CN114804866A - High-sensitivity high-Curie-temperature piezoelectric ceramic material and preparation method thereof - Google Patents
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- 238000002360 preparation method Methods 0.000 title abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 33
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Abstract
The invention provides a high-sensitivity high-Curie temperature piezoelectric ceramic material and a preparation method thereof, wherein the high-sensitivity high-Curie temperature piezoelectric ceramic material comprises the following raw materials in percentage by weight: pb 3 0 4 68%~70%、Zr0 2 18%‑20%、Ti0 2 10%‑12%、Nb 2 0 5 0.3%‑0.65%、Sb 2 0 3 0.35-0.70 percent, and the total of all the components is 100 percent. The material is prepared by mixing, presintering, granulating, molding, plastic removing, sintering, silver coating, polarizing and measuring. The invention introduces a proper amount of Nb into PZT 2 0 5 And Sb 2 0 3 The components, the proper component ratio and the like meet the requirements of improving the sensitivity and Curie temperature of the piezoelectric ceramic, and the material has good application prospect in the aspect of an underwater sound receiving transducer.
Description
Technical Field
The invention relates to the field of piezoelectric ceramics, in particular to a high-sensitivity high-Curie temperature piezoelectric ceramic material and a preparation method thereof.
Background
So far, sound waves are considered as the only information carrier capable of being spread in the ocean in a long distance, and marine research, resource development and marine military struggle are all the same as the underwater sound technology. The underwater acoustic transducer realizes the mutual conversion of acoustic energy and electric energy, and is one of key devices for supporting the underwater acoustic technology; the underwater acoustic transducer has a non-negligible function in military and civil use, and searches and tracks targets such as underwater submarines, mines and the like in military; for civil use, exploration of submarine resources, hydrological measurement, submarine geological and geomorphic survey, fish detection, particularly marine oil exploration and the like cannot be separated from underwater acoustic transducers and corresponding acoustic equipment.
Among the underwater acoustic transducers, the piezoelectric underwater acoustic transducer is the most widely used one, and the performance of the underwater acoustic transducer is greatly dependent on the performance of the piezoelectric ceramic. According to different working states, the underwater acoustic transducer can be divided into an emission type transducer and a receiving type transducer; with the development of the receiving transducer towards miniaturization, slimness, compactness and high sensitivity, new and higher requirements are put forward on piezoelectric ceramics, the piezoelectric ceramics are required to have higher sensitivity and temperature stability, and meanwhile, the piezoelectric ceramic element is miniaturized, so that the sensitivity and Curie temperature of the traditional underwater sound piezoelectric ceramics are urgently required to be improved so as to adapt to the development requirement of a new marine equipment instrument.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a high-sensitivity high-Curie temperature piezoelectric ceramic material and a preparation method thereof, which are mainly applied to the aspects of an underwater sound receiving transducer and the like.
The object of the present invention is achieved by the following technical means. A high-sensitivity high-Curie temperature piezoceramic material comprises the following raw materials in percentage by weight: pb 3 0 4 68%~70%、Zr0 2 18%-20%、Ti0 2 10%-12%、Nb 2 0 5 0.3%-0.65%、Sb 2 0 3 0.35-0.70 percent, and the total of all the components is 100 percent.
The high-sensitivity high-Curie temperature piezoelectric ceramic comprises the following raw materials in percentage by weight: pb 3 0 4 69%~69.5%、Zr0 2 18.5%-19%、Ti0 2 10.5%-11.65%、Nb 2 0 5 0.35%-0.60%、Sb 2 0 3 0.40-0.50 percent, and the total of all the components is 100 percent.
The high-sensitivity high-Curie temperature piezoelectric ceramic comprises the following optimal raw materials in percentage by weight: pb 3 0 4 69.26%、Zr0 2 18.87%、Ti0 2 11.03%、Nb 2 0 5 0.40%、Sb 2 0 3 0.44%。
A method for preparing the high-sensitivity high-Curie temperature piezoelectric ceramic comprises the following steps:
1) mixing materials: the following raw materials in percentage by weight: pb 3 0 4 68%~70%、Zr0 2 18%-20%、Ti0 2 10%-12%、Nb 2 0 5 0.3%-0.65%、Sb 2 0 3 0.35-0.70 percent of the total amount of the components is 100 percent, the components are added into a roller mill for wet mixing for 18-20 hours, and slurry is discharged after the components are fully and uniformly mixed;
2) pre-burning: drying the mixed slurry, briquetting, placing in an alumina crucible, and then presintering and synthesizing at 860-880 ℃ for 2 hours;
3) and (3) granulation: crushing the pre-sintered material blocks, then placing the crushed material blocks into a stirring mill for stirring and fine milling, wherein the pre-sintered material blocks are prepared from the following raw materials in percentage by weight: zirconium ball: pure water 1: 2: 0.7, stirring for 3 hours, adding a polyvinyl alcohol binder, and then granulating in a spray tower;
4) molding: forming by a dry pressing method to obtain a blank body;
5) plastic discharging: preserving the temperature of the blank at 700-750 ℃ for 2 hours for plastic removal;
6) and (3) sintering: the green body after plastic discharge is on Al 2 0 3 Sealing the crucible, and sintering at 1240-1270 ℃ for 2-3 hours;
7) is coated with silver: grinding and cleaning the sintered ceramic body, then coating silver on the ceramic body, and sintering the silver at 780 ℃;
8) polarization: and (3) applying a direct current electric field of 2.0-2.5 kv/mm to the 135 ℃ silicone oil for polarization to prepare the high-Curie temperature and high-sensitivity piezoelectric ceramic.
In the sintering process step 6), the green body after plastic removal is in Al 2 0 3 Sealing the crucible, and preferably, sintering at 1250-1260 ℃ for 2-3 hours.
The invention has the beneficial effects that: provides a piezoceramic material with high sensitivity, high Curie temperature and good comprehensive electrical property, and a proper amount of Nb is introduced into PZT 2 0 5 And Sb 2 0 3 The components, the proper component ratio and the like meet the requirements of improving the sensitivity and Curie temperature of the piezoelectric ceramic, and the material has good application prospect in the aspect of an underwater sound receiving transducer.
Drawings
FIG. 1 is a dielectric thermogram of a piezoelectric ceramic material of example 1 of the present invention;
FIG. 2 is a dielectric thermogram of a piezoceramic material of example 2 of the present invention;
FIG. 3 is a microscopic morphology of a fracture of the piezoceramic material of example 1 of the present invention;
FIG. 4 shows the microstructure of a fracture in the piezoceramic material according to example 2 of the present invention.
Detailed Description
The invention will be described in detail with reference to the following figures and examples:
example 1:
1) mixing materials: the following raw materials in percentage by weight: pb 3 0 4 69.26%、Zr0 2 18.87%、Ti0 2 11.03%、Nb 2 0 5 0.40%、Sb 2 0 3 0.44 percent of the raw materials are added into a roller mill for wet mixing for 18 hours, and the mixture is fully and uniformly mixed and then discharged;
2) pre-burning: drying the mixed slurry, briquetting, placing in an alumina crucible, and then presintering and synthesizing at 860-880 ℃ for 2 hours;
3) and (3) granulation: crushing the pre-sintered material blocks, then placing the crushed material blocks into a stirring mill for stirring and fine milling, wherein the pre-sintered material comprises the following components in percentage by weight during stirring: zirconium ball: pure water 1: 2: 0.7, stirring for 3 hours, adding a polyvinyl alcohol binder, and then granulating in a spray tower;
4) molding: forming by a dry pressing method to obtain a blank body;
5) plastic discharging: preserving the temperature of the blank at 700-750 ℃ for 2 hours for plastic removal;
6) and (3) sintering: the green body after plastic discharge is on Al 2 0 3 Sealing the crucible, and sintering at 1260 ℃ for 3 hours;
7) is coated with silver: grinding and cleaning the sintered ceramic body, then coating silver on the ceramic body, and sintering the silver at 780 ℃;
8) polarization: and (3) applying a direct current electric field of 2.0-2.5 kv/mm to the 135 ℃ silicon oil for polarization to prepare the high-Curie temperature and high-sensitivity piezoelectric ceramic material.
9) Measurement:
1) performing microscopic characterization on the fracture of the piezoelectric ceramic material by using a scanning electron microscope;
2) testing the dielectric temperature spectrum of the piezoelectric ceramic material by using an impedance analyzer;
3) and (3) placing the polarized piezoelectric ceramic at room temperature for 5-7 days, and testing the piezoelectric performance.
The dielectric thermogram of the piezoceramic material of example 1 is shown in fig. 1, and the microscopic morphology of the fracture of the piezoceramic material is shown in fig. 3.
Example 2:
1) mixing materials: the following raw materials in percentage by weight: pb 3 0 4 69.27%、Zr0 2 18.91%、Ti0 2 11.06%、Nb 2 0 5 0.36%、Sb 2 0 3 0.40 percent of the raw materials are added into a roller mill for mixing for 18 hours by a wet method, and slurry is discharged after the raw materials are fully and uniformly mixed;
steps 2) to 9) are the same as in example 1.
The dielectric thermogram of the piezoceramic material of example 2 is shown in fig. 2, and the microscopic morphology of the fracture of the piezoceramic material is shown in fig. 4.
Example 3:
1) mixing materials: the following weight percentagesThe raw materials by weight percent: pb 3 0 4 69.21%、Zr0 2 18.76%、Ti0 2 10.97%、Nb 2 0 5 0.50%、Sb 2 0 3 0.56 percent of the raw materials are added into a roller mill for mixing for 18 hours by a wet method, and the mixture is discharged after being fully and uniformly mixed;
steps 2) to 9) are the same as in example 1.
Example 4:
1) mixing materials: the following raw materials in percentage by weight: pb 3 0 4 69.23%、Zr0 2 18.83%、Ti0 2 11.01%、Nb 2 0 5 0.44%、Sb 2 0 3 0.49 percent of the raw materials are added into a roller mill for mixing for 18 hours by a wet method, and the mixture is discharged after being fully and uniformly mixed;
steps 2) to 9) are the same as in example 1.
The properties of the piezoelectric ceramic materials prepared in the above examples are shown in Table 1.
TABLE 1 Properties of piezoelectric ceramic materials of examples of the present invention
The performance of the piezoceramic material of the invention is compared with the performance parameters of the prior art as shown in the following table 2:
TABLE 2 comparison of the present invention with the prior art
The present invention is capable of other embodiments and its several details are capable of modifications in various obvious respects, all without departing from the invention.
Claims (5)
1. A high-sensitivity high-Curie-temperature piezoceramic material is characterized in that: comprises the following raw materials in percentage by weight: pb 3 O 4 68%~70%、ZrO 2 18%-20%、TiO 2 10%-12%、Nb 2 O 5 0.3%-0.65%、Sb 2 O 3 0.35-0.70 percent, and the total of all the components is 100 percent.
2. The high-sensitivity high-curie temperature piezoceramic material according to claim 1, wherein: comprises the following raw materials in percentage by weight: pb 3 O 4 69%~69.5%、ZrO 2 18.5%-19%、TiO 2 10.5%-11.65%、Nb 2 O 5 0.35%-O.6O%、Sb 2 O 3 0.40-0.50 percent, and the total of all the components is 100 percent.
3. The high-sensitivity high-curie temperature piezoceramic material according to claim 1 or 2, wherein: comprises the following raw materials in percentage by weight: pb 3 O 4 69.26%、ZrO 2 18.87%、TiO 2 11.03%、Nb 2 O 5 0.40%、Sb 2 O 3 0.44%。
4. A method for preparing a high-sensitivity high-curie temperature piezoceramic material according to claim 1, comprising the steps of:
1) mixing materials: the following raw materials in percentage by weight: pb 3 O 4 68%~70%、ZrO 2 18%-20%、TiO 2 10%-12%、Nb 2 O 5 0.3%-0.65%、Sb 2 O 3 0.35-0.70 percent of the total amount of the components is 100 percent, the components are added into a roller mill for wet mixing for 18-20 hours, and slurry is discharged after the components are fully and uniformly mixed;
2) pre-burning: drying the mixed slurry, briquetting, placing in an alumina crucible, and then presintering and synthesizing at 860-880 ℃ for 2 hours;
3) and (3) granulation: crushing the pre-sintered material blocks, then placing the crushed material blocks into a stirring mill for stirring and fine milling, wherein the pre-sintered material comprises the following components in percentage by weight during stirring: zirconium ball: pure water 1: 2: 0.7, stirring for 3 hours, adding a polyvinyl alcohol binder, and then granulating in a spray tower;
4) molding: forming by a dry pressing method to obtain a blank body;
5) plastic discharging: preserving the temperature of the blank at 700-750 ℃ for 2 hours for plastic removal;
6) and (3) sintering: the green body after plastic discharge is on Al 2 O 3 Sealing the crucible, and sintering at 1240-1270 ℃ for 2-3 hours;
7) is coated with silver: grinding and cleaning the sintered ceramic body, then coating silver on the ceramic body, and sintering the silver at 780 ℃;
8) polarization: and (3) applying a direct current electric field of 2.0-2.5 kv/mm to the 135 ℃ silicon oil for polarization to prepare the high-Curie temperature and high-sensitivity piezoelectric ceramic material.
5. The method for preparing the high-sensitivity high-Curie-temperature piezoceramic material according to claim 4, wherein the sintering temperature in the step 6) is 1250-1260 ℃.
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Citations (5)
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JP2006131432A (en) * | 2004-11-02 | 2006-05-25 | Nec Tokin Corp | Method of producing piezoelectric ceramic material |
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