CN114825725A - Low-cost axial permanent magnet motor and control system thereof - Google Patents
Low-cost axial permanent magnet motor and control system thereof Download PDFInfo
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- H02K16/02—Machines with one stator and two or more rotors
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Abstract
Description
技术领域technical field
本申请属于电机技术领域,尤其涉及一种低成本轴向永磁电机及其控制系统。The application belongs to the technical field of motors, and in particular relates to a low-cost axial permanent magnet motor and a control system thereof.
背景技术Background technique
本部分的陈述仅仅是提供了与本申请相关的背景技术信息,不必然构成在先技术。The statements in this section merely provide background information related to the present application and do not necessarily constitute prior art.
近年来,随着稀土永磁材料在电机中的广泛应用,电励磁同步电机中的电磁铁已逐渐被永磁体材料所取代。与传统感应电机相比,永磁同步电机具有体积小、重量轻、功率密度高、转矩密度大、功率因数高、效率高等优点。In recent years, with the wide application of rare earth permanent magnet materials in motors, the electromagnets in electrically excited synchronous motors have been gradually replaced by permanent magnet materials. Compared with traditional induction motors, permanent magnet synchronous motors have the advantages of small size, light weight, high power density, high torque density, high power factor and high efficiency.
作为永磁电机的一种,轴向永磁电机也称盘式永磁电机,因其结构紧凑、效率高、功率密度大等优点获得越来越多的关注。近年来,轴向永磁电机的拓扑结构被广泛研究以提高扭矩密度,大部分研究集中在五个部分:定子/转子组合、转子铁芯、PM排列、定子铁芯和线圈布局。与径向磁通电机相比,轴向磁通电机具有较高的直径与长度比(紧凑性)和转矩与重量比(转矩密度),因此具备广泛的应用前景。然而,由于电机制造工艺、永磁材料性能、绕组配置技术、驱动器容量等限制,轴向磁场永磁同步电机一直未能得到有效的发展。As a type of permanent magnet motor, axial permanent magnet motor, also known as disc permanent magnet motor, has attracted more and more attention due to its compact structure, high efficiency, and high power density. In recent years, the topology of axial permanent magnet motors has been extensively studied to improve torque density, and most of the research has focused on five parts: stator/rotor combination, rotor core, PM arrangement, stator core, and coil layout. Compared with radial-flux motors, axial-flux motors have higher diameter-to-length ratios (compactness) and torque-to-weight ratios (torque density), so they have broad application prospects. However, due to the limitations of motor manufacturing process, permanent magnet material performance, winding configuration technology, drive capacity, etc., the axial magnetic field permanent magnet synchronous motor has not been effectively developed.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本申请提供一种低成本轴向永磁电机及其控制系统,不仅具有较低的成本而且具有较高的转矩密度和运行效率,从而适用于运行工况。In order to solve the above problems, the present application provides a low-cost axial permanent magnet motor and a control system thereof, which not only have low cost, but also have high torque density and operating efficiency, so that they are suitable for operating conditions.
为了实现上述目的,本申请采用的技术方案如下:In order to achieve the above purpose, the technical scheme adopted in the application is as follows:
第一方面,本申请实施例提供一种低成本轴向永磁电机,包括:转轴,以及设置于转轴上的两个转子和位于两个转子之间的定子;所述转子包括端盘、永磁体和磁阻,所述永磁体和磁阻具有相同的结构和尺寸,并且对称设置于端盘的表面上构成表贴式转子;两块相邻的永磁体的磁极相反且关于转轴中心对称。In a first aspect, an embodiment of the present application provides a low-cost axial permanent magnet motor, including: a rotating shaft, two rotors disposed on the rotating shaft, and a stator located between the two rotors; the rotor includes an end disk, a permanent magnet Magnets and reluctances, the permanent magnets and reluctance have the same structure and size, and are symmetrically arranged on the surface of the end disc to form a surface-mounted rotor; the magnetic poles of two adjacent permanent magnets are opposite and symmetrical about the center of the rotating shaft.
作为一可选实施方式,所述永磁体为双正弦结构,由双正弦不等幅值切割而成,磁阻在结构上与所述永磁体对应;As an optional embodiment, the permanent magnet is a double-sine structure, which is cut from double-sine unequal amplitudes, and the magnetic resistance corresponds to the permanent magnet in structure;
或者,所述磁阻采用与永磁体密度相同或几近相同的材料。Alternatively, the magnetoresistance can be of the same or nearly the same density as the permanent magnets.
作为一可选实施方式,所述定子包括定子铁心和定子绕组,所述定子绕组为两相绕组,沿所述定子铁心圆周的垂直方向均匀缠绕。As an optional implementation manner, the stator includes a stator core and a stator winding, and the stator winding is a two-phase winding, which is uniformly wound along the vertical direction of the circumference of the stator core.
作为一可选实施方式,所述定子铁心为圆环套筒状的空心铁心,不包含定子齿或其相应的槽。As an optional implementation manner, the stator iron core is a hollow iron core in the shape of an annular sleeve, and does not contain stator teeth or their corresponding slots.
作为一可选实施方式,所述定子铁心由软磁复合材料轴向叠压而成。As an optional implementation manner, the stator core is formed by axially laminating soft magnetic composite materials.
作为一可选实施方式,多个扁平线圈在定子周围空间定向,四个集中绕组对应两相绕组并环绕定子铁心。As an alternative embodiment, a plurality of flat coils are spatially oriented around the stator, and four concentrated windings correspond to the two-phase windings and surround the stator core.
作为一可选实施方式,两相绕组在空间上呈180度对称排列,电磁相位上一相超前另一相90度,构成电机的电磁相位关系。As an optional embodiment, the two-phase windings are arranged in a 180-degree symmetrical arrangement in space, and one phase of the electromagnetic phase leads the other by 90 degrees, which constitutes the electromagnetic phase relationship of the motor.
作为一可选实施方式,所述转子还包括转子护套,所述转子护套紧贴在端盘的表面上并与永磁体、磁阻紧密接触,其外径与端盘相同。As an optional embodiment, the rotor further includes a rotor sheath, the rotor sheath is closely attached to the surface of the end disc and is in close contact with the permanent magnet and the magnetic resistance, and its outer diameter is the same as that of the end disc.
作为一可选实施方式,所述转子包括N极永磁磁阻辅助转子和S极永磁磁阻辅助转子;所述N极永磁磁阻辅助转子与定子之间的气隙长度等于所述S极永磁磁阻辅助转子与定子之间的气隙长度。As an optional implementation manner, the rotor includes an N-pole permanent magnet reluctance auxiliary rotor and an S-pole permanent magnet reluctance auxiliary rotor; the length of the air gap between the N-pole permanent magnet reluctance auxiliary rotor and the stator is equal to the length of the air gap between the N-pole permanent magnet reluctance auxiliary rotor and the stator. The S-pole permanent magnet reluctance assists the length of the air gap between the rotor and the stator.
第二方面,本申请实施例还提供一种低成本轴向永磁电机的控制系统,包括如第一方面及第一方面的任一可选实施方式所述的低成本轴向永磁电机和两相连接控制器,所述两相连接控制器用于实现机电能量交直流变换,控制所述低成本轴向永磁电机的定子绕组,所述两相连接控制器为两相六开关电桥电路。In a second aspect, embodiments of the present application further provide a control system for a low-cost axial permanent magnet motor, including the low-cost axial permanent magnet motor according to the first aspect and any optional implementation manner of the first aspect, and A two-phase connection controller, which is used to realize AC/DC conversion of electromechanical energy and control the stator winding of the low-cost axial permanent magnet motor, and the two-phase connection controller is a two-phase six-switch bridge circuit .
本申请的有益效果是:The beneficial effects of this application are:
(1)本申请提供的低成本轴向永磁电机,其结构代替了传统的磁极N-S对称排列方式,将永磁体用磁阻代替,降低成本,磁路上相似对称,充分利用了磁阻产生的磁阻转矩,单位永磁体用量下显著提升转矩密度,磁阻和永磁体镜像相呼应使电机永磁转矩和磁阻转子最大值能够在相同的电流相位角处叠加,实现了永磁转矩和磁阻转矩的叠加利用,从而提高电机的转矩密度。(1) The low-cost axial permanent magnet motor provided by this application has a structure that replaces the traditional N-S symmetrical arrangement of magnetic poles, and replaces the permanent magnets with reluctance to reduce costs. Reluctance torque, the torque density is significantly improved under the unit amount of permanent magnets, and the mirror image of the reluctance and permanent magnets echoes so that the permanent magnet torque of the motor and the maximum value of the reluctance rotor can be superimposed at the same current phase angle, realizing permanent magnetism. The superposition of torque and reluctance torque is utilized to increase the torque density of the motor.
(2)轴向永磁电机的永磁体和磁阻基于正弦曲线进行优化设计,永磁体采用双正弦结构,定义外正弦曲线为Asinθ,内正弦曲线为Bsinθ,磁极面积为:由双正弦不等幅值切割而成,导线切割磁极磁力线的有效面积始终正弦变化,实现磁链和反电动势的正弦化,正弦的气隙场分布以减少涡流损耗,降低气隙磁场谐波,降低转矩脉动和振动噪声,提高运行效率。相应的,磁阻在结构上与永磁体对应,可以降低轴向磁拉力和净轴向力,磁阻使用与永磁体密度相似的材料,能够平衡转子运行转动惯量,降低径向力。(2) The permanent magnet and reluctance of the axial permanent magnet motor are optimized based on the sinusoidal curve. The permanent magnet adopts a double sinusoidal structure. The outer sinusoidal curve is defined as Asinθ, the inner sinusoidal curve is defined as Bsinθ, and the magnetic pole area is: It is cut from double sine with unequal amplitude. The effective area of the magnetic field lines of the wire cutting magnetic poles always changes sinusoidally, realizing the sinusoidal flux linkage and back electromotive force. The sinusoidal air gap field distribution can reduce the eddy current loss and reduce the harmonics of the air gap magnetic field. Reduce torque ripple and vibration noise and improve operating efficiency. Correspondingly, the reluctance corresponds to the permanent magnet in structure, which can reduce the axial magnetic pulling force and the net axial force. The reluctance uses a material with a density similar to that of the permanent magnet, which can balance the rotational inertia of the rotor and reduce the radial force.
双正弦结构永磁体-磁阻结构为便于加工而设计,降低成本,永磁体与磁阻相对应,形成后的转子磁路相似对称,引入磁阻转子相对降低电机转矩脉动,提高单位体积永磁体可输出的转矩。The double-sine structure permanent magnet-reluctance structure is designed for ease of processing and cost reduction. The permanent magnet corresponds to the reluctance, and the formed rotor magnetic circuit is similar and symmetrical. The introduction of the reluctance rotor relatively reduces the motor torque ripple and improves the permanent The torque that the magnet can output.
(3)轴向磁通永磁电机的定子绕组采用两相绕组,两相绕组集中绕线,采用长方形横截面的扁平铜线,增加导线与气隙的有效面积,其端部绕组短、铜损低且结构简单,气隙磁场调制更简洁理想。(3) The stator winding of the axial flux permanent magnet motor adopts two-phase windings, the two-phase windings are concentrated, and the rectangular cross-section flat copper wire is used to increase the effective area of the wire and the air gap. The end windings are short and copper The loss is low and the structure is simple, and the air-gap magnetic field modulation is more concise and ideal.
(4)轴向磁通永磁电机的定子绕组采用两相连接控制器进行控制,三相绕组连接控制的开关需要同时协同控制,两相连接的控制器绕组共用的第三相独立开关可以独立控制,不受前两相开关干扰。在整体绕组导线电阻不变的情况下,三相绕组中每一相分配额定电流I,两相绕组相应每相分配额定电流1.5I,三相和两相集中绕组产生相同的平均转矩。此外,三相六开关电桥的开关管运行功率要求:而两相六开关电桥的开关管功率要求:两相控制器在功率器件上要求更低。(4) The stator winding of the axial flux permanent magnet motor is controlled by a two-phase connection controller. The switches controlled by the three-phase winding connection need to be controlled at the same time. The third-phase independent switch shared by the controller windings of the two-phase connection can be independently controlled. Control, not disturbed by the first two-phase switch. Under the condition that the wire resistance of the overall winding remains unchanged, each phase of the three-phase winding is assigned a rated current I, and each phase of the two-phase winding is assigned a rated current of 1.5I, and the three-phase and two-phase concentrated windings generate the same average torque. In addition, the operating power requirements of the switching tube of the three-phase six-switch bridge are: The power requirements of the switch tube of the two-phase six-switch bridge are: The two-phase controller has lower requirements on the power device.
(5)轴向永磁电机的定子采用空心定子,减少定子材料的使用,同时能够消除齿槽转矩,减小轴向磁力,减少定子铁心损耗。(5) The stator of the axial permanent magnet motor adopts a hollow stator, which reduces the use of stator materials, and at the same time can eliminate the cogging torque, reduce the axial magnetic force, and reduce the loss of the stator core.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
图1是本发明实施例所提供的低成本轴向永磁电机的结构爆炸示意图;1 is a schematic diagram of a structural explosion of a low-cost axial permanent magnet motor provided by an embodiment of the present invention;
图2是本申请实施例所提供的定子结构及绕组相分布示意图;2 is a schematic diagram of a stator structure and a phase distribution of windings provided by an embodiment of the present application;
图3是本申请实施例所提供的定子1/2横截面示意图;3 is a schematic cross-sectional view of a stator 1/2 provided by an embodiment of the present application;
图4是本申请实施例所提供的定子控制电路拓扑示意图;4 is a schematic topology diagram of a stator control circuit provided by an embodiment of the present application;
图5是本申请实施例所提供的N极永磁磁阻辅助转子的结构示意图;5 is a schematic structural diagram of an N-pole permanent magnet reluctance auxiliary rotor provided by an embodiment of the present application;
图6是本申请实施例所提供的S极永磁磁阻辅助转子的结构示意图。FIG. 6 is a schematic structural diagram of an S-pole permanent magnet reluctance auxiliary rotor provided by an embodiment of the present application.
附图标记:1、S极永磁磁阻辅助转子;1-1、S极双正弦结构永磁体;1-2、S极双正弦结构磁阻;1-3、S极永磁磁阻辅助转子端盘;1-4、S极永磁磁阻辅助转子护套;2、N极永磁磁阻辅助转子;2-1、N极双正弦结构永磁体;2-2、N极双正弦结构磁阻;2-3、N极永磁磁阻辅助转子端盘;2-4、N极永磁磁阻辅助转子护套;3、定子;3-1、定子铁心;3-2、定子绕组;4、转轴。Reference signs: 1. S-pole permanent magnet reluctance auxiliary rotor; 1-1, S-pole double-sine structure permanent magnet; 1-2, S-pole double-sine structure reluctance; 1-3, S-pole permanent magnet reluctance auxiliary Rotor end disc; 1-4, S pole permanent magnet reluctance auxiliary rotor sheath; 2, N pole permanent magnet reluctance auxiliary rotor; 2-1, N pole double sine structure permanent magnet; 2-2, N pole double sine Structural reluctance; 2-3, N pole permanent magnet reluctance auxiliary rotor end plate; 2-4, N pole permanent magnet reluctance auxiliary rotor sheath; 3, stator; 3-1, stator core; 3-2, stator Winding; 4, shaft.
具体实施方式Detailed ways
下面结合附图与实施例对本申请作进一步说明。The present application will be further described below with reference to the accompanying drawings and embodiments.
应该指出,以下详细说明都是示例性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
基于此,本申请提供一种低成本轴向永磁电机,不仅成本较低而且具有较高的运行效率和转矩密度,适用于各种运行工况。Based on this, the present application provides a low-cost axial permanent magnet motor, which not only has low cost but also has high operating efficiency and torque density, and is suitable for various operating conditions.
请参阅图1,图1是本发明实施例所提供的低成本轴向永磁电机的结构爆炸示意图,如图1中所示,所述低成本轴向永磁电机包括:转轴4,以及设置于转轴4上的两个转子和位于两个转子之间的定子3;所述转子包括端盘、永磁体和磁阻,所述永磁体和磁阻具有相同的结构和尺寸,并且对称设置于端盘的表面上构成表贴式转子;两块相邻的永磁体的磁极相反且关于转轴中心对称。Please refer to FIG. 1. FIG. 1 is a schematic exploded view of the structure of a low-cost axial permanent magnet motor provided by an embodiment of the present invention. As shown in FIG. 1, the low-cost axial permanent magnet motor includes: a rotating shaft 4, and a set of The two rotors on the rotating shaft 4 and the
在具体实施中,两个转子分别为S极永磁磁阻辅助转子1和N极永磁磁阻辅助转子2,定子3位于S极永磁磁阻辅助转子1和N极永磁磁阻辅助转子2之间。转子为轴向双层结构,包括转轴4,固定于转轴上的转子端盘1-3、2-3,永磁体和磁阻具有相同的结构和尺寸,并且对称设置于端盘的表面上构成表贴式转子;两块相邻的永磁体的磁极相反且关于转轴中心对称。In the specific implementation, the two rotors are the S pole permanent magnet reluctance auxiliary rotor 1 and the N pole permanent magnet reluctance
本申请通过将永磁体用磁阻代替,降低了成本,同时磁路上相似对称,充分利用了磁阻产生的磁阻转矩,单位永磁体用量下显著提升转矩密度,磁阻和永磁体镜像相呼应使电机永磁转矩和磁阻转子最大值能够在相同的电流相位角处叠加,实现了永磁转矩和磁阻转矩的叠加利用,从而提高了电机的转矩密度。This application reduces the cost by replacing the permanent magnets with reluctance, and at the same time, the magnetic circuit is similar and symmetrical, making full use of the reluctance torque generated by the reluctance, and significantly improving the torque density per unit of permanent magnet consumption, and the reluctance and permanent magnet mirror image The mutual response enables the permanent magnet torque of the motor and the maximum value of the reluctance rotor to be superimposed at the same current phase angle, realizing the superposition and utilization of the permanent magnet torque and the reluctance torque, thereby improving the torque density of the motor.
本申请实施例中,作为一可选实施例,所述永磁体为双正弦结构结构,磁阻在结构上与所述永磁体对应;In the embodiment of the present application, as an optional embodiment, the permanent magnet is a double sinusoidal structure, and the magnetic resistance corresponds to the permanent magnet in structure;
或者,所述磁阻采用与永磁体密度相同或几近相同的材料。Alternatively, the magnetoresistance can be of the same or nearly the same density as the permanent magnets.
在具体实施中,永磁体采用双正弦结构,定义外正弦曲线为Asinθ,内正弦曲线为Bsinθ,磁极面积为:磁阻在结构上与永磁体对应,由双正弦不等幅值切割而成,导线切割磁极磁力线的有效面积始终正弦变化,实现磁链和反电动势的正弦化,正弦的气隙场分布以减少涡流损耗,降低气隙磁场谐波,降低转矩脉动和振动噪声,提高运行效率。如图2和图3中所示,S极双正弦结构永磁体1-1、S极双正弦结构磁阻1-2、N极双正弦结构永磁体2-1、N极双正弦结构磁阻2-2采用基于双正弦结构的正弦化设计,紧贴在相应S极永磁磁阻辅助转子端盘1-3、N极永磁磁阻辅助转子端盘2-3的表面上,S极双正弦结构永磁体1-1关于N极双正弦结构磁阻2-2镜像对称,N极双正弦结构永磁体2-1关于S极双正弦结构磁阻1-2镜像对称。In the specific implementation, the permanent magnet adopts a double sine structure, and the outer sine curve is defined as Asinθ, the inner sine curve is Bsinθ, and the magnetic pole area is: The magnetoresistance corresponds to the permanent magnet in structure, and is cut by double sine with unequal amplitude. The effective area of the magnetic field line of the wire cutting magnetic pole always changes sinusoidally, realizing the sinusoidal flux linkage and back electromotive force, and the sinusoidal air gap field distribution to reduce Eddy current loss, reduce air gap magnetic field harmonics, reduce torque ripple and vibration noise, and improve operating efficiency. As shown in FIG. 2 and FIG. 3 , S-pole double-sine structure permanent magnet 1-1, S-pole double-sine structure magnetoresistance 1-2, N-pole double-sine structure permanent magnet 2-1, N-pole double-sine structure magnetoresistance 2-2 adopts the sinusoidal design based on the double sine structure, and is closely attached to the surface of the corresponding S-pole permanent magnet reluctance auxiliary rotor end plate 1-3 and N-pole permanent magnet reluctance auxiliary rotor end plate 2-3. The double-sine structure permanent magnet 1-1 is mirror-symmetrical about the N-pole double-sine structure reluctance 2-2, and the N-pole double-sine structure permanent magnet 2-1 is mirror-symmetric about the S-pole double-sine structure magnetoresistance 1-2.
本申请实施例中,作为一可选实施例,所述定子包括定子铁心和定子绕组,所述定子绕组为两相绕组,沿所述定子铁心圆周的垂直方向均匀缠绕;可选的,所述定子铁心为圆环套筒状的空心铁心,不包含定子齿或其相应的槽。可选的,所述定子铁心由软磁复合材料轴向叠压而成;可选的,作为一可选实施例,多个扁平线圈在定子周围空间定向,四个集中绕组对应两相绕组并环绕定子铁心。In the embodiment of the present application, as an optional embodiment, the stator includes a stator core and a stator winding, and the stator winding is a two-phase winding, which is evenly wound along the vertical direction of the circumference of the stator core; The stator core is a hollow core in the shape of a ring sleeve, and does not contain stator teeth or their corresponding slots. Optionally, the stator core is formed by axially laminating soft magnetic composite materials; optionally, as an optional embodiment, a plurality of flat coils are spatially oriented around the stator, and the four concentrated windings correspond to the two-phase windings. around the stator core.
在具体实施中,如图4和图5中所示,定子3包括空心定子铁心3-1和定子两相绕组3-2,所述定子铁心3-1采用无槽定子结构,由软磁复合材料轴向叠压而成。定子绕组3-2为两相绕组,使用扁平绕线沿定子铁心3-1圆周的垂直方向均匀缠绕在定子铁心3-1上。图中“+”代表每相绕组的进线方向,“-”代表每相绕组的出线方向,A、B分别代表定子绕组3-2的两相,每相间隔90°机械角度。定子绕组3-2的每相内的分布形式可改变,此处的每相绕组的分布只做说明使用。In a specific implementation, as shown in FIG. 4 and FIG. 5 , the
这里,定子铁心为圆环套筒状空心铁心,不包含定子齿或其相应的槽,即无槽定子结构,能够消除齿槽转矩,从而有效降低振动噪声;定子绕组采用两相绕组,两相绕组集中绕线,采用长方形横截面的扁平铜线,可以增加导线与气隙的有效面积,气隙磁场调制更理想。定子绕组采用了扁平绕线使得端部较小,易于制造与绕制且有良好的散热性能,此外,还具有较高的刚度,减小电机绕组的振动噪声,从而提升电机整体性能。可选的,两相绕组在空间上呈180度对称排列,构成电机的电磁相位关系。Here, the stator iron core is a circular sleeve-shaped hollow iron core, which does not contain stator teeth or their corresponding slots, that is, a slotless stator structure, which can eliminate cogging torque and effectively reduce vibration noise; the stator winding adopts two-phase winding, two The phase winding is centrally wound, and the flat copper wire with rectangular cross-section is used, which can increase the effective area of the wire and the air gap, and the air gap magnetic field modulation is more ideal. The stator winding adopts flat winding to make the end smaller, easy to manufacture and winding, and has good heat dissipation performance. In addition, it also has high stiffness, which reduces the vibration and noise of the motor winding, thereby improving the overall performance of the motor. Optionally, the two-phase windings are spatially arranged symmetrically at 180 degrees to constitute the electromagnetic phase relationship of the motor.
本申请实施例中,作为一可选实施例,所述转子还包括转子护套,所述转子护套紧贴在端盘的表面上并与永磁体、磁阻紧密接触,其外径与端盘相同。In the embodiment of the present application, as an optional embodiment, the rotor further includes a rotor sheath, the rotor sheath is closely attached to the surface of the end disk and is in close contact with the permanent magnet and the magnetic resistance, and the outer diameter of the rotor sheath is the same as that of the end plate. disc is the same.
在具体实施中,S极双正弦结构永磁体1-1、S极双正弦结构磁阻1-2、N极双正弦结构永磁体2-1、N极双正弦结构磁阻2-2分别固定在相应S极永磁磁阻辅助转子护套1-4和N极永磁磁阻辅助转子护套2-4上,并紧贴在相应S极永磁磁阻辅助转子端盘1-3、N极永磁磁阻辅助转子端盘2-3的表面上,S极双正弦结构永磁体1-1关于N极双正弦结构磁阻2-2镜像对称,N极双正弦结构永磁体2-1关于S极双正弦结构磁阻1-2镜像对称。In a specific implementation, the permanent magnet 1-1 of the S-pole dual-sine structure, the magnetic resistance 1-2 of the S-pole dual-sine structure, the permanent magnet 2-1 of the N-pole dual-sine structure, and the magnetic resistance 2-2 of the N-pole dual-sine structure are respectively fixed On the corresponding S pole permanent magnet reluctance auxiliary rotor sheath 1-4 and N pole permanent magnet reluctance auxiliary rotor sheath 2-4, and close to the corresponding S pole permanent magnet reluctance auxiliary rotor end disk 1-3, On the surface of the N-pole permanent magnet reluctance auxiliary rotor end disk 2-3, the S-pole double-sine structure permanent magnet 1-1 is mirror-symmetrical with respect to the N-pole double-sine structure reluctance 2-2, and the N-pole double-sine structure permanent magnet 2- 1 Mirror symmetry about S-pole double-sine structure magnetoresistance 1-2.
这里,转子护套安装在转子表面除形状优化设计后的永磁体外的剩余空间上,结构紧凑且不影响电机的有效气隙长度。Here, the rotor sheath is installed on the remaining space on the surface of the rotor except the permanent magnet after the shape optimization design, and the structure is compact and does not affect the effective air gap length of the motor.
本申请实施例中,作为一可选实施例,所述转子包括N极永磁磁阻辅助转子和S极永磁磁阻辅助转子;所述N极永磁磁阻辅助转子与定子之间的气隙长度等于所述S极永磁磁阻辅助转子与定子之间的气隙长度。In the embodiment of the present application, as an optional embodiment, the rotor includes an N-pole permanent magnet reluctance auxiliary rotor and an S-pole permanent magnet reluctance auxiliary rotor; The air gap length is equal to the air gap length between the S-pole permanent magnet reluctance auxiliary rotor and the stator.
上述技术方案的优点在于,永磁体由双正弦不等幅值切割而成,导线切割磁极磁力线的有效面积始终正弦变化,双正弦结构实现磁链和反电动势的正弦化,降低气隙磁场谐波,降低转矩脉动和振动噪声,提高运行效率。磁阻双正弦结构设计,结构上对应双正弦结构永磁体,降低轴向磁拉力和净轴向力,磁阻使用与永磁体密度相似的材料,平衡转子运行转动惯量,降低径向力。将永磁体用磁阻代替,降低成本,磁路上相似对称,充分利用了磁阻产生的磁阻转矩,单位永磁体用量下显著提升转矩密度,磁阻和永磁体镜像相呼应使电机永磁转矩和磁阻转子最大值能够在相同的电流相位角处叠加,实现了永磁转矩和磁阻转矩的叠加利用。The advantages of the above technical solutions are that the permanent magnets are cut from double sinusoidal unequal amplitudes, the effective area of the magnetic field lines of the wire cutting magnetic poles always changes sinusoidally, and the double sinusoidal structure realizes the sinusoidal flux linkage and back electromotive force, reducing the harmonics of the air gap magnetic field. , reduce torque ripple and vibration noise, improve operating efficiency. The reluctance double sine structure design corresponds to the double sine structure permanent magnet in structure, which reduces the axial magnetic pull and net axial force. The reluctance uses materials with a density similar to that of the permanent magnet to balance the rotational inertia of the rotor and reduce the radial force. The permanent magnets are replaced with reluctance to reduce the cost, and the magnetic circuit is similar and symmetrical, making full use of the reluctance torque generated by the reluctance, and the torque density is significantly improved under the unit amount of permanent magnets. The maximum value of the magnetic torque and the reluctance rotor can be superimposed at the same current phase angle, realizing the superposition utilization of the permanent magnet torque and the reluctance torque.
本申请实施例通过采用轴向磁通结构使轴向有效气隙长度可调且不受永磁体护套影响、体积紧凑和散热性能优越;定子采用无槽空心定子结构消除齿槽转矩,减小振动噪声并增加功率密度;定子绕组通过使用扁线绕线技术提高散热性能和效率;转子永磁体和磁阻通过形状优化设计实现磁链和反电动势的正弦化,使电机具有低谐波畸变、低振动噪声、高效率等优点。In the embodiment of the present application, the axial magnetic flux structure is adopted, so that the axial effective air gap length is adjustable without being affected by the permanent magnet sheath, the volume is compact, and the heat dissipation performance is superior; the stator adopts a slotless hollow stator structure to eliminate cogging torque and reduce Reduce vibration noise and increase power density; stator winding improves heat dissipation performance and efficiency by using flat wire winding technology; rotor permanent magnet and reluctance are designed to achieve sinusoidal flux linkage and back EMF through shape optimization, so that the motor has low harmonic distortion , low vibration noise, high efficiency and so on.
本申请实施例还提供一种低成本轴向永磁电机的控制系统,包括上述的低成本轴向永磁电机和两相连接控制器,所述两相连接控制器用于实现机电能量交直流变换,控制所述低成本轴向永磁电机的定子绕组,所述两相连接控制器为两相六开关电桥电路。Embodiments of the present application further provide a control system for a low-cost axial permanent magnet motor, including the above-mentioned low-cost axial permanent magnet motor and a two-phase connection controller, where the two-phase connection controller is used to realize AC/DC conversion of electromechanical energy , control the stator winding of the low-cost axial permanent magnet motor, and the two-phase connection controller is a two-phase six-switch bridge circuit.
在具体实施中,两相连接控制器的一个重要优点是,对驱动电路的要求更低。三相绕组连接控制的开关需要同时协同控制,两相连接的控制器绕组共用的第三相独立开关可以独立控制,不受前两相开关干扰。在整体导线电阻不变的情况下,三相绕组中每一相分配额定电流I,两相绕组相应每相分配额定电流1.5I,三相和两相集中绕组产生相同的平均转矩。此外,三相六开关电桥的开关管运行功率要求:而两相六开关电桥的开关管功率要求:两相控制器在功率器件上要求更低。这里,定子控制电路拓扑示意图如图6中所示,两相连接控制器为两相六开关电桥电路,该电路用于实现机电能量交直流变换,控制低成本轴向永磁电机的定子绕组。In a specific implementation, an important advantage of the two-phase connection controller is that the requirements for the drive circuit are lower. The switches controlled by the three-phase winding connection need to be controlled at the same time, and the third-phase independent switch shared by the two-phase connected controller windings can be independently controlled without interference from the first two-phase switches. Under the condition that the overall wire resistance remains unchanged, the rated current I is allocated to each phase in the three-phase winding, and the two-phase winding is allocated a rated current of 1.5I to each phase, and the three-phase and two-phase concentrated windings generate the same average torque. In addition, the operating power requirements of the switching tube of the three-phase six-switch bridge are: The power requirements of the switch tube of the two-phase six-switch bridge are: The two-phase controller has lower requirements on the power device. Here, the topology diagram of the stator control circuit is shown in Figure 6. The two-phase connection controller is a two-phase six-switch bridge circuit, which is used to realize the AC-DC conversion of electromechanical energy and control the stator winding of the low-cost axial permanent magnet motor. .
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或随机存储记忆体(Random AccessMemory,RAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium. During execution, the processes of the embodiments of the above-mentioned methods may be included. The storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), or a random access memory (Random Access Memory, RAM) or the like.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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CN105305748A (en) * | 2012-12-31 | 2016-02-03 | 珠海格力节能环保制冷技术研究中心有限公司 | Permanent magnet motor |
US20180323665A1 (en) * | 2016-01-26 | 2018-11-08 | Jiangsu University | Motor with separated permanent magnet torque and reluctance torque and its optimal efficiency control |
CN106451967A (en) * | 2016-10-31 | 2017-02-22 | 广东威灵电机制造有限公司 | Motor |
CN206226245U (en) * | 2016-11-25 | 2017-06-06 | 广东威灵电机制造有限公司 | Motor |
CN206237220U (en) * | 2016-11-25 | 2017-06-09 | 广东威灵电机制造有限公司 | Motor |
CN110311526A (en) * | 2019-07-23 | 2019-10-08 | 广东工业大学 | A stator yokeless axial flux permanent magnet motor |
CN110611381A (en) * | 2019-09-27 | 2019-12-24 | 南京理工大学 | A Drum Type Distributed Winding Axial Hybrid Excitation Motor |
DE102020112423A1 (en) * | 2020-05-07 | 2021-11-11 | PohlBock Gmbh & Co KG | ROTOR FOR AN AXIAL FLOW ELECTRIC MOTOR, AXIAL FLOW ELECTRIC MOTOR WITH SUCH ROTOR, AND METHOD OF MANUFACTURING A ROTOR FOR A ROTATING ELECTRICAL MACHINE |
CN111614220A (en) * | 2020-06-10 | 2020-09-01 | 山东大学 | Low Torque Ripple High Speed Axial Flux Surface Mount Permanent Magnet Motor |
CN111641307A (en) * | 2020-06-10 | 2020-09-08 | 山东大学 | High-speed surface-embedded dual-rotor axial flux permanent magnet motor |
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