CN114775720A - Emergency rescue vehicle and installation method thereof - Google Patents

Emergency rescue vehicle and installation method thereof Download PDF

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Publication number
CN114775720A
CN114775720A CN202210453084.9A CN202210453084A CN114775720A CN 114775720 A CN114775720 A CN 114775720A CN 202210453084 A CN202210453084 A CN 202210453084A CN 114775720 A CN114775720 A CN 114775720A
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CN
China
Prior art keywords
module
emergency rescue
rescue vehicle
positioning
mounting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210453084.9A
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Chinese (zh)
Inventor
赵斌
董鲁波
张勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu XCMG Construction Machinery Institute Co Ltd
Original Assignee
Jiangsu XCMG Construction Machinery Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu XCMG Construction Machinery Institute Co Ltd filed Critical Jiangsu XCMG Construction Machinery Institute Co Ltd
Priority to CN202210453084.9A priority Critical patent/CN114775720A/en
Priority to PCT/CN2022/096008 priority patent/WO2023206696A1/en
Publication of CN114775720A publication Critical patent/CN114775720A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/30Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
    • E02F3/32Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/38Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/42Drives for dippers, buckets, dipper-arms or bucket-arms
    • E02F3/425Drive systems for dipper-arms, backhoes or the like
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/02Travelling-gear, e.g. associated with slewing gears
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/0808Improving mounting or assembling, e.g. frame elements, disposition of all the components on the superstructures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/0858Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/0858Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
    • E02F9/0866Engine compartment, e.g. heat exchangers, exhaust filters, cooling devices, silencers, mufflers, position of hydraulic pumps in the engine compartment
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/10Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
    • E02F9/12Slewing or traversing gears
    • E02F9/121Turntables, i.e. structure rotatable about 360°
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices

Abstract

The invention relates to an emergency rescue vehicle and an installation method thereof, wherein the emergency rescue vehicle comprises a chassis (100) and an upper vehicle (200) which are relatively independent and can be connected with each other, the chassis (100) comprises a rotary base module (M1), a left articulated body module (M2), a right articulated body module (M3), a central rotary body module (M4), a rotary supporting module (M5), a left front leg module (M6), a right front leg module (M7), a left rear leg module (M8), a right rear leg module (M9), a left rear wheel module (M10), a right rear wheel module (M11) and a chassis oil cylinder module (M12), wherein the left front leg module (M6) comprises a left front leg and a left front wheel, and the right front leg module (M7) comprises a right front leg and a right front wheel. The chassis is divided into 12 independent small modules, so that the rapid transportation of water, land and air can be realized, the rapid and flexible delivery of emergency rescue vehicles is realized, and the assembly and disassembly are convenient.

Description

Emergency rescue vehicle and installation method thereof
Technical Field
The invention relates to the technical field of emergency rescue, in particular to an emergency rescue vehicle and an installation method thereof.
Background
Natural disasters such as earthquakes, geology and the like frequently occur, and the disasters often cause road blocking and bridge damage, so that post-disaster rescue work is difficult to rapidly develop. The emergency engineering equipment plays a great role in disaster rescue, but due to the factors of large volume, heavy weight, difficulty in disassembly and the like, the existing large engineering equipment cannot be put into a rescue site in time, and the rescue efficiency is seriously influenced. Moreover, the working conditions of on-site rescue operation are complex, the requirements of rescue functions are diversified, and the existing equipment needs various types of machinery to cooperate with each other during operation, so that the rescue efficiency is low.
At present, some manufacturers of engineering equipment develop hydraulic excavators capable of being rapidly disassembled and assembled for disaster rescue, the weight of a disassembling unit is about 3 tons, and the hydraulic excavators are suitable for air transportation of helicopters, but the requirements of the air transportation of the helicopters on weather and altitude are severe, and the hydraulic excavators are uncertain in use. Large-scale equipment can be delivered by adopting water transportation modes such as a slot crossing gate bridge and the like, but certain condition requirements are required for a water area channel and a wharf, and the method cannot be generally applied; light transportation equipment such as a charge boat and the like is flexible to use, but the bearing capacity is limited, and no suitable equipment can be transported and thrown by the light equipment at present.
In view of the above situation, there is an urgent need to develop emergency rescue engineering equipment suitable for multi-way transportation and multi-functional operation.
It is noted that the information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.
Disclosure of Invention
The embodiment of the invention provides an emergency rescue vehicle and an installation method thereof, which can be suitable for multi-way transportation.
According to one aspect of the invention, an emergency rescue vehicle is provided, which comprises a chassis and an upper vehicle which are relatively independent and can be mutually connected, wherein the chassis comprises a rotary base module, a left articulated body module, a right articulated body module, a central rotary body module, a rotary support module, a left front leg module, a right front leg module, a left rear leg module, a right rear leg module, a left rear wheel module, a right rear wheel module and a chassis oil cylinder module which are relatively independent and can be connected according to a preset sequence, wherein the left front leg module comprises a left front leg and a left front wheel, and the right front leg module comprises a right front leg and a right front wheel.
In some embodiments, the upper vehicle includes a swing platform module, a speed reducer module, a battery module, a cover module, an engine module, a radiator module, an air intake module, an aftertreatment module, a pump stack module, a control module, a boom module, a stick module, a bucket module, and an upper vehicle cylinder module that are relatively independent and can be connected in a predetermined order.
In some embodiments, the slewing platform module includes a flange, and the slewing bearing module includes first bolts coupled to the flange to connect the slewing bearing module and the slewing platform module.
In some embodiments, the slewing bearing module is provided with at least three first pins arranged along the circumferential direction, the slewing base module is provided with a first positioning groove corresponding to the first pins, the opening of the first positioning groove faces the slewing bearing module, and the first pins are embedded into the first positioning groove through the opening so as to position the assembly of the slewing bearing module and the slewing base module.
In some embodiments, the slewing bearing module is provided with a plurality of second pins arranged along the circumferential direction, the second pins and the first pins are arranged in a staggered manner in the circumferential direction, the slewing base module is provided with a plurality of first connecting holes arranged along the circumferential direction, and the second pins are inserted into the first connecting holes to connect the slewing bearing module and the slewing base module.
In some embodiments, the first side of the rotating base module is provided with two first positioning portions arranged at intervals, each first positioning portion is provided with a hook-shaped second positioning groove, and the left hinge body module comprises a first connecting shaft embedded in the two second positioning grooves to connect the rotating base module and the left hinge body module.
In some embodiments, the left hinge body module includes two first coupling plates respectively coupled to both ends of the first coupling shaft, and sides of the two first positioning portions away from each other are respectively provided with a guide slope for guiding movement of the first coupling plate relative to the first positioning portions during the process of the first coupling shaft being inserted into the second positioning groove.
In some embodiments, the left hinge body module comprises a left hinge body, a first connecting seat and a first positioning block, the first connecting seat is mounted on the left hinge body, the left rear leg module comprises two second connecting seats arranged at intervals, the first connecting seat is embedded between the two second connecting seats, the first connecting seat and the second connecting seat are respectively provided with a central hole for accommodating a connecting piece for connecting the left hinge body module and the left rear leg module, and the first positioning block is configured to be simultaneously contacted with the first connecting seat and one of the second connecting seats so as to align the central hole of the first connecting seat with the central hole of the second connecting seat.
In some embodiments, the first connecting seat and the second connecting seat are both in a cylindrical shape, and the first positioning block includes an arc-shaped wrapping surface facing the joint of the first connecting seat and the second connecting seat and wrapping the first connecting seat and the second connecting seat at least partially at the same time.
In some embodiments, the position of the first positioning block relative to the first connecting seat is adjustable to adapt to adjustment of the relative position of the first connecting seat and the second connecting seat.
In some embodiments, the left hinge body module further includes a second bolt and a first fixing block, the first fixing block is mounted on the left hinge body, the first fixing block is provided with a first threaded hole, and the second bolt passes through the first threaded hole and abuts against one side of the first positioning block, which is far away from the first connecting seat, so that the first positioning block abuts against the first connecting seat and the second connecting seat.
In some embodiments, the battery module includes a first mounting bracket, a first side of the first mounting bracket is provided with a first mounting hole, the swing platform module is provided with a first connecting rod on which a first locking nut is provided, and the first mounting hole includes a first hole portion having a diameter greater than a diameter of the first locking nut and a second hole portion having a diameter smaller than the diameter of the first locking nut.
In some embodiments, one end of the first mounting frame, which is far away from the first side surface, is provided with a second mounting hole, the second mounting hole is U-shaped, the rotary platform module is provided with a second connecting rod which is rotatable relative to the first mounting frame, the second connecting rod is provided with a second lock nut, the second connecting rod enters the second mounting hole through rotation relative to the first mounting frame, and the first mounting frame and the second connecting rod are fixed through the second lock nut.
In some embodiments, the radiator module includes a second mounting frame, the second mounting frame is provided with a first clamping portion, a first through hole, a second clamping portion and a second through hole, the air inlet module is provided with a third clamping portion and a fourth clamping portion, the first through hole is sized to allow the third clamping portion to pass through, the second through hole is sized to allow the fourth clamping portion to pass through, the third clamping portion is clamped with the first clamping portion, and the fourth clamping portion is clamped with the second clamping portion.
In some embodiments, the third clamping portion includes a hook-shaped first clamping groove, and the first clamping portion includes a clamping rod, and the clamping rod is embedded in the first clamping groove.
In some embodiments, the fourth clamping portion includes a wedge-shaped second clamping groove, the second clamping portion includes a wedge-shaped clamping block, and the clamping block is embedded in the second clamping groove.
In some embodiments, the boom module comprises a first mounting seat, the rotary platform module comprises a rotary platform body and four second positioning blocks mounted on the rotary platform body, two ends of the first mounting seat are respectively fixed by the two second positioning blocks, and the first mounting seat and the rotary platform body are respectively provided with a central hole for accommodating a connecting piece for connecting the boom module and the rotary platform module.
In some embodiments, at least one of the two second positioning blocks located at the same end of the first mounting seat is adjustable in fixed position relative to the revolving platform body to accommodate adjustment of the relative position of the first mounting seat and the revolving platform body.
In some embodiments, the rotary platform module further includes a third bolt and a second fixed block, the second fixed block is mounted on the rotary platform body, the second fixed block is provided with a second threaded hole, and the third bolt passes through the second threaded hole and abuts against the second positioning block so as to clamp the first mounting seat through the two second positioning blocks.
According to another aspect of the invention, an installation method of the emergency rescue vehicle is provided, and the installation method comprises the following steps:
firstly, mounting a central revolving body module in a revolving base module;
respectively installing the left hinge body module and the right hinge body module on the rotary base module;
then, after the left articulated body module is installed on the rotary base module, first oil cylinders in the left front leg module, the left rear leg module and the chassis oil cylinder module are respectively installed on the left articulated body module, then the left rear leg module is connected with the first oil cylinders in the chassis oil cylinder module, and after the left front leg module is installed on the left articulated body module, a second oil cylinder in the chassis oil cylinder module is connected with the left front leg module and the left articulated body module; and, after the left rear leg module is mounted on the left hinge body module, mounting the left rear wheel module on the left rear leg module; and
meanwhile, after the right articulated body module is installed on the rotary base module, third oil cylinders in the right front leg module, the right rear leg module and the chassis oil cylinder module are respectively installed on the left articulated body module, then the right rear leg module is connected with the third oil cylinder in the chassis oil cylinder module, and after the right front leg module is installed on the right articulated body module, a fourth oil cylinder in the chassis oil cylinder module is connected with the right front leg module and the right articulated body module; and installing the right rear wheel module on the right rear leg module after the right rear leg module is installed on the right hinge body module.
In some embodiments, the upper vehicle comprises an upper vehicle oil cylinder module, a rotary platform module, a speed reducer module, a storage battery module, a covering module, an engine module, a radiator module, an air inlet module, an aftertreatment module, a pump group module, a control module, a movable arm module, a bucket rod module and a bucket module which are relatively independent and can be connected according to a preset sequence, and the installation method further comprises the following steps:
firstly, a slewing bearing module and a speed reducer module are installed on a slewing platform module and then installed on a chassis as a whole;
respectively installing fifth oil cylinders in the storage battery module, the engine module and the upper vehicle oil cylinder module on the rotary platform module;
after the engine module is arranged on the rotary platform module, the control module and the pump set module are sequentially arranged on the rotary platform module, then a hydraulic pump in the pump set module is connected with the engine module, then the air inlet module is arranged on the rotary platform module, and the post-processing module is arranged on the control module bracket;
after the air inlet module is arranged on the rotary platform module, the radiator module is arranged on the air inlet module and the rotary platform module, and then the covering part module is arranged on other modules except a movable arm module, a bucket rod module, a bucket module and a loading oil cylinder module in the loading; and
after a fifth oil cylinder in the loading oil cylinder module is installed on the rotary platform module, the movable arm module is connected with the fifth oil cylinder in the loading oil cylinder module, a sixth oil cylinder in the loading oil cylinder module is installed on the movable arm module, the bucket rod module is installed on the movable arm module and connected with the sixth oil cylinder, and finally the bucket module is installed on the bucket rod module.
Based on the technical scheme, the embodiment of the invention divides the emergency rescue vehicle into a chassis and a boarding part, wherein the chassis part is divided into 12 independent small modules, and the respective weights of the small modules do not exceed 500kg, so that the rapid and flexible delivery of the emergency rescue vehicle can be realized by meeting the requirement of convenient transportation in water, land and air, and precious time is won for the emergency rescue; the weight of each small module is reduced, the modules are convenient to hoist by adopting a light portal frame, the loading and unloading difficulty during transportation is reduced, the loading and unloading efficiency is improved, and the loading and unloading time is saved; moreover, after the modules are transported to the field, the modules can be assembled according to a preset sequence, and the working capacity of the vehicle can be quickly recovered.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention and do not constitute a limitation of the invention. In the drawings:
fig. 1 is a schematic structural diagram of an embodiment of the emergency rescue vehicle.
Fig. 2 is a schematic structural diagram of a rotating base module in one embodiment of the emergency rescue vehicle.
Fig. 3 is a schematic structural diagram of a left articulated body module in one embodiment of the emergency rescue vehicle.
Fig. 4 is a schematic structural diagram of a right articulated body module in one embodiment of the emergency rescue vehicle.
Fig. 5 is a schematic structural diagram of a central revolving body module in one embodiment of the emergency rescue vehicle.
Fig. 6 is a schematic structural diagram of a slewing bearing module in one embodiment of the emergency rescue vehicle.
Fig. 7 is a schematic structural diagram of a left front leg module in one embodiment of the emergency rescue vehicle.
Fig. 8 is a schematic structural diagram of a right front leg module in one embodiment of the emergency rescue vehicle.
Fig. 9 is a schematic structural diagram of a left rear leg module in one embodiment of the emergency rescue vehicle.
Fig. 10 is a schematic structural diagram of a right rear leg module in one embodiment of the emergency rescue vehicle.
Fig. 11 is a schematic structural diagram of a left rear wheel module in one embodiment of the emergency rescue vehicle.
FIG. 12 is a schematic structural diagram of a right rear wheel module in one embodiment of the emergency rescue vehicle.
Fig. 13 is a schematic structural diagram of a chassis cylinder module in one embodiment of the emergency rescue vehicle.
Fig. 14 is a schematic structural diagram of a rotating platform module in one embodiment of the emergency rescue vehicle.
Fig. 15 is a schematic structural diagram of a speed reducer module in one embodiment of the emergency rescue vehicle.
Fig. 16 is a schematic structural diagram of a storage battery module in one embodiment of the emergency rescue vehicle.
Fig. 17 is a schematic structural diagram of a cover module in one embodiment of the emergency rescue vehicle.
Fig. 18 is a schematic structural diagram of an engine module in one embodiment of the emergency rescue vehicle.
Fig. 19 is a schematic structural diagram of a radiator module in one embodiment of the emergency rescue vehicle.
Fig. 20 is a schematic structural diagram of an air intake module in one embodiment of the emergency rescue vehicle.
FIG. 21 is a schematic diagram of an exemplary embodiment of an emergency rescue vehicle according to the present invention.
Fig. 22 is a schematic structural diagram of a pump group module in one embodiment of the emergency rescue vehicle.
Fig. 23 is a schematic structural diagram of a control module in one embodiment of the emergency rescue vehicle.
Fig. 24 is a schematic structural diagram of a boom module in one embodiment of the emergency rescue vehicle.
Fig. 25 is a schematic structural diagram of a bucket rod module in one embodiment of the emergency rescue vehicle.
Fig. 26 is a schematic structural diagram of a bucket module in one embodiment of the emergency rescue vehicle.
Fig. 27 is a schematic structural diagram of a get-on cylinder module in one embodiment of the emergency rescue vehicle.
Fig. 28 is a partial structural schematic view of a revolving platform module in one embodiment of the emergency rescue vehicle.
Fig. 29 is a schematic structural diagram of parts of a slewing bearing module in one embodiment of the emergency rescue vehicle.
Fig. 30 is a schematic assembly diagram of a rotary platform module and a rotary support module in one embodiment of the emergency rescue vehicle.
Fig. 31 is a partial structural schematic view of a rotating base module in one embodiment of the emergency rescue vehicle.
Fig. 32 is a schematic assembly view of a slewing pedestal module and a slewing bearing module in one embodiment of the emergency rescue vehicle.
Fig. 33 is an enlarged schematic view of a rotating base module and a partial structure thereof in one embodiment of the emergency rescue vehicle.
Fig. 34 is a partial structural schematic view of a left articulated body module in one embodiment of the emergency rescue vehicle.
Fig. 35 is a schematic assembly diagram of a rotating base module and a left articulated body module in one embodiment of the emergency rescue vehicle.
Fig. 36 is a partial structural schematic view of a left articulated body module in one embodiment of the emergency rescue vehicle.
Fig. 37 is a partial structural schematic view of a left rear leg module in one embodiment of the emergency rescue vehicle.
Fig. 38 is an assembly schematic view of a left articulated body module and a left rear leg module in one embodiment of the emergency rescue vehicle.
FIG. 39 is a schematic view of the structure of each part of a storage battery module in one embodiment of the rescue vehicle.
Fig. 40 is a schematic partial structural view of a revolving platform module in one embodiment of the emergency rescue vehicle.
Fig. 41 is a schematic assembly diagram of a storage battery module and a rotary platform module in one embodiment of the emergency rescue vehicle.
Fig. 42 is a partial structural schematic view of a radiator module in one embodiment of the emergency rescue vehicle.
FIG. 43 is a schematic view of a portion of an air intake module in an embodiment of the emergency rescue vehicle according to the present invention.
Fig. 44 is a schematic assembly diagram of a radiator module and an air intake module in one embodiment of the emergency rescue vehicle.
Fig. 45 is a partial structural schematic view of a rotating platform module in one embodiment of the emergency rescue vehicle.
Fig. 46 is a partial structural schematic view of a boom module in one embodiment of the emergency rescue vehicle.
Fig. 47 is a partial structural schematic diagram of an assembled rotating platform module and movable arm module in one embodiment of the emergency rescue vehicle.
Fig. 48 is a schematic structural diagram of hydraulic pipelines of a left articulated body module and a central revolving body module before connection in one embodiment of the emergency rescue vehicle.
Fig. 49 is a schematic structural diagram of the hydraulic pipelines of the left articulated body module and the central revolving body module after being connected in one embodiment of the emergency rescue vehicle.
Fig. 50 is a schematic structural diagram of hydraulic pipelines of a fourth cylinder in a chassis cylinder module and a central revolving body module before connection in one embodiment of the emergency rescue vehicle.
FIG. 51 is a schematic structural diagram of a fourth cylinder in a chassis cylinder module and a hydraulic pipeline of a central revolving body module after connection in an embodiment of the emergency rescue vehicle.
Fig. 52 is a schematic view of the assembly relationship of the modules in one embodiment of the installation method of the emergency rescue vehicle.
In the figure:
100. a chassis; m1, a rotating base module; m2, left hinge module; m3, right hinge module; m4, center rotor module; m5, slewing bearing module; m6, left front leg module; m7, right front leg module; m8, left rear leg module; m9, right rear leg module; m10, left rear wheel module; m11, right rear wheel module; m12, a chassis oil cylinder module; m12-1, a first oil cylinder; m12-2 and a second oil cylinder; m12-3, a third oil cylinder; m12-4, a fourth oil cylinder;
200. getting on the vehicle; m13, a rotating platform module; m14, a reducer module; m15, a battery module; m16, cover module; m17, engine module; m18, a heat sink module; m19, an air intake module; m20, a post-processing module; m21, a pump set module; m22, a control module; m23, boom module; m24, a bucket rod module; m25, bucket module; m26, a get-on oil cylinder module; m26-1 and a fifth oil cylinder; m26-2 and a sixth oil cylinder;
101. a flange plate; 102. an outer ring; 103. a first bolt; 104. an inner ring; 105. a first pin shaft; 106. a second pin shaft; 107. an interface; 108. a first positioning groove; 109. a first connection hole;
201. a first positioning portion; 202. a guide slope; 203. a first connecting shaft; 204. a first connecting plate; 205. a fourth bolt; 206. a second connection hole; 207. a second positioning groove;
300. a left hinge body; 301. a first connecting seat; 302. a first positioning block; 303. wrapping the surface; 304. a second bolt; 305. a fifth bolt; 306. a second connecting seat; 307. a first positioning assembly; 308. a first fixed block;
400. a first mounting bracket; 401. a first mounting hole; 402. a second mounting hole; 403. a first connecting rod; 404. a first lock nut; 405. a second connecting rod; 406. a second lock nut;
500. a second mounting bracket; 501. a first through hole; 502. a first clamping part; 503. a second clamping part; 504. a third clamping part; 505. a fourth clamping part; 506. a second through hole;
601. a first mounting seat; 602. a second positioning block; 603. positioning the surface; 604. a third bolt; 605. a sixth bolt; 606. a second fixed block; 607. and a second mounting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings, which are based on the orientations and positional relationships indicated in the drawings, and are used for convenience in describing the present invention and to simplify the description, but are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the scope of the present invention.
As shown in fig. 1, in some embodiments of the present invention, the rescue vehicle includes two major parts, namely a chassis 100 and a boarding vehicle 200, which are relatively independent and can be connected with each other.
As shown in fig. 2 to 13, the chassis 100 includes a rotation base module M1, a left hinge body module M2, a right hinge body module M3, a center rotation body module M4, a rotation support module M5, a left front leg module M6, a right front leg module M7, a left rear leg module M8, a right rear leg module M9, a left rear wheel module M10, a right rear wheel module M11 and a chassis cylinder module M12, which are relatively independent and can be connected in a preset sequence. Wherein the left front leg module M6 includes a left front leg and a left front wheel, and the right front leg module M7 includes a right front leg and a right front wheel.
According to the embodiment of the invention, the emergency rescue vehicle is divided into two major parts, namely a chassis 100 and an upper vehicle 200, wherein the chassis 100 is divided into 12 independent small modules, so that the respective weights of the small modules do not exceed 500kg, and therefore the emergency rescue vehicle can be conveniently transported by water, land and air, the emergency rescue vehicle can be rapidly and flexibly delivered, and precious time is won for emergency rescue; the weight of each small module is reduced, so that the modules can be conveniently hoisted by adopting a light portal frame, the loading and unloading difficulty during transportation is reduced, the loading and unloading efficiency is improved, and the loading and unloading time is saved; moreover, after the modules are transported to the field, the modules can be assembled according to a preset sequence, and the working capacity of the vehicle can be quickly recovered.
As shown in fig. 14 to 27, in some embodiments, the upper vehicle 200 includes a revolving platform module M13, a speed reducer module M14, a battery module M15, a cover module M16, an engine module M17, a radiator module M18, an air intake module M19, an aftertreatment module M20, an pump group module M21, a control module M22, a boom module M23, an arm module M24, a bucket module M25, and an upper vehicle cylinder module M26, which are relatively independent and can be connected in a preset order.
In the embodiment of the invention, the upper vehicle 200 is divided into 14 small modules, so that the weight of each small module does not exceed 500kg, and the requirement of convenient transportation in water, land and air can be met, so that the rapid and flexible delivery of the emergency rescue vehicle can be realized.
Some of the connection structures between the modules are described below.
As shown in fig. 28-30, in some embodiments, the swing platform module M13 includes a flange 101 and the swing support module M5 includes a first bolt 103, the first bolt 103 being coupled to the flange 101 to couple the swing support module M5 to the swing platform module M13.
The first bolt 103 is preset on the slewing bearing module M5, after the first bolt 103 of the slewing bearing module M5 is aligned with the bolt hole on the flange plate 101 on the slewing platform module M13, the first bolt 103 is screwed, and the assembly of the slewing bearing module M5 and the slewing platform module M13 can be completed, so that the operation is simple, and the connection is reliable.
In order to facilitate the docking, in the initial state, the first bolt 103 is disposed in the receiving hole of the slewing bearing module M5 in advance and is not exposed, so as to avoid crushing the first bolt 103 during the docking of the slewing bearing module M5 and the slewing platform module M13. Specifically, after the butt joint of the slewing bearing module M5 and the slewing platform module M13 is completed, the slewing bearing module M5 and the slewing platform module M13 can be connected by rotating the first bolt 103.
As shown in fig. 28 to 32, in some embodiments, the pivoting support module M5 is provided with at least three first pins 105 arranged along the circumferential direction, the pivoting base module M1 is provided with first positioning grooves 108 corresponding to the first pins 105, the openings of the first positioning grooves 108 face the pivoting support module M5, and the first pins 105 are inserted into the first positioning grooves 108 through the openings to position the assembly of the pivoting support module M5 and the pivoting base module M1. Wherein, three first pins 105 can determine a plane, thereby ensuring effective positioning.
By arranging the first pin shaft 105 and the first positioning groove 108, the butt joint of the slewing bearing module M5 and the slewing base module M1 can be guided in the assembling process of the slewing bearing module M5 and the slewing base module M1, so that the slewing bearing module M5 is correctly located on the slewing base module M1, the problem that the slewing bearing module M5 is deviated in the falling position and the trouble that the slewing bearing module M5 needs to be lifted up again and the butt joint needs to be carried out again is avoided, and the assembling efficiency of the slewing bearing module M5 and the slewing base module M1 is effectively improved.
As shown in fig. 31, the opening of the first positioning groove 108 faces upward, and the first positioning groove 108 is through in the radial direction of the rotating base module M1, so that the first pin 105 can be easily inserted into the first positioning groove 108 from above.
The slewing bearing module M5 includes an outer ring 102 of larger diameter and an inner ring 104 of smaller diameter, and in the axial direction, the inner ring 104 is disposed on the side of the outer ring 102 remote from the slewing platform module M13. The first bolt 103 is provided in advance on an end surface of the outer race 102 away from the inner race 104.
The slewing bearing module M5 has an inner race 104 embedded in the interface 107, and the slewing bearing module M1 includes inner and outer races forming an annular interface 107 therebetween.
The first detent 108 includes a portion located at the inner retainer of the swivel base module M1 and a portion located at the outer retainer of the swivel base module M1, and the first detent 108 extends through the interface 107.
The first pins 105 are disposed on the inner ring 104 of the slewing bearing module M5, and three first pins 105 may be uniformly or non-uniformly arranged along the circumferential direction of the inner ring 104 of the slewing bearing module M5.
In some embodiments, the swing bearing module M5 is provided with a plurality of second pins 106 arranged along the circumferential direction, the second pins 106 and the first pins 105 are arranged in a staggered manner in the circumferential direction, the swing base module M1 is provided with a plurality of first connection holes 109 arranged along the circumferential direction, and the second pins 106 are inserted into the first connection holes 109 to connect the swing bearing module M5 and the swing base module M1.
The connection and fixation of the pivoting support module M5 and the pivoting base module M1 can be achieved by the second pin 106 and the first connection hole 109.
The plurality of second pins 106 may be evenly arranged on the inner race 104 of the slewing bearing module M5 in the circumferential direction. In the axial direction of the slewing bearing module M5, the second pin 106 and the first pin 105 are also arranged in a staggered manner, and the second pin 106 is closer to the slewing base module M1 than the first pin 105, so as to avoid the second pin 106 from affecting the fit of the first pin 105 and the first positioning groove 108 when the slewing bearing module M5 is assembled on the slewing base module M1.
The second pin 106 may be disposed in the receiving hole of the slewing bearing module M5 in advance, and when the slewing bearing module M5 and the slewing pedestal module M1 need to be assembled, the second pin 106 may be taken out from the receiving hole of the slewing bearing module M5 to prevent the second pin 106 from affecting the insertion of the inner ring 104 of the slewing bearing module M5 into the interface 107, and after the inner ring 104 of the slewing bearing module M5 is inserted into the interface 107, the second pin 106 may be inserted into the first connecting hole 109 to connect the slewing bearing module M5 and the slewing pedestal module M1.
As shown in fig. 33 to 35, in some embodiments, the first side of the rotating base module M1 is provided with two first positioning portions 201 arranged at intervals, each first positioning portion 201 is provided with a second positioning groove 207 in the shape of a hook, the left hinge body module M2 includes a first connecting shaft 203, and the first connecting shaft 203 is inserted into the two second positioning grooves 207 to connect the rotating base module M1 and the left hinge body module M2.
By fitting the first connecting shaft 203 into the second positioning grooves 207 of the two first positioning portions 201, the primary connection and positioning of the swing base module M1 and the left hinge body module M2 can be achieved by means of a hitch.
The second positioning groove 207 is hook-shaped, is similar to a V-shape, has a certain depth, and has a smaller opening with the increase of the depth, so that the first connecting shaft 203 can conveniently enter the second positioning groove 207, and meanwhile, after the first connecting shaft 203 reaches the bottom of the second positioning groove 207, a limiting effect can be formed on the first connecting shaft 203, so that the first connecting shaft 203 is prevented from being separated from the second positioning groove 207.
The two first positioning portions 201 are provided, and different axial positions of one first connecting shaft 203 are respectively embedded into the two second positioning grooves 207, so that the balance of the first connecting shaft 203 can be effectively maintained, and the first connecting shaft 203 is prevented from swinging in the front-rear direction.
In some embodiments, the left hinge module M2 includes two first connecting plates 204 respectively connected to two ends of the first connecting shaft 203, and the sides of the two first positioning portions 201 away from each other are respectively provided with a guiding inclined surface 202, and the guiding inclined surface 202 is used for guiding the movement of the first connecting plate 204 relative to the first positioning portion 201 during the process of the first connecting shaft 203 being inserted into the second positioning slot 207.
As shown in fig. 33, a guide slope 202 is provided on the left side surface of the first positioning portion 201 on the left side, and a guide slope 202 is provided on the right side surface of the first positioning portion 201 on the right side, so that in the process of fitting the first connecting shaft 203 into the second positioning groove 207, the first connecting plates 204 connected to both ends of the first connecting shaft 203 are firstly engaged with the guide slope 202, and the first connecting plates 204 are more easily moved downward under the guidance of the guide slope 202 to drive the first connecting shaft 203 to be fitted into the second positioning groove 207.
As shown in fig. 34, the left hinge body module M2 further includes a fourth bolt 205 and a second connection hole 206, a bolt hole connected to the fourth bolt 205 and a third connection hole corresponding to the second connection hole 206 are correspondingly formed in the swing base module M1, after the first connection shaft 203 is inserted into the second positioning groove 207 to achieve the preliminary connection between the swing base module M1 and the left hinge body module M2, the fourth bolt 205 is tightened, and a pin is inserted into the second connection hole 206 and the third connection hole to achieve the further stable connection between the swing base module M1 and the left hinge body module M2, thereby improving the reliability of the connection.
The fourth bolt 205 may be disposed above the second connection hole 206, enabling stable connection of the swing base module M1 and the left hinge body module M2 in the up-down direction.
As shown in fig. 35, the left hinge module M2 is mounted on the left side of the swivel base module M1 and the right hinge module M3 is mounted on the right side of the swivel base module M1. The connection structure between the right hinge body module M3 and the swing base module M1 may be the same as the connection structure between the left hinge body module M2 and the swing base module M1, or may be different from the connection structure between the left hinge body module M2 and the swing base module M1, and will not be described in detail herein.
As shown in fig. 36 to 38, in some embodiments, the left hinge body module M2 includes a left hinge body 300, a first connecting seat 301 and a first positioning block 302 mounted on the left hinge body 300, the left rear leg module M8 includes two second connecting seats 306 arranged at intervals, the first connecting seat 301 is embedded between the two second connecting seats 306, the first connecting seat 301 and the second connecting seat 306 are respectively provided with center holes for receiving connecting members connecting the left hinge body module M2 and the left rear leg module M8, and the first positioning block 302 is configured to simultaneously contact the first connecting seat 301 and one of the second connecting seats 306 so that the center hole of the first connecting seat 301 is aligned with the center hole of the second connecting seat 306.
The connection of the first connecting seat 301 and the two second connecting seats 306, that is, the connection of the left hinge body module M2 and the left rear leg module M8, can be realized by respectively passing the connecting members through the central holes of the first connecting seat 301 and the two second connecting seats 306. The connecting piece can adopt a bolt or a pin shaft and the like.
By providing the first positioning block 302, the center hole of the first coupling seat 301 and the center hole of the second coupling seat 306 may be maintained to be aligned.
In some embodiments, the number of the first positioning blocks 302 may be one or two, and when the number of the first positioning blocks 302 is two, one of the two first positioning blocks 302 abuts against the first connection seat 301 and one of the second connection seats 306, and the other first positioning block 302 abuts against the first connection seat 301 and the other second connection seat 306.
In some embodiments, the first positioning component 307 is configured to limit the relative movement of the first connection seat 301 and the left hinge body 300 along the first direction.
The first positioning component 307 may include two arc-shaped wrapping elements, and the two wrapping elements wrap the periphery of the first connecting seat 301 to fix and limit the first connecting seat 301.
In some embodiments, the first connecting seat 301 and the second connecting seat 306 are both cylindrical, and the first positioning block 302 includes an arc-shaped wrapping surface 303, and the wrapping surface 303 faces to the butt joint of the first connecting seat 301 and the second connecting seat 306 and wraps the first connecting seat 301 and the second connecting seat 306 at least partially at the same time.
Through setting up curved parcel face 303, can improve the laminating degree of parcel face 303 and first connecting seat 301 and second connecting seat 306, improve the stability of support of first locating piece 302 to first connecting seat 301 and second connecting seat 306.
In some embodiments, the position of the first positioning block 302 relative to the first connection seat 301 is adjustable to accommodate the adjustment of the relative position of the first connection seat 301 and the second connection seat 306.
By setting the first positioning block 302 to be adjustable relative to the position of the first connection seat 301, the position of the first positioning block 302 relative to the first connection seat 301 can be adjusted according to the relative position of the first connection seat 301 and the second connection seat 306, so as to adapt to the change of the relative position of the first connection seat 301 and the second connection seat 306.
In some embodiments, the left hinge body module M2 further includes a fifth bolt 305, and the first positioning block 302 is mounted on the left hinge body by the fifth bolt 305. The connecting holes on the first positioning block 302 and/or the left hinge body are oblong holes, so that the position of the first positioning block 302 relative to the first connecting seat 301 can be adjusted.
In some embodiments, the left hinge body module M2 further includes a second bolt 304 and a first fixing block 308, the first fixing block 308 is mounted on the left hinge body 300, the first fixing block 308 is provided with a first threaded hole, and the second bolt 304 passes through the first threaded hole and abuts against one side of the first positioning block 302 far away from the first connecting seat 301, so that the first positioning block 302 abuts against the first connecting seat 301 and the second connecting seat 306.
Through setting up second bolt 304 and first fixed block 308, then can realize the regulation to first locating piece 302 for the position of first connecting seat 301 through the mode of the screw-in length of adjusting second bolt 304 as required, simultaneously, first locating piece 302 can be tightly pushed up to second bolt 304, and then tightly first connecting seat 301 and second connecting seat 306 through first locating piece 302 top, keeps first connecting seat 301 and second connecting seat 306 fixed.
In some embodiments, the connection structure between the right hinge body module M3 and the right rear leg module M9 may be the same as the connection structure between the left hinge body module M2 and the left rear leg module M8, or may be different from the connection structure between the left hinge body module M2 and the left rear leg module M8, and will not be described in detail here.
As shown in fig. 39-41, in some embodiments, battery module M15 includes a first mounting bracket 400, a first side of first mounting bracket 400 is provided with a first mounting hole 401, a swing platform module M13 is provided with a first connecting rod 403, first locking nut 404 is provided on first connecting rod 403, first mounting hole 401 includes a first hole portion having a diameter greater than that of first locking nut 404 and a second hole portion having a diameter smaller than that of first locking nut 404.
When the battery module M15 and the swing platform module M13 are connected by the first locking nut 404, the first locking nut 404 may be first inserted through the first hole of the first mounting hole 401, and then the battery module M15 is pushed to move relative to the swing platform module M13, so that the rod of the first locking nut 404 moves to the second hole of the first mounting hole 401, and then the first locking nut 404 is tightened, thereby fixing the battery module M15 and the swing platform module M13 by the first locking nut 404.
In some embodiments, the end of the first mounting bracket 400 away from the first side surface is provided with a second mounting hole 402, the second mounting hole 402 is U-shaped, the swing platform module M13 is provided with a second connecting rod 405 rotatable relative to the first mounting bracket 400, the second connecting rod 405 is provided with a second locking nut 406, the second connecting rod 405 enters the second mounting hole 402 by rotating relative to the first mounting bracket 400, and the first mounting bracket 400 and the second connecting rod 405 are fixed by the second locking nut 406.
When the battery module M15 and the swing platform module M13 are connected by the first locking nut 404, the position of the second mounting hole 402 on the first mounting bracket 400 relative to the swing platform module M13 is also relatively fixed, because the second connecting rod 405 is rotatable relative to the first mounting bracket 400, when the battery module M15 and the swing platform module M13 are connected by the first locking nut 404, the second connecting rod 405 can be rotated to a position where it does not interfere with the components on the swing platform module M13, and after the first locking nut 404 is tightened, the second connecting rod 405 can be rotated relative to the first mounting bracket 400, so that the second connecting rod 405 enters the second mounting hole 402, and finally the second locking nut 406 is tightened, thereby further stable connection between the battery module M15 and the swing platform module M13 can be realized.
The second mounting hole 402 is U-shaped to facilitate the second connecting rod 405 entering or exiting the second mounting hole 402 by rotating with respect to the first mounting bracket 400.
The first locking nut 404 and the second locking nut 406 are adopted between the storage battery module M15 and the rotary platform module M13 to realize double locking, and the connection stability and reliability are high; moreover, the connecting structure is simple, the operation is convenient, and the connecting efficiency is high.
As shown in fig. 42 to 44, in some embodiments, the heat sink module M18 includes a second mounting frame 500, the second mounting frame 500 is provided with a first clip portion 502, a first through hole 501, a second clip portion 503 and a second through hole 506, the air intake module M19 is provided with a third clip portion 504 and a fourth clip portion 505, the first through hole 501 is sized to allow the third clip portion 504 to pass through, the second through hole 506 is sized to allow the fourth clip portion 505 to pass through, the third clip portion 504 is clipped with the first clip portion 502, and the fourth clip portion 505 is clipped with the second clip portion 503.
The connection of the double insurance is realized between the radiator module M18 and the air intake module M19 through the clamping of the third clamping portion 504 and the first clamping portion 502 and the clamping of the fourth clamping portion 505 and the second clamping portion 503, and the connection stability and reliability are high.
In some embodiments, the third clamping portion 504 includes a hook-shaped first clamping slot, and the first clamping portion 502 includes a clamping bar, which is embedded in the first clamping slot.
In some embodiments, the clamping lever is rotatably mounted on the second mounting frame 500, and the first clamping portion 502 and the third clamping portion 504 are clamped or disconnected by rotating the clamping lever. The clamping rod and the rotating structure form a clamping structure, so that the operation is convenient, and the locking of the clamping rod can be effectively ensured.
In some embodiments, the fourth clamping portion 505 includes a wedge-shaped second clamping groove, and the second clamping portion 503 includes a wedge-shaped fixture block, and the fixture block is embedded in the second clamping groove.
Through setting up wedge-shaped second draw-in groove and fixture block, can improve the steadiness of joint.
As shown in fig. 45 to 47, in some embodiments, the boom module M23 includes a first mounting seat 601, the rotary platform module M13 includes a rotary platform body and four second positioning blocks 602 mounted on the rotary platform body, two ends of the first mounting seat 601 are respectively fixed by two second positioning blocks 602, and the first mounting seat 601 and the rotary platform body are respectively provided with a central hole for accommodating a connecting member connecting the boom module M23 and the rotary platform module M13.
By providing four second positioning blocks 602, two ends of the first mounting seat 601 can be supported and fixed by two second positioning blocks 602, respectively, so as to keep the center hole of the first mounting seat 601 aligned with the center hole of the revolving platform body. After the center hole of the first mounting seat 601 is aligned with the center hole of the rotary platform body, the connecting piece passes through the center hole of the first mounting seat 601 and the center hole of the rotary platform body, so that the movable arm module M23 is connected with the rotary platform module M13. The connecting piece can adopt a bolt or a pin shaft and the like.
The two second positioning blocks 602 fix the first mounting seat 601 from different circumferential positions of the first mounting seat 601, so that the two second positioning blocks 602 clamp the first mounting seat 601.
The second positioning block 602 includes a positioning surface 603, and the positioning surface 603 contacts the first mounting seat 601 to clamp the first mounting seat 601. The positioning surface 603 may be a flat surface or a curved surface.
In some embodiments, rotating platform module M13 further includes two second mounting seats 607 provided on the rotating platform body, the two second mounting seats 607 are spaced apart, first mounting seat 601 is inserted into the gap between the two second mounting seats 607, and second mounting seat 607 is provided with a central hole for receiving a connecting member.
In some embodiments, the fixed position of at least one of the two second positioning blocks 602 located at the same end of the first mounting seat 601 relative to the revolving platform body is adjustable to accommodate adjustment of the relative position of the first mounting seat 601 and the revolving platform body.
By setting the second positioning block 602 to be adjustable in position relative to the first mounting seat 601, the position of the second positioning block 602 relative to the first mounting seat 601 can be adjusted according to the relative position of the first mounting seat 601 and the rotary platform body, so as to adapt to the change of the relative position of the first mounting seat 601 and the rotary platform body.
In some embodiments, the rotary platform module M13 further includes a sixth bolt 605, and the second positioning block 602 is mounted on the rotary platform body by the sixth bolt 605. The connecting holes on the second positioning block 602 and/or the rotary platform body are oblong holes to achieve the position adjustability of the second positioning block 602 relative to the first mounting seat 601.
In some embodiments, the rotary platform module M13 further includes a third bolt 604 and a second fixing block 606, the second fixing block 606 is mounted on the rotary platform body, the second fixing block 606 is provided with a second threaded hole, and the third bolt 604 passes through the second threaded hole and abuts against the second positioning block 602 so as to clamp the first mounting seat 601 through the two second positioning blocks 602.
Through the arrangement of the third bolt 604 and the second fixing block 606, the position of the second positioning block 602 relative to the rotary platform body can be adjusted by adjusting the screwing length of the third bolt 604 as required, and meanwhile, the third bolt 604 can tightly push the second positioning block 602, so that the first mounting seat 601 is clamped by the two second positioning blocks 602, and the first mounting seat 601 is kept fixed.
In embodiments where second mount 607 is mounted on the body of the rotary platform, second locating block 602 contacts both first mount 601 and second mount 607 to simultaneously clamp both first mount 601 and second mount 607 and also helps to keep the central apertures of first mount 601 and second mount 607 aligned.
The hydraulic line interfaces between the modules can adopt plane quick connectors, as shown in fig. 48 and 49, the hydraulic line between the left articulated body module M2 and the central revolving body module M4 realizes connector mistake proofing and quick identification in a color marking mode; as shown in fig. 50 and 51, the hydraulic line between the fourth cylinder M12-4 in the chassis cylinder module M12 and the central revolving body module M4 realizes joint error prevention and quick identification by the staggered arrangement of male and female heads. Meanwhile, multiple pipelines can be simultaneously and quickly connected by adopting a multi-path combined quick connector among the modules; the electric system adopts an integrated wiring harness, adopts connector connection and is configured with an identification card to realize quick identification.
In some embodiments of the invention, the emergency rescue vehicle adopts a wheel-leg combined chassis, can be configured with a four-wheel drive mode or a two-wheel drive mode, has super-strong obstacle-crossing, slope-climbing and trench-crossing capabilities, effectively adapts to the complex terrain environment of a disaster site, can be configured with various operation machines, and meets the multifunctional construction operation requirements of the disaster site.
In each embodiment of the invention, each module is provided with an organic electro-hydraulic fast-assembling interface, so that the modules can be quickly connected and separated. According to the characteristics of each module, the mechanical interface part is provided with a guiding and positioning structure, so that the module is quickly positioned in a mounted mode, the use of bolts is reduced as much as possible in a fixed mode, and connection failure caused by repeated disassembly and assembly is avoided.
Based on the emergency rescue vehicle in each embodiment, the invention also provides an installation method of the emergency rescue vehicle, which comprises the following steps:
firstly, a central revolving body module M4 is arranged inside a revolving base module M1;
then the left hinge body module M2 and the right hinge body module M3 are respectively arranged on the rotary base module M1;
then, after the left articulated body module M2 is mounted on the swivel base module M1, the first cylinders M12-1 in the left front leg module M6, the left rear leg module M8 and the chassis cylinder module M12 are respectively mounted on the left articulated body module M2, then the left rear leg module M8 is connected with the first cylinder M12-1 in the chassis cylinder module M12, and after the left front leg module M6 is mounted on the left articulated body module M2, the second cylinder M12-2 in the chassis cylinder module M12 is connected with the left front leg module M6 and the left articulated body module M2; and, after the left rear leg module M8 is mounted on the left hinge body module M2, mounting the left rear wheel module M10 on the left rear leg module M8; and
meanwhile, after the right articulated body module M3 is installed on the rotary base module M1, the third oil cylinders M12-3 in the right front leg module M7, the right rear leg module M9 and the chassis oil cylinder module M12 are respectively installed on the left articulated body module M2, then the right rear leg module M9 is connected with the third oil cylinders M12-3 in the chassis oil cylinder module M12, and after the right front leg module M7 is installed on the right articulated body module M3, the fourth oil cylinders M12-4 in the chassis oil cylinder module M12 are connected with the right front leg module M7 and the right articulated body module M3; and, after the right rear leg module M9 is mounted on the right hinge body module M3, the right rear wheel module M11 is mounted on the right rear leg module M9.
In some embodiments, the upper vehicle 200 includes an upper vehicle cylinder module M26, a rotary platform module M13, a speed reducer module M14, a storage battery module M15, a cover module M16, an engine module M17, a radiator module M18, an air intake module M19, an aftertreatment module M20, a pump group module M21, a control module M22, a boom module M23, an arm module M24 and a bucket module M25, which are relatively independent and can be connected in a preset sequence, and the installation method further includes:
firstly, a rotary support module M5 and a speed reducer module M14 are installed on a rotary platform module M13 and then are installed on a chassis 100 as a whole;
then, a fifth oil cylinder M26-1 in the storage battery module M15, the engine module M17 and the getting-on oil cylinder module M26 is respectively arranged on the rotary platform module M13;
after the engine module M17 is mounted on the rotary platform module M13, the control module M22 and the pump set module M21 are sequentially mounted on the rotary platform module M13, then the hydraulic pump in the pump set module M21 is connected with the engine module M17, then the air intake module M19 is mounted on the rotary platform module M13, and the post-processing module M20 is mounted on the control module M22 bracket;
after the air intake module M19 is mounted on the swing platform module M13, the radiator module M18 is mounted on the air intake module M19 and the swing platform module M13, and then the cover module M16 is mounted on the other modules of the upper vehicle 200 except for the boom module M23, the arm module M24, the bucket module M25, and the upper vehicle cylinder module M26; and
after the fifth cylinder M26-1 of the upper car cylinder module M26 is mounted on the rotary platform module M13, the boom module M23 is mounted on the rotary platform module M13, the boom module M23 is connected to the fifth cylinder M26-1 of the upper car cylinder module M26, the sixth cylinder M26-2 of the upper car cylinder module M26 is mounted on the boom module M23, the arm module M24 is mounted on the boom module M23, the arm module M24 is connected to the sixth cylinder M26-2, and the bucket module M25 is mounted on the arm module M24.
The following describes an installation method of the emergency rescue vehicle based on an embodiment of the invention:
in the present embodiment, the rescue vehicle includes a chassis 100 and an upper vehicle 200, the chassis 100 includes a rotary base module M1, a left articulated body module M2, a right articulated body module M3, a central rotary body module M4, a rotary support module M5, a left front leg module M6, a right front leg module M7, a left rear leg module M8, a right rear leg module M9, a left rear wheel module M10, a right rear wheel module M11 and a chassis cylinder module M12, and 12 module units in total; the upper vehicle 200 includes 14 module units in total, a rotary platform module M13, a speed reducer module M14, a storage battery module M15, a cover module M16, an engine module M17, a radiator module M18, an air intake module M19, an aftertreatment module M20, a pump group module M21, a control module M22, a boom module M23, an arm module M24, a bucket module M25, and an upper vehicle cylinder module M26.
As shown in fig. 52, it is a schematic diagram of an assembly relationship of each module in the present embodiment, where (r → c) the assembly constraint relationship indicates: piece 1 is assembled on piece 2, and the assembly sequence of piece 2 is prior to the assembly sequence of piece 1, and is marked as M2 > M1; firstly → secondly, representing the occlusion constraint relation: assembly of blocking element 2 after assembly of element 1, the assembly sequence of element 2 preceding the assembly sequence of element 1, denoted M2 > M1; c → c ← c shows that the assembly sequence of parts 2 and 3 is the same, lags behind part 1, and is marked as M1 > M2 ═ M3, and M2 ═ M3 shows that M2 and M3 can be assembled at the same time;
Figure BDA0003619610560000232
piece 1 and piece 2 are shown assembled in sections and as integral parts participating in the overall assembly sequence, denoted M1+ M2.
As can be seen from the relationship shown in the constraint tree diagram, the assembly of the chassis 100 is prior to the assembly of the upper vehicle 200, the covering module M16 in the upper vehicle 200 and other modules except the boom module M23, the arm module M24, the bucket module M25 and the cylinder module M12 have shielding or assembly constraints, and as the last component assembly, the chassis 100 and the upper vehicle 200 can be separately designed in sequence and then combined as an integral sequence.
According to the module constraint tree diagram, the obtained integral assembly sequence is as follows:
M1>M4>M2=M3>M6=M7=M8=M9=M12-1=M12-3> M10=M11=M12-2=M12-4>M5+M13+M14>M15=M26-1=M17> M22=M23>M21=M26-2>M19=M20=M24>M18=M25>M16
according to the assembly constraint relation of the module units, the refined assembly sequence is as follows:
Figure BDA0003619610560000231
during assembly, a light portal frame can be adopted, a chain block and an electric block are configured, and 3 people can easily operate the device on the operation site; the lifting rigging is provided with a leveling device, so that the posture of the assembly part can be quickly adjusted; according to the requirements of the disassembly and assembly sequence, asynchronous parallel operation of a plurality of groups can be realized, the disassembly and assembly of the whole machine can be completed quickly, and the rescue time is saved.
In this embodiment, the disassembly sequence of the emergency rescue vehicle is the reverse sequence of the assembly sequence.
Through the description of the various embodiments of the emergency rescue vehicle, it can be seen that the embodiments of the emergency rescue vehicle of the invention have at least one or more of the following advantages:
1. the whole machine can be split into a plurality of module units not exceeding 500kg, the size and the weight of the modules meet the requirement of multi-way convenient transportation in water, land and air, the rescue equipment can be quickly and flexibly delivered, the rescue equipment can quickly reach a rescue site, and the modules can be conveniently hoisted by adopting a light portal frame;
2. the mechanical interface between the modules adopts the connection modes of a radial pin shaft, a preset bolt, a fast-assembling pin shaft and the like, and the guide positioning structure is arranged for fast positioning, so that the processing and the manufacturing are easy, the use and the assembly are convenient, and the failure risk of the mechanical interface is reduced;
3. the hydraulic interface between the modules adopts a multi-path combined quick-change connector, can realize synchronous quick connection and separation of a plurality of paths of hydraulic pipelines, and realizes error prevention by adopting modes of staggered arrangement, quick color identification and the like;
4. and a preset disassembly and assembly sequence is arranged among the modules, so that the disassembly and assembly efficiency of the equipment is effectively improved, and the rescue time is saved.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that: modifications to the specific embodiments of the invention or equivalent arrangements of parts of the features may be made without departing from the spirit of the invention, and these modifications and equivalents are intended to be included within the scope of the claims.

Claims (21)

1. An emergency rescue vehicle is characterized by comprising a chassis (100) and an upper vehicle (200) which are relatively independent and can be connected with each other, wherein the chassis (100) comprises a rotary base module (M1), a left articulated body module (M2), a right articulated body module (M3), a central rotary body module (M4), a rotary supporting module (M5), a left front leg module (M6), a right front leg module (M7), a left rear leg module (M8), a right rear leg module (M9), a left rear wheel module (M10), a right rear wheel module (M11) and a chassis oil cylinder module (M12), wherein the left front leg module (M6) comprises a left front leg and a left front wheel, and the right front leg module (M7) comprises a right front leg and a right front wheel.
2. An emergency rescue vehicle according to claim 1, wherein the upper vehicle (200) comprises a revolving platform module (M13), a speed reducer module (M14), a battery module (M15), a cover module (M16), an engine module (M17), a radiator module (M18), an air intake module (M19), an aftertreatment module (M20), a pump stack module (M21), a control module (M22), a boom module (M23), a boom module (M24), a bucket module (M25) and an upper vehicle cylinder module (M26) which are relatively independent and can be connected in a preset order.
3. An emergency rescue vehicle according to claim 2, wherein the swing platform module (M13) comprises a flange (101), the swing support module (M5) comprises a first bolt (103), the first bolt (103) being connected with the flange (101) to connect the swing support module (M5) and the swing platform module (M13).
4. An emergency rescue vehicle according to claim 1, characterized in that the slewing bearing module (M5) is provided with at least three first pins (105) arranged along the circumference, the slewing base module (M1) is provided with first positioning grooves (108) corresponding to the first pins (105), the openings of the first positioning grooves (108) are towards the slewing bearing module (M5), and the first pins (105) are embedded into the first positioning grooves (108) through the openings to position the assembly of the slewing bearing module (M5) and the slewing base module (M1).
5. An emergency rescue vehicle according to claim 4, wherein the slewing bearing module (M5) is provided with a plurality of circumferentially arranged second pins (106), the second pins (106) and the first pins (105) are arranged staggered in the circumferential direction, the slewing base module (M1) is provided with a plurality of circumferentially arranged first connection holes (109), and the second pins (106) are inserted into the first connection holes (109) to connect the slewing bearing module (M5) and the slewing base module (M1).
6. An emergency rescue vehicle according to claim 1, characterized in that the first side of the swivel base module (M1) is provided with two first positioning portions (201) arranged at intervals, each first positioning portion (201) is provided with a hook-shaped second positioning slot (207), respectively, and the left hinge module (M2) comprises a first connecting shaft (203), and the first connecting shaft (203) is embedded in the two second positioning slots (207) to connect the swivel base module (M1) and the left hinge module (M2).
7. An emergency rescue vehicle according to claim 6, wherein the left hinge module (M2) comprises two first connecting plates (204) respectively connected to two ends of the first connecting shaft (203), and the sides of the two first positioning portions (201) away from each other are respectively provided with a guide slope (202), and the guide slopes (202) are used for guiding the movement of the first connecting plate (204) relative to the first positioning portion (201) during the process that the first connecting shaft (203) is inserted into the second positioning slot (207).
8. An emergency rescue vehicle according to claim 1, characterized in that the left articulation module (M2) comprises a left articulation body (300), a first connection seat (301) and a first positioning block (302) mounted on the left articulation body (300), the left rear leg module (M8) comprises two second connecting seats (306) arranged at intervals, the first connecting seat (301) is embedded between the two second connecting seats (306), the first connecting seat (301) and the second connecting seat (306) are respectively provided with central holes for receiving connecting pieces for connecting the left hinge body module (M2) and the left rear leg module (M8), the first positioning block (302) is configured to simultaneously contact the first connection holder (301) and one of the second connection holders (306), so that the central hole of the first coupling seat (301) and the central hole of the second coupling seat (306) are aligned.
9. An emergency rescue vehicle according to claim 8, wherein the first and second connection seats (301, 306) are each in the shape of a cylinder, the first positioning block (302) comprising an arcuate wrapping surface (303), the wrapping surface (303) facing the interface of the first and second connection seats (301, 306) and at the same time wrapping at least partially around the first and second connection seats (301, 306).
10. An emergency rescue vehicle according to claim 8, wherein the position of the first positioning block (302) relative to the first connection seat (301) is adjustable to accommodate adjustment of the relative position of the first connection seat (301) and the second connection seat (306).
11. An emergency rescue vehicle according to claim 10, wherein the left hinge body module (M2) further comprises a second bolt (304) and a first fixing block (308), the first fixing block (308) is mounted on the left hinge body (300), the first fixing block (308) is provided with a first threaded hole, the second bolt (304) passes through the first threaded hole and abuts against one side of the first positioning block (302) far from the first connecting seat (301) so that the first positioning block (302) abuts against the first connecting seat (301) and the second connecting seat (306).
12. An emergency rescue vehicle according to claim 2, wherein the battery module (M15) comprises a first mounting bracket (400), a first side of the first mounting bracket (400) is provided with a first mounting hole (401), the swing platform module (M13) is provided with a first connecting rod (403), a first lock nut (404) is provided on the first connecting rod (403), and the first mounting hole (401) comprises a first hole portion with a diameter larger than that of the first lock nut (404) and a second hole portion with a diameter smaller than that of the first lock nut (404).
13. An emergency rescue vehicle according to claim 12, wherein the first mounting bracket (400) is provided with a second mounting hole (402) at an end thereof remote from the first side surface, the second mounting hole (402) is U-shaped, the swing platform module (M13) is provided with a second connecting rod (405) rotatable relative to the first mounting bracket (400), the second connecting rod (405) is provided with a second lock nut (406), the second connecting rod (405) enters the second mounting hole (402) by rotating relative to the first mounting bracket (400), and the first mounting bracket (400) and the second connecting rod (405) are fixed by the second lock nut (406).
14. An emergency rescue vehicle according to claim 2, wherein the radiator module (M18) comprises a second mounting frame (500), the second mounting frame (500) being provided with a first snap-in portion (502), a first through hole (501), a second snap-in portion (503) and a second through hole (506), the air intake module (M19) being provided with a third snap-in portion (504) and a fourth snap-in portion (505), the first through hole (501) being dimensioned to pass the third snap-in portion (504), the second through hole (506) being dimensioned to pass the fourth snap-in portion (505), the third snap-in portion (504) being snap-engaged with the first snap-in portion (502), the fourth snap-in portion (505) being snap-engaged with the second snap-in portion (503).
15. An emergency rescue vehicle according to claim 14, wherein the third catch (504) comprises a hook-shaped first catch, the first catch (502) comprising a catch bar, the catch bar being embedded in the first catch.
16. An emergency rescue vehicle according to claim 14, wherein the fourth catch portion (505) comprises a wedge-shaped second catch, and the second catch portion (503) comprises a wedge-shaped catch, the catch being embedded in the second catch.
17. An emergency rescue vehicle according to claim 2, wherein the boom module (M23) comprises a first mounting seat (601), the rotary platform module (M13) comprises a rotary platform body and four second positioning blocks (602) mounted on the rotary platform body, two ends of the first mounting seat (601) are respectively fixed by the two second positioning blocks (602), and the first mounting seat (601) and the rotary platform body are respectively provided with a central hole for accommodating a connecting piece for connecting the boom module (M23) and the rotary platform module (M13).
18. An emergency rescue vehicle according to claim 17, wherein at least one of the two second locating blocks (602) located at the same end of the first mounting block (601) is adjustable in its fixed position relative to the revolving platform body to accommodate adjustment of the relative position of the first mounting block (601) and the revolving platform body.
19. An emergency rescue vehicle according to claim 18, wherein the revolving platform module (M13) further comprises a third bolt (604) and a second fixed block (606), the second fixed block (606) is mounted on the revolving platform body, the second fixed block (606) is provided with a second threaded hole, and the third bolt (604) passes through the second threaded hole and abuts against the second positioning block (602) so as to clamp the first mounting seat (601) through two second positioning blocks (602).
20. An installation method of an emergency rescue vehicle according to any one of claims 1 to 19, characterized by comprising:
firstly, the central revolving body module (M4) is installed inside the revolving base module (M1);
mounting the left hinge body module (M2) and the right hinge body module (M3) on the rotary base module (M1) respectively;
then, after the left articulated body module (M2) is mounted on the swivel base module (M1), mounting the first rams (M12-1) in the left front leg module (M6), the left rear leg module (M8) and the chassis ram module (M12) on the left articulated body module (M2), respectively, then connecting the left rear leg module (M8) with the first rams (M12-1) in the chassis ram module (M12), and after the left front leg module (M6) is mounted on the left articulated body module (M2), connecting the second rams (M12-2) in the chassis ram module (M12) with the left front leg module (M6) and the left articulated body module (M2); and, after the left rear leg module (M8) is mounted on the left hinge body module (M2), mounting the left rear wheel module (M10) on the left rear leg module (M8); and
meanwhile, after the right articulated body module (M3) is mounted on the swivel base module (M1), the right front leg module (M7), the right rear leg module (M9) and the third cylinder (M12-3) in the chassis cylinder module (M12) are respectively mounted on the left articulated body module (M2), then the right rear leg module (M9) is connected with the third cylinder (M12-3) in the chassis cylinder module (M12), and after the right front leg module (M7) is mounted on the right articulated body module (M3), the fourth cylinder (M12-4) in the chassis cylinder module (M12) is connected with the right front leg module (M7) and the right articulated body module (M3); and mounting the right rear wheel module (M11) on the right rear leg module (M9) after the right rear leg module (M9) is mounted on the right hinge body module (M3).
21. The method of installation according to claim 20,
the upper vehicle (200) comprises an upper vehicle oil cylinder module (M26), a rotary platform module (M13), a speed reducer module (M14), a storage battery module (M15), a covering part module (M16), an engine module (M17), a radiator module (M18), an air inlet module (M19), a post-processing module (M20), a pump set module (M21), a control module (M22), a movable arm module (M23), an arm module (M24) and a bucket module (M25), which are relatively independent and can be connected according to a preset sequence;
the installation method further comprises the following steps:
firstly, the slewing bearing module (M5) and the speed reducer module (M14) are installed on the slewing platform module (M13) and then are installed on the chassis (100) as a whole;
respectively installing fifth oil cylinders (M26-1) in the storage battery module (M15), the engine module (M17) and the boarding oil cylinder module (M26) on the rotary platform module (M13);
after the engine module (M17) is mounted on the rotary platform module (M13), the control module (M22) and the pump group module (M21) are mounted on the rotary platform module (M13) one after the other, the hydraulic pump in the pump group module (M21) is connected with the engine module (M17), the intake module (M19) is mounted on the rotary platform module (M13), and the aftertreatment module (M20) is mounted on the control module (M22) bracket;
after the air intake module (M19) is mounted on the swing platform module (M13), the radiator module (M18) is mounted on the air intake module (M19) and the swing platform module (M13), and then the cover module (M16) is mounted on the other modules of the upper vehicle (200) except for the boom module (M23), the arm module (M24), the bucket module (M25), and the upper vehicle cylinder module (M26); and
after the fifth cylinder (M26-1) of the getting-on cylinder module (M26) is installed on the rotary platform module (M13), the boom module (M23) is installed on the rotary platform module (M13), the boom module (M23) is connected to the fifth cylinder (M26-1) of the getting-on cylinder module (M26), then the sixth cylinder (M26-2) of the getting-on cylinder module (M26) is installed on the boom module (M23), then the arm module (M24) is installed on the boom module (M23), the arm module (M24) is connected to the sixth cylinder (M26-2), and finally the bucket module (M25) is installed on the arm module (M24).
CN202210453084.9A 2022-04-24 2022-04-24 Emergency rescue vehicle and installation method thereof Pending CN114775720A (en)

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PCT/CN2022/096008 WO2023206696A1 (en) 2022-04-24 2022-05-30 Emergency rescue vehicle and mounting method thereof

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