CN114797207A - High-pressure constant-temperature filtering equipment with alarming and automatic scrap discharging functions - Google Patents
High-pressure constant-temperature filtering equipment with alarming and automatic scrap discharging functions Download PDFInfo
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- CN114797207A CN114797207A CN202210594952.5A CN202210594952A CN114797207A CN 114797207 A CN114797207 A CN 114797207A CN 202210594952 A CN202210594952 A CN 202210594952A CN 114797207 A CN114797207 A CN 114797207A
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- 238000001914 filtration Methods 0.000 title claims abstract description 153
- 238000007599 discharging Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 71
- 239000012535 impurity Substances 0.000 claims abstract description 34
- 238000010408 sweeping Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 179
- 238000000926 separation method Methods 0.000 claims description 27
- 238000001816 cooling Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 4
- 239000002826 coolant Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000003116 impacting effect Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 7
- 239000000110 cooling liquid Substances 0.000 description 6
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/02—Separation of non-miscible liquids
- B01D17/0217—Separation of non-miscible liquids by centrifugal force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/18—Heating or cooling the filters
Abstract
The invention discloses high-pressure constant-temperature filtering equipment with an alarming and automatic scrap discharging function, which comprises a supporting plate, a coarse filtering tank and a temperature sensor, wherein the coarse filtering tank is installed at the top of the supporting plate, a first motor is installed at the top of the coarse filtering tank, a reciprocating lead screw is installed at the output end of the first motor, a moving block is installed on the outer wall of the reciprocating lead screw, a coarse filtering net is installed on the outer wall of the moving block, and a discharging pipe is installed on the outer wall of the coarse filtering tank. According to the automatic chip removal device, the first electric telescopic rod and the second electric telescopic rod are mounted, materials can be automatically removed chips, the materials are poured into the coarse filter tank from the feeding pipe, the materials are filtered by the coarse filter screen, larger impurities are intercepted on the coarse filter screen, when the impurities are accumulated, the moving block drives the coarse filter screen to move upwards, then the coarse filter screen crosses the moving rod, the first electric telescopic rod extends to drive the sweeping board to move, the sweeping board moves to discharge the impurities on the coarse filter screen from the discharge pipe, and the automatic chip removal function is achieved.
Description
Technical Field
The invention relates to the technical field of filtering equipment, in particular to high-pressure constant-temperature filtering equipment with an alarming and self-chip-discharging function.
Background
The materials which need to be filtered in industrial production are very many, and the filtering conditions of different materials are different, so that the selection of an ideal filtering device is quite complicated, and many factors need to be considered, and the existing filter can be used for solid-liquid separation, solid-solid separation and liquid-liquid separation, thereby accelerating the speed of industrial production.
The existing filtering equipment has the defects that:
1. reference CN 108854204 a discloses a self-cleaning constant temperature filtration equipment, the right item of protection "includes the base and covers the lid of establishing in the base top, the vertical a plurality of stainless steel powder sintering filter cores of installing in top of base, the bottom of base is provided with the stock solution chamber with stainless steel powder sintering filter core intercommunication, the lid is established stainless steel powder sintering filter core cover in its inside and is constituted into a filtration cavity with the base, the top of lid is provided with the inlet, the bottom of lid is provided with the drain, the inlet is connected to the first pump body of transport liquid in the oriented filtration cavity, the bottom of base is provided with the liquid outlet with stock solution chamber intercommunication, the liquid outlet is connected to the second pump body of transport liquid in the oriented stock solution chamber, the inside heating device that heats the liquid in the filtration cavity that is provided with of lid. The self-cleaning constant-temperature filtering equipment is convenient to clean, can realize filtering temperature adjustment, but cannot remove filtered residual scraps, and is lack of a scrap removal structure;
2. comparison document CN208716995U discloses a constant temperature swimming pool filtration equipment, right item "of protection is including filtering the box, four turnings of filtering the bottom half all weld the stabilizer blade, there is the case lid at the top of filtering the box through hinged joint, the top through connection of case lid has the inlet tube, one side welding that the top of case lid is close to the inlet tube has carries the handle, there is the fixed plate one end that the case lid is close to carrying the handle through hinged joint, the inside embedding of filtering the box is connected with the filter screen, the inside of filter screen is provided with three-layer filtering structure. In the invention, the three-layer filtering structure and the filtering screen are designed into a whole, when the filtering layer needs to be cleaned, the filtering screen is directly taken out from the filtering box body for cleaning, so that the box is more convenient and quicker to clean, the box cover is more convenient to disassemble due to the fixation of the bolt, and a worker can conveniently open the box body when needing to maintain in the box body, so that the box body has certain practicability;
3. the document CN107126741A discloses a filter device, the claim of which is "the filter device comprises a filter plate assembly formed by a plurality of filter plates stacked on one another, a porous planar annular filter element between each two adjacent filter plates, and a filter cavity configured between each two adjacent filter plates; the filter plate is a circular filter plate which is integrally formed by injection molding, a leading-in opening is arranged in the outer edge area of the filter plate and used for leading a medium to be filtered into a filtering cavity, a concentric hole is formed in the center of the filter plate, a discharging opening used for discharging filtrate is arranged in the edge area of the hole, a guiding element is arranged on the back of the filter plate and extends between the outer edge area of the filter plate and the hole area of the filter plate. According to the invention, the medium to be filtered is uniformly distributed to the whole working area of the filter element, so that the phenomenon that the flow of the medium to be filtered is concentrated in a local area is avoided, and the treatment capacity of the filter medium is improved.
Disclosure of Invention
The invention aims to provide high-pressure constant-temperature filtering equipment with an alarming and chip self-discharging function, and aims to solve the problems of lack of a chip discharging structure, a high-low water level alarming structure and an oil-water separating structure in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a high-pressure constant-temperature filtering device with an alarming and automatic scrap discharging function comprises a supporting plate, a coarse filtering tank and a temperature sensor, wherein the coarse filtering tank is mounted at the top of the supporting plate;
the top of the coarse filter tank is provided with a first motor, the output end of the first motor extends into the coarse filter tank, the output end of the first motor is provided with a reciprocating lead screw, the outer wall of the reciprocating lead screw is provided with a moving block, the outer wall of the moving block is provided with a coarse filter screen, the outer wall of the coarse filter tank is provided with a discharge pipe, one end of the discharge pipe extends into the coarse filter tank, the top of the coarse filter tank is provided with a feed pipe, and the feed pipe is positioned on one side of the first motor;
and a temperature sensor is arranged on the inner wall of the coarse filtration tank.
Preferably, first electric telescopic handle is installed to the inner wall of thick filtration jar, and the cleaning board is installed to first electric telescopic handle's one end, and the movable rod is installed to the inner wall of thick filtration jar, and the movable rod is located first electric telescopic handle's below, and reset spring is installed to the bottom of movable rod, and reset spring's one end and the thick inner wall connection who crosses the filtration jar.
Preferably, the fine filtration jar is installed at the top of backup pad, and the fine filtration jar is located one side of coarse filtration jar, the electric plate is installed to the inside diapire of coarse filtration jar, the heating rod is installed to the inside diapire of fine filtration jar, oil water separator is installed at the top of backup pad, and oil water separator is located one side of fine filtration jar.
Preferably, the resistance wire is installed to the inner wall of electric plate, the water tank is installed at the top of backup pad, and the water tank is located the back of carefully crossing the jar, first water pump is installed at the top of water tank, the inlet tube is installed to the input of first water pump, and the one end of inlet tube extends into the inside of case, two sets of outlet pipes are installed to the output of first water pump, and the one end of a set of outlet pipe extends into the inside of thick filtration jar, the condenser pipe is installed to the inside roof of thick filtration jar, and the one end of condenser pipe is connected with the one end of outlet pipe, the other end of condenser pipe extends into the inside of case.
Preferably, a fine filter screen is installed on the inner wall of the fine filter tank, a second water pump is installed at the top of the fine filter tank, a water inlet pipe is installed at the input end of the second water pump, one end of the water inlet pipe extends into the coarse filter tank, a water outlet pipe is installed at the output end of the second water pump, one end of the water outlet pipe extends into the fine filter tank, an air pump is installed at the top of the fine filter tank and is positioned on one side of the second water pump, an exhaust pipe is installed at the output end of the air pump, one end of the exhaust pipe extends into the fine filter tank, a check valve is sleeved on the outer wall of the exhaust pipe, a second spring is installed on the inner wall of the check valve, a sealing plate is installed at one end of the second spring, a sealing block is installed on the inner wall of the check valve and is positioned on one side of the sealing plate, a cooling pipe is installed on the inner top wall of the fine filter tank, and one end of the cooling pipe is connected with the output end of the first water pump, the other end of the cooling pipe extends into the water tank, and the chip removal pipe is installed on the outer wall of the fine filter tank.
Preferably, the fixed column is installed to the inside diapire of carefully filtering jar, and the axis of rotation is installed at the top of fixed column, two sets of tablet are installed to the outer wall of axis of rotation, the third spring is installed to the outer wall of tablet, the second electric telescopic handle is installed to the inner wall of carefully filtering jar, the slurcam is installed to the one end of second electric telescopic handle, water level detector is installed to the inner wall of carefully filtering jar, the carriage release lever is installed to water level detector's outer wall, and the one end of carriage release lever extends into water level detector's inside, the stripper plate is installed to the installation of carriage release lever, the conducting rod is installed to the one end of carriage release lever, the outer wall of carriage release lever is encircleed and is installed the fourth spring, and the one end of fourth spring and water level detector's inner wall connection, the fixed plate is installed to water level detector's inner wall, the conducting groove is installed to the outer wall of fixed plate.
Preferably, the third water pump is installed at oil water separator's top, the inlet tube is installed to the input of third water pump, and the one end of inlet tube extends into the inside of carefully filtering the jar, the outlet pipe is installed to the output of third water pump, and the one end of outlet pipe extends the inside of oil feed water separator, the buckler is installed to oil water separator's inside diapire, the second motor is installed to the inside diapire of buckler, the knockout drum is installed at the top of buckler, and the output of second motor extends into the inside of knockout drum, the output of second motor is encircleed and is installed the impeller, first discharging pipe is installed to the outer wall of knockout drum, the second discharging pipe is installed to the inner wall of knockout drum.
Preferably, the control panel is installed in the front of backup pad, and the display screen is installed in the front of control panel, and a plurality of control buttons are installed in the front of control panel, and the control button is located the below of display screen, and the warning light is installed at the top of control panel.
Preferably, the working steps of the device are as follows:
s1, firstly, pouring materials into a coarse filter tank from a feeding pipe, filtering the materials by a coarse filter screen, intercepting larger impurities on the coarse filter screen, starting a first motor when the impurities are accumulated, driving a moving block to move upwards by the first motor, driving the coarse filter screen to move upwards by the moving block, then impacting a moving rod by the coarse filter screen, driving a reset spring to extend by the moving rod, then crossing the moving rod by the coarse filter screen, starting a first electric telescopic rod, extending the first electric telescopic rod to drive a sweeping board to move, and discharging the impurities on the coarse filter screen from a discharge pipe by the sweeping board to realize the function of automatic chip removal;
s2, starting a first water pump, pumping out cooling liquid in the water tank by the first water pump, then conveying the cooling liquid to the interior of a condensation pipe, absorbing heat in the coarse filtration tank by the condensation pipe, taking out the heat in the coarse filtration tank to realize a cooling function, generating a large amount of heat after the resistance wire is electrified, detecting the temperature in the coarse filtration tank by a temperature sensor, controlling the first water pump and the resistance wire to cool and dissipate heat, and realizing constant temperature in the coarse filtration tank;
s3, a second water pump is started, the second water pump pumps the materials after coarse filtration into the fine filtration tank, the materials are filtered again through a fine filtration screen, the filtration precision of the fine filtration screen is 1 micron, impurities larger than 1 micron are intercepted on the fine filtration screen, then a second electric telescopic rod is started, the second electric telescopic rod extends to drive a push plate to move, the push plate drives the impurities on the fine filtration screen to move towards a chip removal pipe, the impurities are discharged, and the automatic chip removal function is achieved;
s4, the filtered material is pumped into the oil-water separator by the third water pump, the material enters the separation tank, the second motor is started, the second motor drives the impeller to rotate, the material is centrifuged, the material with high density is attached to the inner wall of the separation tank, the material with low density is close to the axial lead direction of the second motor, the material with high density is discharged from the first discharge pipe, and the material with low density is discharged from the second discharge pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic chip removal device, the first electric telescopic rod and the second electric telescopic rod are mounted, materials are poured into the coarse filter tank from the feeding pipe, the materials are filtered by the coarse filter screen, larger impurities are intercepted on the coarse filter screen, when the impurities are accumulated, the first motor drives the moving block to move upwards, the moving block drives the coarse filter screen to move upwards, then the coarse filter screen impacts the moving rod, the moving rod drives the reset spring to extend, then the coarse filter screen crosses the moving rod, the first electric telescopic rod is started, the first electric telescopic rod extends to drive the sweeping board to move, the sweeping board moves to discharge the impurities on the coarse filter screen from the discharge pipe, and the automatic chip removal function is achieved;
2. the water level detector is provided with the sensing plates, so that the water level detector can warn when the water level is too high or too low, when the water level in the fine filtering tank is higher, the two sensing plates are mutually attached under the action of water pressure, when the water level is lower, the water pressure is smaller than the relaxation force of the third spring, the third spring extends to drive the two sensing plates to separate, the sensing plate separation warning lamp is lightened to remind a worker that the water level is low, when the water level is higher, the extrusion plate is pushed by the water pressure under the action of the water pressure, the extrusion plate drives the movable rod to move, the fourth spring extends, the conductive rod is contacted with the conductive groove, the warning lamp is lightened to remind the worker that the water level is too high;
3. according to the oil-water separator, the oil-water separation can be realized by installing the separation tank, the filtered material is pumped into the oil-water separator by the third water pump, the material enters the separation tank, the second motor is started, the impeller is driven to rotate by the second motor, so that the material is centrifuged, the material with high density is tightly attached to the inner wall of the separation tank, the material with low density is close to the axial lead direction of the second motor, the material with high density is discharged from the first discharge pipe, and the material with low density is discharged from the second discharge pipe, so that the oil-water separation function is realized.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic structural diagram of portion B of FIG. 2 according to the present invention;
FIG. 4 is a schematic view of a partial configuration of a separation tank according to the present invention;
FIG. 5 is a schematic view of a portion of the fine filtration tank of the present invention;
FIG. 6 is a schematic top view of the present invention;
FIG. 7 is a partial structure diagram of the fixing post of the present invention;
FIG. 8 is a partial structural view of a water level detector according to the present invention;
fig. 9 is a schematic structural view of part a in fig. 2 according to the present invention.
In the figure: 1. a support plate; 101. a control panel; 102. a display screen; 103. a warning light; 2. a coarse filtration tank; 201. a first motor; 202. a reciprocating screw rod; 203. a moving block; 204. a discharge pipe; 3. a temperature sensor; 301. a first electric telescopic rod; 302. cleaning the board; 303. a movable rod; 304. a return spring; 4. an electric hot plate; 401. a resistance wire; 402. a water tank; 403. a first water pump; 404. a condenser tube; 5. a fine filtration tank; 501. a second water pump; 502. a fine filter screen; 503. an air pump; 504. a one-way valve; 505. a second spring; 506. a sealing block; 507. a sealing plate; 508. a chip removal pipe; 509. a cooling tube; 6. a heating rod; 601. fixing a column; 602. a rotating shaft; 603. an induction plate; 604. a third spring; 605. a second electric telescopic rod; 606. a water level detector; 607. a travel bar; 608. a pressing plate; 609. a fourth spring; 610. a conductive slot; 7. an oil-water separator; 701. a third water pump; 702. a waterproof shell; 703. a separation tank; 704. a second motor; 705. an impeller; 706. a first discharge pipe; 707. a second discharge pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention is shown: a high-pressure constant-temperature filtering device with an alarming and automatic scrap discharging function comprises a supporting plate 1, a coarse filtering tank 2 and a temperature sensor 3, wherein the coarse filtering tank 2 is installed at the top of the supporting plate 1, the supporting plate 1 can support a device at the top, and the coarse filtering tank 2 can perform primary filtering on materials;
the top of the coarse filter tank 2 is provided with a first motor 201, the output end of the first motor 201 extends into the coarse filter tank 2, the output end of the first motor 201 is provided with a reciprocating lead screw 202, the outer wall of the reciprocating lead screw 202 is provided with a moving block 203, the outer wall of the moving block 203 is provided with a coarse filter screen, the outer wall of the coarse filter tank 2 is provided with a discharge pipe 204, one end of the discharge pipe 204 extends into the coarse filter tank 2, the top of the coarse filter tank 2 is provided with a feed pipe, the feed pipe is positioned at one side of the first motor 201, materials are poured into the coarse filter tank 2 from the feed pipe, the materials are filtered by the coarse filter screen, larger impurities are intercepted on the coarse filter screen, when the impurities are accumulated, the first motor 201 is started, the first motor 201 drives the moving block 203 to move upwards, the moving block 203 drives the coarse filter screen to move upwards, and the coarse filter screen drives the impurities to rise;
temperature sensor 3 is installed to the inner wall of coarse filtration jar 2, and temperature sensor 3 can detect the inside temperature of coarse filtration jar 2.
Further, first electric telescopic handle 301 is installed to the inner wall of thick filtration jar 2, cleaning plate 302 is installed to the one end of first electric telescopic handle 301, the movable rod 303 is installed to the inner wall of thick filtration jar 2, and movable rod 303 is located the below of first electric telescopic handle 301, reset spring 304 is installed to the bottom of movable rod 303, and reset spring 304's one end and the interior wall connection of thick filtration jar 2, movable block 203 drives coarse filter net rebound, coarse filter net striking movable rod 303 afterwards, movable rod 303 drives reset spring 304 extension, movable rod 303 is crossed to coarse filter net afterwards, start first electric telescopic handle 301, first electric telescopic handle 301 extension drives cleaning plate 302 and removes, cleaning plate 302 removes the impurity on the coarse filter net and discharges from discharge pipe 204, realize the function of automatic chip removal.
Further, thin filtration jar 5 is installed at the top of backup pad 1, and thin filtration jar 5 is located one side of thick filtration jar 2, electric plate 4 is installed to the inside diapire of thick filtration jar 2, heating rod 6 is installed to the inside diapire of thin filtration jar 5, oil water separator 7 is installed at the top of backup pad 1, and oil water separator 7 is located one side of thin filtration jar 5, thin filtration jar 5 can carry out the filtration of micron order to the material, increase the filter fineness, electric plate 4 can protect inside resistance wire 401, make things convenient for resistance wire 401 to dispel the heat to the external world simultaneously, heating rod 6 can heat the inside of thin filtration jar 5, oil water separator 7 can separate oil and water in the material.
Furthermore, a resistance wire 401 is installed on the inner wall of the electric heating plate 4, a water tank 402 is installed on the top of the support plate 1, the water tank 402 is located on the back of the fine filter tank 5, a first water pump 403 is installed on the top of the water tank 402, a water inlet pipe is installed at the input end of the first water pump 403, one end of the water inlet pipe extends into the water tank 402, two sets of water outlet pipes are installed at the output end of the first water pump 403, one end of one set of water outlet pipes extends into the coarse filter tank 2, a condenser pipe 404 is installed on the top wall of the inner portion of the coarse filter tank 2, one end of the condenser pipe 404 is connected with one end of the water outlet pipe, the other end of the condenser pipe 404 extends into the water tank 402, when the temperature of the tank body is kept constant, the resistance wire 401 is electrified to dissipate heat, the temperature rising function is realized, the first water pump 403 is started, the first water pump 403 pumps out the coolant in the water tank 402, and then conveys the coolant into the condenser pipe 404, the condenser pipe 404 absorbs the heat in the coarse filter tank 2, carry over out the inside heat of coarse filtration jar 2, realize the function of cooling, produce a large amount of heats after resistance wire 401 circular telegram, can detect the inside temperature of coarse filtration jar 2 through temperature sensor 3, control first water pump 403 and resistance wire 401 cooling and heat dissipation, realize the inside constant temperature of coarse filtration jar 2.
Further, a fine filter screen 502 is installed on the inner wall of the fine filter tank 5, a second water pump 501 is installed on the top of the fine filter tank 5, a water inlet pipe is installed at the input end of the second water pump 501, one end of the water inlet pipe extends into the coarse filter tank 2, a water outlet pipe is installed at the output end of the second water pump 501, one end of the water outlet pipe extends into the fine filter tank 5, an air pump 503 is installed on the top of the fine filter tank 5, the air pump 503 is located on one side of the second water pump 501, an exhaust pipe is installed at the output end of the air pump 503, one end of the exhaust pipe extends into the fine filter tank 5, a check valve 504 is sleeved on the outer wall of the exhaust pipe, a second spring 505 is installed on the inner wall of the check valve 504, a sealing plate 507 is installed at one end of the second spring 505, a sealing block 506 is installed on the inner wall of the check valve 504, the sealing block 506 is located on one side of the sealing plate 507, a cooling pipe 509 is installed on the top wall of the fine filter tank 5, one end of the cooling pipe 509 is connected with the output end of the first water pump 403, the other end of the cooling pipe 509 extends into the water tank 402, the chip removal pipe 508 is installed on the outer wall of the fine filter tank 5, the fine filter screen 502 can perform micron-level filtering on the materials to increase the filtering precision, the second water pump 501 can pump the materials out of the coarse filter tank 2 to perform secondary filtering, the air pump 503 can increase the air pressure inside the fine filter tank 5 to accelerate the filtering speed, when the air pump 503 works, the air impacts the sealing plate 507, the sealing plate 507 moves to drive the second spring 505 to extend, then the air enters the fine filter tank 5, when the air pump 503 stops working, the second spring 505 drives the sealing plate 507 to contract, the sealing plate 507 is attached to the sealing block 506, moisture is prevented from entering the air pump 503, and the cooling pipe 509 can cool the interior of the fine filter tank 5 under the driving of the first water pump 403.
Further, a fixed column 601 is installed on the bottom wall of the interior of the fine filtering tank 5, a rotating shaft 602 is installed on the top of the fixed column 601, two groups of sensing plates 603 are installed on the outer wall of the rotating shaft 602, a third spring 604 is installed on the outer wall of the sensing plates 603, a second electric telescopic rod 605 is installed on the inner wall of the fine filtering tank 5, a pushing plate is installed at one end of the second electric telescopic rod 605, a water level detector 606 is installed on the inner wall of the fine filtering tank 5, a moving rod 607 is installed on the outer wall of the water level detector 606, one end of the moving rod 607 extends into the interior of the water level detector 606, a squeezing plate 608 is installed on the moving rod 607, a conducting rod is installed at one end of the moving rod 607, a fourth spring 609 is installed on the outer wall of the moving rod 607 in a surrounding manner, one end of the fourth spring 609 is connected with the inner wall of the water level detector 606, a fixed plate is installed on the inner wall of the water level detector 606, a conducting groove 610 is installed on the outer wall of the fixed plate, when the inside water level of fine filtration jar 5 is higher, two sets of tablet 603 are laminated each other under hydraulic effect, when the water level is lower, water pressure is less than the tension relieving of third spring 604, the extension of third spring 604 drives two sets of tablet 603 separately, tablet 603 separately warning light 103 lights, remind the staff water level low, when the water level is higher, stripper plate 608 is promoted by water pressure under hydraulic effect, stripper plate 608 drives the carriage release 607 and removes, fourth spring 609 extends, the conducting rod contacts with electrically conductive groove 610, warning light 103 lights, remind the staff water level too high.
Further, a third water pump 701 is installed at the top of the oil-water separator 7, a water inlet pipe is installed at the input end of the third water pump 701, one end of the water inlet pipe extends into the fine filter tank 5, a water outlet pipe is installed at the output end of the third water pump 701, one end of the water outlet pipe extends into the oil-water separator 7, a waterproof case 702 is installed at the inner bottom wall of the oil-water separator 7, a second motor 704 is installed at the inner bottom wall of the waterproof case 702, a separation tank 703 is installed at the top of the waterproof case 702, the output end of the second motor 704 extends into the separation tank 703, an impeller 705 is installed around the output end of the second motor 704, a first discharge pipe 706 is installed on the outer wall of the separation tank 703, a second discharge pipe 707 is installed on the inner wall of the separation tank 703, the third water pump 701 pumps the filtered material into the oil-water separator 7, the material enters into the separation tank 703, and the second motor 704 is started, the second motor 704 drives the impeller 705 to rotate, so that materials are centrifuged, the materials with high density cling to the inner wall of the separation tank 703, the materials with low density approach to the axial lead direction of the second motor 704, the materials with high density are discharged from the first discharge pipe 706, the materials with low density are discharged from the second discharge pipe 707, and the waterproof shell 702 can prevent the second motor 704 from entering water.
Further, control panel 101 is installed in the front of backup pad 1, display screen 102 is installed in the front of control panel 101, a plurality of control buttons are installed in the front of control panel 101, and the control button is located the below of display screen 102, warning light 103 is installed at the top of control panel 101, control panel 101 can be the relevant controlling means of easy to assemble, display screen 102 can show the operating condition of current device, the control button can be controlled internal device, warning light 103 can light when the water level is too high or low excessively, remind the staff.
Further, the working steps of the device are as follows:
s1, firstly, pouring materials into a coarse filter tank 2 from a feeding pipe, filtering the materials by a coarse filter screen, intercepting larger impurities on the coarse filter screen, starting a first motor 201 when the impurities are accumulated, driving a moving block 203 to move upwards by the first motor 201, driving the coarse filter screen to move upwards by the moving block 203, then impacting a movable rod 303 by the coarse filter screen, driving a reset spring 304 to extend by the movable rod 303, then crossing the movable rod 303 by the coarse filter screen, starting a first electric telescopic rod 301, extending the first electric telescopic rod 301 to drive a sweeping plate 302 to move, and discharging the impurities on the coarse filter screen from a discharge pipe 204 by the sweeping plate 302 to realize the function of automatic chip removal;
s2, starting the first water pump 403, pumping out the cooling liquid in the water tank 402 by the first water pump 403, then conveying the cooling liquid to the interior of the condenser pipe 404, absorbing heat in the coarse filtration tank 2 by the condenser pipe 404, taking out the heat in the coarse filtration tank 2 to realize a cooling function, generating a large amount of heat after the resistance wire 401 is electrified, detecting the temperature in the coarse filtration tank 2 by the temperature sensor 3, controlling the first water pump 403 and the resistance wire 401 to cool and radiate, and realizing constant temperature in the coarse filtration tank 2;
s3, starting a second water pump 501, pumping the material subjected to coarse filtration into a fine filtration tank 5 by the second water pump 501, filtering the material again through a fine filtration screen 502, wherein the filtration precision of the fine filtration screen 502 is 1 micron, and impurities larger than 1 micron are intercepted on the fine filtration screen 502, and then starting a second electric telescopic rod 605, wherein the second electric telescopic rod 605 extends to drive a push plate to move, and the push plate drives the impurities on the fine filtration screen 502 to move towards a chip removal pipe 508, so that the impurities are discharged, and an automatic chip removal function is realized;
s4, the third water pump 701 pumps the filtered materials into the oil-water separator 7, the materials enter the separation tank 703, the second motor 704 is started, the second motor 704 drives the impeller 705 to rotate, the materials are centrifuged, the materials with high density cling to the inner wall of the separation tank 703, the materials with low density approach to the axial lead direction of the second motor 704, the materials with high density are discharged from the first discharge pipe 706, and the materials with low density are discharged from the second discharge pipe 707.
The working principle is that firstly, materials are poured into the interior of the coarse filter tank 2 from a feeding pipe, the materials are filtered by the coarse filter screen, larger impurities are intercepted on the coarse filter screen, when the impurities are accumulated, the first motor 201 is started, the first motor 201 drives the moving block 203 to move upwards, the moving block 203 drives the coarse filter screen to move upwards, then the coarse filter screen impacts the moving rod 303, the moving rod 303 drives the reset spring 304 to extend, then the coarse filter screen crosses the moving rod 303, the first electric telescopic rod 301 is started, the first electric telescopic rod 301 extends to drive the cleaning plate 302 to move, the cleaning plate 302 moves to discharge the impurities on the coarse filter screen from the discharge pipe 204, the automatic chip removal function is realized, then the first water pump 403 is started, the first water pump 403 pumps out cooling liquid in the water tank 402, then the cooling liquid is conveyed to the interior of the condensation pipe 404, and the condensation pipe 404 absorbs heat in the coarse filter tank 2, the heat in the coarse filter tank 2 is taken out to realize the cooling function, the resistance wire 401 generates a large amount of heat after being electrified, the temperature in the coarse filter tank 2 can be detected through the temperature sensor 3, the first water pump 403 and the resistance wire 401 are controlled to cool and radiate, the constant temperature in the coarse filter tank 2 is realized, then the second water pump 501 is started, the material after coarse filtration is pumped into the fine filter tank 5 by the second water pump 501, the material is filtered again through the fine filter screen 502, the filtering precision of the fine filter screen 502 is 1 micron, impurities larger than 1 micron are intercepted on the fine filter screen 502, then the second electric telescopic rod 605 is started, the second electric telescopic rod 605 is extended to drive the push plate to move, the push plate drives the impurities on the fine filter screen 502 to move to the chip removal pipe 508, the impurities are discharged, the automatic chip removal function is realized, finally the material after being filtered 701 is pumped into the oil-water separator 7 by the third water pump, when the material enters the separation tank 703, the second motor 704 is started, the second motor 704 drives the impeller 705 to rotate, so that the material is centrifuged, the material with high density is tightly attached to the inner wall of the separation tank 703, the material with low density is close to the axial lead direction of the second motor 704, the material with high density is discharged from the first discharge pipe 706, and the material with low density is discharged from the second discharge pipe 707.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a high-pressure constant temperature filtration equipment with report to police from chip removal function, includes backup pad (1), coarse filtration jar (2) and temperature sensor (3), its characterized in that: the top of the supporting plate (1) is provided with a coarse filter tank (2);
a first motor (201) is installed at the top of the coarse filtration tank (2), the output end of the first motor (201) extends into the coarse filtration tank (2), a reciprocating lead screw (202) is installed at the output end of the first motor (201), a moving block (203) is installed on the outer wall of the reciprocating lead screw (202), a coarse filter screen is installed on the outer wall of the moving block (203), a discharge pipe (204) is installed on the outer wall of the coarse filtration tank (2), one end of the discharge pipe (204) extends into the coarse filtration tank (2), a feed pipe is installed at the top of the coarse filtration tank (2), and the feed pipe is located on one side of the first motor (201);
and a temperature sensor (3) is arranged on the inner wall of the coarse filtering tank (2).
2. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: first electric telescopic handle (301) are installed to the inner wall of coarse filtration jar (2), and clean board (302) are installed to the one end of first electric telescopic handle (301), and movable rod (303) are installed to the inner wall of coarse filtration jar (2), and movable rod (303) are located the below of first electric telescopic handle (301), and reset spring (304) are installed to the bottom of movable rod (303), and the one end of reset spring (304) and the interior wall connection of coarse filtration jar (2).
3. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: thin filtration jar (5) is installed at the top of backup pad (1), and thin filtration jar (5) are located one side of thick filtration jar (2), electric plate (4) are installed to the inside diapire of thick filtration jar (2), heating rod (6) are installed to the inside diapire of thin filtration jar (5), oil water separator (7) are installed at the top of backup pad (1), and oil water separator (7) are located one side of thin filtration jar (5).
4. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: resistance wire (401) are installed to the inner wall of electric hot plate (4), water tank (402) are installed at the top of backup pad (1), and water tank (402) are located the back of thin filter tank (5), first water pump (403) are installed at the top of water tank (402), the inlet tube is installed to the input of first water pump (403), and the one end of inlet tube extends the inside of intaking case (402), two sets of outlet pipes are installed to the output of first water pump (403), and the one end of a set of outlet pipe extends the inside of going into thick filter tank (2), condenser pipe (404) are installed to the inside roof of thick filter tank (2), and the one end of condenser pipe (404) is connected with the one end of outlet pipe, the other end of condenser pipe (404) extends the inside of intaking case (402).
5. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: a fine filter screen (502) is installed on the inner wall of the fine filter tank (5), a second water pump (501) is installed at the top of the fine filter tank (5), a water inlet pipe is installed at the input end of the second water pump (501), one end of the water inlet pipe extends into the coarse filter tank (2), a water outlet pipe is installed at the output end of the second water pump (501), one end of the water outlet pipe extends into the fine filter tank (5), an air pump (503) is installed at the top of the fine filter tank (5), the air pump (503) is located on one side of the second water pump (501), an exhaust pipe is installed at the output end of the air pump (503), one end of the exhaust pipe extends into the fine filter tank (5), a check valve (504) is sleeved on the outer wall of the exhaust pipe, a second spring (505) is installed on the inner wall of the check valve (504), a sealing plate (507) is installed at one end of the second spring (505), and a sealing block (506) is installed on the inner wall of the check valve (504), and sealing block (506) are located one side of closing plate (507), and cooling tube (509) are installed to the inside roof of thin filter tank (5), and the one end of cooling tube (509) is connected with the output of first water pump (403), and the other end of cooling tube (509) extends into the inside of water tank (402), and chip removal pipe (508) are installed to the outer wall of thin filter tank (5).
6. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: the inner bottom wall of the fine filtering tank (5) is provided with a fixed column (601), the top of the fixed column (601) is provided with a rotating shaft (602), the outer wall of the rotating shaft (602) is provided with two groups of induction plates (603), the outer wall of the induction plates (603) is provided with a third spring (604), the inner wall of the fine filtering tank (5) is provided with a second electric telescopic rod (605), one end of the second electric telescopic rod (605) is provided with a push plate, the inner wall of the fine filtering tank (5) is provided with a water level detector (606), the outer wall of the water level detector (606) is provided with a moving rod (607), one end of the moving rod (607) extends into the water level detector (606), the moving rod (607) is provided with an extrusion plate (608), one end of the moving rod (607) is provided with a conductive rod, the outer wall of the moving rod (607) is provided with a fourth spring (609) in a surrounding manner, and one end of the fourth spring (609) is connected with the inner wall of the water level detector (606), the inner wall of the water level detector (606) is provided with a fixed plate, and the outer wall of the fixed plate is provided with a conductive groove (610).
7. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: the top of the oil-water separator (7) is provided with a third water pump (701), the input end of the third water pump (701) is provided with a water inlet pipe, one end of the water inlet pipe extends into the fine filtering tank (5), the output end of the third water pump (701) is provided with a water outlet pipe, one end of the water outlet pipe extends into the oil-water separator (7), a waterproof shell (702) is installed on the bottom wall inside the oil-water separator (7), a second motor (704) is installed on the bottom wall inside the waterproof shell (702), a separation tank (703) is installed on the top of the waterproof shell (702), and the output end of the second motor (704) extends into the separation tank (703), the output end of the second motor (704) is provided with an impeller (705) in a surrounding manner, the outer wall of the separation tank (703) is provided with a first discharge pipe (706), and the inner wall of the separation tank (703) is provided with a second discharge pipe (707).
8. The high-pressure constant-temperature filtering equipment with the alarming self-scrap-discharging function is characterized in that: control panel (101) are installed in the front of backup pad (1), and display screen (102) are installed in the front of control panel (101), and a plurality of control buttons are installed in the front of control panel (101), and the control button is located the below of display screen (102), and warning light (103) are installed at the top of control panel (101).
9. A high-pressure thermostatic filter device with alarm self-scrap-removal function according to any one of claims 1-8, characterized in that the working steps of the device are as follows:
s1, firstly, pouring materials into a coarse filter tank (2) from a feeding pipe, filtering the materials by a coarse filter screen, intercepting larger impurities on the coarse filter screen, starting a first motor (201) when the impurities are accumulated, driving a moving block (203) to move upwards by the first motor (201), driving the coarse filter screen to move upwards by the moving block (203), then impacting a moving rod (303) by the coarse filter screen, driving a reset spring (304) to extend by the moving rod (303), then driving the coarse filter screen to cross the moving rod (303), starting a first electric telescopic rod (301), driving a sweeping plate (302) to move by the extension of the first electric telescopic rod (301), discharging the impurities on the coarse filter screen from a discharging pipe (204) by the movement of the sweeping plate (302), and realizing the automatic chip discharging function;
s2, a first water pump (403) is started, coolant in a water tank (402) is pumped out by the first water pump (403) and then conveyed into a condenser pipe (404), the condenser pipe (404) absorbs heat in the coarse filtration tank (2), the heat in the coarse filtration tank (2) is taken out, the cooling function is realized, a large amount of heat is generated after the resistance wire (401) is electrified, the temperature in the coarse filtration tank (2) can be detected through a temperature sensor (3), the first water pump (403) and the resistance wire (401) are controlled to be cooled and radiated, and the constant temperature in the coarse filtration tank (2) is realized;
s3, starting a second water pump (501), pumping the material subjected to coarse filtration into a fine filtration tank (5) by the second water pump (501), filtering the material again through a fine filtration screen (502), wherein the filtration precision of the fine filtration screen (502) is 1 micron, impurities larger than 1 micron are intercepted on the fine filtration screen (502), then starting a second electric telescopic rod (605), extending the second electric telescopic rod (605) to drive a push plate to move, and the push plate drives the impurities on the fine filtration screen (502) to move towards a chip removal pipe (508), so that the impurities are discharged, and an automatic chip removal function is realized;
s4, the filtered materials are pumped into the oil-water separator (7) by the third water pump (701) and enter the separating tank (703), the second motor (704) is started, the second motor (704) drives the impeller (705) to rotate, the materials are centrifuged, the materials with high density are attached to the inner wall of the separating tank (703), the materials with low density are close to the axial lead direction of the second motor (704), the materials with high density are discharged from the first discharge pipe (706), and the materials with low density are discharged from the second discharge pipe (707).
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