Disclosure of Invention
The invention aims to provide a die for bending a workpiece, which aims to realize the purposes of difficult deformation and paint removal of the workpiece in the bending process. The invention further aims to provide a control method of a die for bending a workpiece, so as to achieve the purposes of high efficiency of bending the workpiece by the die, difficult damage of the workpiece in the bending process and improvement of the processing qualification rate of the workpiece.
In order to solve the technical problems, the invention adopts the technical scheme that:
the die for bending the workpiece comprises an upper die plate and a lower die plate which are arranged oppositely, the workpiece to be processed is clamped between the upper die plate and the lower die plate, and the die further comprises a bending assembly which is arranged on the side of the upper die plate and is provided with a bending block which can rotate towards the side of the lower die plate and is used for bending the workpiece.
Furthermore, the bending block is positioned on one side of the upper template;
preferably, the lower end wall of the bending block and the upper die plate can be in the same plane and used for bending the edge of the workpiece.
Furthermore, the bending assembly comprises a first mounting shaft arranged on one side of the upper die plate, and the bending block is rotatably mounted on the first mounting shaft;
preferably, the first mounting shaft is arranged in parallel with the upper die plate;
preferably, the first mounting shaft is arranged along one side edge of the upper die plate;
preferably, the first mounting shaft is parallel to the side edge.
Furthermore, the bending assembly further comprises a driving mechanism which is connected with the bending block and used for driving the bending block to rotate by taking the first mounting shaft as a rotating shaft.
Further, the drive mechanism includes: the lifting block is arranged on the side of the upper template and can stretch and move towards the lower template, and a slide way which is horizontally arranged is arranged on the lifting block;
the bending block is provided with a second installation shaft which is connected with the slide way in a sliding manner, and the lifting block moves in a telescopic manner to drive the second installation shaft to slide along the slide way and drive the bending block to rotate.
Further, the die for bending the workpiece further includes:
at least one group of oppositely arranged positioning slide blocks which are arranged on the lower template side in a sliding way, a space is arranged between the oppositely arranged slide blocks,
the inserting block is opposite to the interval, arranged on the upper die plate side, can be inserted into the interval and pushes the positioning slide block to slide towards the two sides of the interval;
preferably, the insert block decreases in area from top to bottom in radial cross section.
Furthermore, the positioning slide blocks are arranged on two sides of the lower template;
preferably, the upper end wall of the positioning slide block and the lower template are in the same plane.
The invention also provides a control method of the die for bending the workpiece, which comprises the following steps: and controlling the upper template and the lower template to be matched, positioning the workpiece between the upper template and the lower template, and controlling the bending block to rotate towards the lower template side to bend the workpiece.
Furthermore, in the bending process, the lifting block is controlled to move towards the lower die plate side, the second mounting shaft is driven to slide along the slide way, and the bending block is driven to rotate by taking the first mounting shaft as a rotating shaft;
preferably, when the bending process starts, the second mounting shaft is controlled to be positioned at one end of the slide way close to the first mounting shaft;
preferably, when the bending process starts, the bending block is controlled to descend to a position which is in the same plane with the upper template.
Further, before the bending process starts, the insert block of the mold is controlled to move downwards and is inserted between the oppositely arranged positioning slide blocks, and the positioning slide blocks are pushed to slide to a set position in the direction away from the insert block;
preferably, in the bending process, when the bending block rotates until the lower end wall of the bending block is parallel to the side wall of the positioning slide block, the bending block is controlled to stop rotating.
After the technical scheme is adopted, compared with the prior art, the invention has the following beneficial effects.
According to the invention, the bending assembly is arranged, the bending block of the bending assembly rotates towards the lower template side to bend the workpiece, and in the bending process, the bending block rotates to avoid vertical impact force between the bending block and the workpiece, so that the workpiece rotates according to the track of a forming fillet, the workpiece is prevented from bulging, film breaking, paint dropping and the like, and the qualified rate of workpiece processing and forming, the quality of the workpiece, the appearance performance and the visual effect are improved.
The method for controlling the die for bending the workpiece ensures that the workpiece is not easy to damage in the bending process, the control process is simple, and the stability of the workpiece is good.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used for illustrating the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 8, the present invention discloses a die for bending a workpiece. Specifically, the mold includes:
the device comprises an upper template 11 and a lower template 6 which are arranged oppositely, and a workpiece 7 to be processed is clamped between the upper template 11 and the lower template 6;
and a bending unit provided on the upper die plate 11 side and having a bending block 2 rotatable toward the lower die plate 6 side for bending the workpiece 7.
More specifically, the upper template 11 and the bending assembly are arranged on an upper die frame 1 of the die, and the lower template 6 is arranged on a lower die frame 8 of the die.
In the invention, the workpiece 7 can be bent by arranging the bending assembly, and rotating the bending block 2 of the bending assembly to the lower template 6 side. In the bending process, the bending block 2 rotates, so that the vertical impact force generated between the bending block 2 and the workpiece 7 is avoided, the workpiece 7 can be bent in a rotating mode according to the track of a formed fillet, the workpiece 7 is prevented from bulging, film breaking, paint falling and the like, and the processing forming qualification rate of the workpiece 7 and the quality, the appearance performance and the visual effect of the workpiece 7 are improved.
As an embodiment of the present invention, the bending block 2 is located at one side of the upper mold plate 11.
Specifically, when the plurality of bending blocks 2 are included in the mold, the plurality of bending blocks 2 are respectively disposed on different sides of the cope match plate. For example: when the upper mold plate 11 has a rectangular structure, the bending blocks 2 may be disposed at opposite sides of the upper mold plate 11, respectively.
In the present embodiment, the bending block 2 can bend the side edge of the workpiece 7 clamped between the upper die plate 11 and the lower die plate 6 to form a workpiece folded edge 71.
In this embodiment, the different bending blocks 2 can be controlled separately, that is, the bending blocks 2 can rotate separately to bend the workpiece 7. This arrangement facilitates bending of different sides of the workpiece 7 according to actual production requirements.
As an embodiment of this embodiment, as shown in fig. 3, the lower end wall 21 of the bending block may be in the same plane with the upper die plate 11 for bending the edge of the workpiece 7.
Specifically, when the lower end wall 21 of the bending block is in the same plane as the upper template 11, the lower end wall 21 of the bending block can be contacted with the workpiece 7 clamped between the upper template 11 and the lower template 6. The workpiece 7 is subjected to the force of the bending block 2 with the rotation of the bending block 2, and bending occurs.
In the bending process, the bending block 2 is in rolling contact with the workpiece 7, so that the workpiece 7 is prevented from bulging and deforming to the maximum extent. Meanwhile, the bending block 2 cannot give instant impact force to the workpiece 7, so that the problem that paint is easy to fall off in the bending process of the workpiece 7 is solved.
In an embodiment of the present invention, the bending assembly includes a first mounting shaft 3, the first mounting shaft 3 is disposed on one side of the upper mold plate 11, and the bending block 2 is rotatably mounted on the first mounting shaft 3. The bending block 2 can rotate with the first mounting shaft 3 as a rotation axis so as to bend the workpiece 7 during the rotation.
Specifically, the first mounting shaft 3 is disposed on the upper die frame 1 and above the upper die plate 11. The first mounting shaft 3 moves downwards to drive the bending block 2 to move downwards together, so that the lower end wall 21 of the bending block and the upper die plate 11 are in the same plane, and the bending block 2 can rotate to bend the workpiece 7 conveniently.
In this embodiment, through setting up first installation axle 3, and bend piece 2 and rotatably set up on first installation axle 3, realized bending piece 2 and to workpiece 7 bend to mounting structure is simple, and the difficult phenomenon that the jamming appears of 2 rotation processes of bending.
As an embodiment of the present embodiment, the first mounting shaft 3 is disposed parallel to the upper mold plate 11. In the present embodiment, the bending block 2 can bend the workpiece 7, and the workpiece fold 71 formed by bending is regular.
As another embodiment of this embodiment, the first mounting shaft 3 is disposed along one side of the upper mold plate 11. The arrangement mode enables the bending block 2 arranged on the first mounting shaft 3 to bend one side edge of the workpiece 7, and the bending position is accurate and controllable.
As another embodiment of this embodiment, the first mounting shaft 3 is parallel to the side of the upper mold plate 11. The arrangement mode enables the edge of the workpiece 7 to be stressed uniformly, the size and the shape of the workpiece folding edge 71 are regular, and the phenomenon that the width difference of different positions of the workpiece folding edge 71 is large is avoided.
As an embodiment of the present invention, the bending assembly further includes a driving mechanism connected to the bending block 2 for driving the bending block 2 to rotate about the first mounting shaft 3 as a rotation axis. Wherein, the driving mechanism can be a motor which directly drives the bending block 2 to rotate. Or the motor drives the first mounting shaft 3 to rotate, and then the first mounting shaft 3 drives the bending block 2 to rotate.
In this embodiment, through setting up actuating mechanism, realized bending the rotation of piece 2, need not artificial external force that applys. The rotating speed of the driving mechanism for driving the bending block 2 to rotate and the maximum rotating angle of the bending block 2 are controllable, so that the folding size and the folding angle of the workpiece 7 can be conveniently controlled according to actual requirements.
As an embodiment of this embodiment, the driving mechanism includes:
the lifting block 4 is arranged on the side of the upper template 11 and can move to the side of the lower template 6 in a telescopic way, and a slide way 41 which is horizontally arranged is arranged on the lifting block 4;
the bending block 2 is provided with a second mounting shaft 22, and the second mounting shaft 22 is connected with the slide rail 41 in a sliding manner. The lifting block 4 moves telescopically to drive the second mounting shaft 22 to slide along the slideway 41 and the bending block 2 to rotate.
In this embodiment, by providing the lifting block 4, the slide 41, and the second mounting shaft 22, the bending block 2 is driven to rotate on the first mounting shaft 3 when the lifting block 4 moves up and down.
Specifically, the lifting block 4 moves downward to drive the second mounting shaft 22 to slide in the slideway 41, and the bending block 2 rotates clockwise towards the lower die plate 6 side, so as to bend the workpiece 7. The lifting block 4 moves upward to drive the second mounting shaft 22 to slide in the slideway 41, and the bending block 2 rotates counterclockwise towards the upper template 11 side, so that the bending block 2 is reset.
As another embodiment of the present invention, a die for bending a workpiece further includes:
at least one group of oppositely arranged positioning slide blocks 5 can be slidably arranged on the side of the lower template 6, and intervals are arranged between the oppositely arranged positioning slide blocks 5;
and the inserting block 9 is opposite to the interval, is arranged on the side of the upper template 11, can be inserted into the interval and pushes the positioning slide block 5 to slide towards the two sides of the interval.
In this embodiment, through setting up location slider 5, can carry on spacingly to bending of work piece 7 for when the edge of work piece 7 is buckled downwards, receive location slider 5's effort, only bend and preset the angle, avoid the angle of bending too big, make work piece 7 bend nonconformity, make the control of the angle of bending more accurate.
As an embodiment of this embodiment, the cross section of the insert 9 decreases from top to bottom. Due to the arrangement mode, the inserting block 9 can provide the pushing force outside the positioning sliding block 5 in the downward moving process, so that the positioning sliding block 5 can slide to a set position, the subsequent bending of the workpiece 7 is convenient to limit, and the formed workpiece folding edge 71 is relatively more regular.
As another embodiment of this embodiment, the positioning sliders 5 are disposed on two sides of the lower template 6. The arrangement mode enables the positioning slide block 5 to limit the folded edges on two sides of the workpiece 7, further ensures that the angle of the workpiece folded edge 71 is relatively more stable, and the workpiece folded edge 71 is not easy to deform.
As another embodiment of this embodiment, the upper end wall of the positioning slider 5 is in the same plane with the lower template 6. The positioning slide block 5 in the embodiment has a positioning function, and can support the workpiece 7, so that the workpiece 7 is prevented from being deformed due to uneven stress.
As an embodiment of the present invention, as shown in fig. 6 to 8, the die for bending a workpiece further includes:
and the limiting assembly is arranged on the upper template 11 side and is provided with a limiting block 101 which can move towards the lower template 6 side in a telescopic way and is used for limiting the bending block 2.
Specifically, the limiting block 101 is disposed on the upper mold frame 1. The lifting mechanism 10 drives the upper die frame 1 to move upwards and downwards, and the upper die frame 1 drives the limiting block 10 to move upwards and downwards. Or the limiting block 101 can independently perform ascending and descending.
In the invention, the workpiece 7 is bent by rotating the bending block 2 towards the lower template side, and the bending block 2 is in rolling contact with the workpiece 7 in the bending process, so that damages such as bulging, film breaking, paint dropping and the like to the workpiece 7 are avoided. The limiting block 101 is arranged to limit the bending block 2, so that the bending block 2 is prevented from loosening, the workpiece folding edge 71 is deformed, the stability of the workpiece folding edge 71 is guaranteed, and the bending qualification rate of the workpiece 7 is improved. And the mounting mode of the limiting block 101 is simple, and the up-down control is convenient.
As an embodiment of the present invention, the limiting block 101 is arranged on the same side of the upper mold plate 11 as the bending block 2 avoiding the bending block 2. The limiting block 101 can extend out of the lower template 6 side and is attached to the side wall of the bending block 2.
In this embodiment, stopper 101 dodges and bends piece 2 setting, prevents that stopper 101 from causing the interference to the rotatory process of bending of piece 2 of bending, has guaranteed to bend continuously effectively going on of process.
In this embodiment, stopper 101 and the piece 2 setting of bending are at the homonymy of cope match-plate pattern 11, make things convenient for stopper 101 to carry on spacingly to the piece 2 of bending after the rotation is accomplished. The limiting block 101 can extend out of the lower template 6 side and is attached to the side wall of the bending block 2, so that the bending block 2 is not easy to loosen under the blocking effect of the limiting block 101, and the stability of the workpiece folding edge 71 is guaranteed.
As another embodiment of the present invention, the bending block 2 includes:
the bending convex rib 23 is used for being attached to the workpiece 7 to be processed, rotating and bending the workpiece 7;
the limiting convex rib 24 is arranged on the side wall of the bending block 2 and is parallel to the bending convex rib 23;
the limiting block 101 can extend out of the lower template 6 side and is abutted against the outer side of the limiting convex rib 24.
In this embodiment, through setting up spacing protruding muscle 24 for stopper 101 can be down, with the 24 outside butts of spacing protruding muscle, has avoided bending piece 2 not hard up. The limit block 101 is relatively stable in butt joint with the limit convex rib 24, so that the limit block 101 is not easy to deviate from the limit convex rib 24.
As an implementation manner of this embodiment, the limiting block 101 has an inner sidewall disposed close to and perpendicular to the upper mold plate 101. The inner side wall can abut against the limit convex rib 24.
The implementation mode enables the blocking effect of the limiting block 101 on the bending block 2 to be good, and interference between the limiting block 101 and the bending block 2 is not prone to occurring.
As another embodiment of the present invention, the limiting block 101 and the bending block 2 are disposed opposite to each other in the vertical direction, and the limiting block 101 may extend toward the lower mold plate 6 and abut against the upper end wall of the bending block 2.
In this embodiment, the stopper 101 with bend piece 2 relative setting from top to bottom for stopper 101 can give bend piece 2 with the butt power in the up-and-down direction, has effectively prevented the not hard up of piece 2 of bending.
As another embodiment of the present invention, as shown in fig. 6 to 8, the mold further includes an upper platen 102. The upper platen 102 is provided at a lower portion of the upper mold plate 11. Specifically, the upper platen 102 is disposed in a central region of the upper platen 11, and a volume of the upper platen 102 is much smaller than a volume of the upper platen 11.
When the upper template 11 moves downwards, the upper pressing plate 102 is driven to move downwards, and the workpiece 7 is clamped between the upper pressing plate 102 and the lower template 6. Or, the upper pressing plate 102 can be lifted independently, and the workpiece 7 is clamped between the upper pressing plate 102 and the lower template 6 in a descending manner, so that the workpiece 7 can be bent conveniently.
In this embodiment, through setting up top board 102, conveniently carry out the centre gripping to work piece 7, and because top board 102 volume is less, consequently, top board 102 is difficult for taking place to interfere with stopper 101, has guaranteed that the process of bending can be effectively and continuous going on.
The invention also discloses a control method of the die for bending the workpiece 7, which comprises the following steps:
s1, controlling the upper template 11 and the lower template 6 to be matched, and positioning the workpiece between the upper template 11 and the lower template 6;
and S2, controlling the bending block 2 to rotate towards the lower template 6 side, and bending the workpiece 7.
The control method of the invention realizes the bending of the workpiece 7, and the workpiece 7 is bent by controlling the rotation of the bending block 2, so that the workpiece 7 can not be subjected to vertical impact force but rotates along a track forming a fillet in the bending process, the phenomena of bulging and paint dropping caused by the local long-time stress of the workpiece 7 in the bending process are avoided, and the yield of the bending of the workpiece 7 is improved.
As an embodiment of the present invention, step S2 includes
S21, controlling the lifting block 4 to move towards the lower template 6; in the moving process of the lifting block 4, the second mounting shaft 22 is driven to slide along the slide rail 41, and the bending block 2 is driven to rotate by taking the first mounting shaft 3 as a rotating shaft.
In this embodiment, the lifting block 4 drives the bending block 2 to rotate, and further the rotating angle of the bending block 2 can be further controlled by controlling the descending distance of the lifting block 4, so as to control the bending angle of the workpiece 7.
Specifically, as shown in fig. 3, when the bending process is started, the second mounting shaft 22 is controlled to be located at one end of the chute 41 close to the first mounting shaft 3.
When the lifting block 4 moves downwards, the second mounting shaft 22 is driven to slide towards the other end of the slideway 41, and the bending block 2 rotates towards the lower template 11 side according to a certain radian track.
As shown in fig. 4, when the lifting block 4 is lowered to half of the preset distance, the second mounting shaft 22 reaches the other end of the slide 41; at this time, the bending block 2 is rotated by half.
As shown in fig. 5, the lifting block 4 is controlled to continue to move downwards, the second mounting shaft 22 slides from the other end of the slide way 41 to one end of the slide way 41 close to the first mounting shaft 3, the bending block continues to rotate, the lifting block 4 stops moving downwards until the second mounting shaft 22 reaches one end of the slide way 41 close to the first mounting shaft 3, and the bending block 2 stops rotating; thus, the one-time bending process of the bending block 2 is completed.
As an embodiment of this embodiment, as shown in fig. 3, when the bending process starts, the bending block 2 is controlled to move downward to a position on the same plane as the upper die plate 11. Specifically, the lower end wall 21 of the bending block and the upper template 11 are located on the same plane.
The arrangement mode enables the bending block 2 to be in contact with the workpiece 7 before the bending process begins, so that the bending block 2 can bend the workpiece 7 in time during subsequent bending, and the bending angle and the folding width are controllable.
As an embodiment of the present invention, as shown in fig. 2 and 3, before bending is started, the method includes:
s1, when the die is opened, controlling the die to place the workpiece 7 on the lower template 6; as shown in fig. 1, when the mold is in an open state, the upper mold frame 1 is separated from the lower mold frame 8;
s2, controlling the lifting mechanism 10 to lower, and driving the upper template 11, the inserting block 9 and the bending block 2 to descend; in the descending process, the inserting block 9 is controlled to be inserted between the oppositely arranged positioning sliding blocks 5, and the positioning sliding blocks 5 are pushed to slide towards the direction far away from the inserting block 9 until the inserting block slides to a set position.
In this embodiment, after the control positioning slide block 5 slides to the set position, the workpiece folding edge 71 can be limited, so that the workpiece folding edge 71 is not easy to deform after being bent and formed, and the stability of the bending angle of the workpiece folding edge 71 is ensured.
In an embodiment of the present embodiment, during the bending process, when the bending block 2 rotates until the lower end wall of the bending block 2 is parallel to the side wall of the positioning slider 5, the bending block 2 is controlled to stop rotating.
The arrangement mode enables the rotation control of the bending block 2 to be more accurate, and the bending block 2 is matched with the positioning slide block 5, so that the stability of the bending process is guaranteed.
As another implementation manner of this embodiment, when the bending process starts, the bending block 2 is controlled to move downward to a position in the same plane as the upper die plate 11. The arrangement mode enables the bending block 2 to be in contact with the workpiece 7 before the bending process begins, so that the bending block 2 can bend the workpiece 7 in time during subsequent bending, and the bending angle and the folding edge width are controllable.
As an embodiment of the present invention, the bending process includes:
s31, controlling the lifting block 4 to move upwards, and enabling the bending block 2 to rotate anticlockwise to reset;
and S32, controlling the lifting mechanism 10 to ascend, and enabling the upper template 11, the inserting block 9 and the bending block 2 to ascend and reset.
In this embodiment, realized the restoration of mould, can take off work piece 7 from the mould after the mould restores to the throne, the in-process of taking off, work piece 7 is difficult to appear the damage.
As another embodiment of the present invention, a control method includes:
s1, controlling the upper template 11 and the lower template 6 to be matched, and positioning the workpiece between the upper template 11 and the lower template 6;
s2, controlling the bending block 2 to rotate towards the lower template 6 side and bending the workpiece;
and S3, after the bending is finished, controlling the limiting block 101 to move downwards to limit the bending block 2.
In this embodiment, after bending, the control limiting block 101 is limited to the bending block 2, so that the bending block 2 is not prone to shaking, the hem of the workpiece 7 is not prone to deformation, and the stability of the workpiece hem 71 is guaranteed.
As an embodiment of this embodiment, as shown in fig. 8, the control method includes:
and S31, controlling the limiting block 101 to move downwards until the side wall of the limiting block 101 abuts against the limiting convex rib 24 on the bending block 2.
In this embodiment, the lateral wall of the control limiting block 101 is abutted to the limiting convex rib 24, so that the limiting block 101 is not easy to deviate from the bending block 2, and the limiting stability of the limiting block 101 to the bending block 2 is ensured.
As an implementation manner of this embodiment, after the limiting block 101 finishes descending, the limiting block 101 is controlled to stay for a set time, and then the limiting block 101 is controlled to ascend and reset; wherein the setting time can be 1min, 40s, etc.
This embodiment, control stopper 101 dwell settling time, both guaranteed work piece hem 7 non-deformable, avoided stopper 101 dwell time too long again to cause the mould engineering of bending to be interrupted, reduced the efficiency of bending work piece 7.
In the invention, after the limiting block 101 is reset, the bending block 2 is controlled to rotate towards the upper template 11 side. And after the rotation is finished, controlling the bending block 2 to move upwards for resetting. The control mode ensures that the reset of the die is realized, and the phenomenon that the limiting block 101 interferes with the bending block 2 in the reset process is avoided.
In the invention, before the bending starts, a space is formed between the control limit block 101 and the bending block 2. Further, in the bending process, the spacing between the limiting block 101 and the bending block 2 is also controlled.
By the control mode, the limit block 101 is prevented from interfering with the bending block 2, so that the bending process can be continuously performed, and the use safety of the die is improved.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.