CN114770697A - Multifunctional tamping device for building component processing - Google Patents
Multifunctional tamping device for building component processing Download PDFInfo
- Publication number
- CN114770697A CN114770697A CN202210493511.6A CN202210493511A CN114770697A CN 114770697 A CN114770697 A CN 114770697A CN 202210493511 A CN202210493511 A CN 202210493511A CN 114770697 A CN114770697 A CN 114770697A
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- tamping
- seat
- cabin
- multifunctional
- rack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention provides a multifunctional tamping device for processing building components, which relates to the technical field of building tamping, solves the problem of cracking of concrete components due to over-quick drying, and comprises a tamping cabin, a plurality of buffer parts arranged in the tamping cabin and a tamping seat supported above the buffer parts and positioned in the tamping cabin, wherein at least two starting mechanisms are arranged in the tamping cabin, each starting mechanism is provided with a tamping seat which is positioned above the tamping cabin and can perform lifting action, the buffer parts are forced to compress and act, two linkage plates rotate oppositely and simultaneously make a water seat clamped between the two linkage plates to be pressed and drained, water is drained onto the tamping seat, the water seeps to the concrete components through a plurality of through holes distributed on the tamping seat, after the tamping seat leaves the components, the upper surface of the tamping seat is still in a wet state, and the drying speed can be reduced in the air-curing process after the water is discharged, so as to avoid the cracking caused by quick drying and ensure that the strength is not affected.
Description
Technical Field
The invention relates to the technical field of building tamping, in particular to a multifunctional tamping device for building component processing.
Background
During construction, concrete and steel wires are mixed to form a large number of construction components, required building bodies are built by utilizing the concrete components, the construction components are applied to a tamping device during preparation, for example, a tamping cabin and the like are adopted, the existing tamping cabin is composed of a cabin body and a tamping seat positioned above the cabin body, the tamping seat falls into the cabin to utilize the self gravity of the tamping seat to press the concrete material filled into the cabin into the required construction components, the top surface of the component is lack of a water supplementing structure after pressure forming, so that the top surface of the component is cracked due to too fast drying, and the construction application influences the strength.
Disclosure of Invention
The invention provides a multifunctional tamping device for processing a building component, which can synchronously replenish water on the top surface of the formed component, prevent the component from cracking due to quick drying and ensure that the strength of the component is not influenced.
The invention has the technical scheme that the multifunctional tamping device for processing the building components comprises a tamping cabin, a plurality of buffering parts arranged in the tamping cabin and a pier base supported above the buffering parts and positioned in the tamping cabin, wherein at least two starting mechanisms are arranged in the tamping cabin, the starting mechanisms are provided with the tamping bases which are positioned above the tamping cabin and can perform lifting action, and the tamping bases enter the tamping cabin when moving downwards and exert pressure on the pier base to force the pier base to move downwards in the tamping cabin and force the buffering parts to compress.
As a further preference, the two ends of the bottom surface of the pier foundation are provided with first hinged supports, the first hinged supports are movably connected with linkage plates which penetrate through the outer side of the tamping cabin and extend upwards and are influenced by the pier foundation to rotate upwards when the pier foundation moves downwards, the tamping foundation is provided with a plurality of through holes from the top surface to the bottom surface, the top surface of the tamping foundation is provided with a sinking cavity communicated with the top end of the through holes, the two side walls of the tamping cabin are provided with second hinged supports, the two sides of the tamping cabin are movably connected with function plates capable of rotating upwards and downwards through the second hinged supports, the outer wall surfaces of the function plates are movably connected with the top ends of the linkage plates so that the linkage plates can rotate upwards through the two function plates, and the top ends of the inner wall surfaces of the two function plates are also provided with clamping blocks capable of synchronously rotating along with the linkage plates.
Preferably, a water injection seat which performs extrusion and drainage actions along with the opposite rotation of the two clamping blocks is connected between the two clamping blocks, the water injection seat corresponds to the upper part of the tamping seat, the water injection seat is an arc-shaped water bag which is bent upwards, and a plurality of spray pipes which extend towards the direction of the sinking cavity and are provided with spray heads are arranged on the arc-shaped part of the water injection seat.
Preferably, the through hole formed in the tamping seat is formed by two parts, the through holes are symmetrically arranged at the center of the tamping seat, and the through holes of the two parts are inclined towards the center direction of the tamping seat.
Preferably, the bottom surface of the tamping cabin is provided with feet.
Preferably, the bottom surface of the tamping cabin is provided with two first movable grooves which are respectively corresponding to the lower parts of the two first hinged supports at two positions towards the inner cavity, the two sides of the tamping cabin are provided with two second movable grooves which are respectively corresponding to the outer sides of the two linkage plates towards the inner cavity, and the front wall and the rear wall of the tamping cabin are provided with a plurality of drainage grooves towards the inner cavity.
Preferably, the actuating mechanism is an electric cylinder, and the tamper base is connected to an actuating rod of the electric cylinder.
Preferably, a rotating shaft which is connected with the function board and can rotate synchronously with the function board penetrates through the second hinge base, a driving belt wheel which can rotate synchronously with the rotating shaft is arranged at one end of the rotating shaft, and driven belt wheels which are connected with the driving belt wheel through a conveying belt are arranged on the front outer wall surface and the rear outer wall surface of the compaction cabin.
Preferably, the starting mechanism is a lifting plate connected to the tamping seat, the lifting plate is vertical downwards, the lifting plate comprises a bent plate part welded to the top of the tamping seat and extending upwards along the top of the tamping seat and a rack welded to the top of the bent plate part and extending downwards along the outer side of the tamping seat, guide plates are respectively arranged on the front wall surface and the rear wall surface of the tamping cabin, the rack is in sliding fit in the guide plates, a gear rotating synchronously with the driven pulley is arranged on the inner side of the driven pulley, the rack is meshed with the gear, so that when the gear rotates along with the driven pulley, the gear drives the tamping seat to move up and down through meshing the rack, and a gap with a space size larger than the wall thickness size of the tamping cabin is reserved between the bent plate part at the top of the rack and the rack.
As a further preferred, two guide plates on the outer wall surface of the compaction chamber are arranged diagonally.
Compared with the prior art, the invention has the advantages that the tamping seat is arranged above the tamping cabin, the tamping seat with slow pressure action is arranged in the tamping cabin, the linkage plates are arranged at the two ends of the tamping cabin, when the tamping seat falls into the tamping cabin to tamp and form concrete in the cabin in use, the tamping seat can be tamped and formed by the soil falling on the top surface of the tamping seat when the tamping seat is pressed and moves down to the limit, meanwhile, the two linkage plates can rotate oppositely in a hinged mode, the water seat clamped between the two linkage plates is pressed to drain when the two linkage plates rotate oppositely, and the water is discharged onto the tamping seat and seeps to the concrete member through a plurality of through holes distributed on the tamping seat, after the tamping seat leaves the member, the upper surface of the material still keeps a wet state, and the drying speed can be reduced in the airing process after discharging so as to avoid cracking caused by quick drying and ensure that the strength of the material is not influenced.
Drawings
FIG. 1 is a schematic view of an embodiment of the present invention in which a lifting plate is used as a tamper base for lifting;
FIG. 2 is an enlarged view of part A of FIG. 1;
FIG. 3 is a schematic front plan view of the present invention, taken from FIG. 1;
FIG. 4 is a schematic view of a broken away portion of the present invention;
FIG. 5 is a schematic view of the present invention from a lower bottom perspective;
FIG. 6 is a schematic view of an embodiment of the present invention in which an electric cylinder is used as a tamper base for lifting and lowering;
fig. 7 is a schematic sectional plan view of the present invention.
Detailed Description
The technical solutions of the present invention will be described in detail and fully with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments, but not all embodiments, of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7.
The embodiment provides a multifunctional tamping device for processing building components, which comprises a tamping cabin 1, a plurality of buffer parts 2 arranged in the tamping cabin 1 and a tamping seat 3 supported above the buffer parts 2 and positioned in the tamping cabin 1, wherein at least two starting mechanisms are arranged in the tamping cabin 1, the starting mechanisms are provided with tamping seats 5 which are positioned above the tamping cabin 1 and can perform lifting action, the tamping seats 5 enter the tamping cabin 1 when moving downwards and apply pressure to the tamping seat 3 to force the tamping seat 3 to move downwards in the tamping cabin 1 and force the buffer parts 2 to compress, two ends of the bottom surface of the tamping seat 3 are provided with first hinged seats 12, the first hinged seats 12 are movably connected with linkage plates 13 which penetrate to the outer side of the tamping cabin 1 and extend upwards and are influenced by the tamping seat 3 when the tamping seat 3 moves downwards, the tamping seats 5 are provided with a plurality of through holes 6 from the top surface to the bottom surface, the top surface of the tamping seat 5 is provided with a sinking cavity 7 communicated with the top end of the through hole 6, two side walls of the tamping cabin 1 are provided with second hinged seats 19, two sides of the tamping cabin 1 are movably connected with function plates 8 capable of rotating up and down through the second hinged seats 19, the outer wall surfaces of the function plates 8 are movably connected with the top end of a linkage plate 13, so that the linkage plate 13 can rotate in opposite directions through the two function plates 8 when rotating upwards, the top ends of the inner wall surfaces of the two function plates 8 are respectively provided with a clamping block 9 capable of rotating synchronously along with the function plates, a water injection seat 10 which extrudes and discharges water along with the opposite rotation of the clamping blocks 9 is connected between the two clamping blocks 9, the water injection seat 10 corresponds to the upper part of the tamping seat 5, the water injection seat 10 is an arc-shaped water bag which is bent upwards, and a plurality of spray pipes 11 which extend towards the direction of the sinking cavity 7 and are provided with spray nozzles are arranged on the arc-shaped part of the water injection seat 10.
In the embodiment, concrete is filled in the compaction cabin 1 and is scattered on the top surface of the tamping seat 3 after being thrown, the tamping seat 5 applies pressure downwards to enable the concrete to be formed into a required component in the compaction cabin 1, meanwhile, the tamping seat 3 moves downwards when being pressed and forces the buffer part 2 to compress stored force, the top part of the outer end of the linkage plate 13 is driven to rotate upwards by the first hinged seat 12 in the process that the tamping seat 3 moves downwards when being pressed, the functional plate 8 is movably connected with the top part of the outer end of the linkage plate 13, the functional plate 8 rotates upwards, the top ends of the two functional plates 8 rotate towards each other by virtue of the two functional plates 8 being connected with the water injection seat 10 above the tamping seat 5, the water injection seat 10 is pressed when the top ends of the two functional plates 8 rotate towards each other, and clear water filled in the water injection seat 10 is forced to be injected downwards by the spray pipe 11, and because the sinking chamber 7 for receiving clear water is arranged above the tamping seat 5, and a plurality of through holes 6 are arranged from the sinking chamber 7 to the bottom surface, the clear water finally passes through the through holes 6 to be discharged to the upper surface of the concrete member, after a certain time of pressing, the tamping seat 5 moves upwards and is separated from the member, the buffer 2 releases the elastic force upwards to push the pier seat 3 upwards, thereby discharging the member formed on the top surface of the pier seat 3, the discharged concrete member remains a layer of clear water on the upper surface thereof because of the actions during forming, namely the upper surface thereof still remains in a wet state after discharging, and the drying speed can be reduced during airing after discharging to avoid the rapid drying and cracking, so as to ensure that the strength is not influenced, and in conclusion, the synchronous moisture preservation operation is carried out while the member is formed under the linkage action of the mechanisms, the layout is compact and the structure is ingenious.
As shown in fig. 6, the through holes 6 formed in the tamper base 5 are formed in two parts and are symmetrically arranged about the center of the tamper base 5, and the two parts of the through holes 6 are inclined toward the center of the tamper base 5, so that the clear water sprayed in the caisson 7 is distributed on the upper surface of the concrete member in a more uniform manner by means of the through holes 6.
As shown in figures 1 and 5, the bottom surface of the tamping cabin 1 is provided with the bottom feet 14, and the bottom feet 14 are arranged, so that when the tamping cabin 1 is used on the ground, the bottom of the tamping cabin 1 forms a space, sewage is discharged downwards when water is sprayed, the structure is reasonable, and a plurality of drainage channels 17 are formed in the inner cavity of the tamping cabin 1 from the front wall and the rear wall of the tamping cabin in the same way. Two parts of the bottom surface of the tamping cabin 1 are provided with first movable grooves 15 which are respectively corresponding to the two first hinged supports 12 and are convenient to form a movable space when the first hinged supports 12 move downwards, and two parts of the two sides of the tamping cabin 1 are provided with second movable grooves 16 which are respectively corresponding to the outer sides of the two linkage plates 13 and are used for forming a movable space when the linkage plates 13 rotate towards the inner cavity.
As shown in fig. 6, the activating mechanism is an electric cylinder 18, the tamper base 5 is connected to an operating rod of the electric cylinder 18, and the activating mechanism can be automated when the tamper base 5 is driven by the electric cylinder 18 to perform the above-described up-and-down operation.
As shown in fig. 1, 2 and 3, a rotating shaft 20 connected with the function board 8 and capable of rotating synchronously with the function board 8 penetrates through the second hinge base 19, a driving pulley 21 capable of rotating synchronously with the rotating shaft 20 is arranged at one end of the rotating shaft, and a driven pulley 22 connected with the driving pulley 21 through a conveyor belt is arranged on the front and rear outer wall surfaces of the compaction cabin 1. The starting mechanism is a lifting plate 4 connected to the tamping seat 5, the lifting plate 4 is vertical downwards, the lifting plate 4 comprises a bent plate part 23 which is welded to the top of the tamping seat 5 and extends upwards along the top of the tamping seat 5 and a rack 24 which is welded to the top end of the bent plate part 23 and extends downwards along the outer side of the tamping seat 5, guide plates 25 are respectively arranged on the front wall surface and the rear wall surface of the tamping cabin 1, the rack 24 is in sliding fit in the guide plates 25, a gear 26 which rotates synchronously with the driven pulley 22 is arranged on the inner side of the driven pulley 22, the rack 24 is meshed with the gear 26, when the gear 26 rotates along with the driven pulley 22, the tamping seat 5 is driven to move up and down through meshing the rack 24, and a gap 27 with a space size larger than the wall thickness size of the tamping cabin is reserved between the bent plate part 23 and the rack 24 on the top of the rack 24.
In the present embodiment, since the starting mechanism is the lifting plate 4 connected to the tamping seat 5, the operator can also step on the function plate 8 to rotate the function plate, so as to move the tamping seat 5 and press the water injection seat 10 to perform the water spraying operation, and the specific operation process is as follows: one of the function boards 8 is pressed to rotate upwards, the function board 8 simultaneously drives the rotating shaft 20 to rotate in the same direction and synchronously rotates by using a driving pulley 21 and a belt transmission link which are arranged at the end of the rotating shaft 20 to drive a driven pulley 22, an over-wheel (the reversing structure is not detailed in the prior art) which is in transmission connection with a conveying belt is further arranged on the tamping cabin 1 during actual assembly, so that the driving pulley 21 and the driven pulley 22 rotate in opposite directions, the function boards 8 rotate in opposite directions and press and drain the water injection seat 10, the driven pulley 22 simultaneously drives the gear 26 to synchronously rotate, and therefore the gear 26 simultaneously rotates and also engages the rack 24 to move downwards, and the tamping seat 5 is driven to press and form concrete in the tamping cabin 1 during movement.
In conclusion, the starting mode of the tamping seat 5 can be electric or mechanical treading under the action of the electric cylinder, so that the protection range is expanded.
The two guide plates 25 on the outer wall surface of the compaction cabin 1 are arranged diagonally, so that the compaction seat 5 supported by the two guide plates 25 is more stable when moving up and down, and the stress is more uniform.
The above embodiments further describe the object, technical means, and advantageous effects of the present invention in detail. It should be understood that the above description is only illustrative of specific embodiments of the present invention and is not intended to limit the scope of the present invention. It should be understood that any modifications, equivalents, improvements, etc. which may occur to those skilled in the art and which fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (10)
1. The utility model provides a multi-functional tamping unit of building element processing which characterized in that: including tamp cabin (1), set up a plurality of bolster (2) in tamp cabin (1) and support pier compaction seat (3) in bolster (2) top and lie in tamp cabin (1), be equipped with two at least starting mechanism in tamp cabin (1), be equipped with on the starting mechanism and lie in tamp cabin (1) top and can carry out the tamping seat (5) of lift action, get into to tamp cabin (1) in when tamping seat (5) downstream to exert pressure to pier compaction seat (3), force pier compaction seat (3) downstream in tamp cabin (1), force bolster (2) compression action simultaneously.
2. The multifunctional ramming device for processing building components according to claim 1, wherein: two ends of the bottom surface of the pier solid seat (3) are provided with first hinged seats (12), the first hinged seats (12) are movably connected with linkage plates (13) which penetrate through the outer side of the tamping cabin (1), extend upwards and are influenced by the pier solid seat (3) to rotate upwards when the pier solid seat moves downwards, the tamping seat (5) is provided with a plurality of through holes (6) from the top surface to the bottom surface, the top surface of the tamping seat (5) is provided with a sinking cavity (7) communicated with the top end of the through hole (6), the two side walls of the tamping cabin (1) are provided with second hinged supports (19), both sides of the compaction cabin (1) are movably connected with a function board (8) which can rotate up and down through a second hinged support (19), the outer wall surface of the function board (8) is movably connected with the top end of the linkage board (13), when the linkage plate (13) rotates upwards, the linkage plate also rotates oppositely through the two function plates (8), and the upper top ends of the inner wall surfaces of the two function plates (8) are respectively provided with a clamping block (9) which can synchronously rotate along with the linkage plate.
3. The multifunctional ramming device for processing building components according to claim 2, wherein: two be connected with between clamp splice (9) along with their rotation in opposite directions and carry out water injection seat (10) that extrude the drainage action, water injection seat (10) correspond in the top of ramming seat (5), water injection seat (10) are the arc water pocket of kickup, and still be equipped with a plurality of towards extending in heavy chamber (7) direction and have spray tube (11) of shower nozzle on the arc portion of water injection seat (10).
4. The multifunctional tamping device for building component processing according to claim 2, wherein the through-hole (6) provided in the tamping seat (5) is formed in two parts and is arranged symmetrically with respect to the center of the tamping seat (5), and both parts of the through-hole (6) are inclined in the direction of the center of the tamping seat (5).
5. The multifunctional tamping device for building component processing according to claim 1, wherein the bottom of the tamping compartment (1) is provided with footings (14).
6. The multifunctional tamping apparatus for building component processing according to claim 2, wherein two first movable grooves (15) are formed from the bottom surface of the tamping compartment (1) to the inner cavity thereof, the first movable grooves corresponding to the lower portions of the two first hinged supports (12), two second movable grooves (16) are formed from the two sides of the tamping compartment (1) to the inner cavity thereof, the second movable grooves corresponding to the outer sides of the two linkage plates (13), and a plurality of drainage grooves (17) are formed from the front and rear walls of the tamping compartment (1) to the inner cavity thereof.
7. The multifunctional tamping device for building component processing according to claim 1, wherein the actuating mechanism is an electric cylinder (18), and the tamping seat (5) is connected to the actuating rod of the electric cylinder (18).
8. The multifunctional tamping device for processing building components according to claim 2, wherein a rotating shaft (20) which is connected with the function board (8) and can rotate synchronously with the function board (8) penetrates through the second hinged support (19), a driving pulley (21) which can rotate synchronously with the rotating shaft (20) is arranged at one end of the rotating shaft, and driven pulleys (22) which are connected with the driving pulley (21) through a conveying belt are arranged on the front outer wall and the rear outer wall of the tamping cabin (1).
9. The multifunctional tamping device for building component processing according to claim 8, wherein the actuating mechanism is a lifting plate (4) connected to the tamping seat (5), the lifting plate (4) is vertical downward, the lifting plate (4) comprises a bent plate portion (23) welded to the top of the tamping seat (5) and extending upward along the top of the tamping seat (5) and a rack (24) welded to the top of the bent plate portion (23) and extending downward along the outer side of the tamping seat (5), guide plates (25) are respectively disposed on the front and rear wall surfaces of the tamping compartment (1), the rack (24) is slidably fitted in the guide plates (25), a gear (26) rotating synchronously with the driven pulley (22) is disposed on the inner side of the driven pulley (22), the rack (24) is engaged with the gear (26), so that when the gear (26) rotates along with the driven pulley (22), the rack (24) is engaged to drive the tamping seat (5) to move up and down, a gap (27) with a space size larger than the wall thickness size of the compaction cabin is reserved between the bent plate part (23) at the top of the rack (24) and the rack (24).
10. The multipurpose tamper for processing construction elements according to claim 9, characterized in that the two guide plates (25) on the outer wall of the tamper cabin (1) are arranged diagonally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210493511.6A CN114770697B (en) | 2022-05-07 | 2022-05-07 | Multifunctional tamping device for building member processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210493511.6A CN114770697B (en) | 2022-05-07 | 2022-05-07 | Multifunctional tamping device for building member processing |
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| CN114770697A true CN114770697A (en) | 2022-07-22 |
| CN114770697B CN114770697B (en) | 2023-04-21 |
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| CN202210493511.6A Active CN114770697B (en) | 2022-05-07 | 2022-05-07 | Multifunctional tamping device for building member processing |
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| CN113977749A (en) * | 2021-12-08 | 2022-01-28 | 永康市石利模具有限公司 | Assembled concrete mold for building |
| CN114407188A (en) * | 2022-01-27 | 2022-04-29 | 南京林业大学 | Production system for manufacturing baking-free bricks by using dry ice |
| CN114986663A (en) * | 2022-06-10 | 2022-09-02 | 玛戈隆特骨瓷（上海）有限公司 | Slip casting device for ceramic manufacturing and process thereof |
| CN217915872U (en) * | 2022-07-06 | 2022-11-29 | 武汉荣祥盛墙体材料有限公司 | Concrete test hydraulic pressure demoulding structure |
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| CN114770697B (en) | 2023-04-21 |
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