CN114029370B - Die for bending workpiece and control method thereof - Google Patents
Die for bending workpiece and control method thereof Download PDFInfo
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- CN114029370B CN114029370B CN202111110630.0A CN202111110630A CN114029370B CN 114029370 B CN114029370 B CN 114029370B CN 202111110630 A CN202111110630 A CN 202111110630A CN 114029370 B CN114029370 B CN 114029370B
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- 238000005452 bending Methods 0.000 title claims abstract description 268
- 238000000034 method Methods 0.000 title claims abstract description 67
- 230000008569 process Effects 0.000 claims abstract description 48
- 238000009434 installation Methods 0.000 claims description 34
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000007423 decrease Effects 0.000 claims description 2
- 239000003973 paint Substances 0.000 abstract description 9
- 238000012797 qualification Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 3
- 230000000007 visual effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/042—With a rotational movement of the bending blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
Abstract
The invention discloses a die for bending a workpiece and a control method thereof. According to the invention, the bending assembly is arranged, the bending block of the bending assembly rotates towards the lower die plate side to bend the workpiece, and in the bending process, the bending block rotates, so that vertical impact force generated between the bending block and the workpiece is avoided, the bending block is in rolling contact with the workpiece, the workpiece is rotationally bent according to the track of the formed round angle, the workpiece bulge, film breaking, paint dropping and the like are avoided, and the qualification rate, the quality, the appearance performance and the visual effect of workpiece processing and forming are improved; the method for controlling the die for bending the workpiece ensures that the workpiece is not easy to damage in the bending process, the control process is simple, and the stability of the workpiece is good.
Description
Technical Field
The invention belongs to the technical field of mechanical equipment, and particularly relates to a die for bending a workpiece and a control method thereof.
Background
The mould is an indispensable technological equipment in production and is a technology-intensive product. The production efficiency, quality, production cost and the like of the workpiece product have direct relation with the design and manufacture of the die. The quality, benefit and new product development capability of the workpiece product are determined to a great extent by the level of the die design and manufacturing technology.
When the existing die bends a workpiece, a bending block of the die is often controlled to directly descend, and the workpiece is subjected to vertical downward force of the bending block to generate bending. However, the impact force applied to the part of the workpiece is large, the contact time between the bending block and a certain part of the workpiece is long, and the damage such as bulging, film breaking and paint dropping of the workpiece is easily caused.
In particular, the greater the degree of bending of the workpiece, the more serious the workpiece is damaged; especially for plates such as PCM, VCM, the problems of paint dropping and film rupture of the plates are serious, and the qualification rate of the bent workpiece is very low.
In view of this, the present invention has been made.
Disclosure of Invention
The invention aims to provide a die for bending a workpiece, so as to realize the purposes of difficult deformation and paint dropping of the workpiece in the bending process. The invention further aims to provide a control method of the die for bending the workpiece, so that the purposes of high bending efficiency of the die on the workpiece, difficulty in damaging the workpiece in the bending process and improvement of the machining qualification rate of the workpiece are achieved.
In order to solve the technical problems, the invention adopts the basic conception of the technical scheme that:
the utility model provides a mould of work piece of bending, includes upper and lower template that relative setting, the work piece centre gripping of waiting to process is between upper and lower template, still includes the subassembly of bending, sets up at the upper template side, has the piece of bending that can rotate, be used for bending the work piece to the lower template side.
Further, the bending block is positioned at one side of the upper template;
preferably, the lower end wall of the bending block and the upper template can be in the same plane for bending the edge of the workpiece.
Further, the bending assembly comprises a first mounting shaft, the first mounting shaft is arranged on one side of the upper template, and the bending block is rotatably mounted on the first mounting shaft;
preferably, the first mounting shaft is arranged in parallel with the upper template;
preferably, the first mounting shaft is disposed along one side of the upper die plate;
preferably, the first mounting axis is parallel to the side edge.
Further, the bending assembly further comprises a driving mechanism connected with the bending block and used for driving the bending block to rotate by taking the first mounting shaft as a rotating shaft.
Further, the driving mechanism includes: the lifting block is arranged at the side of the upper template and can move in a telescopic way towards the side of the lower template, and a slide way which is horizontally arranged is arranged on the lifting block;
the bending block is provided with a second installation shaft which is in sliding connection with the slideway, and the lifting block moves in a telescopic manner to drive the second installation shaft to slide along the slideway and the bending block to rotate.
Further, the die for bending the workpiece further includes:
at least one group of positioning sliding blocks which are oppositely arranged and can be slidably arranged at the side of the lower template, a space is arranged between the oppositely arranged sliding blocks,
the inserting block is opposite to the interval and arranged at the side of the upper template, can be inserted into the interval and pushes the positioning sliding block to slide towards two sides of the interval;
preferably, the insert blocks have a decreasing area in radial cross section from top to bottom.
Further, the positioning sliding blocks are arranged on two sides of the lower template;
preferably, the upper end wall of the positioning slide block and the lower template are in the same plane.
The invention also provides a control method of the die for bending the workpiece, which is characterized by comprising the following steps: and controlling the upper and lower templates to be matched, positioning the workpiece between the upper and lower templates, controlling the bending block to rotate towards the lower template side, and bending the workpiece.
Further, in the bending process, the lifting block is controlled to move towards the lower template side, the second installation shaft is driven to slide along the slideway, and the bending block is driven to rotate by taking the first installation shaft as a rotating shaft;
preferably, when the bending process starts, the second installation shaft is controlled to be positioned at one end of the slideway, which is close to the first installation shaft;
preferably, when the bending process starts, the bending block is controlled to descend to a position which is in the same plane with the upper template.
Further, before the bending process starts, the insert block of the die is controlled to descend, the insert block is inserted between the oppositely arranged positioning slide blocks, and the positioning slide blocks are pushed to slide to a set position in a direction away from the insert block;
preferably, in the bending process, when the bending block rotates until the lower end wall of the bending block is parallel to the side wall of the positioning sliding block, the bending block is controlled to stop rotating.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects.
According to the invention, the bending assembly is arranged, the bending block of the bending assembly rotates towards the lower die plate side to bend the workpiece, and in the bending process, the bending block rotates, so that vertical impact force generated between the bending block and the workpiece is avoided, the workpiece rotates according to the track of the formed round angle, the bulge, the film breaking, the paint dropping and the like of the workpiece are avoided, and the qualification rate, the quality, the appearance and the visual effect of the workpiece during processing and forming are improved.
The method for controlling the die for bending the workpiece ensures that the workpiece is not easy to damage in the bending process, the control process is simple, and the stability of the workpiece is good.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. It is evident that the drawings in the following description are only examples, from which other drawings can be obtained by a person skilled in the art without the inventive effort. In the drawings:
FIG. 1 is a schematic diagram of an assembly structure of a mold in an open state according to the present invention;
FIG. 2 is a schematic diagram of a downstream assembly structure of a mold insert according to the present invention;
FIG. 3 is a schematic view of an assembled structure of the die of the present invention when the die begins to bend;
FIG. 4 is a schematic diagram of an assembly structure of the mold bending process of the present invention when the mold bending process is performed in half;
FIG. 5 is a schematic diagram of an assembled structure of the mold of the present invention after bending;
FIG. 6 is a schematic view of another assembly structure of the mold of the present invention;
FIG. 7 is a schematic view of another assembly structure of the die of the present invention when the die begins to bend;
fig. 8 is a schematic diagram of another assembly structure of the mold according to the present invention after bending.
In the figure:
1. an upper die frame; 11. an upper template; 2. bending blocks; 21. bending the lower end wall of the block; 22. a second mounting shaft; 23. bending the convex ribs; 24. limiting convex ribs; 3. a first mounting shaft; 4. a lifting block; 41. a slideway; 5. positioning a sliding block; 6. a lower template; 7. a workpiece; 71. folding a workpiece; 8. a lower die frame; 9. inserting blocks; 10. a lifting mechanism; 101. a limiting block; 102. and (5) an upper pressing plate.
It should be noted that these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to the specific embodiments.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 8, the present invention discloses a die for bending a workpiece. Specifically, the mold includes:
the upper template 11 and the lower template 6 are oppositely arranged, and a workpiece 7 to be processed is clamped between the upper template 11 and the lower template 6;
the bending unit is provided on the upper die plate 11 side and has a bending block 2 rotatable toward the lower die plate 6 side for bending the workpiece 7.
More specifically, the upper die plate 11, the bending assembly is provided on the upper die frame 1 of the die, and the lower die plate 6 is provided on the lower die frame 8 of the die.
In the present invention, the bending block 2 of the bending unit is rotated toward the lower die plate 6 to bend the workpiece 7. In the bending process, as the bending block 2 rotates, vertical impact force generated between the bending block 2 and the workpiece 7 is avoided, the workpiece 7 can be bent in a rotating way according to the track of the formed round angle, the bulge, the membrane rupture, the paint dropping and the like of the workpiece 7 are avoided, and the qualification rate of the processing and forming of the workpiece 7, the quality, the appearance performance and the visual effect of the workpiece 7 are improved.
As an embodiment of the present invention, the bending block 2 is located at one side of the upper die plate 11.
Specifically, when a plurality of bending blocks 2 are included in the mold, the plurality of bending blocks 2 are provided on different sides of the upper die plate, respectively. For example: when the upper die plate 11 has a rectangular structure, the bending blocks 2 may be disposed at opposite sides of the upper die plate 11, respectively.
In the arrangement of the present embodiment, the bending block 2 is capable of bending the side edge of the workpiece 7 held between the upper die plate 11 and the lower die plate 6 to form the workpiece flange 71.
In this embodiment, different bending blocks 2 can be controlled respectively, that is, the bending blocks 2 can be rotated respectively to bend the workpiece 7. This arrangement facilitates the bending of the different sides of the workpiece 7, respectively, according to the actual production requirements.
As an implementation of this embodiment, as shown in fig. 3, the lower end wall 21 of the bending block may be located on the same plane as the upper die plate 11, so as to bend the edge of the workpiece 7.
Specifically, when the bent block lower end wall 21 is in the same plane as the upper die plate 11, the bent block lower end wall 21 may be in contact with the work 7 held between the upper die plate 11 and the lower die plate 6. As the bending block 2 rotates, the workpiece 7 receives the force of the bending block 2, and bending occurs.
In the bending process, the bending block 2 is in rolling contact with the workpiece 7, so that the bulge and deformation of the workpiece 7 are prevented to the greatest extent. Meanwhile, the bending block 2 can not give instantaneous impact force to the workpiece 7, so that the problem that the workpiece 7 is easy to drop paint in the bending process is solved.
As an embodiment of the present invention, the bending assembly includes a first mounting shaft 3, the first mounting shaft 3 is disposed at one side of the upper die plate 11, and the bending block 2 is rotatably mounted on the first mounting shaft 3. The bending block 2 can rotate with the first mounting shaft 3 as a rotation shaft so as to bend the workpiece 7 in the rotation process.
Specifically, the first mounting shaft 3 is disposed on the upper die frame 1 above the upper die plate 11. The first installation shaft 3 descends and can drive the bending block 2 to descend together, so that the lower end wall 21 of the bending block and the upper template 11 are located on the same plane, and the bending block 2 can conveniently rotate to bend the workpiece 7.
In this embodiment, through setting up first installation axle 3, and bend piece 2 rotationally setting up on first installation axle 3, realized bending piece 2 to the bending of work piece 7 to mounting structure is simple, and the phenomenon of jamming is difficult for appearing in the rotatory process of bending piece 2.
As an implementation manner of this embodiment, the first mounting shaft 3 is disposed parallel to the upper template 11. In the present embodiment, the bending block 2 is configured to bend the workpiece 7, and the workpiece folded edge 71 formed by bending is relatively regular.
As another implementation of this embodiment, the first mounting shaft 3 is disposed along one side of the upper template 11. The arrangement mode enables the bending block 2 arranged on the first mounting shaft 3 to bend one side edge of the workpiece 7, and the bending position is accurate and controllable.
As a further implementation of the present embodiment, the first mounting shaft 3 is parallel to the side edge of the upper template 11. This arrangement makes the edge of the workpiece 7 uniformly stressed, and the workpiece folded edge 71 is regular in size and shape, so that the phenomenon of large width difference at different positions of the workpiece folded edge 71 is avoided.
As an embodiment of the present invention, the bending assembly further includes a driving mechanism connected to the bending block 2, for driving the bending block 2 to rotate about the first mounting shaft 3 as a rotation axis. The driving mechanism can be a motor, and the motor directly drives the bending block 2 to rotate. Or the motor drives the first installation shaft 3 to rotate, and the first installation shaft 3 drives the bending block 2 to rotate.
In this embodiment, by providing the driving mechanism, the bending block 2 is rotated without manually applying an external force. The rotation speed of the bending block 2 driven by the driving mechanism and the maximum rotation angle of the bending block 2 are controllable, so that the edge folding size and angle of the workpiece 7 can be controlled according to actual needs.
As an implementation of the present embodiment, the driving mechanism includes:
the lifting block 4 is arranged on the side of the upper template 11 and can move in a telescopic way towards the side of the lower template 6, and the lifting block 4 is provided with a slide way 41 which is horizontally arranged;
the bending block 2 is provided with a second installation shaft 22, and the second installation shaft 22 is in sliding connection with the slideway 41. The lifting block 4 moves in a telescopic way, and drives the second installation shaft 22 to slide along the slideway 41 and the bending block 2 to rotate.
In this embodiment, by providing the lifting block 4, the slide way 41 and the second mounting shaft 22, the bending block 2 is driven to rotate on the first mounting shaft 3 when the lifting block 4 moves up and down.
Specifically, the lifting block 4 moves downwards to drive the second installation shaft 22 to slide in the slide way 41, and the bending block 2 rotates clockwise towards the side of the lower die plate 6, so that the workpiece 7 is bent. The lifting block 4 moves upwards to drive the second installation shaft 22 to slide in the slide way 41, and the bending block 2 rotates anticlockwise towards the upper template 11 side, so that the bending block 2 is reset.
As another embodiment of the present invention, the die for bending a workpiece further includes:
at least one group of positioning sliding blocks 5 which are oppositely arranged and are slidably arranged on the side of the lower template 6, and a space is reserved between the positioning sliding blocks 5 which are oppositely arranged;
the insert 9 is arranged on the side of the upper template 11 opposite to the interval, can be inserted into the interval, and pushes the positioning slide block 5 to slide towards the two sides of the interval.
In this embodiment, through setting up location slider 5, can carry out spacingly to the bending of work piece 7 for when the edge of work piece 7 is buckled downwards, receive the effort of location slider 5, only bend to preset angle, avoid bending the angle too big, make work piece 7 bend unqualified, make the control of bending the angle more accurate.
As an implementation of this embodiment, the area of the radial cross section of the insert 9 decreases from top to bottom. By the arrangement mode, the insert 9 can push the positioning slide block 5 outwards in the downward moving process, so that the positioning slide block 5 can slide to a set position, the subsequent bending of the workpiece 7 is convenient to limit, and the formed workpiece folded edge 71 is relatively more regular.
As another implementation of this embodiment, the positioning sliders 5 are disposed on both sides of the lower die plate 6. This arrangement enables the positioning slide 5 to limit the folds on both sides of the workpiece 7, further ensuring that the angle of the workpiece fold 71 is relatively more stable and the workpiece fold 71 is not easily deformed.
As a further implementation of this embodiment, the upper end wall of the positioning slider 5 is in the same plane as the lower die plate 6. In this embodiment, the positioning slide 5 not only has a positioning function, but also can support the workpiece 7, so as to avoid deformation of the workpiece 7 due to uneven stress.
As an embodiment of the present invention, as shown in fig. 6 to 8, the die for bending a workpiece further includes:
the limiting component is arranged on the side of the upper template 11 and provided with a limiting block 101 which can move towards the side of the lower template 6 in a telescopic way and is used for limiting the bending block 2.
Specifically, the stopper 101 is provided on the upper die holder 1. The lifting mechanism 10 drives the upper die frame 1 to ascend and descend, and the upper die frame 1 drives the limiting block 10 to ascend and descend. Alternatively, the stopper 101 may be configured to perform uplink and downlink independently.
According to the invention, the bending block 2 rotates towards the lower die plate side to bend the workpiece 7, and in the bending process, the bending block 2 is in rolling contact with the workpiece 7, so that the damage of bulging, film breaking, paint dropping and the like of the workpiece 7 is avoided. Limiting block 101 is arranged to limit bending block 2, so that bending block 2 is prevented from loosening, workpiece folding edge 71 is deformed, stability of workpiece folding edge 71 is guaranteed, and bending qualification rate of workpiece 7 is improved. And, the installation mode of stopper 101 is simple, and upward, descending control is convenient.
As an embodiment of the present invention, the limiting block 101 is disposed on the same side of the upper die plate 11 as the bending block 2 and the bending block 2. The limiting block 101 can extend out to the side of the lower die plate 6 and is attached to the side wall of the bending block 2.
In this embodiment, the stopper 101 dodges the setting of bending piece 2, prevents that stopper 101 from causing the interference to the rotatory bending process of bending piece 2, has guaranteed the continuous effective of bending process.
In this embodiment, the limiting block 101 and the bending block 2 are disposed on the same side of the upper template 11, so that the limiting block 101 is convenient for limiting the bending block 2 after rotation is completed. The limiting block 101 can extend out to the side of the lower die plate 6 and is attached to the side wall of the bending block 2, so that the bending block 2 is not easy to loose under the blocking effect of the limiting block 101, and the stability of the workpiece folded edge 71 is guaranteed.
As another embodiment of the present invention, the bending block 2 includes:
the bending convex rib 23 is used for being attached to the workpiece 7 to be processed, and rotating and bending the workpiece 7;
the limiting ribs 24 are arranged on the side wall of the bending block 2 and are parallel to the bending ribs 23;
the stopper 101 may extend toward the lower die plate 6 and abut against the outer side of the stopper rib 24.
In this embodiment, by setting the limiting rib 24, the limiting block 101 can descend and abut against the outer side of the limiting rib 24, so that the loosening of the bending block 2 is avoided. The abutment of the limiting block 101 and the limiting convex rib 24 is relatively stable, so that the limiting block 101 is not easy to deviate from the limiting convex rib 24.
As an implementation manner of this embodiment, the limiting block 101 has an inner side wall disposed close to and perpendicular to the upper template 101. The inner side wall can be abutted with the limiting ribs 24.
According to the embodiment, the blocking effect of the limiting block 101 on the bending block 2 is good, and interference between the limiting block 101 and the bending block 2 is not easy to occur.
In another embodiment of the present invention, the stopper 101 is disposed vertically opposite to the bending block 2, and the stopper 101 may protrude toward the lower die plate 6 and abut against the upper end wall of the bending block 2.
In this embodiment, the limiting block 101 is disposed opposite to the bending block 2 from top to bottom, so that the limiting block 101 can provide an abutting force to the bending block 2 in the up-down direction, and loosening of the bending block 2 is effectively prevented.
As another embodiment of the present invention, as shown in fig. 6 to 8, the mold further includes an upper platen 102. The upper platen 102 is provided at the lower portion of the upper die plate 11. Specifically, the upper platen 102 is disposed in a central region of the upper platen 11, and the volume of the upper platen 102 is much smaller than the volume of the upper platen 11.
When the upper template 11 descends, the upper pressing plate 102 is driven to descend, and the upper pressing plate 102 and the lower template 6 clamp the workpiece 7. Or, the upper pressing plate 102 can be lifted independently, the upper pressing plate 102 descends to clamp the workpiece 7 with the lower template 6, and the workpiece 7 is bent conveniently.
In this embodiment, through setting up top board 102, conveniently carry out the centre gripping to work piece 7, and because top board 102 is small, consequently, top board 102 is difficult for taking place to interfere with stopper 101, has guaranteed that the process of bending can be effective and continuous going on.
The invention also discloses a control method of the die for bending the workpiece 7, which is characterized by comprising the following steps:
s1, controlling the upper template 11 and the lower template 6 to be matched, and positioning a workpiece between the upper template 11 and the lower template 6;
s2, controlling the bending block 2 to rotate towards the lower die plate 6 side, and bending the workpiece 7.
The control method provided by the invention realizes the bending of the workpiece 7, and the workpiece 7 is bent by controlling the bending block 2 to rotate, so that the workpiece 7 cannot receive vertical impact force in the bending process, but rotates in a track forming a round angle, the phenomena of bulging and paint dropping in the bending process of the workpiece 7 are avoided, and the bending qualification rate of the workpiece 7 is improved.
As an embodiment of the present invention, step S2 includes
S21, controlling the lifting block 4 to move towards the lower template 6; in the moving process of the lifting block 4, the second installation shaft 22 is driven to slide along the slideway 41, and the bending block 2 is driven to rotate by taking the first installation shaft 3 as a rotating shaft.
In this embodiment, the lifting block 4 drives the bending block 2 to rotate, and further, the lifting block 4 can be controlled to descend, so that the rotation angle of the bending block 2 is further controlled, and the bending angle of the workpiece 7 is further controlled.
Specifically, as shown in fig. 3, at the beginning of the bending process, the second mounting shaft 22 is controlled to be located at the end of the slide 41 near the first mounting shaft 3.
When the lifting block 4 moves downwards, the second installation shaft 22 is driven to slide towards the other end of the slideway 41, and the bending block 2 rotates towards the lower die plate 11 according to a certain radian track.
As shown in fig. 4, when the lifting block 4 descends to half of the preset distance, the second mounting shaft 22 reaches the other end of the slide 41; at this time, the bending block 2 is rotated by half.
As shown in fig. 5, the lifting block 4 is controlled to continuously move downwards, the second installation shaft 22 slides from the other end of the slideway 41 to the end of the slideway 41 close to the first installation shaft 3, the bending block continuously rotates until the second installation shaft 22 reaches the end of the slideway 41 close to the first installation shaft 3, the lifting block 4 stops moving downwards, and the bending block 2 stops rotating; thus, the one-time bending process of the bending block 2 is completed.
As an implementation manner of this embodiment, as shown in fig. 3, when the bending process starts, the bending block 2 is controlled to descend to a position in the same plane as the upper die plate 11. Specifically, the lower end wall 21 of the bending block is in the same plane as the upper die plate 11.
The arrangement mode enables the bending block 2 to be in contact with the workpiece 7 before the bending process starts, so that the bending block 2 can timely bend the workpiece 7 during subsequent bending, and the bending angle and the width of the folded edge are controllable.
As an embodiment of the present invention, as shown in fig. 2 and 3, the bending is started before:
s1, controlling a die to place a workpiece 7 on a lower die plate 6 in a die opening state; as shown in fig. 1, when the mold is in the mold-open state, the upper mold frame 1 is separated from the lower mold frame 8;
s2, controlling the lifting mechanism 10 to lower to drive the upper template 11, the inserting block 9 and the bending block 2 to move downwards; in the descending process, the control plug 9 is inserted between the oppositely arranged positioning slide blocks 5, and the positioning slide blocks 5 are pushed to slide in the direction away from the plug 9 until the control plug slides to the set position.
In this embodiment, after the control positioning slider 5 slides to the set position, the workpiece folding edge 71 can be limited, so that the workpiece folding edge 71 is not easy to deform after being folded and formed, and the stability of the bending angle of the workpiece folding edge 71 is ensured.
In the bending process, when the bending block 2 rotates until the lower end wall of the bending block 2 is parallel to the side wall of the positioning slider 5, the bending block 2 is controlled to stop rotating.
The arrangement mode enables the rotation control of the bending block 2 to be more accurate, the bending block 2 is matched with the positioning sliding block 5, and the stability of the bending process is guaranteed.
As another implementation manner of this embodiment, when the bending process starts, the bending block 2 is controlled to descend to a position in the same plane as the upper die plate 11. The arrangement mode enables the bending block 2 to be in contact with the workpiece 7 before the bending process starts, so that the bending block 2 can timely bend the workpiece 7 during subsequent bending, and the bending angle and the width of the folded edge are controllable.
As an embodiment of the present invention, after bending is completed, the method includes:
s31, controlling the lifting block 4 to ascend, and enabling the bending block 2 to rotate anticlockwise for resetting;
s32, controlling the lifting mechanism 10 to ascend, and resetting the upper template 11, the inserting block 9 and the bending block 2 upwards.
In this embodiment, the resetting of the mold is realized, the workpiece 7 can be taken down from the mold after the resetting of the mold, and the workpiece 7 is not easy to be damaged in the taking down process.
As another embodiment of the present invention, a control method includes:
s1, controlling the upper template 11 and the lower template 6 to be matched, and positioning a workpiece between the upper template 11 and the lower template 6;
s2, controlling the bending block 2 to rotate towards the lower die plate 6 side and bending the workpiece;
and S3, after bending is completed, controlling the limiting block 101 to descend and limiting the bending block 2.
In this embodiment, after the bending is completed, the control limiting block 101 limits the bending block 2, so that the bending block 2 is not easy to shake, and further the edge folding of the workpiece 7 is not easy to deform, thereby ensuring the stability of the workpiece edge folding 71.
As an implementation manner of the present embodiment, as shown in fig. 8, the control method includes:
and S31, controlling the limiting block 101 to descend until the side wall of the limiting block 101 is abutted against the limiting convex rib 24 on the bending block 2.
In this embodiment, the side wall of the control limiting block 101 abuts against the limiting rib 24, so that the limiting block 101 is not easy to deviate from the bending block 2, and the limiting stability of the limiting block 101 to the bending block 2 is ensured.
As an implementation manner of this embodiment, after the downward movement of the limiting block 101 is finished, the limiting block 101 is controlled to stay for a set time, and then the upward movement of the limiting block 101 is controlled to be reset; the set time may be 1min, 40s, etc.
In this embodiment, the stop block 101 is controlled to stay for a set time, so that not only is the workpiece folded edge 7 not easy to deform ensured, but also the stop block 101 is prevented from staying for too long, the mold bending engineering is interrupted, and the efficiency of bending the workpiece 7 is reduced.
In the present invention, after the stopper 101 is reset, the bending block 2 is controlled to rotate toward the upper die plate 11. And after the rotation is finished, controlling the bending block 2 to reset upwards. The control mode ensures that the die is reset, and the phenomenon that the limiting block 101 interferes with the bending block 2 in the resetting process is avoided.
In the present invention, a gap is provided between the control stopper 101 and the bending block 2 before the bending starts. Further, in the bending process, a space is also controlled between the limiting block 101 and the bending block 2.
By the control mode, interference between the limiting block 101 and the bending block 2 is avoided, the bending process can be continuously performed, and the use safety of the die is improved.
The foregoing description is only illustrative of the preferred embodiment of the present invention, and is not to be construed as limiting the invention, but is to be construed as limiting the invention to any and all simple modifications, equivalent variations and adaptations of the embodiments described above, which are within the scope of the invention, may be made by those skilled in the art without departing from the scope of the invention.
Claims (13)
1. The utility model provides a mould of work piece of bending, includes upper and lower template that relative setting, the work piece centre gripping of waiting to process is between upper and lower template, its characterized in that: the bending assembly is arranged on the side of the upper die plate and provided with a bending block which can rotate towards the side of the lower die plate and is used for bending a workpiece, the bending assembly comprises a first installation shaft, the bending block is arranged on one side of the upper die plate and can be rotatably installed on the first installation shaft; the bending block is positioned at one side of the upper template; the lower end wall of the bending block and the upper template are positioned on the same plane and used for bending the edge of the workpiece;
the bending assembly further comprises a driving mechanism connected with the bending block and used for driving the bending block to rotate by taking the first mounting shaft as a rotating shaft;
the driving mechanism includes: the lifting block is arranged at the side of the upper template and can move in a telescopic way towards the side of the lower template, and a slide way which is horizontally arranged is arranged on the lifting block; the bending block is provided with a second installation shaft which is in sliding connection with the slideway, and the lifting block moves in a telescopic manner to drive the second installation shaft to slide along the slideway and the bending block to rotate;
the lifting block moves downwards to drive the second installation shaft to slide in the slideway, and the bending block rotates clockwise towards the side of the lower template to realize the bending of the workpiece; the lifting block moves upwards to drive the second installation shaft to slide in the slideway, and the bending block rotates anticlockwise towards the side of the upper template, so that the bending block is reset;
further comprises:
at least one group of positioning sliding blocks which are oppositely arranged and can be slidably arranged at the side of the lower template, a space is arranged between the oppositely arranged positioning sliding blocks,
the inserting block is opposite to the interval and arranged at the side of the upper template, can be inserted into the interval and pushes the positioning sliding block to slide towards the two sides of the interval.
2. A die for bending a workpiece according to claim 1, wherein: the first mounting shaft is arranged in parallel with the upper template.
3. A die for bending a workpiece according to claim 2, wherein: the first mounting shaft is disposed along one side of the upper die plate.
4. A die for bending a workpiece according to claim 3, wherein: the first mounting axis is parallel to the side edge.
5. A die for bending a workpiece according to claim 1, wherein: the insert blocks decrease in area from top to bottom radial cross section.
6. A die for bending a workpiece according to claim 1, wherein: the positioning sliding blocks are arranged on two sides of the lower template.
7. A die for bending a workpiece according to claim 6, wherein: the upper end wall of the positioning slide block and the lower template are positioned on the same plane.
8. A method of controlling a die for bending a workpiece according to any one of claims 1 to 7, characterized in that: and controlling the upper and lower templates to be matched, positioning the workpiece between the upper and lower templates, controlling the bending block to rotate towards the lower template side, and bending the workpiece.
9. The method of controlling a die for bending a workpiece according to claim 8, wherein: in the bending process, the lifting block is controlled to move to the side of the lower die plate, the second installation shaft is driven to slide along the slideway, and the bending block is driven to rotate by taking the first installation shaft as a rotating shaft.
10. The method of controlling a die for bending a workpiece according to claim 9, wherein: when the bending process starts, the second installation shaft is controlled to be positioned at one end of the slideway, which is close to the first installation shaft.
11. The method of controlling a die for bending a workpiece according to claim 10, wherein: when the bending process starts, the bending block is controlled to descend to the position which is in the same plane with the upper template.
12. A method of controlling a die for bending a workpiece according to any one of claims 8 to 11, wherein: before the bending process starts, the insert blocks of the die are controlled to move downwards, the insert blocks are inserted between the oppositely arranged positioning slide blocks, and the positioning slide blocks are pushed to slide to a set position in a direction away from the insert blocks.
13. The method of controlling a die for bending a workpiece according to claim 12, wherein: in the bending process, when the bending block rotates to the state that the lower end wall of the bending block is parallel to the side wall of the positioning sliding block, the bending block is controlled to stop rotating.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111110630.0A CN114029370B (en) | 2021-09-18 | 2021-09-18 | Die for bending workpiece and control method thereof |
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| CN202111110630.0A CN114029370B (en) | 2021-09-18 | 2021-09-18 | Die for bending workpiece and control method thereof |
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| CN114029370B true CN114029370B (en) | 2024-04-12 |
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| CN116423230B (en) * | 2023-04-28 | 2024-01-02 | 东莞新永腾自动化设备有限公司 | Anti-abrasion copper aluminum bar bending machine for new energy industry |
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| CN102198462A (en) * | 2011-04-22 | 2011-09-28 | 广东科龙模具有限公司 | Spinning punch forming method for refrigerator door panel |
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| CN114029370A (en) | 2022-02-11 |
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