CN114766440B - Grid cluster tool for full-aged industrial silkworm breeding and cleaning and spin-drying method thereof - Google Patents
Grid cluster tool for full-aged industrial silkworm breeding and cleaning and spin-drying method thereof Download PDFInfo
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- CN114766440B CN114766440B CN202210507210.4A CN202210507210A CN114766440B CN 114766440 B CN114766440 B CN 114766440B CN 202210507210 A CN202210507210 A CN 202210507210A CN 114766440 B CN114766440 B CN 114766440B
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- 241000255789 Bombyx mori Species 0.000 title claims abstract description 40
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 238000001035 drying Methods 0.000 title claims abstract description 32
- 238000009395 breeding Methods 0.000 title claims abstract description 13
- 230000001488 breeding effect Effects 0.000 title claims abstract description 13
- 238000009732 tufting Methods 0.000 claims abstract description 100
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 239000012535 impurity Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 18
- 230000000087 stabilizing effect Effects 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 12
- 238000005406 washing Methods 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 6
- 230000000384 rearing effect Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 238000010981 drying operation Methods 0.000 abstract description 2
- 238000005728 strengthening Methods 0.000 description 7
- 238000009423 ventilation Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009366 sericulture Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/18—Machines or apparatus for drying solid materials or objects with movement which is non-progressive on or in moving dishes, trays, pans, or other mainly-open receptacles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a grid tufting tool for full-age industrial silkworm breeding and a cleaning and spin-drying method thereof. The method comprises the following steps: a. installing a grid cluster tool on the cluster tool loading device; b. manually sorting the silkworm cocoons on the paper cocooning frame; c. cleaning the grid cluster tool; d. designing the grid cluster in an embedded manner; e. spin-drying the square cluster tool; f. and taking out the square cluster tool. The invention carries out sorting operation on the square cocooning tool, and the square cocooning tool is horizontally arranged and lifted for a certain distance to sort out silkworm cocoons, bad cocoons and impurities. And then the square tufting tool is cleaned, at the moment, the square tufting tool keeps an inclined state, impurities such as excrement shoveling and the like in the square tufting tool can be washed off by the cleaning liquid, the cleaning effect is improved, and the cleaning liquid is easy to discharge. And then, carrying out spin-drying operation on the square tufting tool, so that the used square tufting tool is clean.
Description
Technical Field
The invention belongs to the technical field of insect breeding, and particularly relates to a grid cluster tool for full-age industrial silkworm breeding and a cleaning and spin-drying method thereof.
Background
Silkworm is the main raw material source of silk, and plays an important role in human economic life and cultural history. While the baby silkworm will form cocoons in the adult period, the mature silkworm will spin and form cocoons when put in a special container or on a silkworm cocooning tool. Therefore, in the cocooning process of the silkworm, the cocooning tool provides a place for cocooning on one hand, and is convenient for workers to manage the silkworm cocoons in batches; on the other hand, the structural shape of the cluster will directly affect the cocooning effect and the shape and structure of the silkworm cocoons, so it is necessary to design a scientific and reasonable silkworm cocooning cluster tool. At present, the common bombyx mori cocooning cluster mainly comprises a grass cage, a frameless cluster and a paper cocooning frame; the grass cage is a cluster tool for the domesticated silkworms, is a common silkworm cocooning cluster tool in the small-scale family workshop silkworm breeding of the last century, is simple and convenient to manufacture and low in cost, is only suitable for the conditions of manual and small-batch silkworm breeding, and has generally low quality of silkworm cocoons; the frameless cluster tool also has the advantages of convenient manufacture and low cost, but the frameless cluster tool has soft integral structure, is not easy to be lapped with each other, is difficult to cluster, and is not suitable for batch silkworm breeding. The paper cocooning frame is a silkworm cocooning frame which is widely applied, is suitable for industrial silkworm breeding and can be continuously tufted.
How to clean the used square tufting tool is a technical problem to be solved by the technical personnel in the field.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provides a square cocooning tool for full-age industrial silkworm breeding and a cleaning and spin-drying method thereof. And in the second stage, the square lattice tufting tool is cleaned, the square lattice tufting tool is kept in an inclined state, impurities such as excrement shoveling and the like in the square lattice tufting tool can be washed off by the cleaning liquid, the cleaning effect is improved, and the cleaning liquid is easy to discharge. The third stage is to spin-dry the square-grid cluster tool, and in the spin-drying operation, the square-grid cluster tool needs to be embedded and positioned, so that the influence of centrifugal force on the square-grid cluster tool is reduced, the structural integrity of the square-grid cluster tool is ensured, the safety is improved, the cleaning liquid on the square-grid cluster tool can be spin-dried, the spin-drying efficiency of the square-grid cluster tool is improved, the dry square-grid cluster tool is stored in a concentrated mode, and the mildew situation of the square-grid cluster tool is avoided.
In order to solve the technical problem, the invention adopts the following technical scheme:
square cluster utensil is used in whole age batch production sericulture, including frame and cluster net, the inside of frame is provided with strengthens strip, its characterized in that: the frame is equipped with spacing hole, and through spacing to spacing hole, it is spacing to whole frame, convenient follow-up washs the operation of spin-drying to square cluster utensil.
Furthermore, a cluster net is arranged in the frame, the cluster net is of a net structure formed by cluster bars, and the meshes of the cluster net are in a grid shape.
Further, the frame includes upper ledge, lower frame and backup pad, the upper and lower both sides of backup pad respectively with upper ledge and lower frame fixed connection, be provided with the strengthening rib between upper ledge and the lower frame, strengthening rib and backup pad fixed connection, the strengthening rib has played the reinforcement effect once more to upper ledge and lower frame, prevents owing to receive external force to produce the scheduling problem of warping.
Furthermore, vent holes are uniformly formed between the reinforcing ribs, so that ventilation and lighting around the cluster tool are guaranteed.
The cleaning and spin-drying method of the square cluster tool for the whole-age industrial silkworm breeding is characterized by comprising the following steps: adopt the cluster to wash the device that spin-dries and wash and spin-dry the operation to square cluster utensil, the cluster utensil is washed the device that spin-dries and is included carousel, rotor arm and cluster utensil loading attachment, carousel fixedly connected with support frame, and the support frame welding is on the carousel. The rotating arm is driven by a first motor and is rotatably connected to the supporting frame. The tufting tool loading device comprises a loading plate, a connecting plate and a first rotating shaft, the loading plate is provided with a second rotating shaft, the second rotating shaft is rotatably connected onto the connecting plate, a partition plate is welded between the loading plates on the two tufting tool loading devices, the partition plate is connected with a pressing plate through a fastener, the pressing plate is provided with a limiting bulge, the limiting bulge is matched with a limiting hole of a square tufting tool, a supporting piece is fixedly connected between the loading plate and the connecting plate, the first rotating shaft is fixedly connected onto the connecting plate, and the first rotating shaft is rotatably connected onto a rotating arm through a driving structure.
The method comprises the following steps:
a. installing a square tufting tool on the tufting tool loading device:
(1) The rotating arm is arranged on the support frame in a horizontal state, the connecting plate is driven by the driving structure to be in a vertical state, the supporting piece is arranged between the loading plate and the connecting plate, the supporting piece is fixed on the connecting plate and the loading plate through the fixing screws, the loading plate is kept in a horizontal state, and the supporting piece can improve the bearing capacity of the loading plate.
(2) Install square tufting utensil on loading the board, again through the fixed pressure strip of fastener on the division board, insert the spacing arch of pressure strip on the spacing hole of square tufting utensil, the extension pressure at pressure strip top is on the top surface of square tufting utensil simultaneously for square tufting utensil is spacing to be fixed on loading the board, and square tufting utensil is raised on the rotor arm this moment and is set for the height, and square tufting utensil level is placed in addition, and the later stage of being convenient for is sorted out silkworm cocoon, bad cocoon and impurity. The pressure strip only limits the frame of the grid tufting tool and does not limit the tufting net, so that the phenomenon that the tufting net is broken is avoided. When spacing to the frame, the mode that adopts to penetrate combines together with the mode that compresses tightly, improves the stability of square tufting utensil on the loading board, avoids square tufting utensil to drop, avoids the spacing arch of pressure strip to the structural damage of square tufting utensil simultaneously.
b. And (4) manually sorting the silkworm cocoons on the used square cocooning tool, and sorting out the silkworm cocoons, the bad cocoons and impurities.
c. Cleaning the square cluster tool:
(1) The screws between the supporting member and the connecting plate are unscrewed, the screws between the supporting member and the loading plate are unscrewed at the same time, the whole supporting member is removed, and then the loading plate is rotated towards the direction of the rotating arm, so that the loading plate is rotated downwards by a set angle, and the set angle is set to be 60 degrees. And then screwing a fastening nut on the second rotating shaft, wherein the fastening nut is fixed on the connecting plate, and the loading plate is arranged obliquely.
(2) And spraying cleaning liquid onto the paper cocooning frame by using a water gun to clean the paper cocooning frame.
d. The grid cluster tool is designed in an embedded mode:
(1) The driving structure drives the first rotating shaft to rotate towards the direction of the turntable on the rotating arm by a set angle, so that the loading plate is kept in a horizontal state, and the square tufting tool is also in the horizontal state at the moment.
(2) The curb plate is installed on the top surface of rotor arm, and the curb plate passes through the screw fixation on the rotor arm, and the top surface height of curb plate highly surpasses the top surface height of square tufting utensil this moment for square tufting utensil is embedded between two blocks of curb plates, and the inboard welding of curb plate has the location arch, should fix a position protruding to support on the extension of pressure strip, makes square tufting utensil location between two blocks of curb plates. The curb plate can play the effect of protection to the square tufting utensil, and the curb plate is fixed a position the square tufting utensil simultaneously, reduces the influence of centrifugal force to the square tufting utensil.
e. Spin-drying the square cluster tool:
(1) The first motor is driven to drive the installation block fixedly connected between the rotating arms to rotate on the support frame, so that the rotating arms rotate towards the direction of the turntable, and the rotating arms are rotated to a vertical state through the first motor.
(2) The shaping plate is arranged between the mounting blocks on the different cluster cleaning and spin-drying devices and fixed on the mounting blocks through the fixing screws, and the shaping plate enables the multiple cluster cleaning and spin-drying devices on the same rotary disc to be connected into an integral structure, so that the safety of the spin-drying process is improved.
(3) The rotating disc is controlled to rotate through the second motor, and the grid cluster tool is dried.
f. Taking out the grid cluster tool:
(1) And screwing out the fixing screw between the mounting block and the shaping plate, and taking out the shaping plate.
(2) The first motor is driven to rotate in the reverse direction, so that the rotating arm is kept in a horizontal state.
(3) And screwing out the fixing screw between the side plate and the rotating arm, and taking out the side plate.
(4) And screwing out the fastener, taking out the pressing plate, taking out the square tufting tool, and storing the square tufting tool in a unified way.
Further, in step a, when the rotating arm is arranged on the supporting frame in a horizontal state, the stabilizing device is placed on the ground, supporting feet on the stabilizing device support the rotating arm, and before the step d is carried out, the stabilizing device is taken out from the ground. The rotating arm is supported through the stabilizing device, the bearing capacity of the rotating arm is improved, and the stress of the first motor is reduced.
Further, in the step b, the sorting personnel place the sorted bad cocoons and impurities on a conveying belt, and finally the bad cocoons and the impurities are collected through a cocoon guiding frame.
Further, drive structure includes gear and chain, and gear fixed connection is in first pivot, and the chain is installed on the gear of the first pivot that is in on same rotor arm, carries out fixed connection to one of them first pivot through the third motor, and the first pivot of third motor control rotates for first pivot that is in on same rotor arm can rotate the same angle, and then makes the loading board keep the same inclination setting.
Furthermore, the outside welding of curb plate has the fixed plate, and the fixed plate is equipped with the notch, and the top surface welding of carousel has U type piece simultaneously, and after step e (1) was accomplished, the baffle slided into in the notch of fixed plate, during the recess of U type piece was slided into to the baffle simultaneously, rethread fixed screw fixes the baffle on U type piece, and after step e (3) was accomplished, the fixed screw between back and the U type piece was twisted out, takes out the baffle. The baffle can play and block the washing liquid of throwing away, throws the washing liquid as far as possible and falls to the carousel, is convenient for concentrate collection and handle the washing liquid, reduces the pollution that the washing liquid brought.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention cleans the square-grid cluster tool in three stages, so that the square-grid cluster tool is clean.
The first stage is that the operation of sorting is carried out to square cocooning tool, loads into support piece between board and connecting plate, and support piece passes through fixed screw to be fixed on connecting plate and loading plate for load the board and keep the horizontality, support piece can improve the bearing capacity who loads the board, and the purpose is for square cocooning tool level setting, and raises the certain distance, and the manual work of being convenient for sorts square cocooning tool, sorts out silkworm cocoon, bad cocoon and impurity. In this operation, a single tufting device can be used to place two square tufting devices. The detachable design of support piece is convenient for install and dismantle support piece, recycles support piece.
The second stage is to carry out the cleaning operation to the square tufting tool, need tear out whole support piece, rotate the loading board towards the rotor arm direction again for the loading board rotates down and sets for the angle, and square tufting tool keeps the tilt state this moment, and impurity such as the shit of square tufting tool can be washed by the washing liquid and fall, improves the cleaning performance, also discharges the washing liquid easily moreover.
The third stage is to spin-dry the square tufting utensil, in the operation of spin-drying, need with the embedded location design of square tufting utensil, reduce the influence of centrifugal force to square tufting utensil, ensure the integrality of square tufting utensil structure, the security improves, and make the rotor arm turn to vertical state through first motor moreover, square tufting utensil keeps vertical state this moment, can spin-dry the washing liquid on the square tufting utensil, improve the efficiency of spin-drying of square tufting utensil simultaneously, concentrate again and deposit dry square tufting utensil, avoid square tufting utensil the circumstances of going mildy.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic view showing a structure of a checker cocooning frame for full-aged industrial silkworm breeding according to the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is a schematic view of the configuration of the present invention in the installation of a square tufting tool on a tufting device;
FIG. 4 is a schematic view of a cluster tool loading apparatus according to the present invention;
FIG. 5 is a schematic view of the structure of the loading plate according to the present invention;
FIG. 6 is a schematic view of the structure of the supporting member of the present invention;
FIG. 7 is a schematic view of the construction of the compacting plate according to the present invention;
FIG. 8 is a schematic view of the structure of the stabilizing device of the present invention;
FIG. 9 is a schematic view of the present invention in a configuration for cleaning a square tufting tool;
FIG. 10 is a schematic view of the structure at B in FIG. 9;
FIG. 11 is a schematic view of the structure of the present invention in the process of embedding a square cluster tool;
FIG. 12 is a schematic view of the structure of the side panel of the present invention;
FIG. 13 is a schematic view of the configuration of the present invention in the spin-drying of a square tufting machine;
fig. 14 is a schematic structural view of the sizing plate of the present invention.
In the figure, 1-frame; 2-clustering; 3-reinforcing strips; 4-limiting holes; 5-cluster strip; 6-upper frame; 7-lower frame; 8-a support plate; 9-a vent hole; 10-a turntable; 11-a swivel arm; 12-a cluster tool loading device; 13-a support frame; 14-a first electric machine; 15-a loading plate; 16-a connecting plate; 17-a first shaft; 18-a second shaft; 19-a partition plate; 20-a compacting plate; 21-a fastener; 22-an extension; 23-a limiting bulge; 24-a support; 25-a gear; 26-a stabilizing device; 27-supporting feet; 28-a second motor; 29-a mounting block; 30-square tufting; 31-a third motor; 32-a fastening nut; 33-side plate; 34-a fixed plate; 35-notches; 36-a positioning projection; a 37-U shaped block; 38-a baffle; 39-shaping plate.
Detailed Description
As shown in fig. 1 and 2, the square tufting tool for full-age industrial silkworm rearing comprises a frame 1 and a tufting net 2, wherein a reinforcing strip 3 is arranged inside the frame 1, the frame 1 is provided with a limiting hole 4, the whole frame 1 is limited by limiting the limiting hole 4, and the square tufting tool is convenient to clean and spin-dry subsequently.
The cluster net 2 is arranged in the frame 1, the cluster net 2 is of a net structure formed by cluster bars 5, and meshes of the cluster net 2 are of a square grid shape. Frame 1 includes upper ledge 6, lower frame 7 and backup pad 8, the upper and lower both sides of backup pad 8 respectively with upper ledge 6 and lower frame 7 fixed connection, be provided with the strengthening rib between upper ledge 6 and the lower frame 7, strengthening rib and backup pad 8 fixed connection, the strengthening rib has played the reinforcement effect once more to upper ledge 6 and lower frame 7, prevents owing to receive external force to produce the scheduling problem that warp. Evenly be provided with ventilation hole 9 between the strengthening rib, the interval in two adjacent ventilation holes 9 is not more than 8mm, has guaranteed square tufting utensil ventilation daylighting all around.
As shown in fig. 3 to 14, in the method for cleaning and spin-drying a square-lattice cluster for full-age industrial silkworm rearing according to the present invention, a cluster cleaning and spin-drying device is used to clean and spin-dry a square-lattice cluster 30, the cluster cleaning and spin-drying device includes a rotary table 10, a rotary arm 11 and a cluster loading device 12, the rotary table 10 is fixedly connected with a support frame 13, the support frame 13 is welded on the rotary table 10, and the support frame 13 is designed in an L shape. The rotating arm 11 is driven by a first motor 14 and is rotatably connected to a support frame 13. The tufting device loading device 12 comprises a loading plate 15, a connecting plate 16 and a first rotating shaft 17, wherein the loading plate 15 is provided with a second rotating shaft 18, the second rotating shaft 18 is rotatably connected onto the connecting plate 16, a separation plate 19 is welded between the loading plates 15 on the two tufting device loading devices 12, the separation plate 19 is fixedly connected with a pressing plate 20 through a fastener 21, the pressing plate 20 is provided with a limiting bulge, the limiting bulge is matched with a limiting hole 4 of a square tufting device 30, a supporting piece 24 is fixedly connected between the loading plate 15 and the connecting plate 16, the first rotating shaft 17 is fixedly connected onto the connecting plate 16, and the first rotating shaft 17 is rotatably connected onto a rotating arm 11 through a driving structure. The driving structure comprises a gear 25 and a chain (not shown in the figure), the gear 25 is fixedly connected to the first rotating shaft 17, the chain is installed on the gear 25 of the first rotating shaft 17 on the same rotating arm 11, one of the first rotating shafts 17 is fixedly connected through a third motor 31, the third motor 31 controls the first rotating shaft 17 to rotate, so that the first rotating shafts 17 on the same rotating arm 11 can rotate by the same angle, and the loading plate 15 keeps the same inclination angle.
The invention specifically comprises the following steps:
a. a grid tufting tool 30 is mounted on the tufting device 12:
(1) The rotating arm 11 is arranged on the support frame 13 in a horizontal state, the connecting plate 16 is driven by a driving structure to be in a vertical state, a support piece 24 is arranged between the loading plate 15 and the connecting plate 16, the shape of the support piece 24 can be adjusted according to the area between the loading plate 15 and the connecting plate 16, the support piece 24 is fixed on the connecting plate 16 and the loading plate 15 through fixing screws, the loading plate 15 is kept in a horizontal state, and the support piece 24 can improve the bearing capacity of the loading plate 15.
(2) The paper cocooning tool 30 is installed on the loading plate 15, the pressing plate 20 is fixed on the separation plate 19 through the fastening piece 21, the limiting protrusion 23 of the pressing plate 20 is inserted into the limiting hole 4 of the paper cocooning tool 30, meanwhile, the extending part 22 at the top of the pressing plate 20 is pressed on the top surface of the paper cocooning tool 30, the limiting protrusion 23 and the extending part 22 are both welded on the pressing plate 20, so that the paper cocooning tool 30 is limited and fixed on the loading plate 15, the paper cocooning tool 30 is raised on the rotating arm 11 to a set height, the set height is controlled to be 30-40cm, the paper cocooning tool 30 is horizontally placed, and silkworm cocoons, bad cocoons and impurities can be conveniently sorted out in the later period. The pressure strip 20 only limits the frame 1 of the grid tufting tool 30, and does not limit the tufting net 2, so that the phenomenon of fracture of the tufting net 2 is avoided. When spacing to frame 1, the mode that adopts to penetrate combines together with the mode that compresses tightly, improves the stability of square tufting utensil 30 on load board 15, avoids square tufting utensil 30 to drop, avoids the spacing protruding 23 of pressure strip 20 to the structural damage of square tufting utensil 30 simultaneously.
b. The cocoons on the used square tufting tool 30 are manually sorted, and the cocoons, the bad cocoons and the impurities are sorted out. And the sorter places the sorted bad cocoons and the impurities on the conveying belt, and finally collects the bad cocoons and the impurities through the cocoon guiding frame.
c. Cleaning the grid cluster tool 30:
(1) The screw between the supporting member 24 and the connecting plate 16 is unscrewed, the screw between the supporting member 24 and the loading plate 15 is unscrewed at the same time, the entire supporting member 24 is removed, and the loading plate 15 is rotated toward the rotating arm 11, so that the loading plate 15 is rotated downward by a set angle, which is set to 60 ° in the present invention. Then, the fastening nut 32 is screwed onto the second rotating shaft 18, and the fastening nut 32 is fixed to the connecting plate 16, with the loading plate 15 being disposed obliquely.
(2) Cleaning fluid is sprayed onto the grid tufting device 30 by a water gun to clean the grid tufting device 30.
d. The grid tufting device 30 is designed in an embedded mode:
(1) The first rotary shaft 17 is driven by the driving mechanism to rotate a set angle on the rotary arm 11 towards the direction of the rotary disk 10, so that the loading plate 15 is kept in a horizontal state, and the square tufting device 30 is also in a horizontal state.
(2) Install curb plate 33 at the top surface of rotor arm 11, curb plate 33 passes through the screw fixation on rotor arm 11, and the top surface height of curb plate 33 exceeds the top surface height of square tufting utensil 30 this moment for square tufting utensil 30 is embedded between two blocks of curb plates 33, and the inboard welding of curb plate 33 has location arch 36, and this location arch 36 supports on the extension 22 of pressure strip 20, makes square tufting utensil 30 fix a position between two blocks of curb plates 33. The side plates 33 protect the grid tufting device 30 and the side plates 33 position the grid tufting device 30 to reduce the effect of centrifugal force on the grid tufting device 30.
e. Spin-drying the square tufting tool 30:
(1) The first motor 14 is driven to drive the mounting block fixedly connected between the rotating arms 11 to rotate on the support frame 13, so that the rotating arms 11 rotate towards the direction of the turntable 10, and the rotating arms 11 are rotated to a vertical state through the first motor 14.
(2) A shaping plate 39 is arranged between the mounting blocks 29 on different tuft cleaning and drying devices, the shaping plate 39 is fixed on the mounting blocks 29 through fixing screws, and the shaping plate 39 enables a plurality of tuft cleaning and drying devices on the same rotary disc 10 to be connected into an integral structure, so that the safety of the drying process is improved.
(3) The rotation of the turntable 10 is controlled by a second motor 28 to spin dry the grid tufts 30.
f. Taking out the grid cluster tool 30:
(1) The fixing screw between the mounting block 29 and the sizing plate 39 is unscrewed, and the sizing plate 39 is taken out.
(2) The first motor 14 is driven to rotate in reverse so that the rotating arm 11 is maintained in a horizontal state.
(3) The side plate 33 is removed by screwing out the fixing screw between the side plate 33 and the rotating arm 11.
(4) Screwing out the fastener 21, taking out the pressing plate 20, taking out the square tufting device 30, and storing the square tufting device 30 uniformly.
In step a, when the rotating arm 11 is horizontally arranged on the supporting frame 13, the stabilizing device 26 is placed on the ground, the supporting feet 27 on the stabilizing device 26 support the rotating arm 11, and before step d, the stabilizing device 26 is taken out from the ground. The stabilizing device 26 supports the rotating arm 11, so that the bearing capacity of the rotating arm 11 is improved, and the stress of the first motor 14 is reduced.
And (3) welding a fixing plate 34 outside the side plate 33, wherein the fixing plate 34 is provided with a notch 35, welding a U-shaped block 37 on the top surface of the rotary disc 10, sliding a baffle 38 into the notch 35 of the fixing plate 34 after step (1) of the step e is finished, sliding the baffle 38 into the groove of the U-shaped block 37, fixing the baffle 38 on the U-shaped block 37 through a fixing screw, and screwing out the fixing screw between the baffle 38 and the U-shaped block 37 after step (3) of the step e is finished, and taking out the baffle 38. The baffle 38 can block the thrown-out cleaning liquid, and the cleaning liquid is thrown to the turntable 10 as far as possible, so that the cleaning liquid can be collected and treated in a centralized manner, and pollution caused by the cleaning liquid is reduced.
The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.
Claims (5)
1. The cleaning and spin-drying method of the grid cluster tool for the full-age industrial silkworm breeding comprises a frame and a cluster net, wherein a reinforcing strip is arranged inside the frame, the frame is provided with a limiting hole, and the whole frame is limited by limiting the limiting hole;
the method is characterized in that: the method comprises the following steps that a tufting tool cleaning and spin-drying device is adopted to clean and spin-dry square tufting tools, the tufting tool cleaning and spin-drying device comprises a rotary disc, a rotary arm and a tufting tool loading device, the rotary disc is fixedly connected with a support frame, the rotary arm is driven by a first motor and is rotationally connected onto the support frame, the tufting tool loading device comprises a loading plate, a connecting plate and a first rotary shaft, the loading plate is provided with a second rotary shaft, the second rotary shaft is rotationally connected onto the connecting plate, a partition plate is welded between the loading plates on the two tufting tool loading devices, the partition plate is fixedly connected with a pressing plate through a fastener, the pressing plate is provided with a limiting bulge, the limiting bulge is matched with a limiting hole of the square tufting tool, a supporting piece is fixedly connected between the loading plate and the connecting plate, the first rotary shaft is fixedly connected onto the connecting plate, and the first rotary shaft is rotationally connected onto the rotary arm through a driving structure;
the method comprises the following steps:
a. installing a square tufting tool on the tufting tool loading device:
(1) The rotating arm is arranged on the support frame in a horizontal state, the connecting plate is driven by the driving structure to be in a vertical state, a supporting piece is arranged between the loading plate and the connecting plate, and the supporting piece is fixed on the connecting plate and the loading plate through fixing screws so that the loading plate is in a horizontal state;
(2) Installing the paper cocooning frame on the loading plate, fixing the pressing plate on the partition plate through a fastener, inserting the limiting protrusion of the pressing plate into the limiting hole of the paper cocooning frame, and pressing the extending part at the top of the pressing plate on the top surface of the paper cocooning frame to limit and fix the paper cocooning frame on the loading plate, wherein the paper cocooning frame is lifted to a set height on the rotating arm;
b. manually sorting the silkworm cocoons on the used square cocooning tool, and sorting out silkworm cocoons, bad cocoons and impurities;
c. cleaning the square cluster tool:
(1) Screwing out a screw between the support and the connecting plate, simultaneously screwing out the screw between the support and the loading plate, disassembling the whole support, rotating the loading plate towards the direction of the rotating arm to enable the loading plate to rotate downwards for a set angle, screwing in a fastening nut on the second rotating shaft, fixing the fastening nut on the connecting plate, and enabling the loading plate to be arranged obliquely;
(2) Spraying cleaning liquid onto the paper cocooning frame by using a water gun to clean the paper cocooning frame;
d. the grid cluster tool is designed in an embedded mode:
(1) The driving structure drives the first rotating shaft to rotate towards the direction of the turntable by a set angle on the rotating arm, so that the loading plate is kept in a horizontal state, and the square tufting tool is also in a horizontal state at the moment;
(2) The top surface of the rotating arm is provided with a side plate, the side plate is fixed on the rotating arm through a screw, and the height of the top surface of the side plate exceeds the height of the top surface of the square tufting tool at the moment, so that the square tufting tool is embedded between the two side plates, and the inner side of the side plate is welded with a positioning bulge which is abutted against the extending part of the pressing plate, so that the square tufting tool is positioned between the two side plates;
e. spin-drying the square cluster tool:
(1) The first motor is driven to drive the mounting blocks fixedly connected between the rotating arms to rotate on the supporting frame, so that the rotating arms rotate towards the direction of the turntable, and the rotating arms are rotated to be in a vertical state through the first motor;
(2) Arranging a shaping plate between the mounting blocks on different tufting cleaning and spin-drying devices, wherein the shaping plate is fixed on the mounting blocks through fixing screws;
(3) The rotating disc is controlled to rotate through a second motor, and the grid cluster is dried;
f. taking out the grid cluster tool:
(1) Screwing out a fixing screw between the mounting block and the shaping plate, and taking out the shaping plate;
(2) Driving a first motor to rotate reversely, so that the rotating arm keeps a horizontal state;
(3) Screwing out a fixed screw between the side plate and the rotating arm, and taking out the side plate;
(4) And screwing out the fastener, taking out the pressing plate, taking out the square tufting tool, and storing the square tufting tool in a unified way.
2. The method for washing and spin-drying a checker cluster for full-aged industrial silkworm rearing according to claim 1, characterized in that: in step a, when the rotating arm is arranged on the support frame in a horizontal state, the stabilizing device is placed on the ground, supporting feet on the stabilizing device support the rotating arm, and before step d, the stabilizing device is taken out of the ground.
3. The method for washing and spin-drying a checker cluster for full-aged industrial silkworm rearing according to claim 1, characterized in that: in the step b, a sorter places sorted bad cocoons and impurities on a conveying belt, and finally the bad cocoons and the impurities are collected through a cocoon guiding frame.
4. The method for washing and spin-drying a checker cluster for full-aged industrial silkworm rearing according to claim 1, characterized in that: the driving structure comprises a gear and a chain, the gear is fixedly connected to a first rotating shaft, the chain is installed on the gear of the first rotating shaft on the same rotating arm, one of the first rotating shafts is fixedly connected through a third motor, and the third motor controls the first rotating shaft to rotate.
5. The method for washing and spin-drying a checker cluster for full-aged industrial silkworm rearing according to claim 1, characterized in that: the outside welding of curb plate has the fixed plate, and the fixed plate is equipped with the notch, and the top surface welding of carousel has U type piece simultaneously, accomplishes the back when (1) of step e, slides in the baffle in the notch of fixed plate, and during the recess of U type piece was slided into to the baffle simultaneously, the rethread fixed screw was fixed the baffle on U type piece, accomplishes the back when (3) of step e, twists out the fixed screw between baffle and the U type piece, takes out the baffle.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210507210.4A CN114766440B (en) | 2022-05-10 | 2022-05-10 | Grid cluster tool for full-aged industrial silkworm breeding and cleaning and spin-drying method thereof |
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| CN202210507210.4A CN114766440B (en) | 2022-05-10 | 2022-05-10 | Grid cluster tool for full-aged industrial silkworm breeding and cleaning and spin-drying method thereof |
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| CN2093514U (en) * | 1991-06-19 | 1992-01-22 | 中国农业科学院蚕业研究所 | Multi-functional silkworm breeding device |
| KR20130038607A (en) * | 2011-10-10 | 2013-04-18 | (주)진우소프트이노베이션 | Sensor cleaning device of the usn system having a sensor cleaning function and controlling method therefore |
| CN202435982U (en) * | 2012-01-18 | 2012-09-19 | 韦有任 | Lifting type paper cocooning frame |
| CN102550496A (en) * | 2012-01-18 | 2012-07-11 | 韦有任 | Lifting silkworm cluster and method for cocooning by adopting silkworm cluster |
| CN105850916B (en) * | 2016-05-16 | 2018-10-19 | 吴丽清 | A method of cocoon is cocoond and plucked using a rectangular small bundle of straw |
| CN108849775A (en) * | 2018-07-30 | 2018-11-23 | 嵊州陌桑高科股份有限公司 | A kind of the factorial production easy paper cocooning frame tool and its cultural method |
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