CN114833010A - Automatic paint spraying room with air-dry structure for paint coating production line - Google Patents

Automatic paint spraying room with air-dry structure for paint coating production line Download PDF

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Publication number
CN114833010A
CN114833010A CN202210641783.6A CN202210641783A CN114833010A CN 114833010 A CN114833010 A CN 114833010A CN 202210641783 A CN202210641783 A CN 202210641783A CN 114833010 A CN114833010 A CN 114833010A
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CN
China
Prior art keywords
paint
spray booth
block
spraying
paint spraying
Prior art date
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Granted
Application number
CN202210641783.6A
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Chinese (zh)
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CN114833010B (en
Inventor
付光萍
刘汉华
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Nantong Mega Machinery Manufacturing Co ltd
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Nantong Mega Machinery Manufacturing Co ltd
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Priority to CN202210641783.6A priority Critical patent/CN114833010B/en
Publication of CN114833010A publication Critical patent/CN114833010A/en
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Publication of CN114833010B publication Critical patent/CN114833010B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0285Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/40Construction elements specially adapted therefor, e.g. floors, walls or ceilings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention discloses an automatic paint spraying room with an air drying structure for a paint coating production line, which comprises a paint spraying room main body, wherein a notch is formed in the top of the paint spraying room main body in a penetrating mode, a blocking cover is installed at the top of the paint spraying room main body, an object placing plate is installed inside the notch, an exhaust fan and a fan are installed at the top of the object placing plate, a partition plate is installed on the inner wall of the blocking cover, harmful gas purification boxes are installed on the surfaces, close to each other, of the partition plate and the blocking cover, object placing grooves are symmetrically arranged on the top wall of the paint spraying room main body, stop blocks are installed in the two groups of object placing grooves in an embedded mode, and porous sponge blocks are installed on the surfaces, close to each other, of the two groups of stop blocks. According to the invention, the paint spraying room main body, the stop block, the porous sponge block, the exhaust fan and the fan are arranged, when paint is sprayed, the exhaust fan and the fan are started, and wind blown out by the fan can be blown onto the surface of an object after being decelerated by the porous sponge block, so that the paint on the surface of the object can be air-dried.

Description

Automatic paint spraying room with air-dry structure for paint coating production line
Technical Field
The invention relates to the technical field of paint spraying, in particular to an automatic paint spraying room with an air drying structure for a paint coating production line.
Background
At present, paint coating line's spray booth is a plurality of manual paint spray guns of configuration usually, and every spray gun carries out the spraying through the manual work by a manual operation, by the degree of consistency of manual control spraying completely, but the manual work is at the spraying in-process, very easily makes the phenomenon that the existence leaks to spout, and the object after the spraying usually needs natural air-drying, and the practicality is relatively poor, consequently, urgently needed a paint coating line automation spray booth who has air-dry structure.
The existing automatic paint spray booth has the following defects:
1. patent document CN210700805U discloses an automatic paint spraying room of paint coating line, including the room body that sprays paint, the horizontal spraying conveying chain passes the room body that sprays paint along length direction, and the internal two stations that are furnished with of room that sprays paint, first station are automatic spraying station, and the second station is manual spraying station, and automatic spraying station, manual spraying station are provided with the access door respectively, are located automatic spraying station and are provided with the spraying robot, are located manual spraying station and are provided with manual paint spray gun. By adopting the utility model, when the parts are conveyed to the automatic spraying station, the automatic spraying of the parts is realized through the spraying robot, the streamlined automatic operation is realized, the paint spraying quality is stable, the defects of the existing manual spraying are overcome, the production efficiency is high, and the manpower is reduced; moreover, the paint spray booth body is provided with a manual spraying station, so that trial production of small-batch parts can be realized, and development work of new-variety parts is met, but the automatic paint spray booth in the above publication mainly considers how to improve spraying quality, does not consider that the existing automatic paint spray booth is not provided with an air drying structure, and the drying speed of paint on the surface of a sprayed object is slow;
2. patent document CN210906710U discloses a lacquer phenol is decorated lacquer ventilation unit for spray booth, including the spray booth, the inside fixed mounting of spray booth has quantity to be two the lifter, the inside of spray booth just is located two equal fixedly connected with elevating platform in one side that the lifter is relative, the inside of spray booth just is located two one side fixed mounting that the elevating platform is relative has the work piece, the bottom fixedly connected with base in spray booth, the inside of spray booth just is located the equal fixedly connected with coating cloud filter pulp in the left and right sides of work piece, two the equal fixedly connected with air exhaust bottom tube in coating cloud filter pulp's bottom. The ventilation device for the urushiol decorative paint spray booth solves the problems that direct emission can pollute the environment due to the particularity of paint when the spray booth is ventilated, the existing ventilation equipment is not ideal enough, and the air pressure in the spray booth is too low due to a container, but the automatic spray booth in the publication mainly considers how to solve the problem of ventilation in the spray booth, does not consider that the existing automatic spray booth is inconvenient to limit and rotate a sprayed object in the process of spraying the object, and has poor flexibility;
3. patent document CN214390799U, an automatic paint spraying room of paint coating line is disclosed, including the room body that sprays paint, the internal conveyer that is equipped with of room that sprays paint, the last lateral wall fixedly connected with paint box of the room body that sprays paint, the left side wall fixedly connected with pump body of paint box, the feed end of the pump body and the fixed intercommunication of lateral wall of paint box, the last lateral wall of the room body that sprays paint rotates through the bearing and is connected with the connecting pipe, the discharge end of the pump body passes through sealed bearing with the inner wall of connecting pipe and rotates and be connected, the fixed intercommunication of lower lateral wall of connecting pipe has the cross section to be the pipe that sprays paint of the type of falling U structure, the fixed intercommunication of inner wall of the pipe that sprays paint has a plurality of atomizing paint spray heads, the last lateral wall inner wall fixedly connected with driving motor of the room body that sprays paint. The utility model discloses can protect the air inlet of air heater when the air heater is worked, avoid paint granule or other debris to get into the air heater inside, improve the life of air heater and can evenly spray paint to the surface of work piece, improve the quality of spraying paint, but the automatic paint spray booth in the above-mentioned publication mainly considers how to improve the quality of paint spraying, does not consider the problem that the spraying device of current automatic paint spray booth is inconvenient to adjust;
4. patent document CN214416790U provides an automatic paint spray booth, which includes a paint spray booth body, a spray gun, a drying system, and a paint spraying clamp device, where the paint spraying clamp device is disposed in the paint spray booth body, and the paint spraying clamp device includes a paint spraying clamp member and a driving assembly; the paint spraying clamp component is used for clamping a piece to be painted; the paint spraying clamp component comprises an outer frame, a first clamping assembly and a plurality of second clamping assemblies; the outer frame is used for bearing the piece to be painted, and the first clamping assembly is used for clamping the piece to be painted in a matching manner with the outer frame; the first clamping assembly is arranged in the outer frame, and the second clamping assemblies are matched with each other to clamp the piece to be painted; the plurality of second clamping assemblies are arranged in the outer frame; the drive assembly is used for driving the paint spraying clamp component to rotate, and the drive assembly is connected with the paint spraying clamp component. The utility model provides a production safety problem and have production efficiency height, simple structure and low in manufacturing cost's advantage, but how to improve the degree of consistency of paint spraying is mainly considered in the automatic spray booth among the above-mentioned open file, does not consider current automatic change oil spray booth and inconvenient to clear up its inside, and the practicality is relatively poor.
Disclosure of Invention
The invention aims to provide an automatic paint spraying room with an air drying structure for a paint coating production line, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic paint spraying room with an air drying structure for a paint coating production line comprises a paint spraying room main body, wherein a notch is formed in the top of the paint spraying room main body in a penetrating mode, a blocking cover is installed on the top of the paint spraying room main body and located on the outer side of the notch, and the blocking cover is of a semi-open structure;
the paint spraying room is characterized in that a storage plate is arranged in the notch, an exhaust fan and a fan are arranged at the top of the storage plate, a partition plate is arranged on the inner wall of the blocking cover and is positioned between the exhaust fan and the fan, harmful gas purification boxes are arranged on the surfaces, close to each other, of the partition plate and the blocking cover, storage grooves which are symmetrically arranged are formed in the top wall of the paint spraying room main body, stop blocks are embedded in the two groups of storage grooves, and porous sponge blocks are arranged on the surfaces, close to each other, of the two groups of stop blocks;
two sets of dog all run through with the top of putting the thing groove and be provided with the jack, the internally mounted of jack has the screw rod.
Preferably, the baffle is installed to the diapire of spray booth main part, and hydraulic rod is installed in the front of baffle, and the connecting block is installed to hydraulic rod's output, and the front of connecting block is provided with the connecting hole, and the inside slidable mounting of connecting hole has the connecting rod, and the diapire of spray booth main part is provided with the shifting chute, and the shifting chute is located the place ahead of baffle, and the inside slidable mounting of shifting chute has the movable block, and the rotation motor is installed at the top of movable block, rotates the output of motor and installs the second clamp splice, and the second clamp splice is located the place ahead of first clamp splice.
Preferably, the top wall of the paint spray booth main body is provided with first symmetrically arranged bearing plates, a first servo motor is arranged on the outer wall of one side of one of the first bearing plates, a first reciprocating screw rod is arranged at the output end of the first servo motor, one end of the first reciprocating screw rod is connected with the outer wall of one side of the other of the first bearing plates through a shaft, a sliding sleeve is slidably arranged on the outer surface of the first reciprocating screw rod, a second servo motor is arranged on the back surface of the sliding sleeve, a second reciprocating screw rod is arranged at the output end of the second servo motor, a sliding block is slidably arranged on the outer surface of the second reciprocating screw rod, a paint storage box is arranged on the outer surface of the sliding block, a support plate is arranged on the outer wall of one side of the paint storage box, an electric push rod is arranged at the bottom of the support plate, a connecting plate is arranged at the output end of the electric push rod, the connecting plate is L-shaped, a paint spray head is arranged at one end of the connecting plate, and a paint pump is arranged at the top of the paint spray head, the input end of the paint pump is provided with a liquid conveying pipe, one end of the liquid conveying pipe extends into the paint storage box, and the bottom of the paint spraying head is provided with a nozzle.
Preferably, the top and the bottom of spray booth main part all are provided with the spout of symmetrical arrangement, and the inside slidable mounting of spout has the pin, and the front end internal surface of spout is provided with the slot, and the inserted block is installed to the inside gomphosis of slot, and the back of inserted block is connected with the surface of pin, and the surface mounting that is close to each other of two sets of pins has the folding door, and the pull ring is installed to one side outer wall of folding door.
Preferably, the article placing grooves are positioned in front of and behind the groove openings, the harmful gas purifying box is positioned above the exhaust fan, and the porous sponge block is positioned below the article placing plate;
when the first clamping block is rotated, the connecting rod can rotate in the connecting hole, the moving block can move in the moving groove along the vertical direction, and the sections of the first clamping block and the second clamping block are both of a concave structure;
the first reciprocating screw rod and the second reciprocating screw rod are positioned at the outer side of the notch, the first reciprocating screw rod drives the sliding sleeve to move along the horizontal direction, and the second reciprocating screw rod drives the paint storage box to move along the vertical direction;
the sliding grooves are located on two sides of the moving groove and the first bearing plate, and the sliding grooves are located in front of the baffle.
Preferably, the bottom of the connecting plate is provided with a camera.
Preferably, the heating lamps are symmetrically arranged at the bottom of the supporting plate, and the two groups of heating lamps are respectively positioned on the front surface and the back surface of the electric push rod.
Preferably, the top wall of the paint spray booth main body is provided with two symmetrically arranged bearing plates, the two bearing plates are located right ahead of the first bearing plate, the two groups of bearing plates are provided with slide bars on the surfaces close to each other, one end of the second reciprocating screw rod is provided with a connecting sleeve through a shaft, and the connecting sleeve is located on the outer side of the slide bars.
Preferably, the automatic paint spray booth comprises the following working steps:
s1, before the main body of the paint spray booth is used, the connecting rod is firstly inserted into the connecting hole, so that the first clamping block can rotate on the connecting block;
s2, starting the hydraulic push rod, so that the connecting block can be driven to move back and forth until the connecting block moves forward to a proper position;
s3, starting a paint pumping pump, pumping the paint in the paint storage box into the paint spraying head through a liquid conveying pipe, and spraying the paint on the surface of an object through a nozzle;
s4, in the paint spraying process, the paint spraying condition is monitored in real time through the camera, after paint on the surface of the object is sprayed, the rotating motor is started, and then the object can be driven to turn over under the action of the second clamping block, so that the paint spraying operation of the paint spraying head on the other surface of the object is facilitated;
s5, after finishing spraying paint, start the hydraulic push rod, and then can promote the connecting block and move forward, just can drive the movable block and remove in the shifting chute after that, after the object that the staff will spray paint takes off from first clamp splice and second clamp splice, promote the pull ring, and then can drive the pin and remove in the spout, then just can fold the folding door to the clearance work for follow-up spray booth main part provides certain facility.
Preferably, in step S1, the method further includes the steps of:
s11, placing the porous sponge block in the notch, and fixing the porous sponge block in the notch by the embedding of the screw and the jack;
in step S2, the method further includes the steps of:
s21, embedding one end of an object to be painted with the first clamping block through a fixed clamping tool, then pushing the moving block to move in the moving groove until the other end of the object is embedded with the second clamping block through the fixed clamping tool, and then starting the hydraulic push rod again, so that the object can be driven to move to a working area;
in step S3, the method further includes the steps of:
s31, in the paint spraying process, starting the electric push rod to further drive the paint spraying head to move up and down, so that the paint spraying head can be far away from or close to an object to be painted, starting the heating lamp, and heating and drying the paint on the surface of the object in the paint spraying process;
s32, when paint spraying is carried out, the exhaust fan and the fan need to be started, then the exhaust fan can extract volatile gas in paint into the harmful gas purification box, the fan can air-dry the paint on the surface of an object, the porous sponge block can prevent wind blown by the fan from directly contacting the object, and the probability that the paint on the surface of the object is blown away due to overlarge wind power can be reduced to a certain extent;
in step S4, the method further includes the steps of:
s41, when spraying paint, can start first servo motor, and then can drive first reciprocal lead screw and rotate, just then can drive and store up the lacquer case and remove along the horizontal direction, start second servo motor, and then can drive the reciprocal lead screw rotation of second, just then can drive and store up the lacquer case and remove along vertical direction.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the paint spraying room main body, the harmful gas purification box, the storage groove, the stop block, the porous sponge block, the jack, the exhaust fan and the fan are arranged, before paint spraying, the porous sponge block is fixed inside the notch through the embedding of the stop block and the storage groove, and is fixed through the embedding of the screw and the jack, when paint spraying is carried out, the exhaust fan and the fan are started, volatile gas in paint can be extracted into the harmful gas purification box by the exhaust fan for purification treatment, and wind blown out by the fan can be blown onto the surface of an object after being decelerated by the porous sponge block, so that the paint on the surface of the object can be air-dried.
2. According to the invention, through the arrangement of the baffle plate, the hydraulic push rod, the connecting block, the first clamping block, the moving groove, the moving block, the rotating motor and the second clamping block, one end of an object is firstly embedded with the first clamping block, then the moving block is pushed in the moving groove, so that the second clamping block can be driven to be embedded with the other end of the object, then the connecting block can be pulled through the hydraulic push rod until the object is positioned in a working area, in the paint spraying process, the rotating motor can be started, and further the object can be driven to rotate and turn over under the action of the second clamping block, so that the paint spraying efficiency and the flexibility of a paint spraying room main body can be improved to a certain extent.
3. According to the invention, the first reciprocating screw rod, the second reciprocating screw rod, the paint storage box, the electric push rod, the camera, the paint spraying head and the paint pumping pump are arranged on the bearing plate, and in the paint spraying process, the paint spraying pump is started, so that the paint in the paint storage box can be pumped into the paint spraying head through the liquid conveying pipe. And spray on the object surface through the nozzle, start electric putter, and then can drive the spray paint head and reciprocate, start first servo motor, can drive first reciprocal lead screw and rotate, and then can drive under the effect of sliding sleeve and store up the lacquer case and remove along the horizontal direction, start second servo motor, can drive the reciprocal lead screw rotation of second, can drive under the effect of slider and store up the lacquer case and remove along vertical direction, thereby make things convenient for the staff to adjust the spray paint head according to actual need.
4. According to the invention, the pull ring is pulled by installing the sliding groove, the slot, the stop lever, the inserting block and the folding door, so that the stop lever can be driven to move in the sliding groove until the inserting block is inserted into the slot, so that two sides of the main body of the paint spray booth can be shielded by the folding door, and meanwhile, certain convenience is provided for subsequent cleaning work in the main body of the paint spray booth.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of an assembly structure of the connecting block of the present invention;
FIG. 3 is a schematic view of an assembly structure of the baffle of the present invention;
FIG. 4 is a schematic plan view of the shield assembly of the present invention;
FIG. 5 is a schematic view of an assembly structure of the insert block of the present invention;
FIG. 6 is a schematic view of the assembly structure of the folding door of the present invention;
FIG. 7 is a schematic view of an assembly structure of the shelf of the present invention;
FIG. 8 is a schematic view of an assembled structure of the paint storage box of the present invention;
fig. 9 is a flow chart of the operation of the present invention.
In the figure: 1. a main paint spray booth body; 2. a harmful gas purifying box; 3. a notch; 4. a storage groove; 5. a stopper; 6. a porous sponge block; 7. a jack; 8. a shield; 9. a storage plate; 10. an exhaust fan; 11. a fan; 12. a partition plate; 13. a baffle plate; 14. a hydraulic push rod; 15. connecting blocks; 16. connecting holes; 17. a connecting rod; 18. a first clamping block; 19. a moving groove; 20. a moving block; 21. rotating the motor; 22. a second clamping block; 23. a first bearing plate; 24. a first servo motor; 25. a first reciprocating screw rod; 26. a second servo motor; 27. a second reciprocating screw rod; 28. a paint storage box; 29. a support plate; 30. an electric push rod; 31. a connecting plate; 32. a camera; 33. a paint spraying head; 34. a paint pump; 35. connecting sleeves; 36. a slide bar; 37. a chute; 38. inserting slots; 39. a stop lever; 40. inserting a block; 41. and (4) folding the door.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Referring to fig. 4, 7 and 9, an embodiment of the present invention: an automatic paint spraying room with an air drying structure for a paint coating production line comprises a paint spraying room main body 1 and a partition plate 12, wherein a notch 3 is formed in the top of the paint spraying room main body 1 in a penetrating mode, a blocking cover 8 is installed at the top of the paint spraying room main body 1 and is located on the outer side of the notch 3, the blocking cover 8 is of a semi-open structure, a storage plate 9 is installed inside the notch 3, an exhaust fan 10 and a fan 11 are installed at the top of the storage plate 9, the partition plate 12 is installed on the inner wall of the blocking cover 8 and is located between the exhaust fan 10 and the fan 11, a harmful gas purifying box 2 is installed on the surface, close to each other, of the partition plate 12 and the blocking cover 8, symmetrically-arranged storage grooves 4 are formed in the top wall of the paint spraying room main body 1, stop blocks 5 are installed inside the two storage grooves 4 in an embedded mode, porous sponge blocks 6 are installed on the surfaces, close to each other, jacks 7 are formed in the tops of the two stop blocks 5 and the storage grooves 4 in a penetrating mode, the internally mounted of jack 7 has the screw rod, puts the place ahead and the rear that thing groove 4 is located notch 3, and harmful gas purifying box 2 is located the top of air exhauster 10, and porous sponge piece 6 is located the below of putting thing board 9.
Furthermore, before the main body 1 of the paint spray booth is used, firstly, the stop 5 on the porous sponge block 6 is aligned with the object placing groove 4, and the screw rod is screwed into the inner part of the jack 7, at this time, the porous sponge block 6 can be arranged in the notch 3, then the exhaust fan 10 on the object placing plate 9 is started, so that the smell of the paint in the main body 1 of the paint spraying room can be extracted into the harmful gas purification box 2 through the porous sponge block 6, thereby purifying the air volatilized by the paint and then performing the paint spraying operation on the object, in the process of painting, the heating lamp is started, then the paint on the surface of the object can be heated and dried in the process of painting, then, the fan 11 is started, and the wind blown by the fan 11 is blocked by the porous sponge block 6, and then can reduce the wind speed, make the wind energy that blows out blow on the object surface steadily, and then can reduce the probability that the too big and result in the object surface paint to blow away of wind-force to a certain extent.
Referring to fig. 2 and 3, an embodiment of the present invention: an automatic paint spraying room with an air drying structure for a paint coating production line comprises a baffle plate 13 and a second clamping block 22, wherein the baffle plate 13 is installed on the bottom wall of a paint spraying room main body 1, a hydraulic push rod 14 is installed on the front face of the baffle plate 13, a connecting block 15 is installed at the output end of the hydraulic push rod 14, a connecting hole 16 is formed in the front face of the connecting block 15, a connecting rod 17 is installed inside the connecting hole 16 in a sliding mode, a moving groove 19 is formed in the bottom wall of the paint spraying room main body 1, the moving groove 19 is located in front of the baffle plate 13, a moving block 20 is installed inside the moving groove 19 in a sliding mode, a rotating motor 21 is installed at the top of the moving block 20, the second clamping block 22 is installed at the output end of the rotating motor 21, the second clamping block 22 is located in front of a first clamping block 18, a camera 32 is installed at the bottom of a connecting plate 31, when the first clamping block 18 is rotated, the connecting rod 17 can rotate in the connecting hole 16, the moving block 20 can move in the moving groove 19 in the vertical direction, the cross sections of the first clamping block 18 and the second clamping block 22 are both in a concave structure.
Further, insert connecting rod 17 on the first clamp splice 18 in the connecting hole 16 on the connecting block 15, then insert the inside of first clamp splice 18 through fixed connection's device with the one end that will carry out the operation object that sprays paint, promote movable block 20 in shifting chute 19 after that, until make second clamp splice 22 can with the other end gomphosis of object, then just can carry out the operation of spraying paint to the object, in the spraying paint process, can also monitor the situation of spraying paint through camera 32, after the surface of object sprays paint and accomplishes, start rotation motor 21, and then can drive the object rotation under the effect of second clamp splice 22, and then make things convenient for spray paint head 33 to carry out the operation of spraying paint to another surface of object, thereby can improve the flexibility of this spray booth main part 1 to a certain extent.
Referring to fig. 8, an embodiment of the present invention: an automatic paint spraying room with an air drying structure for a paint coating production line comprises a first bearing plate 23 and a sliding rod 36, wherein the top wall of a main body 1 of the paint spraying room is provided with the first bearing plates 23 which are symmetrically arranged, the outer wall of one side of one group of the first bearing plates 23 is provided with a first servo motor 24, the output end of the first servo motor 24 is provided with a first reciprocating screw rod 25, one end of the first reciprocating screw rod 25 is connected with the outer wall of one side of the other group of the first bearing plates 23 through a shaft piece, the outer surface of the first reciprocating screw rod 25 is provided with a sliding sleeve in a sliding manner, the back surface of the sliding sleeve is provided with a second servo motor 26, the output end of the second servo motor 26 is provided with a second reciprocating screw rod 27, the outer surface of the second reciprocating screw rod 27 is provided with a sliding block in a sliding manner, the outer surface of the sliding block is provided with a paint storage box 28, the outer wall of one side of the paint storage box 28 is provided with a supporting plate 29, and the bottom of the supporting plate 29 is provided with an electric push rod 30, the output end of the electric push rod 30 is provided with a connecting plate 31, the connecting plate 31 is L-shaped, one end of the connecting plate 31 is provided with a paint spraying head 33, the top of the paint spraying head 33 is provided with a paint pumping pump 34, the input end of the paint pumping pump 34 is provided with a liquid conveying pipe, one end of the liquid conveying pipe extends into the paint storage box 28, the bottom of the paint spraying head 33 is provided with a nozzle, the first reciprocating screw 25 and the second reciprocating screw 27 are both positioned at the outer side of the notch 3, the first reciprocating screw 25 drives the sliding sleeve to move along the horizontal direction, the second reciprocating screw 27 drives the paint storage box 28 to move along the vertical direction, the bottom of the supporting plate 29 is provided with symmetrically arranged heating lamps, the two groups of heating lamps are respectively positioned at the front side and the back side of the electric push rod 30, the top wall of the paint spraying room main body 1 is provided with symmetrically arranged bearing plates two which are positioned right in front of the bearing plate one 23, the surfaces of the two groups of the bearing plates which are close to each other are provided with a sliding rod 36, one end of the second reciprocating screw rod 27 is provided with a connecting sleeve 35 through a shaft member, and the connecting sleeve 35 is positioned outside the sliding rod 36.
Further, start first servo motor 24 on the loading board 23, and then can drive first reciprocal lead screw 25 and rotate, just then can drive under the effect of sliding sleeve and store up paint box 28 and remove along the horizontal direction, start second servo motor 26, and then can drive the reciprocal lead screw 27 of second and rotate, just then can drive under the effect of slider and store up paint box 28 and remove along vertical direction, when spraying paint, start paint pump 34, and then can will store up the inside of paint head 33 through the paint extraction of transfer line in the paint box 28, and spray on the object surface through the nozzle, in this process, can also start the electric putter 30 on the backup pad 29, and then can drive paint head 33 under the effect of connecting plate 31 and reciprocate, thereby can improve the flexibility when spraying paint to a certain extent.
Referring to fig. 1, 5 and 6, an embodiment of the present invention: the utility model provides an automatic spray booth of paint coating production line with air-dry structure, including spout 37 and folding door 41, spray booth main part 1's top and bottom all are provided with symmetrical arrangement's spout 37, spout 37's inside slidable mounting has pin 39, spout 37's front end internal surface is provided with slot 38, inserted block 40 is installed to the inside gomphosis of slot 38, and the back of inserted block 40 is connected with pin 39's surface, the surface mounting that is close to each other of two sets of pin 39 has folding door 41, the pull ring is installed to one side outer wall of folding door 41, spout 37 is located the both sides of shifting chute 19 and loading board 23, spout 37 is located the place ahead of baffle 13.
Further, after painting, the pull ring is pushed, so that the insertion block 40 on the stop lever 39 can be driven under the action of the folding door 41 to be not embedded with the slot 38, and then the stop lever 39 can be driven to slide in the sliding groove 37, so that the purpose of contracting the folding door 41 is achieved, and convenience is provided for the painting work in the subsequent painting room main body 1 to a certain extent.
Further, the automatic paint spray booth comprises the following working steps:
s1, before using the main body 1, the connecting rod 17 is inserted into the connecting hole 16 to make the first clamping block 18 rotate on the connecting block 15;
s2, starting the hydraulic push rod 14, so that the connecting block 15 can be driven to move back and forth until the connecting block moves forward to a proper position;
s3, starting the paint pump 34, and further pumping the paint in the paint storage box 28 into the interior of the paint spraying head 33 through a liquid conveying pipe and spraying the paint on the surface of the object through a nozzle;
s4, in the paint spraying process, the paint spraying condition is monitored in real time through the camera 32, and after the paint on the surface of the object is sprayed, the rotating motor 21 is started, so that the object can be driven to turn over under the action of the second clamping block 22, and the paint spraying operation of the paint spraying head 33 on the other surface of the object is facilitated;
s5, after finishing spraying paint, start hydraulic push rod 14, and then can promote connecting block 15 and move forward, just can drive movable block 20 and remove in shifting chute 19 afterwards, after the staff took off the object after will spraying paint from first clamp splice 18 and second clamp splice 22, promote the pull ring, and then can drive pin 39 and remove in spout 37, then just can fold folding door 41, thereby provide certain facility for the cleaning work of follow-up spray booth main part 1.
In step S1, the method further includes the steps of:
s11, placing the porous sponge block 6 inside the notch 3, and fixing the porous sponge block 6 inside the notch 3 through the engagement of the screw and the jack 7;
in step S2, the method further includes the steps of:
s21, embedding one end of an object to be painted with the first clamping block 18 through a fixed clamping tool, then pushing the moving block 20 to move in the moving groove 19 until the other end of the object is embedded with the second clamping block 22 through the fixed clamping tool, and then starting the hydraulic push rod 14 again, so that the object can be driven to move to a working area;
in step S3, the method further includes the steps of:
s31, in the paint spraying process, the electric push rod 30 is started, and then the paint spraying head 33 can be driven to move up and down, so that the paint spraying head 33 can be far away from or close to an object to be painted, and the heating lamp is started, so that the paint on the surface of the object can be heated and dried in the paint spraying process;
s32, when paint spraying is carried out, the exhaust fan 10 and the fan 11 need to be started, then the exhaust fan 10 can extract volatile gas in paint into the harmful gas purification box 2, the fan 11 can air-dry the paint on the surface of an object, the porous sponge block 6 can prevent wind blown by the fan 11 from directly contacting the object, and the probability that the paint on the surface of the object is blown away due to overlarge wind force can be reduced to a certain extent;
in step S4, the method further includes the steps of:
s41, when spraying paint, can start first servo motor 24, and then can drive first reciprocal lead screw 25 and rotate, just can drive storage paint box 28 and remove along the horizontal direction after that, start second servo motor 26, and then can drive the reciprocal lead screw 27 rotation of second, just can drive storage paint box 28 and remove along vertical direction after that.
The working principle is as follows: fixing an object to be painted between the first clamping block 18 and the second clamping block 22, starting the hydraulic push rod 14, so as to drive the object to move to a working area, then starting the paint pumping pump 34, further pumping paint in the paint storage box 28 into the paint spraying head 33 through a liquid conveying pipe, spraying the paint on the surface of the object through a nozzle, monitoring the paint spraying condition in real time through the camera 32 in the paint spraying process, starting the rotating motor 21 according to actual needs, and further driving the object to turn over;
start the heat lamp at the in-process that sprays paint, can just heat the drying to the paint on object surface at the in-process that sprays paint to start air exhauster 10 and fan 11, can advance the inside of harmful gas purifying box 2 with the volatile gas extraction in the paint through air exhauster 10, and the setting of fan 11 then can air-dry the paint on object surface, treat that paint air-dries just can take out the object from spray booth main part 1.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides a paint coating production line automation spray booth with air-dry structure, includes spray booth main part (1), its characterized in that: the top of the paint spray booth main body (1) is provided with a notch (3) in a penetrating mode, a blocking cover (8) is installed on the top of the paint spray booth main body (1), the blocking cover (8) is located on the outer side of the notch (3), and the blocking cover (8) is of a semi-open structure;
the paint spraying room is characterized in that a storage plate (9) is arranged inside the notch (3), an exhaust fan (10) and a fan (11) are arranged at the top of the storage plate (9), a partition plate (12) is arranged on the inner wall of the blocking cover (8), the partition plate (12) is positioned between the exhaust fan (10) and the fan (11), a harmful gas purification box (2) is arranged on the surface of the partition plate (12) and the blocking cover (8) close to each other, symmetrically-arranged storage grooves (4) are formed in the top wall of the paint spraying room main body (1), stop blocks (5) are embedded in the two groups of storage grooves (4), and porous sponge blocks (6) are arranged on the surface of the two groups of stop blocks (5) close to each other;
two sets of dog (5) all run through with the top of putting thing groove (4) and be provided with jack (7), the internally mounted of jack (7) has the screw rod.
2. The automatic paint spray booth with an air drying structure for paint coating production line according to claim 1, wherein: baffle (13) are installed to the diapire of spray booth main part (1), hydraulic rod (14) are installed in the front of baffle (13), connecting block (15) are installed to the output of hydraulic rod (14), the front of connecting block (15) is provided with connecting hole (16), the inside slidable mounting of connecting hole (16) has connecting rod (17), the diapire of spray booth main part (1) is provided with shifting chute (19), and shifting chute (19) are located the place ahead of baffle (13), the inside slidable mounting of shifting chute (19) has movable block (20), rotation motor (21) are installed at the top of movable block (20), second clamp splice (22) are installed to the output of rotation motor (21), and second clamp splice (22) are located the place ahead of first clamp splice (18).
3. The automated paint spray booth for a paint coating line with an air drying structure according to claim 1, wherein: the top wall of the paint spray booth main body (1) is provided with a first bearing plate (23) which is symmetrically arranged, one side outer wall of one group of the first bearing plate (23) is provided with a first servo motor (24), the output end of the first servo motor (24) is provided with a first reciprocating screw rod (25), one end of the first reciprocating screw rod (25) is connected with one side outer wall of the other group of the first bearing plate (23) through a shaft, the outer surface of the first reciprocating screw rod (25) is provided with a sliding sleeve in a sliding manner, the back surface of the sliding sleeve is provided with a second servo motor (26), the output end of the second servo motor (26) is provided with a second reciprocating screw rod (27), the outer surface of the second reciprocating screw rod (27) is provided with a sliding block in a sliding manner, the outer surface of the sliding block is provided with a paint storage box (28), the outer wall of one side of the paint storage box (28) is provided with a support plate (29), the bottom of the support plate (29) is provided with an electric push rod (30), connecting plate (31) are installed to the output of electric putter (30), and connecting plate (31) are "L" font, and paint spray head (33) are installed to the one end of connecting plate (31), and paint pump (34) are installed at the top of paint spray head (33), and the transfer line is installed to the input of paint pump (34), and the one end of transfer line extends into the inside that stores up paint case (28), and the nozzle is installed to the bottom of paint spray head (33).
4. The automated paint spray booth for a paint coating line with an air drying structure according to claim 1, wherein: the top and the bottom of spray booth main part (1) all are provided with symmetrical arrangement's spout (37), the inside slidable mounting of spout (37) has pin (39), the front end internal surface of spout (37) is provided with slot (38), inserted block (40) are installed to the inside gomphosis of slot (38), and the back of inserted block (40) is connected with the surface of pin (39), the surface mounting that is close to each other of two sets of pin (39) has folding door (41), the pull ring is installed to one side outer wall of folding door (41).
5. The automatic paint spray booth for paint coating production line with air drying structure according to any one of claims 1 to 4, wherein: the storage groove (4) is positioned in front of and behind the notch (3), the harmful gas purification box (2) is positioned above the exhaust fan (10), and the porous sponge block (6) is positioned below the storage plate (9);
when the first clamping block (18) is rotated, the connecting rod (17) can rotate in the connecting hole (16), the moving block (20) can move in the moving groove (19) along the vertical direction, and the sections of the first clamping block (18) and the second clamping block (22) are both of a concave structure;
the first reciprocating screw rod (25) and the second reciprocating screw rod (27) are both positioned at the outer side of the notch (3), the first reciprocating screw rod (25) drives the sliding sleeve to move along the horizontal direction, and the second reciprocating screw rod (27) drives the paint storage box (28) to move along the vertical direction;
the sliding grooves (37) are positioned on two sides of the moving groove (19) and the first bearing plate (23), and the sliding grooves (37) are positioned in front of the baffle plate (13).
6. The automatic paint spray booth with an air drying structure for paint coating production line according to claim 3, wherein: the bottom of the connecting plate (31) is provided with a camera (32).
7. The automatic paint spray booth with an air drying structure for paint coating production line according to claim 3, wherein: the bottom of the supporting plate (29) is provided with symmetrically arranged heating lamps, and the two groups of heating lamps are respectively positioned on the front and the back of the electric push rod (30).
8. The automatic paint spray booth with an air drying structure for paint coating production line according to claim 3, wherein: two bearing plates which are symmetrically arranged are installed on the top wall of the paint spray booth main body (1), two bearing plates are located right ahead of the first bearing plate (23), a sliding rod (36) is installed on the surface, close to each other, of the two groups of bearing plates, a connecting sleeve (35) is installed at one end of a second reciprocating screw rod (27) through a shaft piece, and the connecting sleeve (35) is located on the outer side of the sliding rod (36).
9. The use method of the automatic paint spray booth with air drying structure in the paint coating production line according to any one of claims 1 to 8, wherein the automatic paint spray booth comprises the following working steps:
s1, before the main body (1) of the paint spray booth is used, firstly, the connecting rod (17) is inserted into the connecting hole (16), so that the first clamping block (18) can rotate on the connecting block (15);
s2, starting the hydraulic push rod (14) so as to drive the connecting block (15) to move back and forth until the connecting block moves forward to a proper position;
s3, starting a paint pumping pump (34), pumping the paint in the paint storage box (28) into the interior of the paint spraying head (33) through a liquid conveying pipe, and spraying the paint on the surface of an object through a nozzle;
s4, in the paint spraying process, the paint spraying condition is monitored in real time through the camera (32), after paint on the surface of the object is sprayed, the rotating motor (21) is started, and then the object can be driven to turn over under the action of the second clamping block (22), so that the paint spraying operation of the paint spraying head (33) on the other surface of the object is facilitated;
s5, after finishing spraying paint, start hydraulic push rod (14), and then can promote connecting block (15) and move forward, just can drive movable block (20) and remove in shifting chute (19) afterwards, object after the staff will spray paint takes off the back from first clamp splice (18) and second clamp splice (22), promote the pull ring, and then can drive pin (39) and remove in spout (37), then just can fold folding door (41), thereby the cleaning work for follow-up spray booth main part (1) provides certain facility.
10. The method of using the automated paint spray booth of a paint coating line with an air drying structure according to claim 9, wherein in step S1, the method further comprises the steps of:
s11, placing the porous sponge block (6) in the notch (3), and fixing the porous sponge block (6) in the notch (3) through the engagement of the screw and the jack (7);
in step S2, the method further includes the steps of:
s21, embedding one end of an object to be painted with the first clamping block (18) through a fixed clamping tool, then pushing the moving block (20) to move in the moving groove (19) until the other end of the object is embedded with the second clamping block (22) through the fixed clamping tool, and then starting the hydraulic push rod (14) again, so that the object can be driven to move to a working area;
in step S3, the method further includes the steps of:
s31, in the paint spraying process, starting the electric push rod (30) to further drive the paint spraying head (33) to move up and down, so that the paint spraying head (33) can be far away from or close to an object to be painted, starting the heating lamp, and heating and drying the paint on the surface of the object in the paint spraying process;
s32, when paint spraying is carried out, the exhaust fan (10) and the fan (11) need to be started, then the exhaust fan (10) can extract volatile gas in paint into the harmful gas purification box (2), the fan (11) can air-dry the paint on the surface of an object, the porous sponge block (6) can prevent wind blown by the fan (11) from directly contacting the object, and the probability that the paint on the surface of the object is blown away due to overlarge wind power can be reduced to a certain extent;
in step S4, the method further includes the steps of:
s41, when spraying paint, can start first servo motor (24), and then can drive first reciprocal lead screw (25) and rotate, just can drive storage paint box (28) and remove along the horizontal direction after that, start second servo motor (26), and then can drive the reciprocal lead screw of second (27) and rotate, just can drive storage paint box (28) and remove along vertical direction after that.
CN202210641783.6A 2022-06-07 2022-06-07 Automatic paint spraying room with air-dry structure for paint coating production line Active CN114833010B (en)

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CN112371423A (en) * 2020-12-19 2021-02-19 东莞市帕特慕可科技有限公司 Paint even automobile parts painting device
CN215940425U (en) * 2021-07-26 2022-03-04 陈芳芳 Paint spraying protection device for corrosion valve treatment

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* Cited by examiner, † Cited by third party
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CN115646719A (en) * 2022-11-26 2023-01-31 嘉利信得家具有限公司 Spraying device with automatic temperature adjusting function for producing plate furniture
CN116037373A (en) * 2023-02-13 2023-05-02 连云港金烁建材有限公司 Energy-saving integrated aluminum alloy door and window and processing method
CN116037373B (en) * 2023-02-13 2023-08-29 连云港金烁建材有限公司 Energy-saving integrated aluminum alloy door and window and processing method

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