CN114798444A - Air-suction type mechanical membrane collecting mixed compound screening device and method - Google Patents
Air-suction type mechanical membrane collecting mixed compound screening device and method Download PDFInfo
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- CN114798444A CN114798444A CN202210770251.2A CN202210770251A CN114798444A CN 114798444 A CN114798444 A CN 114798444A CN 202210770251 A CN202210770251 A CN 202210770251A CN 114798444 A CN114798444 A CN 114798444A
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- 238000012216 screening Methods 0.000 title claims abstract description 156
- 239000012528 membrane Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 11
- 150000001875 compounds Chemical class 0.000 title claims abstract 3
- 239000010902 straw Substances 0.000 claims abstract description 43
- 239000002245 particle Substances 0.000 claims abstract description 37
- 239000002689 soil Substances 0.000 claims abstract description 37
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract 7
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract 7
- 241001330002 Bambuseae Species 0.000 claims abstract 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract 7
- 239000011425 bamboo Substances 0.000 claims abstract 7
- 238000005096 rolling process Methods 0.000 claims description 69
- 239000000203 mixture Substances 0.000 claims description 40
- 238000007873 sieving Methods 0.000 claims description 29
- 239000012535 impurity Substances 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 238000003165 hybrid screening Methods 0.000 claims 4
- 238000003306 harvesting Methods 0.000 claims 2
- 238000010521 absorption reaction Methods 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 13
- 239000007787 solid Substances 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 51
- 238000012546 transfer Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 6
- 230000036316 preload Effects 0.000 description 6
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000001154 acute effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
- B07B4/06—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall using revolving drums
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
Description
技术领域technical field
本发明涉及固体分离技术领域,具体地说是一种气吸式机收膜杂混合物筛分装置及方法。The invention relates to the technical field of solid separation, in particular to an air-suction machine-collected membrane impurity mixture screening device and method.
背景技术Background technique
针对农田残膜污染问题,国内外科研院所及企业研发了多种类型的残膜回收机,残膜机械化回收技术已初步实现。机械化回收的残膜中混合有土壤颗粒、秸秆(如棉杆)等杂质,由于没有高效的残膜分离设备,回收后的膜杂混合物只能被随意堆放、掩埋或者焚烧,对环境造成了二次污染。In response to the problem of residual film pollution in farmland, domestic and foreign scientific research institutes and enterprises have developed various types of residual film recycling machines, and the mechanized recycling technology of residual film has been initially realized. The residual membranes recovered by mechanization are mixed with soil particles, straws (such as cotton stalks) and other impurities. Since there is no efficient residual membrane separation equipment, the recovered membranes and impurities can only be stacked, buried or incinerated at will, causing secondary pollution to the environment. secondary pollution.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种气吸式机收膜杂混合物筛分装置及方法,用于实现对机械化回收的农田残膜中土壤颗粒和秸秆的分离。The purpose of the present invention is to provide an air-suction machine film-removing mixed mixture screening device and method, which are used to realize the separation of soil particles and straws in the mechanized recovery of farmland residual film.
本发明解决其技术问题所采取的技术方案是:一种气吸式机收膜杂混合物筛分装置,包括自前而后依次设置的上料机、筛分筒和膜箱,所述上料机倾斜设置,所述筛分筒的一端为锥形,所述上料机的上端伸入筛分筒一端的小头内,所述筛分筒的中部为圆环形的抛送部,所述抛送部内壁具有多块抛送板,所述筛分筒的一端和另一端均与筛分筒机架转动连接,所述筛分筒机架上具有驱使筛分筒绕自身轴线旋转的筛分驱动机构;所述筛分筒一端的侧壁具有圆形的第一筛分孔,所述筛分筒另一端的侧壁具有长条形的第二筛分孔,所述筛分筒另一端通过风管与吸风机连接,所述吸风机的叶轮包括圆形的安装板,所述安装板的一个端面上具有若干吸风叶片,所述吸风机的出风口与膜箱连接。The technical solution adopted by the present invention to solve the technical problem is as follows: an air-suction type machine-collected film-collecting mixed-mix screening device, comprising a feeding machine, a screening drum and a film box arranged in sequence from front to back, and the feeding machine is inclined One end of the screening drum is conical, the upper end of the feeding machine extends into the small head of one end of the screening drum, the middle part of the screening drum is a circular throwing part, and the throwing The inner wall of the feeding part is provided with a plurality of throwing plates, one end and the other end of the screening drum are rotatably connected with the screening drum frame, and the screening drum frame has a screening drum that drives the screening drum to rotate around its own axis. Drive mechanism; the side wall of one end of the screening drum has a circular first screening hole, the side wall of the other end of the screening drum has a long second screening hole, and the other end of the screening drum The air duct is connected to the suction fan, the impeller of the suction fan includes a circular mounting plate, one end surface of the mounting plate has several suction blades, and the air outlet of the suction fan is connected to the membrane box.
进一步地,所述筛分筒的另一端为锥形,所述筛分筒另一端的大头与抛送部固定连接,所述筛分筒另一端的小头与风管连接。Further, the other end of the screening drum is conical, the large end of the other end of the screening drum is fixedly connected to the throwing part, and the small end of the other end of the screening drum is connected to the air duct.
进一步地,所述筛分筒的另一端为圆筒形。Further, the other end of the screening drum is cylindrical.
进一步地,所述吸风叶片的长度小于安装板半径,且所述吸风叶片与安装板垂直设置。Further, the length of the suction blade is smaller than the radius of the mounting plate, and the suction blade is perpendicular to the mounting plate.
进一步地,所述上料机为带式输送机,所述上料机包括三个滚筒,三个所述滚筒围成钝角三角形,位于上方的两个所述滚筒伸入筛分筒一端的小头内,且位于上方的两所述滚筒之间具有托板,所述托板与上方两所述滚筒之间的输送带下表面接触;所述托板上方具有碾压组件,所述碾压组件包括碾压辊和碾压驱动机构,所述碾压辊转动安装在碾压辊安装杆端部,所述碾压辊安装杆包括活动设置的两部分且两部分之间具有预紧件,所述预紧件作用下碾压辊与上方两所述滚筒之间的输送带上表面接触,所述碾压辊在碾压驱动机构的作用下与输送带同步旋转。Further, the feeding machine is a belt conveyor, and the feeding machine includes three drums, the three drums are enclosed in an obtuse-angled triangle, and the two drums located above extend into a small hole at one end of the screening drum. In the head, and between the two rollers above, there is a support plate, the support plate is in contact with the lower surface of the conveyor belt between the two rollers above; there is a rolling component above the support plate, the rolling The assembly includes a rolling roller and a rolling driving mechanism, the rolling roller is rotatably mounted on the end of the rolling roller mounting rod, and the rolling rolling mounting rod includes two movably arranged parts with a preload between the two parts, Under the action of the preload, the rolling roller contacts the upper surface of the conveyor belt between the two rollers above, and the rolling roller rotates synchronously with the conveyor belt under the action of the rolling drive mechanism.
进一步地,所述碾压辊安装杆包括固定杆和伸缩杆,所述伸缩杆的一端伸入固定杆内侧,所述预紧件为位于伸缩杆一端与固定杆内壁之间的压紧弹簧,所述伸缩杆的另一端端部具有辊架,所述碾压辊转动安装在辊架上。Further, the rolling roller installation rod includes a fixed rod and a telescopic rod, one end of the telescopic rod extends into the inner side of the fixed rod, and the preload is a compression spring located between one end of the telescopic rod and the inner wall of the fixed rod, The other end of the telescopic rod is provided with a roller frame, and the rolling roller is rotatably mounted on the roller frame.
进一步地,所述碾压驱动机构包括碾压电机、位于所述碾压电机输出端的主动带轮、调节带轮以及与所述碾压辊同轴设置的从动带轮,所述调节带轮、主动带轮和从动带轮之间具有皮带,所述调节带轮与主动带轮之间相对活动设置,所述从动带轮与调节带轮之间具有联动单元,所述从动带轮随碾压辊移动时通过联动单元带动调节带轮移动以保持皮带处于拉紧状态。Further, the rolling drive mechanism includes a rolling motor, a driving pulley located at the output end of the rolling motor, an adjusting pulley, and a driven pulley coaxially arranged with the rolling roller. , There is a belt between the driving pulley and the driven pulley, the adjusting pulley and the driving pulley are relatively movable, there is a linkage unit between the driven pulley and the adjusting pulley, and the driven belt When the wheel moves with the rolling roller, the adjustment pulley is driven by the linkage unit to move to keep the belt in a tensioned state.
进一步地,所述联动单元包括壳体、滑动设置在壳体内的带轮支撑杆、转动设置在壳体内的主动齿轮和从动齿轮,所述壳体与固定杆相对固定,所述调节带轮转动安装在带轮支撑杆上,所述带轮支撑杆外壁具有齿且与从动齿轮啮合,所述从动齿轮与主动齿轮啮合,所述主动齿轮与活动杆上的外齿部啮合。Further, the linkage unit includes a casing, a pulley support rod slidably disposed in the casing, a driving gear and a driven gear rotatably disposed in the casing, the casing and the fixing rod are relatively fixed, and the adjusting pulley It is rotatably mounted on the pulley support rod, the outer wall of the pulley support rod has teeth and meshes with the driven gear, the driven gear meshes with the drive gear, and the drive gear meshes with the external teeth on the movable rod.
进一步地,所述壳体内具有导轨,所述导轨与带轮支撑杆滑动连接,所述导轨与主动齿轮、导轨与从动齿轮均转动连接。Further, the housing has a guide rail, the guide rail is slidably connected with the pulley support rod, and the guide rail is rotatably connected with the driving gear, and the guide rail and the driven gear.
本发明还提供一种气吸式机收膜杂混合物筛分方法,包括以下步骤:The present invention also provides an air-suction machine-removed film-removing impurity mixture screening method, comprising the following steps:
(1)将膜杂混合物倒在上料机下端,通过上料机将膜杂混合物输送至筛分筒内;(1) Pour the mixture of membrane impurities on the lower end of the feeder, and transport the mixture of membrane impurities into the screening drum through the feeder;
(2)在上料机出料端处对膜杂混合物进行碾压,将粘附有残膜的土壤颗粒碾碎;(2) Roll the film mixture at the discharge end of the feeder, and grind the soil particles adhering to the residual film;
(3)驱动筛分筒旋转,使得膜杂混合物在筛分筒内侧滚动,滚动过程中膜杂混合物中的土壤颗粒和秸秆穿过筛分筒侧壁上的筛分孔移出筛分筒;与此同时,通过吸风机吸附筛分筒内的残膜。(3) Drive the sieving cylinder to rotate, so that the membrane impurity mixture rolls on the inside of the sieving cylinder. During the rolling process, the soil particles and straws in the membrane impurity mixture pass through the sieving hole on the side wall of the sieving cylinder and move out of the sieving cylinder; and At the same time, the residual film in the screening drum is adsorbed by the suction fan.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)通过吸风机吸附残膜,利用了秸秆和残膜的重量差异,使得残膜被吸风机吸附,而秸秆则落在筛分筒内实现筛分;(1) The residual film is adsorbed by the suction fan, and the weight difference between the straw and the residual film is utilized, so that the residual film is adsorbed by the suction fan, and the straw falls into the screening cylinder to achieve screening;
(2)筛分筒中部抛送部以及抛送部内壁抛送板的设置,可以将秸秆和残膜带动高处然后抛洒,抛落的残膜和秸秆受气流作用产生不同的移动轨迹,进而实现秸秆与残膜的分离;(2) The setting of the throwing part in the middle of the screening cylinder and the throwing plate on the inner wall of the throwing part can drive the straw and the residual film to a high place and then throw it. To achieve the separation of straw and residual film;
(3)筛分筒一端第一筛分孔的设置,首先实现膜杂混合物中土壤颗粒的分离,以便于后续残膜与秸秆的分离。(3) The setting of the first sieving hole at one end of the sieving cylinder first realizes the separation of soil particles in the membrane-mixed mixture, so as to facilitate the subsequent separation of residual membrane and straw.
附图说明Description of drawings
图1为本发明的正视图;Fig. 1 is the front view of the present invention;
图2为本发明筛分筒实施例一的正视图;Fig. 2 is the front view of the first embodiment of the screening drum of the present invention;
图3为本发明筛分筒实施例一的左视图;Fig. 3 is the left side view of the first embodiment of the screening drum of the present invention;
图4为本发明抛送部的三维图;4 is a three-dimensional view of a throwing portion of the present invention;
图5为吸风机叶片三维图;Figure 5 is a three-dimensional view of a suction fan blade;
图6为本发明筛分筒实施例二的正视图;Fig. 6 is the front view of the second embodiment of the screening drum of the present invention;
图7为转移部内设置螺旋叶片的示意图;Fig. 7 is the schematic diagram that the helical blade is arranged in the transfer part;
图8为在上料机出料端设置碾压组件的示意图;Figure 8 is a schematic diagram of setting a rolling assembly at the discharge end of the feeder;
图9为碾压组件的正视图;Figure 9 is a front view of the rolling assembly;
图10为碾压组件的局部剖视图;Figure 10 is a partial cross-sectional view of the rolling assembly;
图11为碾压辊与辊架的侧视图;Figure 11 is a side view of the rolling roller and the roller frame;
图12为碾压辊位置移动时调节带轮移动示意图;Figure 12 is a schematic diagram of the movement of the adjustment pulley when the position of the rolling roller moves;
图中:1筛分筒机架,11上料机架,2上料机,21上料电机,22滚筒,23输送带,24托板,3筛分筒,31第一筛分孔,32支撑环,33限位环,34齿圈,35第二筛分孔,36侧护罩,37中间护罩,38抛送部,381抛送板,39转移部,391螺旋叶片,4风管,5吸风机,51异步电机,52吸风机机架,53传动机构,54安装板,55吸风叶片,6膜箱,7筛分电机,8碾压辊,81辊架,82固定杆,821弹簧槽,822伸缩杆,83碾压电机,84压紧弹簧,85活动杆,851外齿部,86从动带轮,87主动带轮,88调节带轮,89皮带,9壳体,91主动齿轮,92从动齿轮,93导轨,94带轮支撑杆。In the picture: 1 screening drum rack, 11 feeding rack, 2 feeding machine, 21 feeding motor, 22 drum, 23 conveyor belt, 24 pallet, 3 screening drum, 31 first screening hole, 32 Support ring, 33 limit ring, 34 ring gear, 35 second screening hole, 36 side shield, 37 middle shield, 38 throwing part, 381 throwing plate, 39 transfer part, 391 spiral blade, 4 air duct , 5 suction fan, 51 asynchronous motor, 52 suction fan frame, 53 transmission mechanism, 54 mounting plate, 55 suction blade, 6 film box, 7 screening motor, 8 rolling roller, 81 roller frame, 82 fixed rod, 821 spring groove, 822 telescopic rod, 83 rolling motor, 84 compression spring, 85 movable rod, 851 external teeth, 86 driven pulley, 87 driving pulley, 88 adjusting pulley, 89 belt, 9 shell, 91 driving gear, 92 driven gear, 93 guide rail, 94 pulley support rod.
具体实施方式Detailed ways
如图1至图12所示,本发明的筛分装置包括上料机2、筛分筒3、风管4、吸风机5和膜箱6,下面结合附图对本发明进行详细描述。As shown in Figures 1 to 12, the screening device of the present invention includes a
如图1至图6所示,一种气吸式机收膜杂混合物筛分装置包括自前而后依次设置的上料机2、筛分筒3和膜箱6,上料机2倾斜设置,上料机2为带式输送机或刮板输送机,上料机2的底部具有上料机架11,上料机2固定在上料机架11上,在上料机架11上设置有上料电机21,上料电机21用于驱动上料机2工作。筛分筒3的一端为锥形,上料机2的上端伸入筛分筒3一端的小头内,筛分筒3的中部为圆环形的抛送部38,如图4所示,抛送部38内壁具有多块抛送板381,抛送板381为平板,抛送板381与抛送部38的轴线之间呈锐角夹角。抛送板381还可以为曲面形,抛送板381的摆设方向与抛送部38的轴线呈锐角夹角。抛送部38旋转时,抛送板381随抛送部38旋转,在此过程中抛送板381可以将抛送部38内的秸秆、残膜托起随后抛出。筛分筒3的一端和另一端均与筛分筒机架1转动连接,筛分筒机架1上具有驱使筛分筒3绕自身轴线旋转的筛分驱动机构;如图2所示,筛分筒3一端的侧壁具有圆形的第一筛分孔31,筛分筒3另一端的侧壁具有长条形的第二筛分孔35,筛分筒3另一端通过风管4与吸风机5连接,如图5所示,吸风机5的叶轮包括圆形的安装板54,安装板54的一个端面上具有若干吸风叶片55,吸风机5的出风口与膜箱6连接,膜箱6上部为网状。As shown in Fig. 1 to Fig. 6, an air-suction type machine-collected film-removing mixed mixture screening device includes a
使用时,启动上料机2,向上料机2下端添加膜杂混合物(包括残膜、土壤颗粒、秸秆),在上料机2的作用下,膜杂混合物由低处向高处输送直至进入筛分筒3内。筛分驱动机构驱使筛分筒3绕自身轴线旋转,此时膜杂混合物在筛分筒3内滚动,土壤颗粒穿过第一筛分孔31后落下,残膜、秸秆以及大块的土壤颗粒则沿筛分筒3一端的内壁滚动至抛送部38处。抛送部38旋转时,抛送板381随抛送部38旋转,将残膜、秸秆和土壤颗粒托起至高处后抛下,土壤颗粒在下落过程中与筛分筒3内壁接触撞击而粉碎,形成土壤小颗粒。吸风机工作时,气流由筛分筒3一侧向膜箱6一侧流动,被抛送板381抛起的残膜在吸风机产生的气流作用下,经过筛分筒3另一端、风管4、风机5后进入膜箱6,气流经膜箱6上部流出,残膜则吸附在膜箱6内壁。由于秸秆的重量大于残膜,因此在吸风机产生气流的作用下,秸秆向风管4所在的一侧飘落,但秸秆下落点位于筛分筒3另一端内,秸秆落在筛分筒3另一端内后,随着筛分筒3的旋转,秸秆穿过第二筛分孔35与筛分筒3分离。部分土壤颗粒移动至筛分筒3另一端内后,穿过第二筛分孔35与筛分筒3分离。土壤颗粒和秸秆通过筛分筒3下部或底部的第一、第二筛分孔移出筛分筒3,残膜由筛分筒3中上部(即筛分筒轴线以上的空间)离开筛分筒3后进入风管4,这样便实现了残膜、秸秆和土壤颗粒的分离。When in use, start the
具体地,如图2所示,筛分筒3的另一端也为锥形,筛分筒3另一端的大头与抛送部38固定连接,筛分筒3的两端与抛送部38形成一个整体,如图1所示,筛分筒3另一端的小头与风管4连接。筛分筒3的两端呈锥形、中间为圆筒形,这样筛分筒3的两端小、中间大,膜杂混合物中的土壤颗粒和秸秆在筛分筒3内滚动时,在自身重力的作用下,土壤颗粒和秸秆不会经由筛分筒3的另一端移出筛分筒3,而是向抛送部38处聚集;抛送部38的不断旋转,又将土壤颗粒、秸秆和残膜托动到高处后抛落,抛落的残膜在吸风机5的作用下吸入膜箱6,抛落的土壤颗粒和秸秆则再次落在筛分筒3另一端内;随着筛分筒3的转动,部分秸秆和土壤颗粒穿过第二筛分孔35移出筛分筒3。未穿过第二筛分孔35移出筛分筒3的秸秆和土壤颗粒,则再次滚动至抛送部38位置,被抛送部38再次托起后抛下,如此反复。Specifically, as shown in FIG. 2 , the other end of the
具体地,筛分筒3的另一端还可以为其它结构,如图6所示,筛分筒3的另一端为圆筒形的转移部39,而筛分筒3的一端为锥形,风管4的一端伸入转移部39内,且风管4的最低点(即下边沿)高于筛分筒3的最低点(即下边沿)。这样秸秆、土壤颗粒在筛分筒3内滚动时不会滚动至风管4内。由于秸秆、土壤颗粒在转移部39内不断的滚动,秸秆和土壤颗粒逐步的穿过第二筛分孔35后移出筛分筒3。Specifically, the other end of the
具体地,为便于筛分筒3的装配,如图2所示,筛分筒3的两端端部均具有圆环形的支撑环32,支撑环32的外壁具有圆环形的限位环33,通过限位环33与筛分筒机架1的转动连接,实现筛分筒3与筛分筒机架1的转动连接与轴向限位。Specifically, in order to facilitate the assembly of the
具体地,如图2、图3所示,抛送部38的外壁具有齿圈34,如图1所示,筛分筒机架1顶部具有筛分电机7,筛分电机7的输出端具有齿轮,齿轮与齿圈34啮合。在齿圈34外侧设置有中间护罩37,以对齿圈34起到保护作用,齿轮穿过中间护罩37侧壁与齿圈34啮合。在筛分筒3另一端的外侧还设有侧护罩36,侧护罩36为锥形结构,侧护罩36的大端与中间护罩37端部接触固定,侧护罩36的小端与筛分筒机架1固定连接,且侧护罩36的轴线与筛分筒3另一端的轴线共线。这样,筛分筒3另一端内穿过第二筛分孔35落下的秸秆和土壤颗粒,落在侧护罩36内,然后沿侧护罩36的内壁由高处向低处滑落,避免扬尘。Specifically, as shown in FIGS. 2 and 3 , the outer wall of the throwing
具体地,如图5所示,吸风机5的叶轮包括圆形的安装板54和吸风叶片55,吸风叶片55沿周向均匀设置,且与安装板54垂直设置。叶轮旋转时,一方面带动气流由筛分筒3一侧向膜箱6一侧流动,另一方面叶轮上安装板54的设置,可以对进入吸风机5的秸秆起到阻挡的作用,即秸秆误入吸风机5内后与安装板54发生撞击而向斜向下侧崩落,落在吸风机5底部,进而避免秸秆随气流进入膜箱6。安装板54与吸风叶片55的装配方式,可以有效的防止柔性残膜的缠绕,形成大风压吸附力;其中吸风叶片55长度尺寸小于圆形安装板54的半径,有利于吸附风力的引流作用。Specifically, as shown in FIG. 5 , the impeller of the
具体地,如图1所示,吸风机5固定在吸风机机架52上部,在吸风机机架52上部设有异步电机51,异步电机51的输出端与叶轮之间设有传动机构53,通过传达机构53实现异步电机输出与叶轮输入之间的动力传递,传动机构53可以为带传动机构。Specifically, as shown in FIG. 1, the
具体地,如图7所示,为便于转移部39内秸秆沿筛分筒3轴向的移动,在转移部39内壁设置有螺旋叶片391,螺旋叶片391的设置,用于引导秸秆沿转移部39滚动的同时,也沿着转移部39轴向移动,进而便于秸秆在转移部39内分散摊开,便于秸秆穿过第二筛分孔35移出筛分筒3。Specifically, as shown in FIG. 7 , in order to facilitate the movement of the straw in the
具体地,如图8所示,上料机2为带式输送机,上料机包括三个滚筒22,三个滚筒22围成钝角三角形,位于上方的两个滚筒22伸入筛分筒3一端的小头内,且位于上方的两滚筒22之间具有托板24,托板24与上方两滚筒22之间的输送带23下表面接触;托板22上方具有碾压组件,碾压组件包括碾压辊8和碾压驱动机构,碾压辊8转动安装在碾压辊安装杆端部,碾压辊安装杆包括活动设置的两部分且两部分之间具有预紧件,预紧件作用下碾压辊8与上方两滚筒22之间的输送带23上表面接触,碾压辊在碾压驱动机构的作用下与输送带23同步旋转。膜杂混合物随输送带23移动,逐渐进入筛分筒3内,当膜杂混合物移动至上方两滚筒22之间时,膜杂混合物进入碾压辊8和输送带23之间,碾压辊8与输送带23同步旋转,且与输送带23接触的碾压辊8上的点的瞬时速度方向与输送带23的移动方向相同,碾压辊8与输送带23及托板24配合作用,将进入碾压辊8与输送带23之间的膜杂混合物中的土壤颗粒碾碎。由于部分残膜会粘附在土壤颗粒上,因此将土壤颗粒碾碎,有利于土壤颗粒与残膜的分离,进而便于后续的筛分。Specifically, as shown in FIG. 8 , the feeding
具体地,如图8、图9所示,碾压辊安装杆包括固定杆82和伸缩杆822,伸缩杆822的一端伸入固定杆82内侧的弹簧槽821内,如图11所示,预紧件为位于伸缩杆822一端与弹簧槽821之间的压紧弹簧84,伸缩杆822的另一端端部具有辊架81,碾压辊8转动安装在辊架81上。碾压辊安装杆具有两根,通过两根碾压辊安装杆实现对辊架81的安装。膜杂混合物进入碾压辊8与输送带23之间时,膜杂混合物与碾压辊8之间相互挤压,使得碾压辊8远离输送带23,此时克服压紧弹簧84预紧力,伸缩杆822伸入固定杆82内的部分增大。根据膜杂混合物的厚度和软硬程度不同,碾压辊8相对输送带23移动的距离不同。Specifically, as shown in FIG. 8 and FIG. 9 , the rolling roller installation rod includes a fixed
具体地,如图9、图10所示,碾压驱动机构包括碾压电机83、位于碾压电机83输出端的主动带轮87、调节带轮88以及与碾压辊8同轴设置的从动带轮86,调节带轮88、主动带轮87和从动带轮86之间具有皮带89,调节带轮88与主动带轮87之间相对活动设置,从动带轮86与调节带轮88之间具有联动单元,从动带轮86随碾压辊8移动时通过联动单元带动调节带轮88移动以保持皮带89处于拉紧状态。如图10、图12所示,联动单元包括壳体9、滑动设置在壳体9内的带轮支撑杆94、转动设置在壳体9内的主动齿轮91和从动齿轮92,壳体9与固定杆82相对固定,调节带轮88转动安装在带轮支撑杆94上,带轮支撑杆94外壁具有齿且与从动齿轮92啮合,从动齿轮92与主动齿轮91啮合,伸缩杆822上固定有活动杆85,活动杆85为L型杆,活动杆85的一端与伸缩杆822固定连接,活动杆85的另一端具有外齿部851,主动齿轮91与活动杆85上的外齿部851啮合。壳体9内具有导轨93,导轨93与带轮支撑杆94滑动连接,导轨93与主动齿轮91、导轨93与从动齿轮92均转动连接。导轨93的设置,一方面用于实现对带轮支撑杆94的安装和导向,另一方面实现对主动齿轮91和从动齿轮92的安装。如图12所示,膜杂混合物进入碾压辊8与输送带23之间时,碾压辊8远离输送带23而向固定杆82所在的一侧移动,此时伸缩杆822带动活动杆85向固定杆82所在的一侧移动,活动杆85上的外齿部851带动主动齿轮91顺时针旋转,进而带动从动齿轮92逆时针旋转,进而带动带轮支撑杆94向远离主动带轮87的一侧移动,进而保持皮带89的张紧;反之,碾压辊8靠近输送带23时,从动带轮86与主动带轮87之间的距离增大,此时调节带轮88向靠近主动带轮87的一侧移动。Specifically, as shown in FIGS. 9 and 10 , the rolling drive mechanism includes a rolling
一种气吸式机收膜杂混合物筛分方法,包括以下步骤:An air-suction machine film-removing impurity mixture screening method, comprising the following steps:
(1)将膜杂混合物倒在上料机下端,通过上料机将膜杂混合物输送至筛分筒内;(1) Pour the mixture of membrane impurities on the lower end of the feeder, and transport the mixture of membrane impurities into the screening drum through the feeder;
(2)在上料机出料端处对膜杂混合物进行碾压,将粘附有残膜的土壤颗粒碾碎;(2) Roll the film mixture at the discharge end of the feeder, and grind the soil particles adhering to the residual film;
(3)驱动筛分筒旋转,使得膜杂混合物在筛分筒内侧滚动,滚动过程中膜杂混合物中的土壤颗粒和秸秆穿过筛分筒侧壁上的筛分孔移出筛分筒;与此同时,通过吸风机吸附筛分筒内的残膜。(3) Drive the sieving cylinder to rotate, so that the membrane impurity mixture rolls on the inside of the sieving cylinder. During the rolling process, the soil particles and straws in the membrane impurity mixture pass through the sieving hole on the side wall of the sieving cylinder and move out of the sieving cylinder; and At the same time, the residual film in the screening drum is adsorbed by the suction fan.
本发明通过吸风机吸附残膜,利用了秸秆和残膜的重量差异,使得残膜被吸风机吸附,而秸秆则落在筛分筒内实现筛分;筛分筒中部抛送部以及抛送部内壁抛送板的设置,可以将秸秆和残膜带动高处然后抛洒,抛落的残膜和秸秆受气流作用产生不同的移动轨迹,进而实现秸秆与残膜的分离;筛分筒一端第一筛分孔的设置,首先实现膜杂混合物中土壤颗粒的分离,以便于后续残膜与秸秆的分离;碾压组件的设置,可以对土壤颗粒进行破碎,一方面,减小土壤颗粒大小,便于土壤颗粒穿过第一筛分孔后移出筛分筒;另一方面,将粘附有残膜的土壤颗粒碾碎,避免粘附有残膜的土壤颗粒经第一筛分孔移出筛分筒导致的残膜收集不彻底问题。In the invention, the residual film is adsorbed by the suction fan, and the weight difference between the straw and the residual film is utilized, so that the residual film is adsorbed by the suction fan, and the straw falls into the screening drum to realize screening; The setting of the throwing plate on the inner wall can drive the straw and the residual film to a high place and then throw it. The thrown residual film and straw have different moving trajectories under the action of the air flow, thereby realizing the separation of the straw and the residual film; The setting of a sieving hole first realizes the separation of soil particles in the membrane-mixed mixture, so as to facilitate the subsequent separation of residual membrane and straw; the setting of the rolling component can crush the soil particles. It is convenient for soil particles to pass through the first sieving hole and then move out of the sieving cylinder; on the other hand, the soil particles adhering to the residual film are crushed to avoid the soil particles adhering to the residual film being moved out of the sieving cylinder through the first sieving hole. The problem of incomplete collection of residual film caused by the cartridge.
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US20100071918A1 (en) * | 2008-09-24 | 2010-03-25 | Honda Motor Co., Ltd. | Beach-cleaning system for separating litter from sand, trailer incorporating same, and method of using same |
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