CN220113599U - Inner partition wall large plate production device - Google Patents
Inner partition wall large plate production device Download PDFInfo
- Publication number
- CN220113599U CN220113599U CN202321543143.8U CN202321543143U CN220113599U CN 220113599 U CN220113599 U CN 220113599U CN 202321543143 U CN202321543143 U CN 202321543143U CN 220113599 U CN220113599 U CN 220113599U
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- CN
- China
- Prior art keywords
- calcium silicate
- silicate board
- inner partition
- conveying belt
- partition wall
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- 238000005192 partition Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 229910052918 calcium silicate Inorganic materials 0.000 claims abstract description 61
- 239000000378 calcium silicate Substances 0.000 claims abstract description 61
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 239000002002 slurry Substances 0.000 claims abstract description 29
- 239000004568 cement Substances 0.000 claims abstract description 26
- 238000005187 foaming Methods 0.000 claims abstract description 24
- 238000007790 scraping Methods 0.000 claims abstract description 18
- 238000012423 maintenance Methods 0.000 claims abstract description 7
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 3
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 238000005056 compaction Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a production device for large inner partition plates, which firstly realizes continuous uninterrupted production, and the quality of the plates produced by the process is higher. The device comprises a first conveyer belt and a second conveyer belt which are sequentially arranged from front to back and are respectively driven by a speed regulating motor, wherein a foaming cement slurry blanking hopper, a paving roller, a scraping plate, a calcium silicate board lowering mechanism, a compacting roller and a cutter mechanism are sequentially arranged above the first conveyer belt from front to back, and a maintenance tower is arranged at the rear side of the second conveyer belt; the foaming cement slurry blanking hopper spans the width of the calcium silicate board; the calcium silicate board lowering mechanism is a manipulator which grabs one calcium silicate board at a time and places the calcium silicate board on the scraped foaming cement slurry; the cutter mechanism and the calcium silicate board lowering mechanism act simultaneously. The production efficiency of the inner partition wall large plate production device is higher, the production efficiency is improved by more than 2 times compared with that of the traditional pouring method, and meanwhile, the thickness of the produced plate is more uniform and the consistency is better.
Description
Technical Field
The scheme relates to the technical field of inner partition boards for decoration, in particular to a production device of the inner partition boards.
Background
Regarding the production device of the large inner partition wall plate, related automatic and pipelined efficient production is lacking at present, the traditional operation is to mold and maintain by adopting a mold, repeated mold removal and mold assembly are required, and the production efficiency is low.
Disclosure of Invention
In order to solve the defects in the prior art, the utility model provides the inner partition wall large plate production device which firstly realizes continuous uninterrupted production, and the quality of the plate produced by the process is higher.
The technical scheme adopted for solving the technical problems is as follows:
the inner partition wall large plate production device comprises a first conveying belt and a second conveying belt which are sequentially arranged from front to back and are respectively driven by a speed regulating motor, the belt speed of the first conveying belt is lower than that of the second conveying belt, a foaming cement slurry blanking hopper, a paving roller, a scraping plate, a calcium silicate plate lowering mechanism, a pressing roller and a cutter mechanism are sequentially arranged above the first conveying belt from front to back, and a maintenance tower is arranged at the rear side of the second conveying belt;
the outlet of the foaming cement slurry blanking hopper is rectangular and spans the width of the calcium silicate board;
the paving roller and the first conveyor belt rotate in opposite directions, and two ends of the paving roller are arranged above the first conveyor belt in an up-and-down adjustable manner through bearings and sliding blocks;
the scraping plate stretches across the first conveying belt, and two ends of the scraping plate are arranged above the first conveying belt through angle-adjustable rotating pieces;
the calcium silicate board lowering mechanism is a manipulator which grabs one calcium silicate board at a time and places the calcium silicate board on the scraped foaming cement slurry;
the two ends of the pressing roller are arranged above the first conveyer belt in an up-and-down adjustable way through bearings and sliding blocks;
the two ends of the cutter mechanism can be arranged above the first conveying belt in an up-and-down adjustable way through the sliding blocks; a sensor for detecting gaps of adjacent calcium silicate plates is arranged on one side of the cutter mechanism;
the cutter mechanism and the calcium silicate board lowering mechanism act simultaneously, and the cutter mechanism and the calcium silicate board lowering mechanism are separated by a distance of one calcium silicate board, so that the upper and lower calcium silicate boards after being placed correspond to each other on the vertical projection surface one by one.
Further, the two ends of the paving roller are respectively arranged in the slide way of the upright post through the bearing and the slide block, a screw for adjusting the position of the slide block up and down is arranged between the slide block and the slide way, one end of the paving roller is provided with a chain wheel, and the chain wheel is connected with the power device through chain transmission.
Further, two ends of the compaction roller are respectively arranged in the slide way of the upright post through a bearing and a slide block, and a screw for adjusting the position of the slide block up and down is arranged between the slide block and the slide way.
Further, the two ends of the scraping plate are respectively fixed on a rocker arm, the other end of the rocker arm is fixed on a rotating shaft, the two ends of the rotating shaft are fixed on the supporting upright posts on the two sides of the first conveying belt through bearings, and the rotating shaft is driven to rotate by a cylinder through a rocker arm.
Further, the calcium silicate board lowering mechanism comprises a cross beam, a vertical cylinder is mounted on the cross beam through a transverse linear sliding rail, a horizontal panel is fixed at the lower end of the cylinder, and an electric manipulator capable of grabbing the calcium silicate board is arranged on the panel.
Further, the electric motor manipulator comprises two transverse U-shaped rods oppositely arranged on the panel, and a gear and a stepping motor for driving the two U-shaped rods to move reversely are arranged at the joint part of the two U-shaped rods.
Further, two ends of a cutter beam in the cutter mechanism are respectively arranged in a slideway of the upright post through a sliding block, and an air cylinder for adjusting the position of the sliding block up and down is arranged between the sliding block and the slideway.
Further, the maintenance tower is of a multi-layer structure, and a tray for lifting the inner partition plate is arranged in the maintenance tower.
The beneficial effects of the utility model are as follows: the production efficiency of the inner partition wall large plate production device is higher, the production efficiency is improved by more than 2 times compared with that of the traditional pouring method, and meanwhile, the thickness of the produced plate is more uniform and the consistency is better.
Further details are provided in connection with the specific embodiments.
Drawings
Fig. 1 is a process schematic.
Fig. 2 is a detailed production process diagram.
Fig. 3 is a schematic diagram of process step 5.
Figure 4 is a schematic view of a partial structure of the doctor blade,
fig. 5 is a schematic cross-sectional view of a doctor blade.
Fig. 6 is a schematic view of the construction of the spreader roll.
Fig. 7 is a schematic view of the construction of the pinch roller.
Fig. 8 is a schematic structural view of the cutter.
Fig. 9 is a schematic structural view of a calcium silicate board lowering mechanism.
In the figure: a first conveyor belt D1, a second conveyor belt D2, A1 and A3 calcium silicate plates, A2 foaming cement slurry layers,
the device comprises a foaming cement slurry blanking hopper 1, a foaming cement stirring mixer 11, a paving roller 2, a first upright post 21, a first screw 22, a chain wheel 23, a scraping plate 3, a steel substrate 31, a rubber scraping plate 32, a rocker 33, a rotating shaft 34, a supporting upright post 35, a first cylinder 36, a calcium silicate plate lowering mechanism 4, a beam 41, a second cylinder 42, a panel 43, a U-shaped rod 44, a gear 45, a compression roller 5, a cutter mechanism 6, a cutter beam 61, a third cylinder 62, a cutter 63, a curing tower 7 and a sensor 8.
Detailed Description
As shown in figures 1 to 9 of the drawings,
the inner partition wall large plate production device comprises a first conveying belt D1 and a second conveying belt D2 which are sequentially arranged around and driven by a speed regulating motor respectively, and the belt speed of the first conveying belt is lower than that of the second conveying belt. Wherein, the two conveyer belts are respectively arranged on the frame through the rotary drum, and the end parts of the rotary drum drive the conveyer belts to rotate through chain transmission. The conveyor belt is a rubber belt, which is a common structure in existing conveying equipment.
The automatic mortar lifting device is characterized in that a foamed cement mortar blanking hopper 1, a leveling roller 2, a scraping plate 3, a calcium silicate board lowering mechanism 4, a pressing roller 5 and a cutter mechanism 6 are sequentially arranged above a first conveying belt D1 from front to back and are respectively used for blanking mortar, scraping the mortar, preventing upper calcium silicate boards and cutting, a curing tower 7 is arranged on the rear side of a second conveying belt, the curing tower is of a multi-layer structure, a tray for lifting an inner partition board is arranged in the curing tower, the automatic mortar lifting device can be manual or automatic, when the automatic mortar lifting device is automatic, and the up-and-down movement of a supporting board can be realized through chain driving. The functional components of the first conveyor belt are described in detail below.
The outlet of the foaming cement slurry blanking hopper 1 is rectangular and spans the width of the calcium silicate board, so that slurry can fall on the lower calcium silicate board A1, wherein the blanking speed of the slurry can be controlled by a gate arranged on the slurry blanking hopper. For convenient material mixing, a foaming cement stirring mixer 11 is arranged above the blanking hopper. Wherein the foaming cement stirring mixer is equipment in the prior art.
The paving roller 2, the paving roller both ends set up in the slide way of first stand 21 through a bearing and slider respectively, have the function of self-transmission and upper and lower slip. And a first screw 22 for adjusting the position of the sliding block up and down is arranged between the sliding block and the slideway, and the tiling thickness of the slurry can be adjusted by adjusting the position of the screw. One end of the paving roller is provided with a chain wheel 23, the chain wheel is connected with a power device through chain transmission, the power device can drive the paving roller to rotate, and the paving roller and the first conveying belt are controlled to rotate in opposite directions, as shown in fig. 6, the slurry can be uniformly distributed through paving, and finally the paving is finished. After the function of the leveling roller, a flat foaming cement slurry layer is basically obtained.
The squeegee 3 includes a steel substrate 31 and a rubber squeegee 32 fixed to the substrate, the rubber squeegee being replaceable. The two ends of the scraping plate are respectively fixed on a rocker arm 33, the other end of the rocker arm 33 is fixed on a rotating shaft 34, the two ends of the rotating shaft are fixed on supporting upright posts 35 on the two sides of the first conveying belt through bearings, and the rotating shaft can rotate for a certain angle. The rotating shaft 34 is driven to rotate by a first air cylinder 36 through a rocker (two-bar linkage), the adjustment of the scraping plate is realized through the telescopic movement of the first air cylinder, and finally, the contact strength of the scraping plate 3 and the foaming cement slurry layer A2 is adjusted, so that the surface smoothness of the foaming cement slurry layer A2 is further improved. The scraper blade then spans the first conveyor belt and the scraping force of the scraper blade is adjustable.
The calcium silicate board lowering mechanism 4 includes a cross beam 41 on which a second cylinder 42 in a vertical state is mounted by a transverse linear rail, and is laterally movable so as to grasp the calcium silicate board placed on one side. The lower end of the cylinder piston is fixed with a horizontal panel 43, and an electric manipulator capable of grabbing a calcium silicate board is arranged on the panel 43. The electric manipulator comprises two transverse U-shaped rods 44 oppositely arranged on the panel, a gear 45 for driving the two U-shaped rods to reversely move is arranged at the lap joint part of the two U-shaped rods, the electric manipulator is driven by a stepping motor through the gear, and the grabbing action of the manipulator is realized through forward and reverse rotation.
The calcium silicate board lowering mechanism grabs one calcium silicate board A3 each time and places the calcium silicate board A3 on the scraped foam cement slurry A2 to form an upper calcium silicate board, and the upper and lower calcium silicate boards correspond to each other on a vertical projection surface one by one so that cutters of the lower working procedure can act.
The compacting roller 5, as shown in fig. 7, has the same main structure as the paving roller, and has two ends disposed in the slide way of the upright post via a slide block, and a screw for adjusting the position of the slide block up and down is disposed between the slide block and the slide way. But no power device, is driven roller, so that the rotation direction of the compaction roller and the first conveyer belt is the same, and the compaction roller is used for pressing the upper calcium silicate board, the foaming cement slurry layer and the lower calcium silicate board together and can be further leveled.
The cutter mechanism 6, as shown in fig. 8, has two ends of a cutter beam 61 respectively disposed in the slide way of the upright post through a slide block, and a third cylinder 62 for adjusting the position of the slide block up and down is disposed between the slide block and the slide way, and the cutter can be driven to move up and down through the cylinder to cut. The cutter 63 is in a sheet shape and is fixed to the cross beam to improve rigidity. The cutter may separate adjacent blanks.
Meanwhile, a sensor 8 for detecting gaps between adjacent calcium silicate boards is arranged on one side of the cutter mechanism, when gaps between lower calcium silicate boards are detected, the first conveying is controlled to be stopped, and the cutter mechanism 6 and the calcium silicate board lowering mechanism 4 act simultaneously.
The production equipment can be used for producing the high-quality inner partition plate, and the method comprises the following steps of:
step one, preparing a hard calcium silicate board with uniform size specification, and simultaneously placing the hard calcium silicate board on the front side of a first conveyer belt and one side of a calcium silicate board lowering mechanism for standby.
And secondly, spreading the calcium silicate board at the initial position of the first conveying belt, propping the calcium silicate board tightly with the front calcium silicate board, moving forward along with the first conveying belt, receiving the foaming cement slurry when the foaming cement slurry advances to the position of the foaming cement slurry blanking hopper, spreading the slurry through a subsequent spreading roller, and then carrying out surface scraping by utilizing a subsequent scraping plate to form a flat upper surface.
And thirdly, grabbing a calcium silicate board each time by a calcium silicate board lowering mechanism, placing the calcium silicate board on the scraped foaming cement slurry, covering the calcium silicate board on the upper side of the foaming cement slurry, pressing the upper and lower calcium silicate boards and the cement slurry together by using a pressing roller, and finally separating connected blanks by using a cutter, wherein the belt speed of the second conveying belt is higher than that of the first conveying belt, so that the two are completely separated.
And step four, then entering a curing tower, and performing natural curing.
And fifthly, cutting burrs at the edge of the blank plate after curing and hardening, and cutting the blank plate into plates meeting the size requirement according to the requirement.
The above examples are provided for illustrating the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements of the present utility model should be apparent to those skilled in the art without departing from the spirit of the present utility model, and the scope of the present utility model is defined by the appended claims.
Claims (8)
1. The inner partition wall large plate production device is characterized by comprising a first conveying belt and a second conveying belt which are sequentially arranged from front to back and are driven by a speed regulating motor respectively, wherein the belt speed of the first conveying belt is lower than that of the second conveying belt, a foaming cement slurry blanking hopper, a paving roller, a scraping plate, a calcium silicate plate lowering mechanism, a pressing roller and a cutter mechanism are sequentially arranged above the first conveying belt from front to back, and a maintenance tower is arranged at the rear side of the second conveying belt;
the outlet of the foaming cement slurry blanking hopper is rectangular and spans the width of the calcium silicate board;
the paving roller and the first conveyor belt rotate in opposite directions, and two ends of the paving roller are arranged above the first conveyor belt in an up-and-down adjustable manner through bearings and sliding blocks;
the scraping plate stretches across the first conveying belt, and two ends of the scraping plate are arranged above the first conveying belt through angle-adjustable rotating pieces;
the calcium silicate board lowering mechanism is a manipulator which grabs one calcium silicate board at a time and places the calcium silicate board on the scraped foaming cement slurry;
the two ends of the pressing roller are arranged above the first conveyer belt in an up-and-down adjustable way through bearings and sliding blocks;
the two ends of the cutter mechanism can be arranged above the first conveying belt in an up-and-down adjustable way through the sliding blocks; a sensor for detecting gaps of adjacent calcium silicate plates is arranged on one side of the cutter mechanism;
the cutter mechanism and the calcium silicate board lowering mechanism act simultaneously, and the cutter mechanism and the calcium silicate board lowering mechanism are separated by a distance of one calcium silicate board, so that the upper and lower calcium silicate boards after being placed correspond to each other on the vertical projection surface one by one.
2. The device for producing the large inner partition wall plate according to claim 1, wherein two ends of the leveling roller are respectively arranged in a slideway of the upright post through a bearing and a sliding block, a screw for adjusting the position of the sliding block up and down is arranged between the sliding block and the slideway, and one end of the leveling roller is provided with a chain wheel which is connected with a power device through chain transmission.
3. The apparatus for producing large plates on inner partition wall according to claim 2, wherein the two ends of the pressing roller are respectively arranged in the slideway of the upright post through bearings and sliding blocks, and a screw for adjusting the position of the sliding block up and down is arranged between the sliding blocks and the slideway.
4. The apparatus for producing large inner partition plates according to claim 1, wherein both ends of the scraper are respectively fixed on a rocker arm, the other end of the rocker arm is fixed on a rotating shaft, both ends of the rotating shaft are fixed on supporting columns on both sides of the first conveyor belt through bearings, and the rotating shaft is driven to rotate by a cylinder through a rocker arm.
5. The apparatus for producing large inner partition wall boards according to claim 1, wherein the calcium silicate board lowering mechanism comprises a cross beam, a vertical cylinder is mounted on the cross beam through a transverse linear slide rail, a horizontal panel is fixed at the lower end of the cylinder, and an electric manipulator capable of grabbing the calcium silicate board is arranged on the panel.
6. The apparatus for manufacturing an inner partition wall according to claim 5, wherein the electric motor manipulator comprises two transverse U-shaped bars arranged on the panel, and a gear and a stepping motor for driving the two U-shaped bars to move reversely are arranged at the joint of the two U-shaped bars.
7. The device for producing the large inner partition wall plate according to claim 1, wherein two ends of a cutter beam in the cutter mechanism are respectively arranged in a slide way of the upright post through a slide block, and a cylinder for adjusting the position of the slide block up and down is arranged between the slide block and the slide way.
8. The apparatus for producing large inner partition plates according to claim 1, wherein the maintenance tower has a multi-layered structure, and a tray for lifting the inner partition plates is provided in the maintenance tower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321543143.8U CN220113599U (en) | 2023-06-16 | 2023-06-16 | Inner partition wall large plate production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321543143.8U CN220113599U (en) | 2023-06-16 | 2023-06-16 | Inner partition wall large plate production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220113599U true CN220113599U (en) | 2023-12-01 |
Family
ID=88888465
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321543143.8U Active CN220113599U (en) | 2023-06-16 | 2023-06-16 | Inner partition wall large plate production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220113599U (en) |
-
2023
- 2023-06-16 CN CN202321543143.8U patent/CN220113599U/en active Active
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