivers output mechanism (100) and cast board (300), rivers output mechanism (100) are including open-ended water tank (110) have at the top, be provided with operation cavity (100A) in water tank (110), cast board (300) are placed in operation cavity (100A) through the opening, its characterized in that: the auxiliary system also comprises water flow guiding mechanisms (200), wherein the water flow guiding mechanisms (200) are arranged at four corners of the casting plate (300), the casting plate (300) is placed in the operation cavity (100A), the casting plate (300) is supported by the water flow guiding mechanisms (200) so that a space for water supply flow output is formed between the bottom of the casting plate and the bottom wall of the water tank (110), a water flow output piece (120) is arranged in the space, water flow is upwards ejected through the water flow output piece (120), and the water flow at the bottom of the casting plate (300) is guided by the water flow guiding mechanisms (200) and is horizontally output at the top of the casting plate (300);
the utility model provides a rivers guiding mechanism (200) include support piece (210), play water spare (220) and intake piece (230), support piece (210) are including curb plate (212) that are "L" shape structure, curb plate (212) set up flange (213) with one side of cast board (300) turning laminating to support cast board (300), play water spare (220) set up at the top of curb plate (212), form an grafting space between play water spare (220) and curb plate (212), connect through the corner of grafting space with cast board (300), the bottom of flange (213) is provided with bottom plate (211), forms water storage cavity (211A) between cast board (211) and cast board (300) after cast board (212) are installed, and water storage cavity (211A) utilize the block of flange (213) and bottom plate (211) to carry out preliminary storage to rivers, wherein:
the water inlet piece (230) is arranged outside the flange (213), a guide component is arranged in the water inlet piece (230), the guide component sucks water flow stored in the water storage cavity (211A), a guide pipe (240) is arranged between the water outlet piece (220) and the water inlet piece (230), the guide component guides the sucked water flow into the water outlet piece (220) through the guide pipe (240), and then the water outlet piece (220) horizontally outputs the water flow;
the water outlet piece (220) comprises a water outlet disc (221), the water outlet disc (221) is arranged on the right-angle side of the side plate (212) and is provided with a water outlet (2211), the water inlet piece (230) comprises a water inlet disc (233), the right-angle side of the water inlet disc (233) which is arranged on the flange (213) is provided with a water inlet (2331), the water outlet disc (221), the water inlet disc (233) and the guide pipe (240) are hollow structures, a water outlet chamber (221A), a water inlet chamber (233A) and a guide chamber (240A) are respectively formed in the water outlet disc, and the water inlet chamber (223A) and the water outlet chamber (221A) are communicated through the guide chamber (240A);
the guide assembly comprises a drainage disc (231), the drainage disc (231) is arranged in a water inlet cavity (233A), a plurality of drainage plates (2311) are arranged at the top of the drainage disc (231), the drainage plates (2311) are distributed in an annular array, a motor (2312) is arranged at the bottom of the drainage disc (231), the motor (2312) is arranged on the bottom wall of the water inlet disc (233), the output end of the motor (2312) is fixedly connected with the drainage disc (231), and the drainage disc (231) is driven to rotate through the output end of the motor (2312).
An output disc (222) is arranged in the water outlet chamber (221A), an inflow cavity (2221) is arranged at the bottom of the output disc (222), and a plurality of centrifugal grooves (2222) are arranged at the periphery of the inflow cavity (2221);
the output disc (222) is fixedly connected with the drainage disc (231) through a connecting shaft (232);
a plurality of piece holding grooves (2223) have been seted up to the bottom of output dish (222), piece holding groove (2223) do not communicate with inflow chamber (2221), the bottom of play water dish (221) is provided with discharge groove (2212), piece holding groove (2223) when moving towards discharge pipe (2213), and piece push pedal (2224) of discharge pipe (2213) one side are kept away from to its bottom collect the piece around output dish (222), and the piece of collection gets into discharge groove (2212), discharge groove (2212) bottom is provided with discharge pipe (2213), exports the piece of getting into discharge groove (2212) through discharge pipe (2213).
2. The intelligent mold manufacturing assist system of claim 1, wherein: the water flow output piece (120) comprises a spray head (122), the spray head (122) is arranged at the bottom of the operation cavity (100A), a water inlet pipe (1221) is arranged at the bottom of the spray head (122), and the water inlet pipe (1221) penetrates through the bottom wall of the water tank (110) to be connected with the spray head (122).
3. The intelligent mold manufacturing assist system of claim 2, wherein: the shower nozzle (122) is provided with five at least, rivers output piece (120) still include a square connecting plate (121), the bottom of connecting plate (121) is provided with a plurality of pillars (1211), installs connecting plate (121) on the diapire of water tank (110) through pillar (1211), five shower nozzle (122) have four of them to set up in the corner of connecting plate (121) to towards water storage cavity (211A), the central point that the remaining one set up in connecting plate (121) puts towards the top.
4. The intelligent mold manufacturing assist system of claim 1, wherein: the water flow guiding mechanism (200) further comprises an assembly piece (250), the assembly piece (250) comprises an assembly seat (251) and a fixing seat (252), the assembly seat (251) is fixedly arranged at the bottom of the water inlet disc (233), and the fixing seat (252) is fixedly connected with the bottom wall of the water tank (110) in the operation cavity (100A), wherein:
the assembly seat (251) is of an annular structure and is used for providing a containing space for the arrangement of the motor (2312);
the protrusion arranged on the fixed seat (252) is inserted with the assembling seat (251).
5. The intelligent mold manufacturing assist system of claim 2, wherein: the water inlet pipe (1221) is internally injected with a cleaning solvent, wherein the cleaning solvent comprises methylene dichloride and hydrocarbon cleaning agent.
6. Method of using an intelligent mould manufacturing assistance system according to any one of claims 1-5, characterized by comprising the method steps of:
s1, blocking water flow sprayed by a water flow output piece (120) from spreading to the periphery by a casting plate (300), and then enabling the spread water flow to enter a water storage cavity (211A);
s2, blocking water flow entering the water storage cavity (211A) by the flange (213) and the bottom plate (211) so as to preliminarily store the water flow;
s3, a guide assembly arranged in the water inlet piece (230) sucks water flow stored in the water storage cavity (211A), a guide pipe (240) is arranged between the water outlet piece (220) and the water inlet piece (230), the sucked water flow is guided into the water outlet piece (220) through the guide pipe (240) by the guide assembly, and then the water flow is horizontally output by the water outlet piece (220).
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| CN202210446307.9A CN114833625B (en) | 2022-04-26 | 2022-04-26 | Intelligent mold manufacturing auxiliary system and method |
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| CN213997937U (en) * | 2020-12-29 | 2021-08-20 | 山东宏真精工机械有限公司 | Milling machine for processing metal support |
| CN214979946U (en) * | 2021-05-20 | 2021-12-03 | 佛山市南海昌盛力通机床有限公司 | Grinding machine convenient to clearance piece |
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| CN215880970U (en) * | 2021-09-08 | 2022-02-22 | 无锡奥尔驰动力设备有限公司 | Power device cooling mechanism for metal cutting |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0217593D0 (en) * | 2002-07-30 | 2002-09-11 | Raysun Innovative Design Ltd | Method and apparatus for grinding |
| US8974358B2 (en) * | 2012-10-04 | 2015-03-10 | Shenq Fang Yuan Technology Co., Ltd. | Multi-spindle machining machine with tool changing mechanism |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213997937U (en) * | 2020-12-29 | 2021-08-20 | 山东宏真精工机械有限公司 | Milling machine for processing metal support |
| CN214979946U (en) * | 2021-05-20 | 2021-12-03 | 佛山市南海昌盛力通机床有限公司 | Grinding machine convenient to clearance piece |
| CN215357741U (en) * | 2021-08-08 | 2021-12-31 | 山西水发振鑫镁业有限公司 | All-round magnesium alloy ingot polisher of plain type |
| CN215880970U (en) * | 2021-09-08 | 2022-02-22 | 无锡奥尔驰动力设备有限公司 | Power device cooling mechanism for metal cutting |
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| CN114833625A (en) | 2022-08-02 |
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Effective date of registration: 20231124 Address after: 518000 Building C2, Gangzi Industrial Zone, Furong Road, Shajing Xinqiao, Bao'an District, Shenzhen, Guangdong Province Applicant after: SHENZHEN YUDEXIN MOLD CO.,LTD. Address before: 343000 No. 275, Shenzhen Avenue, Jinggangshan economic and Technological Development Zone, Ji'an City, Jiangxi Province Applicant before: Lin Yonglong |
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