CN114789503B - Ceramic automation mechanical equipment based on vector control - Google Patents
Ceramic automation mechanical equipment based on vector control Download PDFInfo
- Publication number
- CN114789503B CN114789503B CN202210176297.1A CN202210176297A CN114789503B CN 114789503 B CN114789503 B CN 114789503B CN 202210176297 A CN202210176297 A CN 202210176297A CN 114789503 B CN114789503 B CN 114789503B
- Authority
- CN
- China
- Prior art keywords
- assembly
- guide
- transverse
- coating
- conveyer belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 33
- 238000005507 spraying Methods 0.000 claims abstract description 50
- 239000011248 coating agent Substances 0.000 claims description 67
- 238000000576 coating method Methods 0.000 claims description 67
- 210000001161 mammalian embryo Anatomy 0.000 claims description 42
- 239000002184 metal Substances 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 239000004927 clay Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 238000001354 calcination Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention relates to the field of ceramic production equipment, in particular to ceramic automatic mechanical equipment based on vector control, which mainly solves the problems that ceramic glaze spraying efficiency is low and overflow phenomenon is easy to occur on the surface in the prior art.
Description
Technical Field
The invention relates to the field of ceramic production equipment, in particular to ceramic automatic mechanical equipment based on vector control.
Background
The ceramic is various products of materials prepared by crushing, mixing, forming and calcining natural clay and various natural minerals serving as main raw materials. Articles made of china clay that are fired at high temperatures in specialized kilns have been previously referred to as ceramics, which is a generic term for china ware and porcelain. The traditional concept of ceramics refers to all artificial and industrial products which take inorganic nonmetallic minerals such as clay and the like as raw materials. It includes various products made up by mixing clay or clay-containing mixture, forming and calcining. Ranging from the coarsest earth to the finest fine ceramics and porcelain. The existing ceramic products are mainly used for containing ceramic containers and ornamental ceramic artwork, and most of the ornamental ceramic artwork is manufactured into container structures, and both ceramic products need to be glazed in production.
The current mode of spraying glaze is that the manual work holds the shower nozzle and sprays glaze, and the manual work holds and meets the head and spray glaze to the pottery, not only consumes a large amount of manpowers to because the scope of manual work sprays glaze, need carry the pottery, many times carry and hit the pottery with a bump easily, cause a lot of incomplete pottery can not get into the market, cause extravagant.
The traditional ceramic, such as ceramic cup, ceramic bottle, ceramic bowl and other ceramic containers, are produced by the following processes: the inner wall and the outer wall are required to be glazed, and the glaze of the inner wall or the outer wall of the ceramic container is not completely the same, so that the glazing of the inner wall and the glazing of the outer wall are required to be divided into two processes and sequentially carried out, the inner wall is normally glazed firstly, then the outer wall is glazed, specifically, a blank body to be sprayed with the glaze is inverted, the opening of the blank body is downward, then a glaze spraying pipe extends into the blank body from the opening of the blank body, the inner wall of the basin body can be sprayed after the glaze is sprayed out from the glaze spraying pipe, and then the blank body is placed in the glaze box to be sprayed with the outer wall.
The spraying amount of the glaze is difficult to control in a manual glaze spraying mode, so that the phenomenon of overflow of the ceramic surface is easily caused, the attractive appearance is reduced, and the ceramic glaze spraying technology formed by the method is low in glaze spraying production efficiency.
Disclosure of Invention
Therefore, aiming at the problems, the invention provides the ceramic automatic mechanical equipment based on vector control, which mainly solves the problems that the ceramic glaze spraying efficiency is low and the surface is easy to overflow in the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a ceramic automation machinery based on vector control, which comprises a frame, a control system arranged on the frame, the input conveyer belt, the guide component, transfer component, surface pretreatment component, pushing component, the glaze spraying box, glaze spraying component and output conveyer belt, control system respectively with the input conveyer belt, the guide component, transfer component, surface pretreatment component, pushing component, glaze spraying component, output conveyer belt electrified connection, the definition extends to longitudinal direction along the direction of delivery of input conveyer belt, extend to transverse direction along its width direction, guide component locates the transverse both sides of input conveyer belt, be used for keeping the synchronous steady transport of upper and lower ends of the embryo on the input conveyer belt, transfer component locates the output of input conveyer belt, transfer component has buffering station and discernment station, pushing component locates the output of transfer component, the glaze spraying box locates the output of pushing component, be equipped with second supporting platform in the glaze spraying box, with the third driving motor of second supporting platform connection, the glaze spraying component locates in the box and is located the output of second supporting platform, the output end that the glaze spraying box locates on the conveyer belt;
the guide assembly comprises a left guide part and a right guide part which are respectively arranged at two sides of the input conveyer belt, the left guide part and the right guide part comprise a plurality of guide roller assemblies which are longitudinally distributed, the guide roller assemblies comprise a first guide roller, a second guide roller and a third guide roller, the second guide roller is distributed at the upper side of the first guide roller, an included angle between the central axis of the first guide roller and the central axis of the second guide roller is 45 degrees, the third guide roller is distributed at the lower side of the first guide roller, and an included angle between the central axis of the first guide roller and the central axis of the third guide roller is 30 degrees;
the transfer assembly comprises a first transverse guide mechanism arranged on the frame, a transfer frame, a first driving motor, a first supporting platform arranged on the first transverse guide mechanism and a first driving cylinder for driving the first supporting platform to slide along the first transverse guide mechanism, wherein the supporting surface of the first supporting platform is lower than the conveying surface of the input conveying belt, the transfer frame is distributed at the buffer station and is positioned on the upper side of the first supporting platform, the first driving motor is connected with the transfer frame to realize the rotation of the transfer frame, the transfer frame is provided with a channel along the longitudinal direction and a descent control assembly along the transverse direction, and a blank enters the channel under the pushing of the input conveying belt and descends to the first supporting platform through the descent control assembly;
the surface pretreatment assembly is arranged at the identification station and comprises a second driving motor connected with the first supporting platform, a first camera arranged on the upper side of the first supporting platform and positioned on the peripheral side of the embryo body, and a second camera positioned on the upper side of the embryo body;
the glaze spraying assembly comprises a second transverse guiding mechanism arranged on the upper side of a second supporting platform, a connecting seat arranged on the second transverse guiding mechanism, a lifting cylinder arranged on the connecting seat, a mounting seat arranged on the output end of the lifting cylinder, and a third driving cylinder for driving the connecting seat to move along the second transverse guiding mechanism, wherein the mounting seat is provided with a third transverse guiding mechanism, a support is slidably arranged on the third transverse guiding mechanism, the support is provided with a first support rod and a second support rod which are distributed downwards in parallel, a fine adjusting assembly, a coating assembly and an infrared range finder are arranged on the first support rod, the infrared range finder is electrically connected with a control system, the coating assembly is arranged on the output end of the fine adjusting assembly, and the second support rod is provided with a spraying assembly.
Further, slowly fall the subassembly and include left part and right part, left part and right part interval distribution constitute the platform that slowly falls that is used for accepting the idiosome between the two, slowly fall the platform and be located the coplanar with the input conveyer belt, left part and right part all include along the sleeve of horizontal distribution, along sleeve gliding slide bar, locate the first spring in the sleeve and locate the horizontal guide roll on the free end of slide bar, through the horizontal guide roll that is located on the left part and the horizontal guide roll centre gripping idiosome on the right part to extrude first spring under the action of gravity through the idiosome, realize slowly falling the effect.
Further, the pushing component comprises a second driving cylinder and an elastic block arranged at the output end of the second driving cylinder.
Further, the fine tuning assembly comprises a sliding sleeve arranged on the first supporting rod, a moving rod penetrating through the sliding sleeve, a positioning ring arranged on the moving rod, a fine tuning spring sleeved on the moving rod and positioned between the sliding sleeve and the positioning ring, an electromagnet arranged on the sliding sleeve and a metal block arranged on the positioning ring, and the electromagnet is electrically connected with the control system.
Further, the coating assembly comprises a feeding pipe penetrating through the movable rod, a discharging groove hinged to the free end of the movable rod and connected with the feeding pipe, and a coating ball which is arranged on the discharging groove and is in a spherical structure.
By adopting the technical scheme, the invention has the beneficial effects that: the ceramic automatic mechanical equipment based on vector control controls the movement of an input conveyer belt through a control system, thereby conveying a blank on the input conveyer belt, realizing the guiding function through a guiding component, synchronously and stably conveying the upper end and the lower end of the blank, enabling the blank to be outwards thrown out from a buffer station with initial speed and enter a transferring component through the conveying of the input conveyer belt, namely entering a channel of the transferring component and descending to a first supporting platform through a slow descending component, specifically, clamping the blank through a transverse guiding roller of the slow descending component, pushing the transverse guiding roller to squeeze a first spring under the action of the weight of the blank due to the curve structure of the outer wall of the blank, realizing the slow descending function, simultaneously driving the transferring component to rotate through a first driving motor, enabling the channel distributed longitudinally to form a structure distributed transversely, the first supporting platform is driven by the first driving air cylinder to drive the embryo body on the first supporting platform to enter the identification station, the second driving motor on the surface treatment assembly is used for driving the first supporting platform to rotate, the embryo body synchronously rotates, the first camera is used for acquiring a lateral image of the embryo body, the second camera is used for acquiring a top view image of the embryo body and acquiring an opening position of the upper part of the embryo body, the control system can construct a three-dimensional structure of the embryo body, the pushing assembly is used for pushing the embryo body on the first supporting platform onto the second supporting platform, the third air cylinder driving connecting seat is controlled to move to the upper side of the embryo body, the mounting seat is driven to move downwards by the lifting air cylinder, the coating assembly enters the embryo body and abuts against the inner wall of the embryo body, the spraying assembly is located on the peripheral side of the embryo body and sprays the outer wall of the embryo body, the inner wall and the outer wall of the embryo body are simultaneously glazed, and the equipment is automatically fed, glazing, labor cost is reduced, glazing efficiency is improved, meanwhile, a first camera and a second camera are controlled through a control system to obtain a blank three-dimensional structure, the electromagnet in the fine adjustment assembly is controlled to magnetically attract the metal block, magnetic force between the electromagnet and the metal block is changed, the compression stroke of the fine adjustment spring is changed, the compression force of the coating assembly acting on the inner wall of the blank is changed, the displacement adjustment force of the coating assembly and the spraying assembly along a third transverse mechanism is changed, glazing of blank surface roughness difference and glazing of different products are adapted, glazing quality is improved, and phenomenon of surface overflow is reduced.
Drawings
FIG. 1 is a schematic top view of an embodiment of the present invention;
FIG. 2 is a schematic left-hand view of a transfer assembly according to an embodiment of the present invention;
FIG. 3 is a schematic left-hand view of a guide assembly according to an embodiment of the present invention;
FIG. 4 is a schematic elevational view of a surface preparation assembly in accordance with an embodiment of the invention;
FIG. 5 is a schematic elevational view of a spray coating assembly according to an embodiment of the invention;
FIG. 6 is a schematic view of the structure of a trim assembly and a coating assembly according to an embodiment of the present invention;
fig. 7 is a circuit block diagram of an embodiment of the present invention.
Detailed Description
The invention will now be further described with reference to the drawings and detailed description.
The embodiment of the invention comprises the following steps:
referring to fig. 1 and 2, a ceramic automation mechanical device based on vector control comprises a frame, a control system arranged on the frame, an input conveyer belt 1, a guide component 2, a transfer component 3, a surface pretreatment component 4, a pushing component 5, a glaze spraying box 6, a glaze spraying component 7 and an output conveyer belt 8, wherein the control system is respectively and electrically connected with the input conveyer belt 1, the guide component 2, the transfer component 3, the surface pretreatment component 4, the pushing component 5, the glaze spraying component 7 and the output conveyer belt 8, and is defined to extend along the conveying direction of the input conveyer belt 1 to be a longitudinal direction and extend along the width direction to be a transverse direction, the guide component 2 is arranged on two transverse sides of the input conveyer belt 1 and is used for keeping the upper end and the lower end of a blank on the input conveyer belt 1 to be synchronously and stably conveyed, the transfer component 3 is arranged at the output end of the input conveyer belt 1, and the transfer component 3 is provided with a buffer station 31 and a recognition station 32;
the transfer assembly 3 comprises a first transverse guide mechanism 33 arranged on the frame, a transfer frame 34, a first driving motor 35, a first supporting platform 36 arranged on the first transverse guide mechanism 33 and a first driving cylinder 37 for driving the first supporting platform 36 to slide along the first transverse guide mechanism 33, wherein the supporting surface of the first supporting platform 36 is lower than the conveying surface of the input conveyer belt 1, the transfer frame 34 is distributed at the buffer station 31 and is positioned at the upper side of the first supporting platform 36, the first driving motor 35 is connected with the transfer frame 34 to realize the rotation of the transfer frame 34, the transfer frame 34 is provided with a channel 341 along the longitudinal direction and a descent control assembly along the transverse direction, a blank body is pushed into the channel 341 by the input conveyer belt 1 and descends to the first supporting platform 36 through the descent control assembly, meanwhile, the transfer frame 34 is driven to rotate through the first driving motor 35, the channel 341 distributed along the longitudinal direction is formed to be distributed along the transverse direction, and then the blank body on the first supporting platform 36 is driven by the first driving cylinder 37 to enter the identification station 32;
the descent control device comprises a left part and a right part, wherein the left part and the right part are distributed at intervals, a descent control platform 342 for receiving a blank body is formed between the left part and the right part, the descent control platform 342 and the input conveyer belt 1 are positioned on the same plane, the left part and the right part respectively comprise a sleeve 343 which is transversely distributed, a sliding rod 344 which slides along the sleeve 343, a first spring 345 which is arranged in the sleeve 343, and a transverse guide roller 346 which is arranged at the free end of the sliding rod 344, the blank body is clamped by the transverse guide roller 346 which is arranged on the left part and the transverse guide roller 346 which is arranged on the right part, and the first spring 345 is extruded under the action of gravity of the blank body, so that the descent control effect is realized;
referring to fig. 4, the surface pretreatment assembly 4 is disposed at the identification station 32, and the surface pretreatment assembly includes a second driving motor 41 connected to the first support platform 36, a first camera 42 disposed on the upper side of the first support platform 36 and located on the peripheral side of the blank, and a second camera 43 disposed on the upper side of the blank, where the first camera 42 and the second camera 43 are respectively electrically connected to the control system, the first camera 42 is a linear camera, and the blank on the first support platform 36 rotates to obtain a lateral image of the blank, and the second camera 43 is a planar camera, and is used to obtain a top view image of the blank and obtain an upper opening position of the blank;
referring to fig. 1 and 5, the pushing assembly 5 is disposed at an output end of the transferring assembly 3, and the pushing assembly 5 includes a second driving cylinder 51 and an elastic block 52 disposed at an output end of the second driving cylinder 51; the glaze spraying box 6 is arranged at the output end of the pushing component 5, a second supporting platform 9 and a third driving motor 10 connected with the second supporting platform 9 are arranged in the glaze spraying box 6, a blank body on the second supporting platform 9 is driven to rotate by the third driving motor 10, the glaze spraying component 7 is arranged in the glaze spraying box 6 and is positioned at the upper side of the second supporting platform 9, and the output conveying belt 8 is arranged at the output end of the glaze spraying box 6;
referring to fig. 1, 5 and 6, the glaze spraying assembly 7 includes a second lateral guiding mechanism 71 disposed on the upper side of the second supporting platform 9, a connecting seat 72 disposed on the second lateral guiding mechanism 71, a lifting cylinder 73 disposed on the connecting seat 72, a mounting seat 74 disposed on the output end of the lifting cylinder 73, a third driving cylinder 75 driving the connecting seat 72 to move along the second lateral guiding mechanism 71, a third lateral guiding mechanism 76 is disposed on the mounting seat 74, a bracket 77 is slidably disposed on the third lateral guiding mechanism 76, the bracket 77 has a first strut 78 and a second strut 79 which are distributed in parallel downward direction, a fine tuning assembly 100, a coating assembly 200 and an infrared range finder 11 are disposed on the first strut 78, the infrared range finder 11 is electrically connected with the control system, the coating assembly 200 is disposed on the output end of the fine tuning assembly 100, a spraying assembly 300 is disposed on the second strut 79, the connecting seat 72 is driven to move to the upper side of the blank body by the third driving cylinder 75, and the strut 200 is attached to the inner wall of the blank body by the coating assembly and the first strut 78 and the second strut 79 is kept in synchronous with the first lateral guiding mechanism and the second strut 300 by the third lateral guiding mechanism;
the fine adjustment assembly 100 comprises a sliding sleeve 101 arranged on the first support rod 78, a moving rod 102 penetrating through the sliding sleeve 101, a positioning ring 103 arranged on the moving rod 102, a fine adjustment spring 104 sleeved on the moving rod 102 and positioned between the sliding sleeve 101 and the positioning ring 103, an electromagnet 105 arranged on the sliding sleeve 101 and a metal block 106 arranged on the positioning ring 103, wherein the electromagnet 105 is electrically connected with a control system, the current of the electromagnet 105 is controlled to change the magnetic force between the electromagnet 105 and the metal block 106, the compression stroke of the fine adjustment spring 104 is changed, the compression force of the coating assembly 200 acting on the inner wall of the blank body is changed, and the displacement adjustment force of the coating assembly 200 and the spraying assembly 300 along the third transverse guide mechanism 76 is changed, so that glazing with different surface roughness differences of the blank body and glazing of different products are adapted, and the glazing quality of different products is improved;
the coating assembly 200 comprises a feeding pipe 201 penetrating through the moving rod 102, a discharging groove 202 hinged on the free end of the moving rod 102 and connected with the feeding pipe 201, and a coating ball 203 arranged on the discharging groove 202 and in a spherical structure, wherein the rotating coating direction of the coating ball 203 is defined to be a forward direction, two side edges, through which the coating ball rotates in the forward direction, of the discharging groove 202 are respectively a front end a and a rear end b, the height dimension of the front end a of the coating ball 203 is smaller than the height dimension of the rear end b of the coating ball 203, the front end a of the coating ball 203 is provided with a scraping plate 204, the rear end b of the coating ball 203 is provided with a brush 205, a plurality of grooves 206 are formed on the outer surface of the coating ball 203, the coating ball 203 is abutted against the inner wall of a blank body through the coating ball 203, and the coating ball 203 is driven to rotate through friction force between the coating ball 203, the coating ball 203 is dipped into the grooves 206 in the coating ball 203 and adhered to the surface of the coating ball 203, the surface of the coating ball is brushed through the brush 205, the surface of the coating ball 203 is uniformly, the coating ball 203 is coated with the glaze and the coating ball is better than the coating ball 203 can roll over the inner wall 203, and the coating ball is well-shaped to the coating ball 203;
the first support rods 78 and the second support rods 79 are arranged to enable the coating assembly 200 and the spraying assembly 300 to synchronously move, so that synchronous adjustment of glazing of the inner wall and the outer wall of the embryo is realized, the spraying assembly 300 can realize equidistant spraying according to the shape of the embryo, and glazing uniformity of the outer wall of the embryo is further improved;
referring to fig. 1 and 3, the guiding assembly 2 includes a left guiding portion and a right guiding portion disposed on two sides of the input conveyer belt, the left guiding portion and the right guiding portion each include a plurality of guiding roller assemblies distributed longitudinally, the guiding roller assemblies include a first guiding roller 21, a second guiding roller 22 and a third guiding roller 23, the second guiding roller 22 is disposed on an upper side of the first guiding roller 21, an included angle between a central axis of the first guiding roller 21 and a central axis of the second guiding roller 22 is 45 °, the third guiding roller 23 is disposed on a lower side of the first guiding roller 21, and an included angle between a central axis of the first guiding roller 21 and a central axis of the third guiding roller 23 is 30 °, by such setting, so that the guiding assembly can be embedded into irregular or regular grooves on a blank to achieve a good guiding effect, and lifting assemblies 24 are disposed on two longitudinal ends of the left guiding portion and the right guiding portion, so as to be applicable to blank conveying of different specifications.
The control system controls the movement of the input conveyer belt 1 so as to convey the embryo body on the input conveyer belt 1, the guiding component 2 realizes the guiding function, so that the upper end and the lower end of the embryo body are synchronously and stably conveyed, the embryo body is outwards thrown out of the buffer station 31 with initial speed into the transfer component 3 by the conveying of the input conveyer belt 1, namely into the channel 421 of the transfer rack 34 and is lowered to the first supporting platform 36 by the descent control component, in particular, the embryo body is clamped by the transverse guiding roller 346 of the descent control component, the first spring 345 is pushed by the transverse guiding roller 346 under the action of the weight of the curve structure of the outer wall of the embryo body, the descent control function is realized, meanwhile, the transfer rack 34 is driven to rotate by the first driving motor 35, so that the channels 341 distributed along the longitudinal direction form the transverse direction, the first supporting platform 36 is driven by the first driving air cylinder 37 to drive the embryo body on the first supporting platform 36 to enter the identification station 32, the second driving motor 41 on the surface treatment assembly 4 is used for driving the first supporting platform 36 to rotate so as to enable the embryo body to synchronously rotate, the first camera 42 is used for obtaining a lateral image of the embryo body, the second camera 43 is used for obtaining a top view image of the embryo body and obtaining an opening position of the upper part of the embryo body so as to enable the control system to construct a three-dimensional structure of the embryo body, the pushing assembly 5 is used for pushing the embryo body on the first supporting platform 36 onto the second supporting platform 9, the third air cylinder is used for driving the connecting seat 72 to move to the upper side of the embryo body, the lifting air cylinder 73 is used for driving the mounting seat 74 to move downwards so as to enable the coating assembly 200 to enter the embryo body and abut against the inner wall of the embryo body, the spraying assembly 300 is located on the periphery of the embryo body to apply glaze on the outer wall of the embryo body so as to enable the inner wall and the outer wall of the embryo body to be glazed simultaneously, and the equipment is automatic to feed and glazing, the labor cost is reduced, the glazing efficiency is improved, meanwhile, the first camera 42 and the second camera 43 are controlled by the control system to obtain a blank three-dimensional structure, the magnetic attraction between the electromagnet 105 and the metal block 106 in the fine adjustment assembly 100 is controlled, the magnetic force between the electromagnet and the metal block 106 is changed, the compression stroke of the fine adjustment spring 104 is further changed, the compression force of the coating assembly 200 acting on the inner wall of the blank is changed, the displacement adjustment force of the coating assembly 200 and the spraying assembly 300 along the third transverse guide mechanism 76 is changed, the glazing of the blank surface roughness difference and the glazing of different products are adapted, the glazing quality is improved, and the phenomenon of surface overflow is reduced.
The working steps of the control system are as follows: 1) Driving a blank on a first supporting platform to rotate, acquiring a lateral image of the blank through a first camera, acquiring a top view image of the blank through a second camera, and acquiring an upper opening position of the blank;
2) Identifying and constructing a vector three-dimensional model of the embryo body through a control system, identifying the position of an opening of the embryo body, and determining the central axis point of the opening of the embryo body;
3) The control system controls the third driving air cylinder to drive the coating assembly to move to the center axis point of the opening of the blank body, and controls the lifting air cylinder to drive the coating assembly and the spraying assembly to synchronously descend to the opening of the blank body;
4) The distance between the coating component and the inner wall of the blank body is measured through the infrared range finder, the current of the electromagnet is controlled, the magnetic force between the electromagnet and the metal block is changed, the compression stroke of the fine-tuning spring is changed, the third driving cylinder is controlled to adjust the distance between the coating component and the inner wall of the blank body, the compression force of the coating component acting on the inner wall of the blank body is changed, and the spraying distance between the spraying component and the outer wall of the blank body is adjusted, so that synchronous glazing of the coating component and the spraying component on the inner wall and the outer wall of the blank body is realized.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (4)
1. Ceramic automation mechanical equipment based on vector control, its characterized in that: the device comprises a frame, a control system arranged on the frame, an input conveyer belt, a guide assembly, a transfer assembly, a surface pretreatment assembly, a pushing assembly, a glaze spraying box, a glaze spraying assembly and an output conveyer belt, wherein the control system is respectively connected with the input conveyer belt, the guide assembly, the transfer assembly, the surface pretreatment assembly, the pushing assembly, the glaze spraying assembly and the output conveyer belt in a charged manner, the longitudinal direction extending along the conveying direction of the input conveyer belt is defined, the transverse direction extending along the width direction of the longitudinal direction extends into a transverse direction, the guide assembly is arranged on two transverse sides of the input conveyer belt and is used for keeping synchronous and stable conveying of the upper end and the lower end of a blank on the input conveyer belt, the transfer assembly is arranged at the output end of the input conveyer belt, the transfer assembly is provided with a buffer storage station and an identification station, the pushing assembly is arranged at the output end of the transfer assembly, the glaze spraying box is arranged at the output end of the pushing assembly, a second support platform and a third driving motor connected with the second support platform are arranged in the glaze spraying box, the glaze spraying assembly is arranged at the upper side of the second support platform, and the output conveyer belt is arranged at the output end of the glaze spraying box;
the guide assembly comprises a left guide part and a right guide part which are respectively arranged at two sides of the input conveyer belt, the left guide part and the right guide part comprise a plurality of guide roller assemblies which are longitudinally distributed, the guide roller assemblies comprise a first guide roller, a second guide roller and a third guide roller, the second guide roller is distributed at the upper side of the first guide roller, an included angle between the central axis of the first guide roller and the central axis of the second guide roller is 45 degrees, the third guide roller is distributed at the lower side of the first guide roller, and an included angle between the central axis of the first guide roller and the central axis of the third guide roller is 30 degrees;
the transfer assembly comprises a first transverse guide mechanism arranged on the frame, a transfer frame, a first driving motor, a first supporting platform arranged on the first transverse guide mechanism and a first driving cylinder for driving the first supporting platform to slide along the first transverse guide mechanism, wherein the supporting surface of the first supporting platform is lower than the conveying surface of the input conveying belt, the transfer frame is distributed at the buffer station and is positioned on the upper side of the first supporting platform, the first driving motor is connected with the transfer frame to realize the rotation of the transfer frame, the transfer frame is provided with a channel along the longitudinal direction and a descent control assembly along the transverse direction, and a blank enters the channel under the pushing of the input conveying belt and descends to the first supporting platform through the descent control assembly;
the surface pretreatment assembly is arranged at the identification station and comprises a second driving motor connected with the first supporting platform, a first camera arranged on the upper side of the first supporting platform and positioned on the peripheral side of the embryo body, and a second camera positioned on the upper side of the embryo body;
the glaze spraying assembly comprises a second transverse guiding mechanism arranged on the upper side of a second supporting platform, a connecting seat arranged on the second transverse guiding mechanism, a lifting cylinder arranged on the connecting seat, a mounting seat arranged on the output end of the lifting cylinder, and a third driving cylinder for driving the connecting seat to move along the second transverse guiding mechanism, wherein the mounting seat is provided with a third transverse guiding mechanism, the third transverse guiding mechanism is slidably provided with a bracket, the bracket is provided with a first supporting rod and a second supporting rod which are downwards and parallelly distributed, the first supporting rod is provided with a fine adjusting assembly, a coating assembly and an infrared range finder, the infrared range finder is electrically connected with a control system, the coating assembly is arranged on the output end of the fine adjusting assembly, and the second supporting rod is provided with a spraying assembly;
the coating assembly comprises a feeding pipe penetrating through the moving rod, a discharging groove hinged to the free end of the moving rod and connected with the feeding pipe, and a coating ball arranged on the discharging groove and in a spherical structure, wherein the rotating coating direction of the coating ball is defined to be a forward direction, two side edges passing through the discharging groove in sequence along the forward direction are respectively a front end and a rear end, the height dimension of the front end of the coating ball is smaller than that of the rear end of the coating ball, a scraping plate is arranged at the front end of the coating ball, a brush is arranged at the rear end of the coating ball, a plurality of grooves are formed in the outer surface of the coating ball, the coating ball is abutted against the inner wall of the blank body, and is driven to rotate by friction force between the coating ball and the inner wall of the blank body, so that the coating ball enters the coating ball to dip glaze in the grooves on the surface of the coating ball, the glaze on the surface of the coating ball is brushed uniformly by the brush, the coating ball rolls and is coated on the inner wall of the blank body, and the height dimension of the front end of the coating ball is smaller than that of the rear end of the coating ball.
2. The vector control-based ceramic automated mechanical device of claim 1, wherein: the slow descending assembly comprises a left part and a right part, the left part and the right part are distributed at intervals, a slow descending platform for bearing a blank body is formed between the left part and the right part, the slow descending platform and an input conveyer belt are located on the same plane, the left part and the right part comprise sleeves which are distributed transversely, sliding rods which are arranged along the sleeves, first springs which are arranged in the sleeves, and transverse guide rollers which are arranged at the free ends of the sliding rods, the blank body is clamped by the transverse guide rollers which are arranged on the left part and the transverse guide rollers which are arranged on the right part, and the first springs are extruded under the action of gravity of the blank body, so that slow descending effect is realized.
3. The vector control-based ceramic automated mechanical device of claim 1, wherein: the pushing assembly comprises a second driving cylinder and an elastic block arranged at the output end of the second driving cylinder.
4. The vector control-based ceramic automated mechanical device of claim 1, wherein: the fine tuning assembly comprises a sliding sleeve arranged on the first supporting rod, a moving rod arranged on the sliding sleeve in a penetrating mode, a positioning ring arranged on the moving rod, a fine tuning spring sleeved on the moving rod and positioned between the sliding sleeve and the positioning ring, an electromagnet arranged on the sliding sleeve and a metal block arranged on the positioning ring, and the electromagnet is electrically connected with the control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210176297.1A CN114789503B (en) | 2022-02-25 | 2022-02-25 | Ceramic automation mechanical equipment based on vector control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210176297.1A CN114789503B (en) | 2022-02-25 | 2022-02-25 | Ceramic automation mechanical equipment based on vector control |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114789503A CN114789503A (en) | 2022-07-26 |
| CN114789503B true CN114789503B (en) | 2024-01-09 |
Family
ID=82459904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210176297.1A Active CN114789503B (en) | 2022-02-25 | 2022-02-25 | Ceramic automation mechanical equipment based on vector control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114789503B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116690773A (en) * | 2023-07-19 | 2023-09-05 | 湖南新世纪陶瓷有限公司 | Glaze spraying conveying line, control method thereof and spraying system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104860719A (en) * | 2015-04-07 | 2015-08-26 | 佛山市顺德区乐华陶瓷洁具有限公司 | Continuous glaze-spraying production line for ceramic sanitary ware |
| CN105622170A (en) * | 2016-02-26 | 2016-06-01 | 广东省自动化研究所 | Modularized robot accurate glaze spraying system |
| CN107116671A (en) * | 2017-07-14 | 2017-09-01 | 蔡惠文 | A kind of water storage tank of toilet bowl automatic glaze spraying equipment |
| CN108858704A (en) * | 2018-06-08 | 2018-11-23 | 浙江楠宋瓷业有限公司 | A kind of ceramics multistation automatic glaze spraying machine |
| CN209832067U (en) * | 2019-02-01 | 2019-12-24 | 淄博荣琦自动化科技有限公司 | Ceramic cup glazing device |
| CN214772830U (en) * | 2021-04-21 | 2021-11-19 | 佛山市美嘉陶瓷设备有限公司 | Driving structure for glaze spraying device and swinging glaze spraying device |
| EP3944902A1 (en) * | 2020-07-28 | 2022-02-02 | Alfa Impianti Srl | Device for glazing products and related plant |
-
2022
- 2022-02-25 CN CN202210176297.1A patent/CN114789503B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104860719A (en) * | 2015-04-07 | 2015-08-26 | 佛山市顺德区乐华陶瓷洁具有限公司 | Continuous glaze-spraying production line for ceramic sanitary ware |
| CN105622170A (en) * | 2016-02-26 | 2016-06-01 | 广东省自动化研究所 | Modularized robot accurate glaze spraying system |
| CN107116671A (en) * | 2017-07-14 | 2017-09-01 | 蔡惠文 | A kind of water storage tank of toilet bowl automatic glaze spraying equipment |
| CN108858704A (en) * | 2018-06-08 | 2018-11-23 | 浙江楠宋瓷业有限公司 | A kind of ceramics multistation automatic glaze spraying machine |
| CN209832067U (en) * | 2019-02-01 | 2019-12-24 | 淄博荣琦自动化科技有限公司 | Ceramic cup glazing device |
| EP3944902A1 (en) * | 2020-07-28 | 2022-02-02 | Alfa Impianti Srl | Device for glazing products and related plant |
| CN214772830U (en) * | 2021-04-21 | 2021-11-19 | 佛山市美嘉陶瓷设备有限公司 | Driving structure for glaze spraying device and swinging glaze spraying device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114789503A (en) | 2022-07-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114789503B (en) | Ceramic automation mechanical equipment based on vector control | |
| CN106612787B (en) | Corn seed orientation positioning and placing device and method for orientation sowing | |
| US3901180A (en) | Apparatus for transfer and coating of bottles | |
| US5676721A (en) | Method and apparatus for molding glass | |
| CN107891522B (en) | Interlayer mixing device for processing texture of artificial stone plate | |
| CN110420788B (en) | Radiator spraying production line | |
| CN107052766B (en) | Oven glass door plant rigging equipment | |
| US2452858A (en) | Method of and apparatus for | |
| CN104591794B (en) | A kind of pottery front self-glazing device | |
| CN204874322U (en) | All -round glaze spraying device of wide -angle | |
| CN209363312U (en) | A kind of feeding device of forming aluminium section machine | |
| CN105060937A (en) | Large-angle omni-directional glaze spraying device | |
| CN109382244B (en) | Automatic spraying conveyor for automatic casting production line | |
| CN108621293B (en) | Preform stripper | |
| CN106946012B (en) | Automatic offline machine and automatic control method thereof | |
| CN114226120A (en) | Full-automatic multi-station online spraying line | |
| CN210965619U (en) | Plastic bottle inner film spraying device | |
| CN211868406U (en) | Forming mechanism of inferior gram force board | |
| CN106696580B (en) | Symmetrical distributed automatic paving equipment and paving method for single-color mosaics | |
| CN108439793B (en) | Ceramic pigment wet material water content adjusting and processing system | |
| JP3145187B2 (en) | Stick confectionery manufacturing equipment | |
| CN106827462B (en) | Finished bottle moving device for hollow blow molding machine | |
| CN216465281U (en) | Multi-station drying device | |
| CN209699455U (en) | A kind of glaze recovering mechanism | |
| KR101180101B1 (en) | A machine for coating synthetic resins of metal goods |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |