CN114794257A - Tea compression molding equipment and tea compression molding process - Google Patents

Tea compression molding equipment and tea compression molding process Download PDF

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Publication number
CN114794257A
CN114794257A CN202210350068.7A CN202210350068A CN114794257A CN 114794257 A CN114794257 A CN 114794257A CN 202210350068 A CN202210350068 A CN 202210350068A CN 114794257 A CN114794257 A CN 114794257A
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China
Prior art keywords
tea
plate
cylinder
sliding
fixed
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CN202210350068.7A
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CN114794257B (en
Inventor
余安波
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Sichuan Songba Tea Industry Co ltd
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Sichuan Songba Tea Industry Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0052Details of, or accessories for, presses; Auxiliary measures in connection with pressing for fluid driven presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

The invention discloses tea compression molding equipment and a tea compression molding process, and relates to the technical field of tea processing. Including processing platform and switch board, processing bench top symmetry is equipped with the horizontal rail, and sliding connection has the sliding plate between the horizontal rail, is equipped with forming die on the sliding plate, and the processing platform back is equipped with first cylinder, and first cylinder output is fixed on the sliding plate, and processing bench top is provided with hydraulic means, and is fixed mutually through four founding the stick between hydraulic means and the processing platform mesa, and sliding connection has the lifter plate between the founding the stick, and the lifter plate bottom is equipped with the pressure head, and hydraulic means's hydraulic shaft is fixed at the lifter plate top. The tea cake pressing device can be used for arranging tea leaves in the pressurizing holes in the forming die before pressing, compared with the traditional pressing forming device, only the tea leaves can be independently arranged, the arranging efficiency of the device is improved, and in addition, a plurality of tea cakes can be taken away simultaneously after pressing is finished, so that the production efficiency is greatly improved.

Description

Tea compression molding equipment and tea compression molding process
Technical Field
The invention relates to the technical field of tea processing, in particular to tea compression molding equipment and a tea compression molding process.
Background
The traditional tea pressing method is that tea blank raw materials after a tea steaming process are poured into a forming die, the position of an upper plate of the die is fixed, a press machine applies pressure to the upper plate of the die, after pressure maintaining is carried out for a certain time, the tea blank is pressed into a certain shape, the upper plate is opened, and the tea blank is taken out.
The traditional tea pressing and forming equipment generally needs to arrange tea leaves before pressing to ensure the pressing effect, but the existing equipment is difficult to arrange tea leaves in a plurality of pressing holes in a forming die simultaneously, and lacks a structure for effectively taking tea cake away, and most of the tea leaves are arranged and taken and put singly, so that the working efficiency is lower.
Disclosure of Invention
The invention aims to provide tea compression molding equipment and a tea compression molding process, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: tea compression molding equipment and a tea compression molding process, which comprise a processing table and a control cabinet, wherein horizontal rails are symmetrically arranged at the top of the processing table, a sliding plate is connected between the horizontal rails in a sliding manner, a molding die is arranged on the sliding plate, a first air cylinder is arranged at the back of the processing table, the output end of the first air cylinder is fixed on the sliding plate, a hydraulic device is arranged at the top of the processing table, the hydraulic device and the top of the processing table are fixed through four vertical rods, a lifting plate is connected between the vertical rods in a sliding manner, a pressurizing head is arranged at the bottom of the lifting plate, a hydraulic shaft of the hydraulic device is fixed at the top of the lifting plate, electric sliding rails are symmetrically arranged at one side of the processing table, second air cylinders are symmetrically fixed at the bottom of the electric sliding rails, electric sliding blocks are connected at the top of the electric sliding rails in a sliding manner, a turnover structure is arranged between the electric sliding blocks, a clamping device which is horizontally arranged is arranged at one side of the turnover structure, and a vertically arranged arrangement structure is arranged at the bottom of the turnover structure, the overturning structure, the clamping device, the arranging structure, the second cylinder and the electric slide rail are all electrically connected with the control cabinet.
Furthermore, flip structure is including fixing the riser on electronic slider, the equal fixedly connected with diaphragm in the riser outside, it is connected with the rotor bar to rotate between the diaphragm, fixedly connected with turning block on the rotor bar, the vertical promotion cylinder that is equipped with on the riser, sliding connection has the slip shell on the promotion cylinder, the promotion cylinder output is fixed in the slip shell bottom, fixed mounting has the limiting plate on the slip shell, spacing hole has been seted up to limiting plate one side, spacing piece of rotor bar one end fixedly connected with, spacing piece one end is rotated and is connected with the spacing wheel with spacing hole looks adaptation, the mounting hole that is used for installing clamping device is seted up to turning block one side, arrangement structure installs the bottom at the turning block, promotion cylinder and switch board electric connection.
Further, clamping device is including two centre gripping frames that the symmetry set up, the equal symmetrical sliding connection in centre gripping frame front end has the translation piece, the translation piece is right angle trapezoidal piece, the translation piece openly all is fixed with the grip block, grip block one side is all the symmetrical two centre gripping semi-rings that are fixed with, sliding connection has trapezoidal plate between the grip block, trapezoidal plate is isosceles trapezoid plate, the equal fixedly connected with connective bar in trapezoidal plate back, connective bar and the back sliding connection of centre gripping frame, fixedly connected with bar board between the connective bar one end, the inside electric putter that is equipped with of mounting hole, the back at the bar board is fixed to the electric putter output, electric putter and switch board electric connection.
Still further, arrangement structure includes the vertical mounting panel of fixing in the turning block bottom, and the four corners department of mounting panel all rotates and is connected with the rolling disc, rotates between the rolling disc and is connected with the drive belt, and mounting panel one side fixedly connected with mount is equipped with the arrangement motor on the mount, and the arrangement motor output is fixed on a rolling disc, and the equal fixedly connected with minor axis in rolling disc one side, and the arrangement pole has all been welded to minor axis one end, and the equal fixedly connected with sill bar in both sides of arrangement pole is provided with the conical head of welding on the arrangement pole between the sill bar.
Furthermore, rectangular plates are integrally formed at the upper end and the lower end of the translation block, and grooves matched with the rectangular plates are symmetrically formed in the front face of the clamping frame.
Furthermore, the upper surface and the lower surface of the two sides of the trapezoidal plate are both integrally formed with limiting inclined plates, and the inclined surfaces of the translation blocks are both provided with limiting grooves matched with the limiting inclined plates.
Furthermore, the bottom of the sliding shell is fixedly connected with a transverse block, and the output end of the pushing cylinder is fixed on the transverse block.
Furthermore, the fixed frame comprises a mounting disc, the circle centers of the mounting disc and the rotating disc are on the same straight line, and a plurality of connecting columns are welded between the mounting disc and the mounting plate.
Furthermore, a plurality of anti-skid protrusions are integrally formed on the inner side of the transmission belt, and a plurality of anti-skid grooves matched with the anti-skid protrusions are formed in the rotating disc at equal intervals.
The tea compression molding process uses the tea compression molding equipment, and comprises the following process steps:
the method comprises the following steps: sequentially putting tea leaves into a pressurizing hole in a forming die, opening an overturning structure to overturn and adjust an arranging structure to be in a horizontal state, then adjusting the height of the arranging structure to be a preset height value by using a second cylinder, driving the arranging structure to move to the position right above the forming die by using an electric sliding rail, then opening the second cylinder to shorten again, inserting a conical head on the arranging structure into the pressurizing hole of the forming die, opening an arranging motor to arrange the tea leaves, and then restoring the overturning structure to be in an original state and moving the overturning structure to an initial position;
step two: starting a hydraulic device to drive a pressurizing head to press the tea leaves, keeping the pressing time for-s to form tea cake, and then pushing the tea cake out of a forming mold by a jacking cylinder in the forming mold;
step three: opening second cylinder adjustment clamping device's height to predetermineeing the height value, then opening electronic slide rail and remove clamping device directly over the forming die, then four tealeaves cakes are cliied simultaneously to clamping device, and behind electronic slide rail drove clamping device to the starting position, clamping device loosened the tealeaves cake.
Compared with the prior art, the invention has the beneficial effects that:
this tealeaves compression moulding equipment and tealeaves compression moulding technology utilizes this equipment can arrange in order the downthehole tealeaves that pressurizes on the forming die simultaneously before the suppression, compares in traditional compression moulding equipment, only can arrange in order alone, and the arrangement efficiency of this equipment obtains improving, in addition, can also take away a plurality of tea cakes simultaneously after the suppression is accomplished, and then improved production efficiency greatly, is fit for the large-scale production operation of mill, novel in design, simple structure.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of a portion of the table of the present invention;
FIG. 3 is a schematic perspective view of the present invention with the processing station removed;
FIG. 4 is a schematic view of the combination of the flipping mechanism, the collating mechanism and the holding mechanism of the present invention;
FIG. 5 is a schematic view of the flip structure, the collating structure and the clamping device of the present invention in a disassembled configuration;
FIG. 6 is a schematic perspective view of the flip structure of the present invention;
FIG. 7 is an enlarged view of portion A of FIG. 6 according to the present invention;
FIG. 8 is a schematic perspective view of a finishing structure of the present invention;
FIG. 9 is a perspective view of the clamping device of the present invention;
FIG. 10 is a perspective view of a clamping frame portion of the present invention;
fig. 11 is a schematic perspective view of the present invention with the clamping frame removed from fig. 10.
In the figure: 1. a processing table; 101. forming a mold; 102. a first cylinder; 103. erecting a rod; 104. a lifting plate; 105. a pressurizing head; 106. a hydraulic device; 2. a second cylinder; 201. an electric slide rail; 3. a turning structure; 301. a vertical plate; 303. a transverse plate; 304. a push cylinder; 305. a sliding shell; 306. rotating the rod; 307. rotating the block; 308. a limiting plate; 309. a limiting sheet; 310. a limiting wheel; 311. a limiting hole; 312. mounting holes; 4. a clamping device; 401. a clamping frame; 402. a translation block; 403. a trapezoidal plate; 404. an electric push rod; 405. a clamping plate; 406. a rectangular plate; 407. a limiting groove; 408. clamping the half rings; 409. a connecting rod; 410. a strip plate; 5. arranging the structure; 501. mounting a plate; 502. rotating the disc; 503. a transmission belt; 504. a fixed mount; 505. arranging a motor; 506. arranging the rods; 507. a conical head; 508. a bottom bar; 6. a control cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Further, it will be appreciated that the dimensions of the various elements shown in the figures are not drawn to scale, for ease of description, and that the thickness or width of some layers may be exaggerated relative to other layers, for example.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus, once an item is defined or illustrated in one figure, it will not need to be further discussed or illustrated in detail in the description of the following figure.
As shown in fig. 1 to 11, the present invention provides a technical solution: tea compression molding equipment and a tea compression molding process, which comprise a processing table 1 and a control cabinet 6, wherein horizontal rails are symmetrically arranged at the top of the processing table 1, a sliding plate is connected between the horizontal rails in a sliding manner, a molding die 101 is arranged on the sliding plate, a first air cylinder 102 is arranged at the back of the processing table 1, the output end of the first air cylinder 102 is fixed on the sliding plate, a hydraulic device 106 is arranged at the top of the processing table 1, the hydraulic device 106 and the table top of the processing table 1 are fixed through four vertical rods 103, a lifting plate 104 is connected between the vertical rods 103 in a sliding manner, a pressurizing head 105 is arranged at the bottom of the lifting plate 104, a hydraulic shaft of the hydraulic device 106 is fixed at the top of the lifting plate 104, electric sliding rails 201 are symmetrically arranged at one side of the processing table 1, second air cylinders 2 are symmetrically fixed at the bottom of the electric sliding rails 201, electric sliding blocks are connected at the top of the electric sliding rails 201 in a sliding manner, a turnover structure 3 is arranged between the electric sliding blocks, a clamping device 4 which is horizontally arranged at one side of the turnover structure 3, the arrangement structure 5 of vertical setting is installed to flip structure 3 bottom, and flip structure 3, clamping device 4, arrangement structure 5, second cylinder 2 and electronic slide rail 201 all with 6 electric connection of switch board.
As a specific embodiment, flip structure 3 is including fixing riser 301 on electronic slider, the equal fixedly connected with diaphragm 303 in riser 301 outside, it is connected with rotating rod 306 to rotate between the diaphragm 303, fixedly connected with turning block 307 on the rotating rod 306, vertically on the riser 301 be equipped with push cylinder 304, sliding connection has sliding shell 305 on push cylinder 304, push cylinder 304 output is fixed in sliding shell 305 bottom, fixed mounting has limiting plate 308 on the sliding shell 305, spacing hole 311 has been seted up to limiting plate 308 one side, rotating rod 306 one end fixedly connected with spacing piece 309, spacing piece 309 one end is rotated and is connected with the spacing wheel 310 with spacing hole 311 looks adaptation, mounting hole 312 that is used for installing clamping device 4 is seted up to turning block 307 one side, arrangement structure 5 installs the bottom at turning block 307, push cylinder 304 and 6 electric connection of switch board. Wherein, the bottom of the sliding shell 305 is fixedly connected with a transverse block, and the output end of the pushing cylinder 304 is fixed on the transverse block. The effect of flip structure 3 is the state of adjusting turning block 307, thereby it shortens to drive limiting plate 308 upward movement on the slip shell 305 specifically to promote cylinder 304 through 6 control of switch board, because spacing wheel 310 is spacing in spacing hole 311, and then can drive spacing piece 309 clockwise rotation, turning rod 306 and turning block 307 are also along with spacing piece 309 clockwise rotation together, and then adjust horizontal state's clamping device 4 to vertical state, adjust arrangement structure 5 to horizontal state from vertical device simultaneously, and when adjusting vertical state's clamping device 4 to vertical state, also only need make to promote cylinder 304 extension can.
As a specific embodiment, the clamping device 4 includes two clamping frames 401 symmetrically disposed, the front end of each clamping frame 401 is symmetrically and slidably connected with a translation block 402, the translation block 402 is a right-angled trapezoidal block, the front surface of each translation block 402 is fixedly provided with a clamping plate 405, one side of each clamping plate 405 is symmetrically and fixedly provided with two clamping half rings 408, each clamping plate 405 is slidably connected with a trapezoidal plate 403, each trapezoidal plate 403 is an isosceles trapezoidal plate, the back surface of each trapezoidal plate 403 is fixedly connected with a connecting rod 409, each connecting rod 409 is slidably connected with the back surface of each clamping frame 401, one end of each connecting rod 409 is fixedly connected with a strip-shaped plate 410, an electric push rod 404 is arranged inside the mounting hole 312, the output end of the electric push rod 404 is fixed on the back surface of the strip-shaped plate 410, and the electric push rod 404 is electrically connected with the control cabinet 6. After clamping device 4 moves preset position, open electric putter 404 through switch board 6, thereby electric putter 404 shortens thereby to promote trapezoidal plate 403 and to move to the inboard, because trapezoidal plate 403 and translation piece 402 sliding connection, and translation piece 402 is spacing in centre gripping frame 401 and with centre gripping frame 401 sliding connection, can be along with the removal behind translation piece 402 like this, two grip blocks 405 are close to each other, thereby the tea cake is cliied to grip block 405, and after clamping device 4 moved initial position, only need control electric putter 404 extension can loosen the tea cake.
As a specific embodiment, arrangement structure 5 includes vertical mounting panel 501 of fixing in turning block 307 bottom, the four corners department of mounting panel 501 all rotates and is connected with the rolling disc 502, it is connected with drive belt 503 to rotate between the rolling disc 502, mounting panel 501 one side fixedly connected with mount 504, be equipped with arrangement motor 505 on the mount 504, the output of arrangement motor 505 is fixed on a rolling disc 502, the equal fixedly connected with minor axis in rolling disc 502 one side, arrangement pole 506 has all been welded to minor axis one end, the equal fixedly connected with sill 508 in both sides of arrangement pole 506, be provided with the tapered head 507 of welding on arrangement pole 506 between sill 508. It should be known that, after the conical head 507 of the arrangement structure 5 is inserted into the forming die 101, by opening the arrangement motor 505, the arrangement motor 505 drives one rotating disc 502 to rotate, and since the four rotating discs 502 are rotatably connected through the transmission belt 503, the four rotating discs 502 can be simultaneously driven to rotate, and then the conical head 507 and the bottom rod 508 are driven to rotate simultaneously, so as to arrange the tea leaves.
It should be noted that the upper end and the lower end of the translation block 402 are integrally formed with rectangular plates 406, and the front of the clamping frame 401 is symmetrically provided with grooves matched with the rectangular plates 406. It should be noted that the rectangular plate 406 and the groove cooperate with each other, so that the translation block 402 can move stably, and the translation block 402 is effectively limited.
Specifically, the upper and lower surfaces of the two sides of the trapezoidal plate 403 are integrally formed with limiting inclined plates, and the inclined surface of the translation block 402 is provided with limiting grooves 407 adapted to the limiting inclined plates. It should be noted that, because the spacing sloping plate on the trapezoidal plate 403 is limited by the spacing groove 407, it can be ensured that when the trapezoidal plate 403 moves backwards, the two translation blocks 402 can be drawn close in time, and then stably clamp the tea cake.
As a specific embodiment, the fixing frame 504 includes a mounting plate, the center of the mounting plate is aligned with the center of a rotating plate 502, and a plurality of connecting posts are welded between the mounting plate and the mounting plate 501.
As a specific embodiment, a plurality of anti-slip protrusions are integrally formed on the inner side of the transmission belt 503, and a plurality of anti-slip grooves adapted to the anti-slip protrusions are equidistantly formed on the rotating disc 502. The transmission efficiency between the transmission belt 503 and the rotating disc 502 can be effectively improved, and slipping is prevented.
The specific steps of tea compression molding by using the equipment are as follows:
firstly, the method comprises the following steps: sequentially putting tea leaves into pressurizing holes in a forming die 101, starting a turnover structure 3 to turn over and adjusting an arrangement structure 5 to be in a horizontal state, then adjusting the height of the arrangement structure 5 to be a preset height value by using a second cylinder 2, driving the arrangement structure 5 to move to a position right above the forming die 101 by using an electric slide rail 201, then starting the second cylinder 2 to shorten again, inserting a conical head 507 on the arrangement structure 5 into the pressurizing holes of the forming die 101, starting an arrangement motor 505 to arrange the tea leaves, and then recovering the turnover structure 3 to be in an original state and moving to an initial position;
step two: starting a hydraulic device 106 to drive a pressurizing head 105 to press tea leaves, keeping the pressing time for 50-75s to form tea cake, and then pushing the tea cake out of the forming mold 101 by a jacking cylinder in the forming mold 101;
step three: open second cylinder 2 and adjust clamping device 4's height to predetermineeing the height value, then open electronic slide rail 201 and remove clamping device 4 directly over forming die 101, then clamping device 4 presss from both sides four tealeaves cakes simultaneously, and electronic slide rail 201 drives clamping device 4 to the starting position after, clamping device 4 loosens the tealeaves cake.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. Tea press forming equipment, including processing platform (1) and switch board (6), processing platform (1) top symmetry is equipped with the horizontal rail, sliding connection has the sliding plate between the horizontal rail, be equipped with forming die (101) on the sliding plate, processing platform (1) back is equipped with first cylinder (102), first cylinder (102) output is fixed on the sliding plate, processing platform (1) top is provided with hydraulic means (106), it is fixed mutually through four founding stick (103) between hydraulic means (106) and processing platform (1) mesa, sliding connection has lifter plate (104) between founding stick (103), lifter plate (104) bottom is equipped with pressure head (105), the hydraulic shaft of hydraulic means (106) is fixed at lifter plate (104) top, its characterized in that: processing platform (1) one side symmetry is provided with electronic slide rail (201), the equal symmetry in electronic slide rail (201) bottom is fixed with second cylinder (2), the equal sliding connection in electronic slide rail (201) top has electronic slider, install flip structure (3) between the electronic slider, clamping device (4) that the level set up are installed to flip structure (3) one side, the arrangement structure (5) of vertical setting are installed to flip structure (3) bottom, flip structure (3), clamping device (4), arrangement structure (5), second cylinder (2) and electronic slide rail (201) all with switch board (6) electric connection.
2. Tea leaf press forming apparatus according to claim 1, wherein: the turnover structure (3) comprises vertical plates (301) fixed on an electric sliding block, transverse plates (303) are fixedly connected to the outer sides of the vertical plates (301), rotating rods (306) are rotatably connected between the transverse plates (303), rotating blocks (307) are fixedly connected to the rotating rods (306), a pushing cylinder (304) is vertically arranged on one vertical plate (301), a sliding shell (305) is slidably connected to the pushing cylinder (304), the output end of the pushing cylinder (304) is fixed to the bottom of the sliding shell (305), a limiting plate (308) is fixedly installed on the sliding shell (305), a limiting hole (311) is formed in one side of the limiting plate (308), a limiting piece (309) is fixedly connected to one end of the rotating rod (306), a limiting wheel (310) matched with the limiting hole (311) is rotatably connected to one end of the limiting piece (309), a mounting hole (312) for mounting the clamping device (4) is formed in one side of the rotating blocks (307), the arrangement structure (5) is arranged at the bottom of the rotating block (307), and the pushing cylinder (304) is electrically connected with the control cabinet (6).
3. Tea leaf press forming apparatus according to claim 2, wherein: clamping device (4) are including two centre gripping frames (401) that the symmetry set up, the equal symmetrical sliding connection in centre gripping frame (401) front end has translation piece (402), translation piece (402) are right angle trapezoidal piece, translation piece (402) are openly all to be fixed with grip block (405), grip block (405) one side all is fixed with two centre gripping semi-rings (408) symmetrically, sliding connection has trapezoidal plate (403) between grip block (405), trapezoidal plate (403) are isosceles trapezoidal plate, equal fixedly connected with connective bar (409) in trapezoidal plate (403) back, connective bar (409) and centre gripping frame (401) back sliding connection, fixedly connected with strip shaped plate (410) between connective bar (409) one end, inside electric putter (404) that is equipped with in mounting hole (312), the back at strip shaped plate (410) is fixed to electric putter (404) output, electric putter (404) and switch board (6) electric connection.
4. Tea leaf press forming apparatus according to claim 2, wherein: arrangement structure (5) are including vertical mounting panel (501) of fixing in turning block (307) bottom, the four corners department of mounting panel (501) all rotates and is connected with rolling disc (502), it is connected with drive belt (503) to rotate between rolling disc (502), mounting panel (501) one side fixedly connected with mount (504), be equipped with arrangement motor (505) on mount (504), arrangement motor (505) output is fixed on a rolling disc (502), the equal fixedly connected with minor axis in rolling disc (502) one side, arrangement pole (506) have all been welded to minor axis one end, the equal fixedly connected with sill bar (508) in both sides of arrangement pole (506), be provided with between sill bar (508) and weld conical head (507) on arrangement pole (506).
5. Tea leaf press forming apparatus according to claim 3, wherein: the upper end and the lower end of the translation block (402) are respectively integrally formed with a rectangular plate (406), and grooves matched with the rectangular plates (406) are symmetrically formed in the front face of the clamping frame (401).
6. Tea leaf press forming apparatus according to claim 3, wherein: the upper surface and the lower surface of the two sides of the trapezoidal plate (403) are both integrally formed with limiting inclined plates, and the inclined surfaces of the translation blocks (402) are both provided with limiting grooves (407) matched with the limiting inclined plates.
7. Tea leaf press forming apparatus according to claim 2, wherein: the bottom of the sliding shell (305) is fixedly connected with a transverse block, and the output end of the pushing cylinder (304) is fixed on the transverse block.
8. Tea leaf press forming apparatus according to claim 4, wherein: the fixing frame (504) comprises an installation disc, the circle centers of the installation disc and the rotating disc (502) are on the same straight line, and a plurality of connecting columns are welded between the installation disc and the installation plate (501).
9. Tea leaf press forming apparatus according to claim 4, wherein: a plurality of anti-skid protrusions are integrally formed on the inner side of the transmission belt (503), and a plurality of anti-skid grooves matched with the anti-skid protrusions are formed on the rotating disc (502) at equal intervals.
10. The tea compression molding process is characterized in that: the tea leaf compression moulding equipment of any one of claims 1 to 9 is used, and the process steps are as follows:
the method comprises the following steps: the tea leaf shaping method comprises the following steps of sequentially putting tea leaves into pressurizing holes in a forming die (101), opening an overturning structure (3) to overturn and adjusting an arranging structure (5) to be in a horizontal state, adjusting the height of the arranging structure (5) to be a preset height value by using a second cylinder (2), driving the arranging structure (5) to move to the position right above the forming die (101) by using an electric sliding rail (201), then opening the second cylinder (2) to shorten again, inserting a conical head (507) on the arranging structure (5) into the pressurizing holes in the forming die (101), opening an arranging motor (505) to arrange the tea leaves, and then restoring the overturning structure (3) to be in an original state and moving the overturning structure to an initial position;
step two: starting a hydraulic device (106) to drive a pressurizing head (105) to press tea leaves, keeping the pressing time for 50-75s to form tea cake, and then pushing the tea cake out of a forming mold (101) by a jacking cylinder in the forming mold (101);
step three: the height of the second cylinder (2) is started to adjust the clamping device (4) to a preset height value, then the electric sliding rail (201) is started to move the clamping device (4) to the position right above the forming mold (101), then the clamping device (4) clamps four tea cakes simultaneously, and after the electric sliding rail (201) drives the clamping device (4) to the initial position, the clamping device (4) loosens the tea cakes.
CN202210350068.7A 2022-04-02 2022-04-02 Tea compression molding equipment and tea compression molding process Active CN114794257B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210350068.7A CN114794257B (en) 2022-04-02 2022-04-02 Tea compression molding equipment and tea compression molding process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210350068.7A CN114794257B (en) 2022-04-02 2022-04-02 Tea compression molding equipment and tea compression molding process

Publications (2)

Publication Number Publication Date
CN114794257A true CN114794257A (en) 2022-07-29
CN114794257B CN114794257B (en) 2023-08-29

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Cited By (1)

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CN115302229A (en) * 2022-08-19 2022-11-08 安徽住方科技有限公司 Aluminum alloy door and window frame group angle mechanical device that production efficiency is high

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CN204913913U (en) * 2015-08-03 2015-12-30 亿和精密工业(苏州)有限公司 Four -axis stirring machinery hand
CN204930226U (en) * 2015-08-18 2016-01-06 云南韵和机械科技有限公司 A kind of drawing mechanism of tealeaves automatic pressure control equipment
CN105660904A (en) * 2016-04-21 2016-06-15 云南韵和机械科技有限公司 Automatic Pu'er tea cake press
CN206196857U (en) * 2016-08-19 2017-05-31 福建品品香茶业有限公司 A kind of tealeaves press device
CN111109382A (en) * 2020-01-19 2020-05-08 鑫鼎生物科技有限公司 Full-automatic production device and production method for small round cake green brick tea
CN212857690U (en) * 2020-07-24 2021-04-02 莆田市荣兴机械有限公司 Die-casting mechanism is sent in mold insert arrangement clamp of shoe piece of drum brake

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Publication number Priority date Publication date Assignee Title
CN203676004U (en) * 2013-11-22 2014-07-02 安徽正远包装科技有限公司 Four-station rotating disc type tea pressing machine
CN204913913U (en) * 2015-08-03 2015-12-30 亿和精密工业(苏州)有限公司 Four -axis stirring machinery hand
CN204930226U (en) * 2015-08-18 2016-01-06 云南韵和机械科技有限公司 A kind of drawing mechanism of tealeaves automatic pressure control equipment
CN105660904A (en) * 2016-04-21 2016-06-15 云南韵和机械科技有限公司 Automatic Pu'er tea cake press
CN206196857U (en) * 2016-08-19 2017-05-31 福建品品香茶业有限公司 A kind of tealeaves press device
CN111109382A (en) * 2020-01-19 2020-05-08 鑫鼎生物科技有限公司 Full-automatic production device and production method for small round cake green brick tea
CN212857690U (en) * 2020-07-24 2021-04-02 莆田市荣兴机械有限公司 Die-casting mechanism is sent in mold insert arrangement clamp of shoe piece of drum brake

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115302229A (en) * 2022-08-19 2022-11-08 安徽住方科技有限公司 Aluminum alloy door and window frame group angle mechanical device that production efficiency is high

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