CN114823125A - Full-automatic winding equipment for miniature transformer - Google Patents
Full-automatic winding equipment for miniature transformer Download PDFInfo
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- CN114823125A CN114823125A CN202210697930.1A CN202210697930A CN114823125A CN 114823125 A CN114823125 A CN 114823125A CN 202210697930 A CN202210697930 A CN 202210697930A CN 114823125 A CN114823125 A CN 114823125A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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Abstract
The invention discloses full-automatic winding equipment for a miniature transformer, which comprises an equipment main body, wherein the top of the equipment main body is fixedly connected with a motor box, the front side of the motor box is fixedly connected with an operation panel, the top of the outer wall of the right side of the motor box is fixedly connected with a protective top cover, the middle position of the bottom of the outer wall of the right side of the equipment main body is fixedly connected with a balance support frame, and the top of the balance support frame is fixedly connected with a mounting device. This a full-automatic spooling equipment for miniature transformer, protection top cap can protect installation device's operating position, thereby reduced installation device at the accumulational dust in during operation surface, make the difficult surface at winding in-process adhesion line of dust, and then improved the work efficiency of the follow-up use of circuit, the recess that makes the spacing roller 44 surface of direction have reached the effect of guide, be convenient for lead the circuit, make the spacing roller of direction separate the circuit.
Description
Technical Field
The invention relates to the technical field of transformer production, in particular to full-automatic winding equipment for a miniature transformer.
Background
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, main components are a primary coil, a secondary coil and an iron core, and the transformer has the following main functions: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization, etc., and can be classified into: power transformers and special transformers, such as: the electric stove becomes, the rectification flow becomes, power frequency test transformer, the voltage regulator, mining becomes, audio frequency transformer, intermediate frequency transformer, high frequency transformer, impulse transformer, transformer for the appearance, electronic transformer, the reactor, mutual-inductor etc. and miniature transformer refers to power transformer and audio frequency transformer below 2kVA, and the coil is miniature transformer inside important component, miniature transformer coil need use a lot of equipment when preparing, but the circuit appears the circuit tenesmus easily when the winding and leads to two liang of adhesion when twining to pile up, the effect of follow-up use has been influenced, and take place the fracture when the too big circuit winding that leads to of tensioning dynamics when winding, the whole winding efficiency of equipment has been reduced.
To sum up, two liang of adhesion when the circuit tenesmus leads to twining are piled up easily to the circuit when the winding, have influenced the effect of follow-up use, and take place the fracture when too big lead to the circuit winding of tensioning dynamics during the winding, have reduced the whole winding efficiency of equipment.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides full-automatic winding equipment for a miniature transformer, which solves the problems that when a line is wound, the line is easy to fall down, so that two lines are adhered and stacked during winding, the subsequent use effect is influenced, and when the line is wound, the line is broken due to overlarge tensioning force during winding, so that the overall winding efficiency of the equipment is reduced.
In order to solve the technical problems, the invention provides full-automatic winding equipment for a micro transformer, which comprises an equipment main body, wherein the top of the equipment main body is fixedly connected with a motor box, the front surface of the motor box is fixedly connected with an operation panel, the top of the outer wall of the right side of the motor box is fixedly connected with a protective top cover, the working position of a mounting device can be protected through the protective top cover, so that dust accumulated on the surface of the mounting device during working is reduced, the dust is not easy to adhere to the surface of a circuit in the winding process, the working efficiency of the subsequent use of the circuit is further improved, the protective top cover is tightly attached to the motor box, the tightness of the connecting position of the protective top cover is convenient to increase, the problem that the protective top cover inclines during long-time working is avoided, the middle position of the bottom of the outer wall of the right side of the equipment main body is fixedly connected with a balance support frame, the installation device is tightly attached to the balance support frame, so that the working stability of the installation device is increased conveniently, the influence of shaking generated by the installation device in the working process on winding of a circuit is avoided, meanwhile, the balance support frame is tightly attached to the equipment main body, and further, the supporting force of the connecting position of the balance support frame is enhanced, so that the supporting surface of the balance support frame is not easy to incline due to overlarge pressure, the installation device is fixedly connected to the top of the balance support frame, and the bottom of the outer wall of the left side of the installation device is fixedly connected with the equipment main body;
the installation device comprises a processing platform, the top and the left side of the processing platform are fixedly connected with an installation plate, the power connection position of the winding device can be separated through the installation plate, the installation plate is convenient for supporting the connection position of the winding device, so that the stress area of the installation plate is increased, the fastening effect of the installation plate after installation is further improved, the phenomenon that the winding of a circuit is loosened due to the fact that the winding device slips at the position where the winding device contacts with power is prevented, the winding device is rotatably connected to the middle of the outer wall of the right side of the installation plate, the bottom of the winding device is fixedly connected with the processing platform, the tensioning device is fixedly connected to the top of the front side of the installation plate, the guide limiting rollers are rotatably connected to the middle of the inner walls of the two sides of the tensioning device, and after the tensioning force of the circuit contacted with the tensioning device is adjusted through the guide limiting rollers, the circuit is uniformly separated and conveyed on the guide limiting rollers through the tensioning device, the recess that makes the spacing roller surface of direction have reached the effect of guide, is convenient for lead to the circuit for the spacing roller of direction separates the circuit, and the spacing roller of direction cooperates with the sensor installed part simultaneously, can utilize the sensor on the sensor installed part to fix a position the circuit that removes, and the staff of being convenient for in time discovers and revises the circuit that drops or two liang of windings are in the same place, overspeed device tensioner's both sides inner wall bottom fixedly connected with sensor installed part, the outside that the mounting panel just extended to the mounting panel is run through at wire winding device's left side outer wall middle part, wire winding device's outside and motor case fixed connection, overspeed device tensioner's bottom both sides and processing platform fixed connection.
Preferably, the tensioning device comprises a connecting frame, the tensioning adjusting roller can be supported through the connecting frame, the tensioning adjusting roller can be conveniently limited in angular rotation when rotating and can be fixed after stopping, the integral winding effect of the equipment is improved, the situation that the tensioning adjusting roller is broken when the tensioning force of a line is gradually enhanced due to the fact that the adjusting range of the connecting frame is too large and continuous winding is caused is avoided, the cutting device is fixedly connected to the tops of the two sides of the back of the connecting frame, the tensioning adjusting roller is rotatably connected to the middle of the inner walls of the two sides of the connecting frame, a horizontal displacement piece is slidably connected to the outer surface of the tensioning adjusting roller, the line adjusted by the tensioning adjusting roller can be moved through the horizontal displacement piece, a trace gap is reserved between every two lines when the horizontal displacement piece performs reciprocating motion in the horizontal direction, and the situation that the surface of the line is broken due to the fact that the friction force when every two lines directly lead to moving is reduced And have the activity space between horizontal displacement spare and the tensioning dancer roll to the condition of breaking takes place when having avoided the circuit to adjust back the too big winding that causes of tensile force to appear, connecting frame is close to cutting device's position middle part sliding connection has the fine setting frame of sweeping, cooperates with the tensioning dancer roll through sweeping the fine setting frame for the tensioning dancer roll fixes a position rotatoryly on connecting frame, is convenient for sweep fine setting frame and has reduced the circuit condition that the tenesmus appears after the contact circuit, and then has avoided the circuit to lead to the adhesion dust or take place the friction with the part of tenesmus contact because of the tenesmus and cause the circuit surface to appear the damage, the both ends through connection frame of tensioning dancer roll just extends to connecting frame's outside, cutting device's positive top through connection frame just extends to connecting frame's inside.
Preferably, the winding device comprises a coupler, the right end of the coupler is rotatably connected with a transmission bearing box, the transmission bearing box is tightly attached to a limiting support through the transmission bearing box, the tightness of the connecting position of the limiting support is convenient to increase, the limiting support is prevented from being inclined to extrude a circuit wound by a winding roller, the integrity of the wound circuit is further ensured, meanwhile, the transmission bearing box can fix the connecting position of the coupler and the winding roller, the slipping condition of the limiting support during rotation is reduced, the limiting support is fixedly connected to the middle part of the outer wall of the right side of the transmission bearing box, the limiting support is in contact with the winding roller, the limiting support is convenient to protect the winding roller, the efficiency of dust in contact winding is further reduced, and a groove on the surface of the limiting support can be used for entering and exiting of the circuit, so that the guide effect is achieved when the circuit contacts the limiting support, the winding position can be protected when the tension of the line is too large, the damage to nearby parts after the line is broken is prevented, the transmission bearing box is tightly attached to the fixing device, the stability of the transmission bearing box is convenient to be enhanced, the transmission bearing box is prevented from moving under the driving of the coupler, the middle parts of the inner walls of two sides of the limiting support are rotatably connected with the winding rollers, the line is conveyed and wound under the driving of the coupler through the winding rollers, so that the situation that the line is not tightly wound due to the fact that the speed is large and small in the process of winding the line is avoided, the uniform winding rollers are convenient for uniform arrangement of the line, the phenomenon that every two lines are stacked together when the line is wound is further reduced, the line wound on the surface of the winding roller is not easy to extrude the side wall of the limiting support, two end columns of the winding rollers penetrate through the limiting support and extend to the outside of the limiting support, the outer wall of the right side of the limiting support is connected with a fixing device in a sliding mode, the left end of the winding roller is connected with the coupler in a rotating mode, and the bottom of the transmission bearing box is fixedly connected with the fixing device.
Preferably, the cutting device comprises a placing frame body, a horizontal bearing plate is fixedly connected to the middle position of the bottom of an inner cavity of the placing frame body, the horizontal bearing plate is tightly attached to the placing frame body under the support of the placing frame body, so that the horizontal bearing plate is kept in a horizontal state under the support of the placing frame body, the line cutting speed after winding is accelerated, a trace space is reserved between the horizontal bearing plate and a vertical lifting body, the problem that the vertical lifting body collides with the horizontal bearing plate when lifting is avoided, the service life of the horizontal bearing plate is further prolonged, the bottom of the inner cavity of the placing frame body is fixedly connected with the vertical lifting body at two sides of the horizontal bearing plate, the reciprocating transmission frame is driven by the vertical lifting body to perform lifting movement in the vertical direction, the cutting force of the line can be conveniently adjusted by a cutting knife, and the situation that the line cannot be cut due to the fact that the cutting knife is in contact with the line at too long distance is prevented, and the vertical lifting body is closely laminated with the reciprocating transmission frame, so that the stability of the vertical lifting body during lifting is improved, the cutting effect of a circuit is further enhanced, the use of a subsequent circuit is ensured, the reciprocating transmission frame is fixedly connected to the top of the vertical lifting body, a cutting knife is slidably connected to the middle position of the bottom of the reciprocating transmission frame, and the reciprocating transmission frame is contacted with the reciprocating transmission frame through the cutting knife, so that the reciprocating transmission frame drives the cutting knife to perform reciprocating motion in the horizontal direction, the stability of the cutting knife during cutting is improved, the working quality of the cutting knife during cutting is convenient to improve, the good integrity of the cutting knife during line cutting is further ensured, and the problem of unevenness of a cut at the cutting position of the circuit is avoided.
Preferably, the fixing device comprises a fixing seat, a reinforcing shell is slidably connected to the middle position of the right side of the top of the fixing seat, and is tightly attached to the fixing seat through the reinforcing shell, so that the contact surface of the extrusion turntable after stopping is increased, the reinforcing shell plays a role in guiding, the strength of the reinforcing shell is convenient to enhance, the situation that the surface of the reinforcing shell is broken or bent due to overlarge pressure is avoided, the service life of the reinforcing shell is further prolonged, the extrusion turntable can be protected by the reinforcing shell, the extrusion turntable is rotatably connected to the middle part of the inner wall of the right side of the reinforcing shell, and the extrusion turntable is in contact with the reinforcing shell to facilitate rotation under the support of the reinforcing shell, so that the tight jacking of the extrusion turntable on the winding position of the line is improved, and the situation that the line is scattered due to lateral support loss when the line is wound is prevented, thereby improving the quality of the whole winding of the device, further enhancing the smoothness of the winding of the circuit and reducing the folding of the circuit in the whole winding process of the device, the bottom of the extrusion turntable is rotatably connected with a movable block at a position far away from the reinforced shell, the movable block is contacted with an expansion piece through the movable block, the movable block is convenient to push the extrusion turntable to provide a movable space for taking out the winding circuit, and the movable block is tightly attached to the fixed seat, thereby increasing the stability of the movable block in the moving process, preventing the movable block from inclining in the moving process, further improving the tightness of the contact position of the movable block, avoiding the gap in the contact of the extrusion turntable, the expansion piece is fixedly connected to the bottom of the outer wall of the left side of the movable block, the outer wall of the left side of the expansion piece is fixedly connected with the fixed seat, and the bottom of the movable block penetrates through the fixed seat and extends to the inside of the fixed seat, the bottom of the moving block is connected with the fixed seat in a sliding mode.
The invention provides full-automatic winding equipment for a miniature transformer. The method has the following beneficial effects:
the full-automatic winding equipment for the miniature transformer is provided with a protective top cover, a motor box, a guide limiting roller and a sensor mounting piece, the working position of the mounting device can be protected through the protective top cover, thereby reducing the dust accumulated on the surface of the mounting device during the work, ensuring that the dust is not easy to adhere to the surface of the circuit in the winding process, thereby improving the working efficiency of the subsequent use of the line, after the guide limit roller is used for adjusting the tensioning force of the line contacted by the tensioning device, the line is evenly separated and conveyed on the guide limit roller by the tensioning device, so that the groove on the surface of the guide limit roller achieves the guide effect, the line is conveniently guided, the guide limiting roller is used for separating lines, workers can find and correct the lines falling or winding in pairs in time, and the mounting plate can separate the power connection position of the winding device.
(II), this a full-automatic spooling equipment for micro-transformer, through extrusion carousel and reinforcement casing contact, be convenient for rotate under the support of reinforcement casing, thereby improved the top of extrusion carousel to circuit winding position tight, it is folding to have reduced the circuit that equipment wholly twines the in-process and take place, the movable block contacts with the expansion bend, the movable block of being convenient for promotes the extrusion carousel and provides the activity space for taking out of winding circuit, and then improved the fastening nature of movable block contact position, the gap appears in the contact of having avoided the extrusion carousel.
(III), this a full-automatic spooling equipment for micro-transformer, drive reciprocal driving frame through vertical lifting body and carry out the elevating movement of vertical direction, the cutting knife of being convenient for is adjusted the cutting dynamics of circuit, the cutting effect of circuit has further been strengthened, cutting knife and reciprocal driving frame contact, make reciprocal driving frame drive the cutting knife carry out the reciprocating motion of horizontal direction, fine integrality has when further having guaranteed the cutting knife cutting circuit, unevenness's problem appears in the incision of the cutting position of having avoided the circuit.
(IV), this a full-automatic spooling equipment for miniature transformer transports the winding through the wire winding roller under the drive of shaft coupling, thereby the condition that big hour is little when having avoided the winding in-process speed of circuit to appear causes the circuit winding inseparable, the wire winding roller at the uniform velocity is convenient for the circuit and is evenly put, and then two liang of phenomenon of piling up together appear when having reduced the circuit winding, spacing support and wire winding roller contact, the spacing support of being convenient for protects the wire winding roller, the efficiency in the dust contact winding has further been reduced.
(five), this a full-automatic spooling equipment for micro-transformer, can remove the circuit that the tensioning dancer rools adjusted through horizontal displacement piece, it has micro-gap to make two liang of circuits when horizontal displacement piece carries out the reciprocating motion of horizontal direction between two liang of circuits, thereby the frictional force increase when having reduced two liang of circuits and directly leading to removing causes the circuit surface condition that breaks to appear, sweep fine setting frame and tensioning dancer rools and cooperate, it is rotatory to make the tensioning dancer rools fix a position on the link frame, it has reduced the circuit condition that the tenesmus appears to be convenient for sweep the fine setting frame behind the contact line.
(VI), this a full-automatic spooling equipment for micro-transformer, closely laminate through consolidating casing and fixing base, thereby increased the contact surface after the extrusion carousel stops, the surface of having avoided consolidating the casing is because of the too big condition of fracture or bending appears in the pressure that receives, can utilize and consolidate the casing and protect the extrusion carousel, transmission bearing box closely laminates with spacing support, be convenient for increase spacing leg joint position's fixity, avoided spacing support slope to appear extrudeing the winding circuit of winding roller.
(VII), this a full-automatic spooling equipment for micro-transformer, through the level bearing plate with place the framework and closely laminate, make the level bearing plate keep the horizontality under the support of placing the framework, thereby accelerated the swift of winding completion back line cutting, connection frame can support the tensioning dancer roll, the angular rotation who prescribes a limit to when the tensioning dancer roll of being convenient for is rotatory, avoided the tensioning dancer roll to strengthen the cracked condition when causing to last the winding at the too big tensile force that leads to the circuit of connection frame control range gradually.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of the construction of the mounting device of the present invention;
FIG. 3 is a schematic view of the tensioner of the present invention;
FIG. 4 is a schematic structural diagram of a winding device according to the present invention;
FIG. 5 is a schematic view of the cutting device of the present invention;
FIG. 6 is a schematic structural view of the fixing device of the present invention.
In the figure: 1. a motor case; 2. an operation panel; 3. a protective top cover; 4. a mounting device; 41. mounting a plate; 42. a processing platform; 43. a tensioning device; 431. a connecting frame; 432. tensioning the adjusting roller; 433. a horizontal displacement member; 434. sweeping the fine adjustment frame; 435. a cutting device; 81. placing the frame body; 82. a horizontal bearing plate; 83. a reciprocating transmission frame; 84. a cutting knife; 85. a vertical lifting body; 44. a guide limit roller; 45. a sensor mount; 46. a winding device; 461. a coupling; 462. a transmission bearing box; 463. a limiting bracket; 464. a winding roller; 465. a fixing device; 91. a fixed seat; 92. a retractor; 93. extruding the rotary table; 94. a moving block; 95. reinforcing the shell; 5. an apparatus main body; 6. and (6) balancing the support frame.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1-4, the present invention provides a technical solution: a full-automatic winding device for a miniature transformer comprises a device main body 5, a motor box 1 is fixedly connected to the top of the device main body 5, an operation panel 2 is fixedly connected to the front of the motor box 1, a protective top cover 3 is fixedly connected to the top of the outer wall of the right side of the motor box 1, the working position of a mounting device 4 can be protected through the protective top cover 3, dust accumulated on the surface of the mounting device 4 during working is reduced, the dust is not easy to adhere to the surface of a circuit in the winding process, the working efficiency of subsequent use of the circuit is improved, the protective top cover 3 is tightly attached to the motor box 1, the tightness of the connecting position of the protective top cover 3 is convenient to increase, the problem that the protective top cover 3 inclines during long-time working is avoided, a balance support frame 6 is fixedly connected to the middle position of the bottom of the outer wall of the right side of the device main body 5, and is tightly attached to the mounting device 4 through the balance support frame 6, the stability of the installation device 4 during working is convenient to increase, the influence of shaking generated by the installation device 4 in the working process on winding of a circuit is avoided, meanwhile, the balance support frame 6 is tightly attached to the equipment main body 5, and further, the supporting force of the connecting position of the balance support frame 6 is enhanced, so that the supporting surface of the balance support frame 6 is not prone to inclination due to overlarge pressure, the installation device 4 is fixedly connected to the top of the balance support frame 6, and the bottom of the outer wall of the left side of the installation device 4 is fixedly connected with the equipment main body 5;
the mounting device 4 comprises a processing platform 42, a mounting plate 41 is fixedly connected to the left side of the top of the processing platform 42, the power connecting position of the winding device 46 can be separated through the mounting plate 41, the mounting plate 41 is convenient for supporting the connecting position of the winding device 46, so that the stress area of the mounting plate 41 is increased, the fastening effect of the mounting plate 41 after mounting is improved, the phenomenon that the winding of a line is loosened due to the fact that the winding device 46 slides when contacting with power is prevented, the winding device 46 is rotatably connected to the middle of the outer wall of the right side of the mounting plate 41, the bottom of the winding device 46 is fixedly connected with the processing platform 42, a tensioning device 43 is fixedly connected to the top of the front side of the mounting plate 41, guide limiting rollers 44 are rotatably connected to the middle of the inner walls of two sides of the tensioning device 43, and after the tensioning force is adjusted through the line contacted with the tensioning device 43 by the guide limiting rollers 44, along with the line evenly separates the transport on the spacing roller 44 of direction through overspeed device tensioner 43, the recess that makes the spacing roller 44 surface of direction have reached the effect of guide, be convenient for lead the line, make the spacing roller 44 of direction separate the line, the spacing roller 44 of direction cooperates with sensor installed part 45 simultaneously, can utilize the sensor on the sensor installed part 45 to fix a position the circuit of removal, the staff of being convenient for is in time discover and revise the circuit that drops or two liang of windings are in the same place, overspeed device tensioner 43's both sides inner wall bottom fixedly connected with sensor installed part 45.
Wherein, the tensioning device 43 comprises a connecting frame 431, the tensioning adjusting roller 432 can be supported by the connecting frame 431, the rotation of the tensioning adjusting roller 432 in a limited angle can be conveniently carried out when the tensioning adjusting roller 432 rotates, and the tensioning adjusting roller 432 is fixed after the rotation is stopped, thereby improving the integral winding effect of the equipment, avoiding the situation that the tensioning adjusting roller 432 is broken when the continuous winding is caused by the gradual increase of the tensioning force of the line due to the overlarge adjusting range of the connecting frame 431, the top parts of the two sides of the back surface of the connecting frame 431 are fixedly connected with a cutting device 435, the middle parts of the inner walls of the two sides of the connecting frame 431 are rotatably connected with the tensioning adjusting roller 432, the outer surface of the tensioning adjusting roller 432 is slidably connected with a horizontal displacement member 433, the line adjusted by the tensioning adjusting roller 432 can be moved by the horizontal displacement member 433, so that a trace gap is formed between every two lines when the horizontal displacement member 433 carries out reciprocating motion in the horizontal direction, thereby the condition that the frictional force increase when two liang of circuits directly lead to removing causes the circuit surface to appear breaking has been reduced, and have the activity space between horizontal displacement spare 433 and the tensioning adjusting roller 432, thereby the too big cracked condition that takes place when causing the winding of tensile force appear after having avoided the circuit to adjust, connecting frame 431 is close to the position middle part sliding connection of cutting device 435 has sweep fine setting frame 434, cooperate with tensioning adjusting roller 432 through sweeping fine setting frame 434, make tensioning adjusting roller 432 fix a position rotatory on connecting frame 431, be convenient for sweep fine setting frame 434 and reduced the circuit condition that the tenesmus appears after the contact circuit, and then avoided the circuit to lead to the adhesion dust or cause the circuit surface to appear damaging because of the tenesmus takes place the friction with the part of tenesmus contact because of the tenesmus.
Wherein, the winding device 46 comprises a coupler 461, the right end of the coupler 461 is rotatably connected with a transmission bearing box 462, the transmission bearing box 462 is tightly attached to a limit bracket 463, so that the tightness of the connection position of the limit bracket 463 is increased, the limit bracket 463 is prevented from being inclined to extrude the winding line of the winding roller 464, the integrity of the winding line is further ensured, meanwhile, the transmission bearing box 462 can fix the connection position of the coupler 461 and the winding roller 464, the slipping condition when the limit bracket 463 rotates is reduced, the middle part of the outer wall at the right side of the transmission bearing box 462 is fixedly connected with the limit bracket 463, the limit bracket 463 is in contact with the winding roller 464, so that the limit bracket 463 is convenient to protect the winding roller 464, the efficiency of dust contact winding is further reduced, and the groove on the surface of the limit bracket 463 can pass in and out the line, the guide effect is achieved when the line contacts the limiting support 463, the winding position can be protected when the line tension is too large, damage to nearby parts after the line is broken is prevented easily, the transmission bearing box 462 is tightly attached to the fixing device 465, the stability of the transmission bearing box 462 is enhanced conveniently, the transmission bearing box 462 is prevented from moving under the driving of the coupler 461, the middle parts of the inner walls of two sides of the limiting support 463 are rotatably connected with the winding rollers 464, the line is conveyed and wound under the driving of the coupler 461 through the winding rollers 464, therefore, the situation that the line is not tightly wound when the speed is large in the line winding process is avoided, the line is convenient to evenly place through the uniform winding rollers 464, the phenomenon that every two lines are piled up together when the line is wound is further reduced, and the situation that the line wound on the surface of the winding roller 464 is not easy to extrude with the side wall of the limiting support 463 is avoided, the both ends post of wire winding roller 464 runs through spacing support 463 and extends to the outside of spacing support 463, and the right side outer wall sliding connection of spacing support 463 has fixing device 465.
During the use, circuit one end is installed on winding roller 464, the inside motor of motor case 1 drives shaft coupling 461 and rotates, shaft coupling 461 drives winding roller 464 and rotates, the inside motor of motor case 1 drives tensioning dancer 432 and carries out the micro-rotation, and horizontal displacement spare 433 carries out horizontal slip on tensioning dancer 432, the circuit contacts behind tensioning dancer 432 and sweeps fine setting frame 434 and carries out the secondary adjustment, twines on winding roller 464 through the recess on spacing support 463 surface at last.
Example 2:
referring to fig. 5-6, based on the first embodiment, the present invention provides a technical solution: the cutting device 435 comprises a placing frame body 81, a horizontal bearing plate 82 is fixedly connected at the middle position of the bottom of an inner cavity of the placing frame body 81, the horizontal bearing plate 82 is tightly attached to the placing frame body 81, the horizontal bearing plate 82 is kept in a horizontal state under the support of the placing frame body 81, the line cutting speed after winding is accelerated, a small amount of space is reserved between the horizontal bearing plate 82 and a vertical lifting body 85, the problem that the vertical lifting body 85 collides with the horizontal bearing plate 82 when lifting is carried out on the vertical lifting body 85 is avoided, the service life of the horizontal bearing plate 82 is prolonged, the vertical lifting bodies 85 are fixedly connected at the two sides of the horizontal bearing plate 82 at the bottom of the inner cavity of the placing frame body 81, the reciprocating transmission frame 83 is driven by the vertical lifting bodies 85 to carry out lifting movement in the vertical direction, the cutting force of the line can be conveniently adjusted by the cutting knife 84, and the situation that the line cannot be cut off due to the fact that the distance of the cutting knife 84 contacting the line is too long is prevented, and the vertical lift body 85 closely laminates with reciprocal driving frame 83, and then improved the steady when the vertical lift body 85 goes up and down, the cutting effect of circuit has further been strengthened, the use of follow-up circuit has been guaranteed, the reciprocal driving frame 83 of top fixedly connected with of the vertical lift body 85, the bottom intermediate position sliding connection of reciprocal driving frame 83 has cutting knife 84, contact with reciprocal driving frame 83 through cutting knife 84, make reciprocal driving frame 83 drive cutting knife 84 carry out the reciprocating motion of horizontal direction, thereby stability when having improved cutting knife 84 cutting, be convenient for improve the operating mass of cutting knife 84 cutting, fine integrality has when further having guaranteed cutting knife 84 cutting circuit, unevenness's problem appears in the incision of the cutting position of having avoided the circuit.
Wherein, the fixing device 465 comprises a fixing seat 91, the middle position on the right side of the top of the fixing seat 91 is slidably connected with a reinforced shell 95, the reinforced shell 95 is tightly attached to the fixing seat 91, so that the contact surface of the extrusion turntable 93 after stopping is increased, the reinforced shell 95 plays a role of guiding, the strength of the reinforced shell 95 is convenient to enhance, the situation that the surface of the reinforced shell 95 is broken or bent due to overlarge pressure is avoided, the service life of the reinforced shell 95 is further prolonged, the extrusion turntable 93 can be protected by utilizing the reinforced shell 95, the middle part of the inner wall on the right side of the reinforced shell 95 is rotatably connected with the extrusion turntable 93, the extrusion turntable 93 is in contact with the reinforced shell 95 and is convenient to rotate under the support of the reinforced shell 95, the tight jacking of the extrusion turntable 93 on the winding position of the line is improved, and the situation that the line is scattered due to lateral support loss when the line is wound is prevented, and then the quality of the whole winding of the device is improved, the smoothness of the winding of the circuit is further enhanced, the circuit folding in the whole winding process of the device is reduced, the position, far away from the reinforced shell 95, of the bottom of the extrusion rotary table 93 is rotatably connected with the movable block 94, the movable block 94 is in contact with the expansion piece 92, the movable block 94 is convenient to push the extrusion rotary table 93 to provide a movable space for taking out the winding circuit, and the movable block 94 is tightly attached to the fixed seat 91, so that the stability of the movable block 94 in the moving process is improved, the movable block 94 is prevented from inclining in the moving process, the tightness of the contact position of the movable block 94 is improved, a gap in the contact of the extrusion rotary table 93 is avoided, the expansion piece 92 is fixedly connected to the bottom of the outer wall on the left side of the movable block 94, and the outer wall on the left side of the expansion piece 92 is fixedly connected with the fixed seat 91.
During the use, vertical lift 85 drives reciprocal transmission frame 83 and descends, and cutting knife 84 slides when reciprocal transmission frame 83 descends, cuts when cutting knife 84 contacts the efficiency of placing on the horizontal bearing plate 82, and after the circuit winding is accomplished, the extension of expansion bend 92 drive movable block 94 slides on fixing base 91, and movable block 94 promotes extrusion carousel 93 and consolidates the casing 95 and keeps away from behind spacing support 463, will twine the circuit and take out.
Example 3:
referring to fig. 1-6, on the basis of the first embodiment and the second embodiment, the present invention provides a technical solution: a use method of full-automatic winding equipment for a miniature transformer comprises the following steps: the equipment is installed, the balance support frame 6 is fixedly connected with the installation device 4, the line head is placed on the installation device 4, the motor box 1 is rotatably connected with the installation device 4, and a motor in the motor box 1 drives the installation device 4 to wind the line;
step two: the guide limiting roller 44 is used for guiding the adjusted tension of the line, the guide limiting roller 44 is rotatably connected with the tensioning device 43 along with the line positioned by a sensor on the sensor mounting piece 45, the sensor mounting piece 45 is placed below the guide limiting roller 44 on the tensioning device 43, and the mounting plate 41 is fixedly connected with the processing platform 42;
step three: the tensioning force of one line is adjusted by utilizing an adjusting cavity formed by the tensioning adjusting roller 432 and the horizontal displacement member 433, the line is separated along with the sweeping fine adjustment frame 434, the tensioning adjusting roller 432 is fixedly connected with the connecting frame 431, and the tensioning adjusting roller 432 is in sliding connection with the sweeping fine adjustment frame 434, so that the sweeping fine adjustment frame 434 adjusts the inclination angle of the line;
step four: the winding roller 464 is driven by the motor to rotate along with the coupler 461, and along with the uniform winding of the circuit on the surface of the winding roller 464, the coupler 461 is rotatably connected with the winding roller 464, and the winding roller 464 is rotatably connected with the limiting bracket 463, so that the groove arranged on the surface of the limiting bracket 463 plays a role in guiding, and the coupler 461 is rotatably connected with the transmission bearing box 462;
step five: cutting a line through a cutting cavity generated by the horizontal bearing plate 82 and the reciprocating transmission frame 83, driving the reciprocating transmission frame 83 to vertically lift by utilizing the vertical lifting body 85, adjusting the cutting height of the cutting knife 84 on the reciprocating transmission frame 83, fixedly connecting the reciprocating transmission frame 83 with the vertical lifting body 85, and slidably connecting the reciprocating transmission frame 83 with the cutting knife 84;
step six: the expansion piece 92 drives the moving block 94 to reciprocate on the fixed seat 91 in the horizontal direction, the extrusion turntable 93 is driven to move along with the moving block 94 when the moving block 94 moves, the expansion piece 92 is fixedly connected with the moving block 94, the moving block 94 is rotatably connected with the extrusion turntable 93, and the moving block 94 is slidably connected with the fixed seat 91.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by one of ordinary skill in the art and related arts based on the embodiments of the present invention without any creative effort, shall fall within the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (9)
1. A full-automatic spooling equipment for miniature transformer, includes equipment main part (5), its characterized in that: the top of the equipment main body (5) is fixedly connected with a motor box (1), the front of the motor box (1) is fixedly connected with an operation panel (2), the top of the outer wall of the right side of the motor box (1) is fixedly connected with a protective top cover (3), the middle position of the bottom of the outer wall of the right side of the equipment main body (5) is fixedly connected with a balance support frame (6), the top of the balance support frame (6) is fixedly connected with an installation device (4), and the bottom of the outer wall of the left side of the installation device (4) is fixedly connected with the equipment main body (5);
installation device (4) are including processing platform (42), top left side fixedly connected with mounting panel (41) of processing platform (42), the right side outer wall middle part of mounting panel (41) is rotated and is connected with winding device (46), the bottom and the processing platform (42) fixed connection of winding device (46), the positive top fixedly connected with overspeed device tensioner (43) of mounting panel (41), the both sides inner wall middle part of overspeed device tensioner (43) is rotated and is connected with direction spacing roller (44), the both sides inner wall bottom fixedly connected with sensor installed part (45) of overspeed device tensioner (43).
2. The full-automatic winding device for the micro-transformer as claimed in claim 1, wherein: overspeed device tensioner (43) are including linking frame (431), the back both sides top fixedly connected with cutting device (435) of linking frame (431), the both sides inner wall middle part of linking frame (431) rotates and is connected with tensioning regulating roll (432), the surface sliding connection of tensioning regulating roll (432) has horizontal displacement piece (433), the position middle part sliding connection that linking frame (431) is close to cutting device (435) has sweeps fine-tuning frame (434).
3. The full-automatic winding device for the miniature transformer as recited in claim 1, wherein: winding device (46) include shaft coupling (461), the right-hand member of shaft coupling (461) rotates and is connected with transmission bearing box (462), the spacing support (463) of right side outer wall middle part fixedly connected with of transmission bearing box (462), the both sides inner wall middle part of spacing support (463) rotates and is connected with wire wrapping roller (464), the both ends post of wire wrapping roller (464) runs through spacing support (463) and extends to the outside of spacing support (463), the right side outer wall sliding connection of spacing support (463) has fixing device (465).
4. The full-automatic winding device for the micro-transformer as claimed in claim 2, wherein: the cutting device (435) is including placing framework (81), place the horizontal bearing plate of inner chamber bottom intermediate position fixedly connected with (82) of framework (81), the inner chamber bottom that places framework (81) is located the vertical lifting body (85) of both sides fixedly connected with of horizontal bearing plate (82), the top fixedly connected with of the vertical lifting body (85) is reciprocal transmission frame (83), the bottom intermediate position sliding connection of reciprocal transmission frame (83) has cutting knife (84).
5. The full-automatic winding device for the micro-transformer as claimed in claim 3, wherein: fixing device (465) include fixing base (91), the top right side intermediate position sliding connection of fixing base (91) has reinforced casing (95), the right side inner wall middle part of reinforced casing (95) is rotated and is connected with extrusion carousel (93), the position that reinforced casing (95) was kept away from to the bottom of extrusion carousel (93) is rotated and is connected with movable block (94), the left side outer wall bottom fixedly connected with expansion bend (92) of movable block (94), the left side outer wall and fixing base (91) fixed connection of expansion bend (92).
6. The full-automatic winding device for the micro-transformer as claimed in claim 5, wherein: the bottom of the moving block (94) penetrates through the fixed seat (91) and extends into the fixed seat (91), and the bottom of the moving block (94) is connected with the fixed seat (91) in a sliding mode.
7. The full-automatic winding device for the micro-transformer as claimed in claim 3, wherein: the left end of the winding roller (464) is rotatably connected with a coupler (461), and the bottom of the transmission bearing box (462) is fixedly connected with a fixing device (465).
8. The full-automatic winding device for the micro-transformer as claimed in claim 2, wherein: both ends of the tensioning adjusting roller (432) penetrate through the connecting frame (431) and extend to the outside of the connecting frame (431), and the top of the front surface of the cutting device (435) penetrates through the connecting frame (431) and extends to the inside of the connecting frame (431).
9. The full-automatic winding device for the miniature transformer as recited in claim 1, wherein: the utility model discloses a motor case, including mounting panel (41), the outside of mounting panel (41) just extends to is run through in the left side outer wall middle part of winding device (46), the outside and motor case (1) fixed connection of winding device (46), the bottom both sides and the processing platform (42) fixed connection of overspeed device tensioner (43).
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| CN202210697930.1A CN114823125B (en) | 2022-06-20 | 2022-06-20 | Full-automatic winding equipment for miniature transformer |
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| CN202210697930.1A CN114823125B (en) | 2022-06-20 | 2022-06-20 | Full-automatic winding equipment for miniature transformer |
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| CN114823125B CN114823125B (en) | 2022-09-09 |
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Cited By (1)
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| CN115376820A (en) * | 2022-10-21 | 2022-11-22 | 新沂市佳昌电子有限公司 | Adjustable iron core winding device for machining micro transformer |
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| CN114823125B (en) | 2022-09-09 |
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