CN114808334B - Fabric with characteristics of compliance and skin-friendly performance, and preparation device and method thereof - Google Patents
Fabric with characteristics of compliance and skin-friendly performance, and preparation device and method thereof Download PDFInfo
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- CN114808334B CN114808334B CN202210407574.5A CN202210407574A CN114808334B CN 114808334 B CN114808334 B CN 114808334B CN 202210407574 A CN202210407574 A CN 202210407574A CN 114808334 B CN114808334 B CN 114808334B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application discloses a fabric capable of softening and caring skin, which comprises the following components in parts by weight: 45-60 parts of mercerized cotton fibers, 20-30 parts of rich and strong fibers and 5-6 parts of spandex fibers; the fabric prepared by the formula disclosed by the application not only completely retains the excellent natural characteristics of raw cotton, but also has the advantages of general luster, soft hand feeling and comfortable touch feeling, wherein the preparation method of the fabric realizes the requirements of various applications without manual repeated transportation, and meanwhile, the dust collecting assembly, the filtering assembly and the heat radiating assembly use the same fan for air suction, so that the purpose of energy saving and electricity saving is realized.
Description
Technical Field
The application relates to the technical field of fabric processing, in particular to a soft and skin-friendly fabric and a preparation method thereof, and in particular relates to a preparation device of the soft and skin-friendly fabric.
Background
The fabric is the material used for making clothing. In the world of clothing, the fabric of the clothing is confetti and is changed every day. But in general, the high-quality and high-grade fabric has the characteristics of comfort in wearing, sweat absorption, ventilation, stiff and smooth suspension, noble vision, soft touch and the like.
At present, ironing and processing are needed in the production process of the fabric, so that the fabric is flattened and wrinkle-removed for later shaping, rolling and selling, however, the surface of the fabric is difficult to clean after ironing because the fabric is complex in production process and has a large amount of dust, woolen and the like; meanwhile, the existing ironing device is directly rolled after ironing is finished, the temperature of the fabric is still high, and certain potential safety hazards exist.
Therefore, we propose a fabric which is compliant and skin-friendly, and a preparation device and a preparation method thereof.
Disclosure of Invention
Aiming at the defects, the application provides the fabric which is compliant and skin-friendly, and the preparation device and the preparation method thereof, which not only can adjust the tightness precision of the fabric according to the actual use requirement through the tensioning assembly, but also can carry out dust removal, softening, ironing and heat dissipation operations on the fabric through the dust collecting assembly, the softening assembly, the ironing assembly and the heat dissipation assembly in sequence, so that a large amount of dust, woolen and the like on the surface of the fabric are effectively removed, and meanwhile, the surface temperature of the fabric is reduced, and further, the high-temperature scalding caused when workers collect the fabric is effectively avoided, thereby solving the problems.
The technical scheme of the application is realized as follows:
the application provides a preparation method of a fabric for softening and skin-friendly, which comprises the following steps:
s1, sequentially placing mercerized cotton fibers, rich fibers and spandex fibers on a two-for-one twister, and bonding the mercerized cotton fibers and the rich fibers into strands through twisting;
s2, weaving the folded yarn obtained in the S1 into grey cloth through an automatic braiding machine;
s3, putting the grey cloth obtained in the step S2 into a treatment liquid for desizing pretreatment, then carrying out low-temperature dyeing treatment through a dye vat, then carrying out rinsing in a soap liquid, removing dye which is not combined with the grey cloth, wherein the temperature is 80-90 ℃, the conveying speed is 50-60 m/min, and then washing cleanly with clear water of 25-30 ℃;
s4, immersing the dyed grey cloth obtained in the S3 into a fixation liquid, and performing high-temperature baking fixation post-treatment, wherein the baking temperature is 150-165 ℃ and the time is 1-2 minutes;
and S5, ironing and shaping the color-fixed grey cloth obtained in the step S4 through an ironing device, and finally rolling the shaped grey cloth by utilizing a rolling device.
The application also provides a preparation device of the fabric with soft and skin-friendly effect, which comprises the ironing device, wherein the ironing device comprises:
the main body structure is internally provided with a dust collection assembly, a tensioning assembly, a softening assembly, an ironing assembly, a filtering assembly and a heat dissipation assembly in sequence from left to right;
the main structure comprises a case, an unreeling roller is arranged on the left side of the top of an inner cavity of the case, a plurality of guide rollers are connected in turn through bearings from left to right in the case, a winding roller is arranged on the right side of the bottom of the inner cavity of the case, a motor is arranged on the rear side of the inner cavity of the case, an output shaft of the motor is fixedly connected with a rotating shaft of the winding roller, a plurality of supporting legs are vertically and fixedly connected to the bottom of the case, and a reinforcing rod is horizontally and fixedly connected between two adjacent supporting legs;
the dust collection assembly comprises two dust collection covers which are oppositely arranged, a fixing rod is horizontally and fixedly connected to the rear side of the dust collection cover, one end, far away from the dust collection cover, of the fixing rod is fixedly connected with the case, the surface of the dust collection cover is communicated with a guide pipe, a connecting pipe is arranged in the case, and one ends, far away from the dust collection cover, of the two guide pipes are communicated with the connecting pipe;
the tensioning assembly comprises a rotating rod which is rotationally connected to the rear side of an inner cavity of the chassis through a bearing, a tensioning roller is arranged on the surface of the rotating rod, a gear is fixedly connected to the rear end of the surface of the rotating rod, a tooth sleeve meshed with the gear is sleeved on the surface of the gear, sliding sleeves are fixedly connected to two sides of the surface of the tooth sleeve, a guide rod is movably inserted into the inner cavity of the sliding sleeve, the guide rod is of a T-shaped structure, the rear end of the guide rod is fixedly connected with the chassis, a spring is sleeved on the surface of the guide rod, and two ends of the spring are fixedly connected with the sliding sleeve and the guide rod respectively;
the ironing assembly comprises a shielding box fixedly connected to the top of the inner cavity of the case, two ironing rollers are movably connected in sequence from top to bottom in the inner cavity of the shielding box, the rear ends of the ironing rollers penetrate through the rear side of the shielding box, the rear ends of the ironing rollers located below are rotatably connected to the rear side of the inner cavity of the case through bearings, through holes are formed in the rear side of the case, the bottoms of the inner wall surfaces of the through holes are rotatably connected with screws through bearings, the tops of the screws penetrate through the top of the case and are fixedly connected with hand wheels, movable plates are sleeved on the surface threads of the screws, and the rear ends of the ironing rollers located above are rotatably connected to the front sides of the movable plates through bearings;
the filtering assembly comprises a filtering box communicated to the right side of the shielding box, the top of the filtering box penetrates through the top of the machine case and is fixedly connected with the penetrating part of the machine case, three filter screens distributed in equal intervals are arranged in the filtering box, an access board is mounted on the top of the filtering box through bolts, the bottom of the access board is fixedly connected with the filter screens, and one end, away from the guide pipe, of the connecting pipe is communicated with the filtering box;
the heat dissipation assembly comprises a mounting plate fixedly connected to the top of an inner cavity of the chassis, a fan is fixedly connected to the bottom of the front side of the mounting plate, a coil is communicated with the air inlet end of the fan, and one end, away from the fan, of the coil is communicated with the filter box.
Preferably, a pipe rack is clamped on the surface of the connecting pipe, and the bottom end of the pipe rack is fixedly connected with the bottom of the inner cavity of the chassis.
Preferably, a pull rod is horizontally and fixedly connected to the surface of the tooth sleeve, the pull rod is located below the rotating rod, and a convex ball is fixedly connected to the front end of the pull rod.
Preferably, the surface of the rotating rod is fixedly connected with a handle, and the handle is positioned above the side of the convex ball.
Preferably, the softening component comprises a water tank positioned at the left side of the shielding box, the top of the water tank penetrates through the top of the machine case and is fixedly connected with the penetrating part of the machine case, the top of the water tank is communicated with the water tank, and the top end of the water tank is in threaded connection with a pipe cover.
Preferably, the rear side of the inner cavity of the case is provided with a water pump, the water inlet end of the water pump is communicated with the water tank, the water outlet end of the water pump is communicated with a water storage plate, the water storage plate is of a U-shaped structure, and the inner cavity of the water storage plate is provided with a plurality of equally distributed atomizing spray heads.
Preferably, a baffle is fixedly connected to the rear side of the movable plate, and the surface of the baffle is attached to the case.
Preferably, through holes for the fabric to pass through are formed in two sides of the shielding box.
The application also provides a soft and skin-friendly fabric which comprises the following components in parts by weight: 45-60 parts of mercerized cotton fiber, 20-30 parts of rich and strong fiber and 5-6 parts of spandex fiber.
Compared with the prior art, the application has the advantages and positive effects that:
1. the fabric provided by the application is composed of mercerized cotton fibers, rich and strong fibers and spandex fibers, and the fabric prepared by the formula of the application not only completely maintains the excellent natural characteristics of raw cotton, but also has the advantages of general luster, soft hand feeling and comfortable touch feeling of silk, thereby achieving the effect of softening and skin-friendly;
2. according to the preparation method of the soft and skin-friendly fabric, provided by the application, the main body structure, the dust collecting assembly, the tensioning assembly, the softening assembly, the ironing assembly, the filtering assembly and the heat dissipation assembly are matched for use, so that the requirements of various applications are met, multiple times of manual transportation are not needed, the labor intensity of workers is reduced, and meanwhile, the dust collecting assembly, the filtering assembly and the heat dissipation assembly use the same fan for sucking air, so that the purposes of energy conservation and electricity saving are realized.
3. According to the preparation device for softening and skin-friendly provided by the application, the dust collection assembly and the filter assembly are matched, so that when the fan runs, dust on two sides of the fabric, woolen and the like are sucked into the inner cavity of the filter box by the dust collection cover, the filter screen is used for filtering treatment, dust, woolen and the like on the fabric are effectively removed, the cleanliness of the fabric is ensured, and the production quality of the fabric is further ensured;
4. according to the preparation device for softening and skin-friendly provided by the application, through the matched use of the ironing assembly, the filtering assembly and the heat dissipation assembly, when the fan is operated, the heat in the inner cavity of the shielding box can be filtered and dissipated through the inner cavities of the filtering box and the coil pipe in sequence, so that the excessive temperature in the inner cavity of the shielding box is effectively avoided, the peculiar smell generated by heating the inner cavity of the shielding box is sucked into the inner part of the filtering box for purification treatment, the peculiar smell is prevented from diffusing into the air to pollute the surrounding environment, the exhaust end of the fan is finally utilized to dissipate, and the dissipated gas is blown to the surface of the fabric, so that the heat dissipation treatment can be carried out on the ironed fabric, and the high-temperature scalding caused by collecting the fabric by staff is effectively avoided.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a method of making a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 2 is a schematic structural view of a device for producing a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 3 is a schematic structural view II of a device for preparing a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 4 is a schematic illustration of a partially connected structure in a device for producing a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 5 is a schematic diagram II of a local connection in a device for preparing a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 6 is a schematic diagram III of a partially connected structure in a device for preparing a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 7 is a schematic structural view of a tensioning assembly in a device for preparing a compliant skin-friendly facing in accordance with an embodiment of the application;
FIG. 8 is a schematic structural view of a softening assembly in a device for producing a compliant skin-friendly fabric according to an embodiment of the application;
FIG. 9 is a schematic view of an exploded structure of a partial connection in a device for preparing a compliant skin-friendly fabric according to an embodiment of the application;
fig. 10 is a schematic view of an exploded structure of an ironing assembly in a device for preparing a compliant skin-friendly fabric according to an embodiment of the application.
In the figure:
1. a main body structure; 101. a chassis; 102. an unreeling roller; 103. a guide roller; 104. a wind-up roll; 105. a motor; 106. a support leg; 107. a reinforcing rod;
2. a dust collection assembly; 201. a dust collection cover; 202. a fixed rod; 203. a conduit; 204. a connecting pipe; 205. a pipe rack;
3. a tensioning assembly; 301. a rotating rod; 302. a tension roller; 303. a gear; 304. a tooth sleeve; 305. a sliding sleeve; 306. a guide rod; 307. a spring; 308. a pull rod; 309. a convex ball; 310. a grip;
4. a softening assembly; 401. a water tank; 402. a water inlet pipe; 403. a tube cover; 404. a water pump; 405. a water storage plate; 406. an atomizing nozzle;
5. an ironing assembly; 501. a shielding box; 502. ironing rollers; 503. a through hole; 504. a screw; 505. a hand wheel; 506. a movable plate; 507. a baffle; 508. a through hole;
6. a filter assembly; 601. a filter box; 602. a filter screen; 603. an access panel;
7. a heat dissipation assembly; 701. a mounting plate; 702. a blower; 703. a coiled pipe; 704. and a heat radiating fin.
Detailed Description
In order that the above objects, features and advantages of the application will be more clearly understood, a further description of the application will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.
The application will be further described with reference to the drawings and the specific examples.
Example 1
The application relates to a soft and skin-friendly fabric which comprises the following components in parts by weight: 45-60 parts of mercerized cotton fiber, 20-30 parts of rich and strong fiber and 5-6 parts of spandex fiber.
As shown in fig. 1, the preparation method of the fabric for softening and skin-friendly provided by the application comprises the following steps:
s1, sequentially placing the mercerized cotton fiber, the strong-rich fiber and the spandex fiber on a two-for-one twister to form a stranded wire through twisting and bonding;
s2, weaving the folded yarn obtained in the S1 into grey cloth through an automatic braiding machine;
s3, putting the grey cloth obtained in the step S2 into a treatment liquid for desizing pretreatment, then carrying out low-temperature dyeing treatment through a dye vat, then carrying out rinsing in a soap liquid, removing dye which is not combined with the grey cloth, wherein the temperature is 80-90 ℃, the conveying speed is 50-60 m/min, and then washing cleanly with clear water of 25-30 ℃;
s4, immersing the dyed grey cloth obtained in the S3 into a fixation liquid, and performing high-temperature baking fixation post-treatment, wherein the baking temperature is 150-165 ℃ and the time is 1-2 minutes;
and S5, ironing and shaping the color-fixed grey cloth obtained in the step S4 through an ironing device, and finally rolling the shaped grey cloth by utilizing a rolling device.
Through adopting the technical scheme, the preparation method of the fabric with soft and skin-friendly effect provided by the application realizes the requirements of various applications through the matched use of the main body structure 1, the dust collection assembly 2, the tensioning assembly 3, the softening assembly 4, the ironing assembly 5, the filtering assembly 6 and the heat dissipation assembly 7, does not need manual repeated transportation, reduces the manual labor intensity, and simultaneously, the dust collection assembly 2, the filtering assembly 6 and the heat dissipation assembly 7 use the same fan for sucking air, thereby realizing the purposes of energy conservation and electricity saving.
Example 2
Based on the above process, the preparation device of the fabric with soft and skin-friendly effect according to the embodiment of the present application, as shown in fig. 2 to 10, includes the ironing device in embodiment 1, and the ironing device includes:
the main body structure 1, wherein a dust collection assembly 2, a tensioning assembly 3, a softening assembly 4, an ironing assembly 5, a filtering assembly 6 and a heat dissipation assembly 7 are sequentially arranged in the main body structure 1 from left to right;
the main structure 1 comprises a case 101, an unreeling roller 102 is arranged on the left side of the top of an inner cavity of the case 101, a plurality of guide rollers 103 are rotatably connected inside the case 101 from left to right sequentially through bearings, a wind-up roller 104 is arranged on the right side of the bottom of the inner cavity of the case 101, a motor 105 is arranged on the rear side of the inner cavity of the case 101, an output shaft of the motor 105 is fixedly connected with a rotating shaft of the wind-up roller 104, a plurality of supporting legs 106 are vertically and fixedly connected to the bottom of the case 101, and a reinforcing rod 107 is horizontally and fixedly connected between two adjacent supporting legs 106;
the dust collection assembly 2 comprises two dust collection covers 201 which are oppositely arranged, a fixing rod 202 is horizontally and fixedly connected to the rear side of the dust collection cover 201, one end, away from the dust collection cover 201, of the fixing rod 202 is fixedly connected with the case 101, the surface of the dust collection cover 201 is communicated with a guide pipe 203, a connecting pipe 204 is arranged in the case 101, and one ends, away from the dust collection cover 201, of the two guide pipes 203 are communicated with the connecting pipe 204;
the tensioning assembly 3 comprises a rotating rod 301 which is rotatably connected to the rear side of an inner cavity of the chassis 101 through a bearing, a tensioning roller 302 is arranged on the surface of the rotating rod 301, a gear 303 is fixedly connected to the rear end of the surface of the rotating rod 301, a tooth sleeve 304 meshed with the gear 303 is sleeved on the surface of the gear 303, a sliding sleeve 305 is fixedly connected to two sides of the surface of the tooth sleeve 304, a guide rod 306 is movably inserted into the inner cavity of the sliding sleeve 305, the guide rod 306 is of a T-shaped structure, the rear end of the guide rod 306 is fixedly connected with the chassis 101, a spring 307 is sleeved on the surface of the guide rod 306, and two ends of the spring 307 are fixedly connected with the sliding sleeve 305 and the guide rod 306 respectively;
the ironing assembly 5 comprises a shielding box 501 fixedly connected to the top of the inner cavity of the case 101, two ironing rollers 502 are movably connected to the inner cavity of the shielding box 501 from top to bottom in sequence, the rear ends of the ironing rollers 502 penetrate through the rear side of the shielding box 501, the rear ends of the ironing rollers 502 positioned below are rotatably connected to the rear side of the inner cavity of the case 101 through bearings, through holes 503 are formed in the rear side of the case 101, a screw rod 504 is rotatably connected to the bottom of the inner wall surface of the through holes 503 through bearings, the top end of the screw rod 504 penetrates through the top of the case 101 and is fixedly connected with a hand wheel 505, a movable plate 506 is sleeved on the surface threads of the screw rod 504, and the rear ends of the ironing rollers 502 positioned above are rotatably connected to the front side of the movable plate 506 through bearings;
the filtering assembly 6 comprises a filtering box 601 communicated to the right side of the shielding box 501, wherein the top of the filtering box 601 penetrates to the top of the machine case 101 and is fixedly connected with the penetrating part of the machine case 101, three filter screens 602 distributed in equal intervals are arranged in the filtering box 601, an access board 603 is mounted on the top of the filtering box 601 through bolts, the bottom of the access board 603 is fixedly connected with the filter screens 602, and one end, far away from the guide pipe 203, of a connecting pipe 204 is communicated with the filtering box 601;
wherein, the heat dissipation subassembly 7 includes mounting panel 701 of fixed connection in chassis 101 inner chamber top, and the bottom fixedly connected with fan 702 of mounting panel 701 front side, the inlet end intercommunication of fan 702 has coil 703, and the one end and the rose box 601 intercommunication of fan 702 are kept away from to coil 703.
It should be noted that, the coil 703 adopts a steel pipe, which not only can improve the structural strength of the heat dissipation assembly 7, but also can ensure that the heat dissipation assembly 7 has a good heat exchange effect, thereby being beneficial to improving the reliability and service life of the heat dissipation assembly 7.
Through adopting above-mentioned technical scheme, not only can adjust the elasticity precision of surface fabric according to the in-service use demand through tensioning assembly 3, can also remove dust, soften, iron and heat dissipation operation to the surface fabric in proper order through collection dirt subassembly 2, softening subassembly 4, ironing unit 5 and heat dissipation subassembly 7, effectively get rid of a large amount of dust on the surface of surface fabric and woollen etc. simultaneously make the surface temperature of surface fabric drop, and then by the high temperature scald when effectively avoiding the staff to collect the surface fabric.
Wherein, through the cooperation of dust collection subassembly 2 and filter module 6, make fan 702 when the operation, dust cage 201 will surface fabric two sides dust and woollen etc. inhale the inner chamber of rose box 601, utilize filter screen 602 to carry out filtration treatment, effectively clear away surface fabric on dust and woollen etc. to guarantee the cleanliness of surface fabric, and then guaranteed the production quality of surface fabric;
wherein, through ironing subassembly 5, filter component 6 and radiator unit 7's cooperation is used, make fan 702 when the operation, can filter and dispel the heat with shielding the inner chamber of case 501 through the inner chamber of filter tank 601 and coil 703 in proper order, effectively avoid shielding the temperature of case 501 inner chamber too high, and inhale the inside of filter tank 601 with shielding the peculiar smell that the heating of case 501 inner chamber produced and purify the processing, prevent that peculiar smell from diffusing to the polluted surrounding environment in the air, finally utilize the exhaust end of fan 702 to scatter, the surface of surface fabric is blown to the gas that looses, and then can carry out the heat dissipation to the surface fabric after ironing, thereby by the high temperature scald when effectively avoiding the staff to collect the surface fabric.
The surface card of connecting pipe 204 is equipped with pipe support 205, and the bottom of pipe support 205 is fixed connection with the bottom of quick-witted case 101 inner chamber.
Through adopting above-mentioned technical scheme, utilize pipe support 205 can play the supporting role to the connecting pipe 204, effectively improved the stability of being connected between connecting pipe 204 tip and dead lever 202 and the rose box 601.
The surface level of tooth cover 304 fixedly connected with pull rod 308, pull rod 308 is located the below of bull stick 301, and the front end fixedly connected with convex ball 309 of pull rod 308.
By adopting the above technical scheme, the pull rod 308 and the convex ball 309 are utilized so that a worker can pull the tooth sleeve 304 at the front side of the case 101.
A grip 310 is fixedly connected to the surface of the rotating rod 301, and the grip 310 is positioned above the side of the convex ball 309.
By adopting the technical scheme, the grip 310 is utilized so that a worker can rotate the tension roller 302 to adjust the tightness of the fabric according to the actual use requirement.
The softening assembly 4 comprises a water tank 401 positioned on the left side of the shielding box 501, the top of the water tank 401 penetrates through the top of the machine case 101 and is fixedly connected with the penetrating part of the machine case 101, the water tank 401 is communicated with the top of the water tank 401, and the top end of the water tank 401 is in threaded connection with a pipe cover 403.
By adopting the above technical scheme, the liquid used in softening can be stored by the water tank 401.
A water pump 404 is arranged at the rear side of the inner cavity of the machine case 101, the water inlet end of the water pump 404 is communicated with the water tank 401, the water outlet end of the water pump 404 is communicated with a water storage plate 405, the water storage plate 405 is of a U-shaped structure, and a plurality of equally distributed atomizing nozzles 406 are arranged in the inner cavity of the water storage plate 405.
Through adopting above-mentioned technical scheme, utilize atomizer 406 can carry steam to the surface fabric that passes through the water storage plate 405 inner chamber, soften the surface fabric, be convenient for iron.
The back side of the movable plate 506 is fixedly connected with a baffle 507, and the surface of the baffle 507 is attached to the case 101.
Through adopting above-mentioned technical scheme, utilize baffle 507 can play spacing effect to through-hole 503 for fly leaf 506 stable reciprocates.
Both sides of the shielding box 501 are provided with through holes 508 for the fabric to pass through.
In order to facilitate understanding of the above technical solutions of the present application, the following describes in detail the working principle or operation manner of the present application in the actual process.
In practical application, firstly, the fabric to be ironed is placed on the surface of the unreeling roller 102, the end part of the fabric sequentially passes through the dust collecting component 2, the softening component 4 and the ironing component 5, the end part of the fabric is guided by the guide rollers 103, the end part of the fabric is finally adhered to the surface of the wind-up roller 104, the motor 105 is started, and the fabric can be conveyed by the motor 105; secondly, the convex ball 309 is pulled forwards, the convex ball 309 drives the pull rod 308 and the tooth sleeve 304 to synchronously move forwards, the tooth sleeve 304 drives the sliding sleeve 305 to slide on the surface of the guide rod 306, the spring 307 is stressed to shrink until the tooth sleeve 304 is separated from the surface of the gear 303, the rotating rod 301 can be unlocked, at the moment, the handle 310 is utilized to rotate the rotating rod 301, the rotating rod 301 drives the tensioning roller 302 to synchronously rotate, a worker can adjust the tightness of the fabric according to actual use requirements, and after the adjustment is finished, the convex ball 309 and the handle 310 are sequentially released, so that the tensioning roller 302 can be stably kept in the state; thirdly, starting the fan 702 to collect dust, burrs and the like on two sides of the fabric through the dust collection cover 201, then sequentially entering the inner cavity of the filter box 601 through the guide pipe 203 and the connecting pipe 204, filtering the dust and the burrs through the filter screen 602, and finally discharging the filtered gas through the coil 703 and the fan 702; from time to time, the pipe cover 403 is opened, liquid is added into the inner cavity of the water tank 401 through the water inlet pipe 402, the water pump 404 is started, the water pump 404 conveys the liquid in the inner cavity of the water tank 401 to the inner cavity of the water storage plate 405, and then the liquid is atomized and sprayed out through the atomizing nozzle 406, so that not only can a better ironing effect be achieved, but also the phenomenon that the fabric is damaged due to excessive ironing is avoided, and the fabric is ironed by the ironing roller 502; finally, when the fan 702 is started, peculiar smell generated by heating the inner cavity of the shielding box 501 is sucked into the filter box 601, the filter screen 602 is used for purifying treatment, the peculiar smell is placed to diffuse into the air to pollute the surrounding environment, after the purification is finished, the gas is sucked into the coil 703, the heat exchange medium can flow stably by using the heat dissipation fins 704, a good heat exchange effect can be achieved, and finally, the gas is blown to the surface of the fabric by using the exhaust end of the fan 702, so that the ironed fabric is subjected to heat dissipation treatment, and high-temperature scalding when workers collect the fabric is effectively avoided; in addition, by rotating the hand wheel 505, the hand wheel 505 drives the screw 504 to rotate, and the screw 504 drives the movable plate 506, the baffle 507 and the ironing roller 502 positioned above to synchronously move upwards, so that the ironing machine is applicable to fabrics with different thicknesses.
The present application can be easily implemented by those skilled in the art through the above specific embodiments. It should be understood that the application is not limited to the particular embodiments described above. Based on the disclosed embodiments, a person skilled in the art may combine different technical features at will, so as to implement different technical solutions.
Claims (7)
1. The preparation device of the fabric with the soft and skin-friendly effect is characterized in that the preparation device is an ironing device and comprises: the device comprises a main body structure (1), wherein a dust collection assembly (2), a tensioning assembly (3), a softening assembly (4), an ironing assembly (5), a filtering assembly (6) and a heat dissipation assembly (7) are sequentially arranged in the main body structure (1) from left to right;
the main structure (1) comprises a case (101), an unreeling roller (102) is arranged on the left side of the top of an inner cavity of the case (101), a plurality of guide rollers (103) are rotatably connected inside the case (101) from left to right sequentially through bearings, a winding roller (104) is arranged on the right side of the bottom of the inner cavity of the case (101), a motor (105) is arranged on the rear side of the inner cavity of the case (101), an output shaft of the motor (105) is fixedly connected with a rotating shaft of the winding roller (104), a plurality of supporting legs (106) are vertically and fixedly connected to the bottom of the case (101), and a reinforcing rod (107) is horizontally and fixedly connected between two adjacent supporting legs (106);
the tensioning assembly (3) comprises a rotating rod (301) which is rotatably connected to the rear side of an inner cavity of the chassis (101) through a bearing, a tensioning roller (302) is mounted on the surface of the rotating rod (301), a gear (303) is fixedly connected to the rear end of the surface of the rotating rod (301), a tooth sleeve (304) meshed with the gear is sleeved on the surface of the gear (303), sliding sleeves (305) are fixedly connected to the two sides of the surface of the tooth sleeve (304), a guide rod (306) is movably inserted into the inner cavity of the sliding sleeve (305), the guide rod (306) is of a T-shaped structure, the rear end of the guide rod (306) is fixedly connected with the chassis (101), a spring (307) is sleeved on the surface of the guide rod (306), and the two ends of the spring (307) are respectively fixedly connected with the sliding sleeve (305) and the guide rod (306); a pull rod (308) is horizontally and fixedly connected to the surface of the tooth sleeve (304), the pull rod (308) is positioned below the rotating rod (301), and a convex ball (309) is fixedly connected to the front end of the pull rod (308); the surface of the rotating rod (301) is fixedly connected with a handle (310), and the handle (310) is positioned above the side of the convex ball (309);
the softening assembly (4) comprises a water tank (401) positioned at the left side of the shielding box (501), the top of the water tank (401) penetrates through the top of the machine case (101) and is fixedly connected with the penetrating part of the machine case (101), the top of the water tank (401) is communicated with a water inlet pipe (402), and the top end of the water inlet pipe (402) is in threaded connection with a pipe cover (403);
ironing assembly (5) are including shielding case (501) of fixed connection in chassis (101) inner chamber top, the inner chamber of shielding case (501) is from last to two ironing roll (502) of being connected with in proper order, ironing roll's (502) rear end runs through to shielding case (501) rear side, is located below ironing roll's (502) rear end is connected in the rear side of chassis (101) inner chamber through the bearing rotation, through-hole (503) have been seted up to the rear side of chassis (101), the bottom of through-hole (503) internal face is connected with screw rod (504) through the bearing rotation, the top of screw rod (504) runs through to the top of chassis (101) and fixedly connected with hand wheel (505), the surface thread bush of screw rod (504) is equipped with fly leaf (506), is located the rear end of ironing roll (502) is connected with the front side of fly leaf (506) through the bearing rotation.
The filtering assembly (6) comprises a filtering box (601) communicated to the right side of the shielding box (501), the top of the filtering box (601) penetrates through the top of the machine case (101) and is fixedly connected with the penetrating part of the machine case (101), three equally-distributed filter screens (602) are arranged in the filtering box (601), an access board (603) is mounted on the top of the filtering box (601) through bolts, the bottom of the access board (603) is fixedly connected with the filter screens (602), and one end, far away from the guide pipe (203), of the connecting pipe (204) is communicated with the filtering box (601);
the heat dissipation assembly (7) comprises a mounting plate (701) fixedly connected to the top of an inner cavity of the chassis (101), a fan (702) is fixedly connected to the bottom of the front side of the mounting plate (701), a coil (703) is communicated with the air inlet end of the fan (702), and one end, far away from the fan (702), of the coil (703) is communicated with the filter box (601); the surface card of connecting pipe (204) is equipped with pipe support (205), and the bottom of pipe support (205) is fixed connection with the bottom of quick-witted case (101) inner chamber.
2. The preparation device of a soft and skin-friendly fabric according to claim 1, wherein the dust collection assembly (2) comprises two dust collection covers (201) which are oppositely arranged, a fixing rod (202) is horizontally and fixedly connected to the rear side of the dust collection cover (201), one end, far away from the dust collection cover (201), of the fixing rod (202) is fixedly connected with the case (101), a guide pipe (203) is communicated with the surface of the dust collection cover (201), a connecting pipe (204) is arranged in the case (101), and one ends, far away from the dust collection cover (201), of the two guide pipes (203) are both communicated with the connecting pipe (204).
3. The preparation device of the fabric with the compliance and the skin care according to claim 1, wherein a water pump (404) is installed at the rear side of the inner cavity of the case (101), the water inlet end of the water pump (404) is communicated with the water tank (401), the water outlet end of the water pump (404) is communicated with a water storage plate (405), the water storage plate (405) is in a U-shaped structure, and a plurality of equally distributed atomizing spray heads (406) are installed in the inner cavity of the water storage plate (405).
4. The device for preparing the fabric with the soft and skin-friendly effect according to claim 1, wherein a baffle (507) is fixedly connected to the rear side of the movable plate (506), and the surface of the baffle (507) is attached to the case (101).
5. The device for preparing the soft and skin-friendly fabric according to claim 1, wherein through holes (508) for the fabric to pass through are formed on two sides of the shielding box (501).
6. The preparation method of the fabric for softening and skin-friendly is characterized by comprising the following steps of:
s1, sequentially placing mercerized cotton fibers, rich fibers and spandex fibers on a two-for-one twister, and bonding the mercerized cotton fibers and the rich fibers into strands through twisting;
s2, weaving the folded yarn obtained in the S1 into grey cloth through an automatic braiding machine;
s3, putting the grey cloth obtained in the step S2 into a treatment liquid for desizing pretreatment, then carrying out low-temperature dyeing treatment through a dye vat, then carrying out rinsing in a soap liquid, removing dye which is not combined with the grey cloth, wherein the temperature is 80-90 ℃, the conveying speed is 50-60 m/min, and then washing cleanly with clear water of 25-30 ℃;
s4, immersing the dyed grey cloth obtained in the S3 into a fixation liquid, and performing high-temperature baking fixation post-treatment, wherein the baking temperature is 150-165 ℃ and the time is 1-2 minutes;
s5, ironing and shaping the color-fixed grey cloth obtained in the S4 through the ironing device according to any one of claims 1-5, and finally rolling the shaped grey cloth by using the rolling device.
7. A method for preparing the compliant skin-friendly fabric as claimed in claim 6, which is characterized by comprising the following components in parts by weight: 45-60 parts of mercerized cotton fiber, 20-30 parts of rich and strong fiber and 5-6 parts of spandex fiber.
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| CN202210407574.5A CN114808334B (en) | 2022-04-19 | 2022-04-19 | Fabric with characteristics of compliance and skin-friendly performance, and preparation device and method thereof |
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