CN111933446A - Winding device for transformer production - Google Patents
Winding device for transformer production Download PDFInfo
- Publication number
- CN111933446A CN111933446A CN202010807512.4A CN202010807512A CN111933446A CN 111933446 A CN111933446 A CN 111933446A CN 202010807512 A CN202010807512 A CN 202010807512A CN 111933446 A CN111933446 A CN 111933446A
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- Prior art keywords
- base
- winding
- screw rod
- rod
- transmission
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
The invention discloses a winding device for transformer production, which comprises a base, wherein a winding mechanism is assembled on the base, and an ash removing mechanism is arranged above the winding mechanism. The winding device for transformer production is provided with the dust removal device above the winding mechanism, so that the phenomenon that dust is mixed into a coil to influence the subsequent work of the transformer when winding is carried out is avoided; the mounting position of the feeding seat is controlled by the adjusting screw rod, so that the winding rollers with different specifications can be conveniently assembled; a tensioning mechanism is arranged between the wire and the winding roller, so that the winding quality of the coil is improved, and the tray is arranged below the winding roller, so that the winding roller can be effectively prevented from falling off during assembly and disassembly; in addition, the electrostatic adsorption net is arranged in the cavity, so that dust is prevented from falling after entering the cavity, and the coil is prevented from being polluted.
Description
Technical Field
The invention relates to the field of transformer production, in particular to a winding device for transformer production.
Background
Transformers are widely used in the power industry, and are conversion devices for changing alternating voltage by using the principle of electromagnetic induction. In the process of manufacturing the transformer, the coil inside the transformer needs to be wound. The traditional winding work usually adopts manual winding, and the transformer wire is pulled manually to be straightened, so that a large amount of manpower is consumed; in addition, in the process of manual winding, dust is easily mixed into the coil, and the product yield is reduced, so that improvement of the prior art is required.
Disclosure of Invention
The invention aims to provide a winding device for transformer production, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a winding device for transformer production comprises a base, wherein a winding mechanism is assembled on the base, and an ash removing mechanism is arranged above the winding mechanism; as a further scheme of the invention: the ash removal mechanism comprises an assembly groove, a feed screw rod, a transmission rod, a support frame, a mounting seat, a cavity, a dust hood, a dust removal fan and an electrostatic adsorption net; two sides of the upper end face of the base are provided with non-through assembling grooves, a feed screw rod and a transmission rod are respectively arranged in the two assembling grooves, one end of the feed screw rod extends into the base and is in transmission connection with a motor, vertical support frames are respectively arranged on the feed screw rod and the transmission rod, the support frames are in transmission fit with the feed screw rod and are in sliding connection with the transmission rod, and one ends of the two support frames, which are far away from the base, are connected with the mounting base; the dust removal device is characterized in that a cavity is fixed on the upper end face of the mounting seat, a plurality of linked dust removal fans are installed in the cavity, a plurality of dust removal covers are evenly installed at the lower end of the mounting seat, the dust removal fans are communicated with the dust removal covers through pipelines, and an electrostatic adsorption net is installed in the cavity.
As a further scheme of the invention: the winding mechanism comprises winding rollers, a first fixed seat and a feeding seat are arranged on a base at intervals, the feeding seat is movably installed with the base, the winding rollers are installed between the first fixed seat and the feeding seat through an assembling seat, and one assembling seat is in transmission connection with a motor; fixedly connected with vertical second fixing base on the base, the quantity of second fixing base is two and the interval is laid, and the second fixing base is located one side of winding roller, two the interval is equipped with horizontally gag lever post and the lead screw that slides between the second fixing base, and the one end of the lead screw that slides extends to in the second fixing base and the transmission is connected with the motor, is equipped with the slide between gag lever post and the lead screw that slides, slide with slide lead screw transmission cooperation and with gag lever post sliding connection, one side of slide is equipped with the wire rod.
As a further scheme of the invention: the base is provided with a non-through groove, a horizontal positioning rod and an adjusting screw rod are assembled in the groove at intervals, one end of the adjusting screw rod extends into the base and is connected with a motor in a transmission mode, and the lower portion of the feeding seat is in transmission fit with the adjusting screw rod and is in sliding connection with the positioning rod.
As a further scheme of the invention: the adjusting screw rod is a multi-section screw rod, two sliding bases are assembled between the adjusting screw rod and the positioning rod at intervals, the sliding bases are in reverse transmission fit with the adjusting screw rod and are in sliding connection with the positioning rod, and the upper end of each sliding base is assembled with a circular arc-shaped tray through a vertical lifting hydraulic cylinder.
As a further scheme of the invention: the tensioning mechanism is arranged between the wire rod and the winding roller and comprises a tensioning roller, a base plate and a tensioning hydraulic cylinder, a non-through chute is formed in the second fixing seat, the vertical tensioning hydraulic cylinder is assembled in the base, and an actuating rod of the tensioning hydraulic cylinder extends into the chute and is connected with the base plate, two tensioning rollers are assembled between the base plates.
As a further scheme of the invention: the wire and the sliding seat are installed and connected through matched threads.
As a further scheme of the invention: a plurality of through thread assembling holes are uniformly distributed on the base.
Compared with the prior art, the invention has the beneficial effects that: the winding device for transformer production is provided with the dust removal device above the winding mechanism, so that the phenomenon that dust is mixed into a coil to influence the subsequent work of the transformer when winding is carried out is avoided; the mounting position of the feeding seat is controlled by the adjusting screw rod, so that the winding rollers with different specifications can be conveniently assembled; a tensioning mechanism is arranged between the wire and the winding roller, so that the winding quality of the coil is improved, and the tray is arranged below the winding roller, so that the winding roller can be effectively prevented from falling off during assembly and disassembly; in addition, the electrostatic adsorption net is arranged in the cavity, so that dust is prevented from falling after entering the cavity, and the coil is prevented from being polluted.
Drawings
Fig. 1 is a schematic structural diagram of a winding device for transformer production.
Fig. 2 is a schematic structural view of a winding device for transformer production at another angle.
Fig. 3 is a top view of a winding device for transformer production.
Fig. 4 is a side view of a winding device for transformer production.
In the figure: 1-base, 2-assembly groove, 3-feeding screw rod, 4-transmission rod, 5-support frame, 6-mounting seat, 7-cavity, 8-first fixing seat, 9-second fixing seat, 10-winding roller, 11-limiting rod, 12-sliding screw rod, 13-tensioning roller, 14-sliding seat, 15-wire, 16-dust hood, 17-positioning rod, 18-adjusting screw rod, 19-sliding seat, 20-lifting hydraulic cylinder, 21-tray, 22-assembly seat, 23-feeding seat, 24-dust removing fan, 25-electrostatic adsorption net, 26-base plate and 27-tensioning hydraulic cylinder.
Detailed Description
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-4, a winding device for transformer production includes a base 1, a winding mechanism is mounted on the base 1, and a dust removing mechanism is disposed above the winding mechanism to prevent dust from mixing into a coil during winding and causing unqualified product quality; the ash removal mechanism comprises an assembly groove 2, a feed screw rod 3, a transmission rod 4, a support frame 5, a mounting seat 6, a cavity 7, a dust hood 16, a dust removal fan 24 and an electrostatic adsorption net 25; two sides of the upper end face of the base 1 are provided with non-through assembling grooves 2, a feed screw rod 3 and a transmission rod 4 are respectively arranged in the two assembling grooves 2, one end of the feed screw rod 3 extends into the base 1 and is connected with a motor in a transmission manner, vertical support frames 5 are respectively arranged on the feed screw rod 3 and the transmission rod 4, the support frames 5 are in transmission fit with the feed screw rod 3 and are in sliding connection with the transmission rod 4, and one ends of the two support frames 5, which are far away from the base 1, are connected with a mounting seat 6; the utility model discloses a dust removal fan, including mount pad 6, dust exhausting fan 25, dust excluding hood 16, dust excluding fan 24, dust excluding hood 16, dust excluding hood 24 is linked together through pipeline and dust excluding hood 16, installs electrostatic absorption net 25 in the cavity 7 for the dust of collecting in the cavity 7 drops and causes the pollution to the coil outside to cavity 7 in the upper end face of mount pad 6 is fixed with cavity 7, installs the dust exhausting fan 24 of a plurality of linkages in the cavity 7, and a plurality of dust excluding hoods 16 are evenly installed to the lower extreme of mount pad.
Further, the winding mechanism comprises a winding roller 10, a first fixed seat 8 and a feeding seat 23 are arranged on the base 1 at intervals, the feeding seat 23 is movably mounted with the base 1, the winding roller 10 is mounted between the first fixed seat 8 and the feeding seat 23 through an assembling seat 22, and one of the assembling seats 22 is in transmission connection with a motor for driving the winding roller 10 to rotate; fixedly connected with vertical second fixing base 9 on the base 1, the quantity of second fixing base 9 is two and the interval is laid, and second fixing base 9 is located one side of winding roller 10, two the interval is equipped with horizontally gag lever post 11 and the lead screw 12 that slides between the second fixing base 9, and the one end of the lead screw 12 that slides extends to in the second fixing base 9 and the transmission is connected with the motor, is equipped with slide 14 between gag lever post 11 and the lead screw 12 that slides, slide 14 with slide 12 transmission cooperation and with gag lever post 11 sliding connection, one side of slide 14 is equipped with wire rod 15.
Furthermore, a non-through groove is formed in the base 1, a horizontal positioning rod 17 and an adjusting screw rod 18 are assembled in the groove at intervals, one end of the adjusting screw rod 18 extends into the base 1 and is connected with a motor in a transmission mode, the lower portion of the feeding seat 23 is matched with the adjusting screw rod 18 in a transmission mode and is in sliding connection with the positioning rod 17, so that the distance between the feeding seat 23 and the first fixing seat 8 can be adjusted, and the winding rollers 10 of different specifications can be clamped.
Further, accommodate the lead screw 18 is the multistage lead screw, and the interval is equipped with two bases 19 that slide between accommodate the lead screw 18 and the locating lever 17, two the base 19 that slides cooperates and with accommodate the lead screw 18 reverse drive and with locating lever 17 sliding connection, the upper end of the base 19 that slides is equipped with convex tray 21 through vertical hydraulic cylinder 20 to avoid taking place to drop when carrying out the dismouting of winding roller 10, cause bodily injury.
Further, a tensioning mechanism is arranged between the wire 15 and the winding roller 10 to ensure the winding quality of the coil, the tensioning mechanism comprises a tensioning roller 13, a base plate 26 and a tensioning hydraulic cylinder 27, a non-through sliding groove is formed in the second fixing seat 9, a vertical tensioning hydraulic cylinder 27 is arranged in the base 1, an actuating rod of the tensioning hydraulic cylinder 27 extends into the sliding groove and is connected with the base plate 26, and the tensioning roller 13 is arranged between the base plates 26.
Further, in order to facilitate the disassembly, assembly and replacement of the wire 15, the wire 15 is connected with the sliding seat 14 by adopting a matched thread.
The working principle of the embodiment is as follows:
in practical use, the adjusting screw rod 18 is started to operate according to the specification of the winding roller 10, so that the feeding seat 23 and the first fixed seat 8 obtain a proper distance, the winding roller 10 is installed through the assembling seat 22, the wire 15 and the winding roller 10 are assembled and connected, the tensioning hydraulic cylinder 27 is started to drive the tensioning roller 13 to operate, so that the coil obtains a proper tension degree, the dust removal fan 24 is started to operate, and starts the winding roller 10 to rotate, so that the coil is uniformly wound on the winding roller 10, starts the slippage screw rod 12 to intermittently feed, so that the winding roller 10 is uniformly full of coils, the feeding screw rod 3 is started to run intermittently, the dust hood 16 is always suspended above the coil clamping position, therefore, dust in the surrounding environment is removed during winding, the winding quality is improved, the dust is adsorbed by the electrostatic adsorption net 25 after entering the cavity 7, and the dust is prevented from falling onto the coil through the dust hood 16; after the winding is finished, the equipment is stopped to disassemble the winding roller 10, the lifting hydraulic cylinder 20 is started to enable the tray 21 to be located below the winding roller 10, the winding roller 10 is prevented from falling off when being disassembled, and the operation safety is improved.
Example 2
In order to facilitate the installation and fixation of the winding device for transformer production, the present embodiment is improved based on embodiment 1, and the improvement is as follows: a plurality of through threaded assembly holes are uniformly distributed on the base 1, so that the device can be installed and fixed through the threaded assembly holes, and operation is convenient.
It should be noted that, although the present specification describes embodiments, each embodiment does not include only a single technical solution, and such description of the specification is only for clarity, and those skilled in the art should take the specification as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments understood by those skilled in the art, and the above-mentioned embodiments only express the preferred embodiments of the technical solutions, and the description thereof is more specific and detailed, but should not be construed as limiting the scope of the claims of the technical solutions. It should be noted that, for those skilled in the art, various modifications, improvements and substitutions can be made without departing from the spirit of the invention, and all of them belong to the protection scope of the technical solution. The protection scope of this technical solution patent should be subject to the appended claims.
Claims (7)
1. A winding device for transformer production comprises a base (1), and is characterized in that a winding mechanism is assembled on the base (1), and an ash removal mechanism is arranged above the winding mechanism; the ash removal mechanism comprises an assembly groove (2), a feeding screw rod (3), a transmission rod (4), a support frame (5), a mounting seat (6), a cavity (7), a dust hood (16), a dust removal fan (24) and an electrostatic adsorption net (25); two sides of the upper end face of the base (1) are provided with non-through assembling grooves (2), a feed screw rod (3) and a transmission rod (4) are respectively installed in the two assembling grooves (2), one end of the feed screw rod (3) extends into the base (1) and is in transmission connection with a motor, vertical support frames (5) are respectively installed on the feed screw rod (3) and the transmission rod (4), the support frames (5) are in transmission fit with the feed screw rod (3) and are in sliding connection with the transmission rod (4), and one ends of the two support frames (5) departing from the base (1) are connected with an installation seat (6); the dust removal device is characterized in that a cavity (7) is fixed on the upper end face of the mounting seat (6), a plurality of linked dust removal fans (24) are installed in the cavity (7), a plurality of dust removal covers (16) are evenly installed at the lower end of the mounting seat (6), the dust removal fans (24) are communicated with the dust removal covers (16) through pipelines, and an electrostatic adsorption net (25) is installed in the cavity (7).
2. The winding device for producing the transformer according to claim 1, wherein the winding mechanism comprises a winding roller (10), a first fixed seat (8) and a feeding seat (23) are arranged on the base (1) at intervals, the feeding seat (23) is movably mounted with the base (1), the winding roller (10) is mounted between the first fixed seat (8) and the feeding seat (23) through a mounting seat (22), and one of the mounting seats (22) is in transmission connection with a motor; fixedly connected with vertical second fixing base (9) on base (1), the quantity of second fixing base (9) is two and the interval is laid, second fixing base (9) are located one side of wire winding roller (10), two the interval is assembled with horizontally gag lever post (11) and lead screw (12) that slide between second fixing base (9), and the one end of lead screw (12) that slides extends to in second fixing base (9) and the transmission is connected with the motor, is equipped with between gag lever post (11) and the lead screw (12) that slides slide (14), slide (14) with slide lead screw (12) transmission cooperation and with gag lever post (11) sliding connection, one side of slide (14) is equipped with wire rod (15).
3. The winding device for producing the transformer according to claim 2, wherein the base (1) is provided with a non-through groove, the groove is internally provided with a horizontal positioning rod (17) and an adjusting screw rod (18) at intervals, one end of the adjusting screw rod (18) extends into the base (1) and is connected with a motor in a transmission manner, and the lower part of the feeding seat (23) is matched with the adjusting screw rod (18) in a transmission manner and is connected with the positioning rod (17) in a sliding manner.
4. The winding device for producing the transformer according to claim 3, wherein the adjusting screw rod (18) is a multi-section screw rod, two sliding bases (19) are arranged between the adjusting screw rod (18) and the positioning rod (17) at intervals, the two sliding bases (19) are in reverse transmission fit with the adjusting screw rod (18) and are in sliding connection with the positioning rod (17), and the upper end of each sliding base (19) is provided with a circular arc-shaped tray (21) through a vertical lifting hydraulic cylinder (20).
5. The winding device for the transformer production according to claim 2, characterized in that a tensioning mechanism is arranged between the wire (15) and the winding roller (10), the tensioning mechanism comprises a tensioning roller (13), a base plate (26) and a tensioning hydraulic cylinder (27), the second fixing seat (9) is provided with a non-through chute, the base (1) is provided with a vertical tensioning hydraulic cylinder (27), an actuating rod of the tensioning hydraulic cylinder (27) extends into the chute and is connected with the base plate (26), and the tensioning roller (13) is arranged between the two base plates (26).
6. Winding device for the production of transformers according to claim 5, characterized in that the wire (15) is mounted in connection with the slide (14) with a mating thread.
7. The winding device for producing the transformer according to claim 1, wherein a plurality of through threaded assembly holes are uniformly distributed on the base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010807512.4A CN111933446A (en) | 2020-08-12 | 2020-08-12 | Winding device for transformer production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010807512.4A CN111933446A (en) | 2020-08-12 | 2020-08-12 | Winding device for transformer production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111933446A true CN111933446A (en) | 2020-11-13 |
Family
ID=73311558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010807512.4A Withdrawn CN111933446A (en) | 2020-08-12 | 2020-08-12 | Winding device for transformer production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111933446A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112683187A (en) * | 2020-11-26 | 2021-04-20 | 中国兵器工业第五九研究所 | Fiber grating strain detection device |
| CN113113227A (en) * | 2021-04-22 | 2021-07-13 | 江西变电设备有限公司 | Three-dimensional iron core transformer coil wire winding foreign matter isolation equipment of rolling up |
| CN114823125A (en) * | 2022-06-20 | 2022-07-29 | 万泰智能电子科技(新沂)有限公司 | Full-automatic winding equipment for miniature transformer |
| CN117457384A (en) * | 2023-12-26 | 2024-01-26 | 广东乔晶电子科技有限公司 | Winding mechanism for high-frequency transformer production |
-
2020
- 2020-08-12 CN CN202010807512.4A patent/CN111933446A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112683187A (en) * | 2020-11-26 | 2021-04-20 | 中国兵器工业第五九研究所 | Fiber grating strain detection device |
| CN112683187B (en) * | 2020-11-26 | 2022-06-03 | 中国兵器工业第五九研究所 | Fiber grating strain detection device |
| CN113113227A (en) * | 2021-04-22 | 2021-07-13 | 江西变电设备有限公司 | Three-dimensional iron core transformer coil wire winding foreign matter isolation equipment of rolling up |
| CN113113227B (en) * | 2021-04-22 | 2022-09-02 | 江西变电设备有限公司 | Three-dimensional iron core transformer coil wire winding foreign matter isolation equipment of rolling up |
| CN114823125A (en) * | 2022-06-20 | 2022-07-29 | 万泰智能电子科技(新沂)有限公司 | Full-automatic winding equipment for miniature transformer |
| CN117457384A (en) * | 2023-12-26 | 2024-01-26 | 广东乔晶电子科技有限公司 | Winding mechanism for high-frequency transformer production |
| CN117457384B (en) * | 2023-12-26 | 2024-03-08 | 广东乔晶电子科技有限公司 | Winding mechanism for high-frequency transformer production |
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Application publication date: 20201113 |
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| WW01 | Invention patent application withdrawn after publication |