CN114750120B - Multifunctional component fixing device - Google Patents
Multifunctional component fixing device Download PDFInfo
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- CN114750120B CN114750120B CN202210358450.2A CN202210358450A CN114750120B CN 114750120 B CN114750120 B CN 114750120B CN 202210358450 A CN202210358450 A CN 202210358450A CN 114750120 B CN114750120 B CN 114750120B
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- 230000007246 mechanism Effects 0.000 claims abstract description 151
- 230000007306 turnover Effects 0.000 claims abstract description 32
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 238000013016 damping Methods 0.000 claims description 9
- 238000007514 turning Methods 0.000 claims description 5
- 230000001965 increasing effect Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention provides a multifunctional component fixing device which comprises a workbench, a transverse clamping mechanism, a vertical clamping mechanism and a flexible clamping mechanism, wherein the transverse clamping mechanism is arranged on the workbench; the workbench comprises a central plate and a plurality of circumferential plates arranged along the circumference of the central plate, and the central plate and the circumferential plates are respectively connected with different lifting mechanisms; and a turnover mechanism is arranged between at least one circumferential plate and the corresponding lifting mechanism, so that the plate surface of the circumferential plate can be turned from the plate surface horizontal state to the direction of the central plate to be in a plate surface vertical state through the turnover mechanism. The invention can carry out adaptability selection according to components with different shapes, thereby expanding the application range and reliability of the fixing device; more processing space can be exposed, the processing reserved space is effectively increased, and the processing difficulty is reduced; the manual overturning by an operator is not needed, and the manual labor intensity is reduced.
Description
Technical Field
The invention belongs to the technical field of component machining, and particularly relates to a multifunctional component fixing device.
Background
Along with the progress of industrial production technology, numerical control processing equipment gradually replaces the traditional processing mode, and the intelligent and digital production mode greatly reduces the production cost and improves the production precision and the production efficiency. For most numerical control machining equipment, the fixing device is an important factor affecting parameters such as machining accuracy, production efficiency and the like. The existing fixing device is single in fixing mode, small in application range, and quite often can only fix a component with a single specification, and has large use limitation.
Taking wood working equipment as an example, wood component's specification is various, and various outward appearance structure changes greatly, and current fixing device generally only can adopt single fixed mode, and is less to the processing space that different shape components were reserved, often still need operating personnel to overturn manually in the course of working, and machining efficiency is lower, and often also is difficult to obtain reliable fixed effect respectively to the component of different shape.
Disclosure of Invention
The embodiment of the invention provides a multifunctional component fixing device which is suitable for fixing components in different shapes, can reserve enough processing space and reduces the labor intensity of operators.
In order to achieve the above purpose, the invention adopts the following technical scheme: there is provided a multi-functional component fixing apparatus including:
a workbench for placing the component, a transverse clamping mechanism for providing a transverse clamping force for the component, a vertical clamping mechanism for providing a vertical clamping force for the component, and a flexible clamping mechanism for flexibly clamping the component;
the workbench comprises a central plate and a plurality of circumferential plates arranged along the circumference of the central plate, wherein the central plate and the circumferential plates are respectively connected with different lifting mechanisms;
At least one of the peripheral plates and the corresponding lifting mechanism are provided with a turnover mechanism, so that the plate surface of the peripheral plate can be turned over from the plate surface horizontal state to the direction of the central plate to be in the plate surface vertical state through the turnover mechanism, and the plate surface horizontal state and the plate surface vertical state can be switched.
In one possible implementation manner, the central plate comprises a central core plate and a plurality of central coamings arranged along the circumference of the central core plate, and a first adsorption fixing mechanism is arranged on the central core plate;
The center coaming is in one-to-one correspondence with the circumferential plates, the center coaming corresponding to the circumferential plates connected with the turnover mechanism is hinged with the lifting mechanism corresponding to the center coaming, and a follow-up limiting structure is arranged between the center coaming and the corresponding circumferential plates so that the center coaming and the corresponding circumferential plates can synchronously turn over.
In one possible implementation, the circumferential plate connected with the turnover mechanism is rotatably connected with the corresponding lifting mechanism, and a damping rebound member is arranged at a rotating shaft of the circumferential plate, and the damping rebound member is configured with a pretightening force for keeping the corresponding circumferential plate horizontal.
In one possible implementation manner, the two opposite sides of the workbench, which are arranged along a first horizontal direction, are respectively provided with the transverse clamping mechanisms, the transverse clamping mechanisms are provided with telescopic ends which are telescopic along the first horizontal direction, the transverse clamping mechanisms realize reciprocating movement along a second horizontal direction through a first guiding mechanism arranged at the side of the workbench, and the second horizontal direction is perpendicular to the first horizontal direction;
The two opposite sides of the workbench, which are arranged along the second horizontal direction, are respectively provided with the vertical clamping mechanisms, and the vertical clamping mechanisms realize reciprocating movement along the first horizontal direction through second guide mechanisms arranged on the sides of the workbench;
The workbench is provided with flexible clamping mechanisms along two opposite sides of the second horizontal direction, and the flexible clamping mechanisms reciprocate along the vertical direction through third guide mechanisms arranged on the lateral sides of the workbench.
In one possible implementation manner, a plurality of transverse clamping mechanisms are connected to the same first guiding mechanism, each transverse clamping mechanism comprises a transverse expansion piece connected to the first guiding mechanism and a transverse clamping plate connected to the expansion end of the transverse expansion piece, and the plate surfaces of the transverse clamping plates are vertically arranged;
And the transverse clamping plate is also connected with an elastic clamp and a second adsorption fixing mechanism, and the elastic clamp is used for applying downward abutting acting force to the component.
In one possible implementation, the spring clip includes:
The clamping blocks are vertically connected with the transverse clamping plates in a sliding manner;
An operating handle fixedly connected with the clamping block;
the fixing block is fixedly connected with the transverse clamping plate; and
The first elastic piece is respectively connected with the clamping block and the fixed block, and the first elastic piece is configured with a pretightening force which enables the clamping block to be close to the lower end of the transverse clamping plate.
In one possible implementation manner, the same elastic clamp comprises a plurality of clamping blocks distributed along the second horizontal direction, the plurality of clamping blocks are connected to the same operation handle, and the first elastic pieces are in one-to-one correspondence with the clamping blocks.
In one possible implementation, the lateral expansion member is divided into a pneumatic member and an electric push rod, which are respectively provided on opposite sides of the table.
In one possible implementation, the vertical clamping mechanism includes a first vertical telescoping, a first clamping plate, a second vertical telescoping, and a second clamping plate;
The bottom of first vertical expansion piece connect in second guiding mechanism, first splint connect in the flexible end of first vertical expansion piece, the second vertical expansion piece is located first splint, and have and be located the flexible end of first splint top, the second splint is located the flexible end of second vertical expansion piece.
In one possible implementation, the flexible clamping mechanism includes:
the base is connected with the third guide mechanism and is provided with a containing cavity;
the clamping needle group is provided with a plurality of clamping needles, and each clamping needle is vertically arranged and respectively penetrates through the top wall of the base in a sliding manner;
the second elastic piece is arranged between the bottom surface of the accommodating cavity and the clamping needle and is configured with a pretightening force for enabling the clamping needle to extend out of the accommodating cavity; and
The locking assembly is arranged in the accommodating cavity and used for locking the vertical position of the clamping needle.
Compared with the prior art, the scheme provided by the embodiment of the application has the following beneficial effects:
1. for the components placed on the workbench, the mode of mutual matching of transverse clamping, vertical clamping and flexible clamping can be adopted, the fixing direction is selected in a diversified manner, the adaptability of the components with different shapes can be selected, and the application range and the reliability of the fixing device are enlarged.
2. The central plate and the circumferential plate are respectively lifted, so that the central plate is higher than the circumferential plate in height, the circumferential plate is kept away, more processing space can be exposed, the processing reserved space is effectively increased, and the processing difficulty is reduced.
3. Through giving the upset function of at least one circumference board wherein, can control the upset of the component of placing on the workstation through the upset state of control circumference board, need not the operating personnel and carry out manual upset, reduced artifical intensity of labour.
Drawings
FIG. 1 is a schematic structural view of a multifunctional component fixing device according to a first embodiment of the present invention;
FIG. 2 is a schematic view of a multifunctional component-fixing apparatus according to a first embodiment of the present invention, in which only a workbench and a lateral clamping mechanism are shown;
FIG. 3 is a schematic view of a circumferential plate and a flipped state employed in accordance with an embodiment of the present invention;
FIG. 4 is a schematic diagram of a center plate and a circumferential plate flipped over in accordance with an embodiment of the present invention;
FIG. 5 is a schematic view of a first operating state of a workbench according to a first embodiment of the invention;
FIG. 6 is a second schematic view of a working table according to the first embodiment of the present invention;
fig. 7 is a second schematic view of a use state of the multifunctional component fixing apparatus according to the first embodiment of the present invention, in which only the workbench and the vertical clamping mechanism are shown;
FIG. 8 is an exploded view of a vertical clamping mechanism employed in accordance with a first embodiment of the present invention;
FIG. 9 is a schematic view of an assembly of a transverse clamping plate and a spring clip employed in accordance with an embodiment of the present invention;
FIG. 10 is a schematic view of a spring clip according to an embodiment of the present invention;
FIG. 11 is a third schematic view of the multifunctional component-fixing device according to the first embodiment of the present invention, wherein only the flexible clamping mechanism is shown;
FIG. 12 is a schematic view of a flexible clamping mechanism according to an embodiment of the present invention;
Fig. 13 is a schematic view of the internal structure of a flexible clamping mechanism according to a second embodiment of the present invention;
FIG. 14 is an enlarged view of a portion of FIG. 13;
FIG. 15 is a schematic diagram of a driving structure according to a second embodiment of the present invention;
fig. 16 is a top view of a table and position sensor used in accordance with a third embodiment of the present invention.
Reference numerals illustrate:
100. A member;
200. A work table; 210. a center plate; 211. a core plate; 212. a center coaming; 220. a circumferential plate; 230. a lifting mechanism; 240. a turnover mechanism; 241. a turnover motor; 242. overturning the bracket; 250. a first adsorption fixing mechanism;
300. a transverse clamping mechanism; 310. a transverse expansion member; 320. a transverse splint; 330. an elastic clamp; 331. clamping blocks; 332. an operating handle; 333. a fixed block; 334. a first elastic member; 340. a second adsorption fixing mechanism;
400. a vertical clamping mechanism; 410. a first vertical telescoping member; 420. a first clamping plate; 430. a second vertical telescoping member; 440. a second clamping plate;
500. a flexible clamping mechanism; 510. a base; 511. a receiving chamber; 512. a first chute; 513. a second chute; 514. a third chute; 520. clamping the needle; 530. a second elastic member; 540. a locking assembly; 541. a sleeve seat; 542. a locking plate; 543. a locking sleeve; 544. extruding the inclined plane; 545. a drive sleeve; 546. a driving structure; 5461. a driving motor; 5462. a screw rod; 5463. a sliding seat; 5464. a moving rod; 5465. a limit rod; 5466. a swinging rod; 5467. a push-pull rod; 5468. a chute; 550. a control switch;
600. A first guide mechanism;
700. a second guide mechanism;
800. a position sensor.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1 to 7, a description will now be given of a multifunctional component fixing apparatus according to the present invention. The multifunctional component fixing device comprises a workbench 200 for placing a component 100, a transverse clamping mechanism 300 for providing a transverse clamping force for the component 100, a vertical clamping mechanism 400 for providing a vertical clamping force for the component 100, and a flexible clamping mechanism 500 for flexibly clamping the component 100; the table 100 includes a center plate 210 and a plurality of circumferential plates 220 disposed along the circumference of the center plate 100, and the center plate 210 and the circumferential plates 220 are respectively connected with different elevating mechanisms 230; at least one of the peripheral plates 220 and the corresponding lifting mechanism 230 are provided with a turnover mechanism 240, so that the plate surface of the peripheral plate 220 can be turned from the plate surface horizontal state to the direction of the central plate 210 to the plate surface vertical state by the turnover mechanism 240, and the plate surface horizontal state and the plate surface vertical state can be switched.
Compared with the prior art, the multifunctional component fixing device provided by the embodiment has the following beneficial effects:
1. For the component 100 placed on the workbench 200, the mode of mutual matching of transverse clamping, vertical clamping and flexible clamping can be adopted, the fixing direction is selected in various ways, the adaptability selection can be carried out according to components with different shapes, and the application range and the reliability of the fixing device are enlarged.
2. By adopting the mode that the central plate 210 and the circumferential plate 220 are respectively lifted, the central plate 210 can be higher than the circumferential plate 220 in height, the circumferential plate 220 can be kept away, more processing space can be exposed, as shown in the state of fig. 6, the processing reserved space is effectively increased, and the processing difficulty is reduced.
3. By imparting a turnover function to at least one of the peripheral plates 220, the turnover of the member 100 placed on the table 100, for example, the turnover of the member 100, can be controlled by controlling the turnover state of the peripheral plate 220, and the table 200 is controlled to be switched from the state of fig. 5 to the state of fig. 4 without requiring an operator to perform manual turnover, thereby reducing the labor intensity.
As a way of assembling the lifting mechanism 230 with the center plate 210 and the circumferential plate 220, the lifting ends may be formed as a bracket structure having a large area (as shown in fig. 4 to 6), providing a sufficient installation space for the center plate 210, the circumferential plate 220, and the structure for controlling inversion. The power portion of the lifting mechanism 230 may be a cylinder, a hydraulic cylinder, a linear driving motor, or the like, which is not limited herein.
In specific implementation, the required circumferential plate 220 is determined according to the size of the cross section of the component 100, and the non-adaptive circumferential plate 220 moves downwards under the drive of the corresponding lifting mechanism 230, so that more operation space is provided for component processing; also, the adapted circumferential plate 220 may satisfy the movement and flipping function of the member 100 through flipping of the circumferential plate 220. For a component 100 with less space requirements to operate, all of the circumferential plates 220 may be moved upward to be flush with the center plate 210, which cooperate to provide a greater support plane.
In some embodiments, referring to fig. 1 to 6, considering applicability of the placement space, the workbench 200 is set to be square, corresponding to two circumferential plates 220, which are both "U" shaped members, and after the two circumferential plates 220 are spliced, a "back" frame is formed, where a central plate 210 is disposed in a middle hollow position of the frame, and the splicing position of the two circumferential plates 220 is the position where the rotating shaft of the circumferential plate 220 that can be turned is located. It should be understood that the shape of the workbench 200 and the docking manner of the circumferential plate 220 may meet the actual working requirements and the assembly requirements, which are not limited herein.
In addition, in the present embodiment, the number of the reversible circumferential plates 220 is exemplarily shown as one, but it is of course possible to provide all the circumferential plates 220 with the reversing function, or some of the circumferential plates 220 with the reversing function, and the specific arrangement is not limited herein.
In some embodiments, referring to fig. 1-7, the center plate 210 includes a center core 211 and a plurality of center webs 212 circumferentially disposed along the center core 211, the center core 211 having a first suction attachment mechanism 250 disposed thereon; the center coamings 212 are in one-to-one correspondence with the circumferential plates 220, the center coamings 212 corresponding to the circumferential plates 220 connected with the turning mechanisms 240 are hinged with the lifting mechanisms 230 corresponding to the center coamings 212, and follow-up limiting structures are arranged between the center coamings 212 and the corresponding circumferential plates 220 so that the center coamings 212 and the corresponding circumferential plates 220 can turn synchronously. In particular, the first adsorption fixing mechanism 250 is a vacuum adsorption mechanism, such as a vacuum chuck connected with an air pump.
In this embodiment, the layout of the center core plate 211 and the center shroud 212 is similar to that of the center plate 210 and the circumferential plate 220, and since the center shroud 212 can be turned over along with the circumferential plate 220, the turning contact area with the member 100 is increased, so that the turning operation is smoother. Meanwhile, in the present embodiment, the space of the center plate 210 is fully utilized, and the first adsorption fixing mechanism 250 is disposed on the center plate 211 thereof, so that each clamping mechanism can be assisted in processing, and the reliability of fixing is improved by adsorbing the member 100, so as to ensure the processing precision, or the member 100 (for example, a member with a smaller volume) which cannot be effectively clamped by each clamping mechanism is fixed; in addition, through the mode of vacuum adsorption, the unstable problem of fixation can be avoided through the mode of adsorption fixation under the condition that the surface part of the component is smooth, and the flexible contact between the component 100 and the workbench 200 can be realized, so that the component is prevented from being knocked and damaged.
More specifically, the circumferential plate 220 to which the turning mechanism 240 is connected is rotatably connected to the corresponding lifting mechanism 230, and a damping rebound member is provided at a rotation shaft of the circumferential plate 220, and the damping rebound member is configured with a pre-tightening force for keeping the plate surface of the corresponding circumferential plate 220 horizontal. When the circumferential plate 220 is turned from the vertical to the horizontal state, the damping rebound member can assist the circumferential plate 220 to reset, enhancing the reliability of the reset.
On the basis of the above-mentioned provision of the damping rebound member, referring to fig. 3 and fig. 6, the turnover mechanism 240 includes a turnover motor 241 and a turnover bracket 242, the turnover motor 241 is disposed on the lifting mechanism 230, the turnover bracket 242 is disposed on an output end of the turnover motor 241, and the turnover bracket 242 can rotate along an axis parallel to the turnover shaft of the circumferential plate 220 under the driving of the turnover motor 241. When the circumferential plate 220 is required to be overturned in a vertical state, the overturning motor 241 drives the overturning bracket 242 to overturn, and the overturning bracket 242 drives the circumferential plate 220 to overturn in the process of contacting with the circumferential plate 220; the reverse operation can realize the turnover switching of the circumferential plate 220 to the horizontal state under the elastic reset action of the damping elastic piece. The turnover mechanism 240 of the embodiment does not need to have a substantial connection relationship with the circumferential plate 220, so that the connection mode between the turnover mechanism 240 and the circumferential plate 220 is greatly simplified, the arrangement of a huge connection guide structure is avoided, and the failure rate is greatly reduced.
As one embodiment of the stopper structure, the side of the circumferential plate 220 facing the center plate 210 is formed with a first stopper step. The corresponding center coaming 212 is provided with a second limiting step, and the two limiting steps are mutually clamped and matched, so that limiting can be realized; if the center plate 210 is required to be lifted relative to the circumferential plate 220, the first limit step and the second limit step do not block each other, and the circumferential plate 220 can be lowered or the center plate 210 can be lifted.
In order to reasonably arrange the clamping mechanisms, referring to fig. 1, opposite sides of the table 200 along the first horizontal direction are respectively provided with a transverse clamping mechanism 300, the transverse clamping mechanism 300 has a telescopic end telescopic along the first horizontal direction, and the transverse clamping mechanism 300 realizes reciprocating movement along the second horizontal direction by a first guiding mechanism 600 arranged at the side of the table 200, and the second horizontal direction is perpendicular to the first horizontal direction. The two opposite sides of the workbench 200 along the second horizontal direction are respectively provided with a vertical clamping mechanism 400, and the vertical clamping mechanism 400 realizes the reciprocating movement along the first horizontal direction through a second guiding mechanism 700 arranged at the side of the workbench 200. The two opposite sides of the working table 200 along the second horizontal direction are respectively provided with a flexible clamping mechanism 500, and the flexible clamping mechanism 500 reciprocates along the vertical direction through a third guiding mechanism arranged at the side of the working table 200.
The lateral clamping mechanism 300 can flexibly adjust the position at the side of the workbench 200 under the drive of the first guiding mechanism 600, and then flexibly change clamping points are provided in the second horizontal direction according to different components 100; driven by the second guiding mechanism 700, the vertical clamping mechanism 400 can flexibly adjust the position at the side of the workbench 200, and then provide flexibly changed clamping points in the first horizontal direction according to different components 100; meanwhile, the third guiding mechanism enables the flexible clamping mechanism 500 to be lifted, then to descend for avoiding in the moving process of the vertical clamping mechanism 400, and when the flexible clamping mechanism 500 is required to clamp, the height of the flexible clamping mechanism 500 can be adjusted adaptively according to different components 100. According to the embodiment, the space around the workbench is reasonably utilized, flexible transformation of the positions of the transverse clamping, the vertical clamping and the flexible clamping is realized, then clamping points can be flexibly selected according to different components 100, the transverse clamping mode, the vertical clamping mode and the flexible clamping mode can be independently used or combined for use, and the flexibility and the applicability of component fixing are greatly improved.
In some embodiments, referring to fig. 1,2 and 16, a plurality of transverse clamping mechanisms 300 are connected to the same first guiding mechanism 600, and the transverse clamping mechanisms 300 include a transverse expansion member 310 connected to the first guiding mechanism 600, and a transverse clamping plate 320 connected to an expansion end of the transverse expansion member 310, where a plate surface of the transverse clamping plate 320 is vertically disposed; also connected to the lateral clamp plate 320 are a resilient clamp 330 and a second suction securing mechanism 340, the resilient clamp 330 being adapted to apply a downward abutment force to the member 100. The embodiment provides downward elastic force by the elastic clamp on the basis of the transverse clamping. The vertical clamping action is formed on the component 100 by matching the vertical clamping mechanism with the workbench 200, so that the effective limit of the component 100 is realized in the vertical direction, and the fixed stability is improved. Meanwhile, since the second adsorption fixing mechanism 340 is provided, the lateral clamping plate 320 can be assisted in processing, and the reliability of fixing can be improved by adsorbing the member 100; in addition, through the vacuum adsorption mode, the problem of unstable fixation can be avoided through the adsorption fixation mode under the condition that the surface part of the component is flat, and the flexible contact between the component 100 and the transverse clamping plate 320 can be realized, so that the component 100 is prevented from being knocked and damaged.
Referring to fig. 9 and 10, the embodiment of the elastic clip 330 includes a clamping block 331, an operating handle 332, a fixing block 333, and a first elastic member 334; the clamping block 331 is vertically and slidably connected to the transverse clamping plate 320; the operation handle is fixedly connected to the clamping block 331; the fixed block 333 is fixedly connected with the transverse clamping plate 320; the first elastic member 334 is connected to the clamping block 331 and the fixing block 333, respectively, and the first elastic member 334 is configured with a pre-tightening force that makes the clamping block 331 approach the lower end of the lateral clamping plate 320. In particular, the operating handle 332, the fixing block 333 and the first elastic element 334 are all located on the side of the lateral clamping plate 320 facing the lateral expansion member 310, so as to avoid interference with the component 100 and influence the clamping reliability.
When the member 100 needs to be clamped, the operating handle 332 is lifted upwards, so that the clamping blocks 331 move upwards synchronously until the transverse clamping plates 320 are attached to the side surfaces of the member 110, and at the moment, the operating handle 332 is loosened, and the clamping blocks 331 move downwards automatically to realize clamping.
In the above embodiment, referring to fig. 9 and 10, in order to maintain the stability of clamping, the same elastic clamp 330 includes a plurality of clamping blocks 331 distributed along the second horizontal direction, the plurality of clamping blocks 331 are connected to the same operating handle 332, and the first elastic members 334 are in one-to-one correspondence with the clamping blocks 331 to provide more elastic clamping points.
In some embodiments, referring to fig. 1 and 2, the lateral telescoping member 310 is divided into a pneumatic member and an electric push rod, which are disposed on opposite sides of the table 200, respectively. The thrust force and the corresponding speed provided by the pneumatic component and the electric push rod are different, for example, the component position can be adjusted in the initial placement stage of the component 100 by utilizing the characteristics of high response speed and high continuity of the electric push rod, when the component 100 is adjusted in place, the electric push rod can stop acting, then the pneumatic component is used for carrying out cooperative clamping from the other side, the clamping acting force provided by the pneumatic component is softer, and the deformation of the component 100 can be effectively avoided.
In some embodiments, referring to fig. 1, 7, and 8, vertical clamping mechanism 400 includes a first vertical telescoping 410, a first clamp plate 420, a second vertical telescoping 430, and a second clamp plate 440; the bottom of the first vertical telescopic member 410 is connected to the second guiding mechanism 700, the first clamping plate 420 is connected to the telescopic end of the first vertical telescopic member 410, the second vertical telescopic member 430 is arranged on the first clamping plate 420 and has a telescopic end above the first clamping plate 420, and the second clamping plate 440 is arranged on the telescopic end of the second vertical telescopic member 430. Wherein the actions of the first vertical telescoping member 410 and the second vertical telescoping member 430 may be independent of each other.
The first clamping plate 420 of the embodiment can cooperate with the workbench 200 to clamp the component 100, a clamping space can be formed between the first clamping plate 420 and the second clamping plate 440, and the height of the clamping space can be changed along with the expansion and contraction of the first vertical expansion piece 410, so that the suspended fixation is realized. The vertical clamping mechanism 400 of the embodiment provides multiple clamping modes, can clamp plate members, special-shaped members and members requiring more operation space, and has strong applicability.
It should be noted that, the hanging clamping process may be to directly and transversely insert the side edge of the member 100 into the clamping space between the first clamping plate 420 and the second clamping plate 440, and then retract the second vertical telescopic member 430 to achieve clamping; alternatively, for a heavy component 100, the component 100 may be placed on the workbench 200, the clamping space between the first clamping plate 420 and the second clamping plate 440 is adjusted to be aligned with the edge of the component 100, then each vertical clamping mechanism 400 is laterally moved by the second guiding mechanism until the edge of the component enters the clamping space, then the second vertical telescopic piece 430 is contracted to realize clamping, finally the first vertical telescopic piece 410 is extended to realize hanging fixation of the component, more operation space is provided for processing the component, and irregular contact surface special-shaped structure is adapted.
As a specific assembly manner of the second vertical expansion member 430 and the first clamping plate 420, referring to fig. 8, in this embodiment, an accommodating hole is formed in the first clamping plate 420, and the bottom of the second vertical expansion member 430 is inserted into the accommodating hole and fixed.
In some embodiments, referring to fig. 1, 11-15, the flexible clamping mechanism 500 includes a base 510, a clamping needle set, a second spring 530, and a locking assembly 540; the base 510 is connected with the third guiding mechanism, and the base 510 is formed with a containing cavity 511; the clamping needle group is provided with a plurality of clamping needles 520, and each clamping needle 520 is vertically arranged and respectively penetrates through the top wall of the base 510 in a sliding manner; the second elastic member 530 is disposed between the bottom surface of the accommodating cavity 511 and the clamping needle 520, and the second elastic member 530 is configured with a pre-tightening force that causes the clamping needle 520 to extend out of the accommodating cavity 511; the locking assembly 540 is disposed in the accommodating cavity 511, and the locking assembly 540 is used for locking the vertical position of the clamping needle 520. In the initial state, the flexible clamping mechanism 500 is located below the table 200; when flexible clamping is needed, the flexible clamping device is lifted to the working position through the third guide mechanism. The flexible clamping mechanism 500 of the embodiment realizes the profiling support of the component 100 through the up-and-down movement of the clamping needle 520, can better fix cylindrical and curved components, has strong plasticity, and cooperates with the transverse clamping mechanism 300 and the vertical clamping mechanism 400 to enable the processing to be more stable.
As one embodiment of the locking assembly, referring to fig. 13-15, the locking assembly 540 includes a sleeve mount 541, a locking plate 542, and a drive structure 546. The sleeve seat 541 is disposed at the bottom of the accommodating cavity 511, and forms a guiding channel for accommodating the clamping needle 520, and the second elastic member 530 is disposed in the guiding channel. The upper port of each guide channel is formed with a locking sleeve 543, the locking sleeve 543 is sleeved on the periphery of the corresponding clamping needle 520, and an extrusion inclined plane 544 with the outer diameter gradually increasing from top to bottom is formed. The locking plate 542 is located above the sleeve seat 541 and can slide up and down in the accommodating cavity 511 under the driving of the driving structure 546, the locking plate 542 is provided with through holes for the plurality of clamping pins 520 to respectively penetrate through, the lower end surfaces of the through holes extend downwards to form a driving sleeve 545, and the lower end of the driving sleeve 545 is used for being abutted against the extrusion inclined 544 surface.
In the initial state, the driving sleeve 545 and the locking sleeve 543 are in a mutually separated state, at this time, the clamping needle 520 can slide in the locking sleeve 543, and when the component 100 is placed on the clamping needle group, different clamping needles 520 are pressed down to different degrees, so as to form a concave shape matched with the outer peripheral surface of the component 100; after the position of the component 100 is stable, the driving structure 546 drives the locking plate 542 to move downwards, so that the driving sleeve 545 contacts with the extrusion inclined surface 544, the inner side surface of the locking sleeve 543 is gradually close to the clamping needle 520 through extrusion acting force in the continuous downward movement process, and the position locking of the clamping needle 520 is realized after the extrusion acting force with the clamping needle 520 reaches a certain degree; unlocking can be realized by reverse operation, and after unlocking, the clamping needle 520 which is pressed to move downwards moves upwards and resets under the pushing of the second elastic piece 530.
As a specific embodiment of the driving structure, referring to fig. 15, the driving structure 546 includes a driving motor 5461, a screw rod 5462, a sliding seat 5463, a moving rod 5464, a limiting rod 5465, a swinging rod 5466 and a push-pull rod 5467, where the driving motor 5461 is located in the middle of the locking plate 542, and the sliding seat 5463, the moving rod 5464, the limiting rod 5465, the swinging rod 5466 and the push-pull rod 5467 are respectively provided with two groups and are respectively and radially symmetrically arranged at two sides of the driving motor 5461.
The push-pull rod 5467 is disposed near the edge of the locking plate 542 and extends downward; the outer end of the swing rod 5466 is positioned below the inner end, the outer end of the swing rod 5466 is rotationally connected with the lower end of the push-pull rod 5467, the inner end is slidingly connected with the first chute 512 horizontally arranged on the base 510, and a reset torsion spring is further arranged at the rotational connection part of the swing rod 5466 and the push-pull rod 5467; the moving rod 5464 is arranged parallel to the first chute 512, and the outer end is slidably connected to the first chute 512; the limiting rod 5465 is vertically arranged on the upper portion of the moving rod 5464, and the upper end of the limiting rod 5465 is connected with the second sliding chute 513 horizontally arranged on the base 510 in a sliding manner; the driving motor 5461 is arranged on the base 510, the lead screw 5462 is vertically arranged and connected to the output end of the driving motor 5461, the sliding seat 5463 is matched with the third sliding groove 514 formed on the base 510 in a vertically sliding way, and the sliding seat 5463 is matched with the lead screw 5462 in a threaded way; the sliding seat 5463 is formed with two inclined grooves 5468 which gradually incline outwards from top to bottom, and the inner end of the moving rod 5464 is slidably arranged on the inclined grooves 5468. It should be noted that, the term "outer" in this embodiment refers to a direction away from the driving motor 5461, and conversely, refers to "inner".
In the initial state, the inner ends of the swing rod 5466 and the moving rod 5464 are close to the inner end of the first chute 512, the inner end of the moving rod 5464 is positioned at the inner side of the inner end of the swing rod 5466, the upper end of the limiting rod 5465 is positioned at the inner end of the second chute 513, and the inner end of the moving rod 5464 is positioned at the upper end of the chute 5468; when the locking is needed, the driving motor 5461 drives the sliding seat 5463 to move upwards through the lead screw 5462, at this time, the chute 5468 pushes the moving rod 5464 to move outwards, the moving rod 5464 pushes the inner end of the swinging rod 5466 to slide outwards along the first chute 512, meanwhile, the swinging rod 5466 swings, the outer end of the swinging rod 5466 pulls the push-pull rod 5467 downwards, and finally the push-pull rod 5467 drives the locking plate 542 to move downwards and realize locking; the unlocking can be performed by reverse operation, and during the unlocking process, the inner end of the swinging rod 5466 moves towards the inner end of the first sliding groove 512 due to the reset torsion spring between the swinging rod 5466 and the push-pull rod 5467, and finally, the unlocking process is gradually reset.
According to the embodiment of the application, the same driving motor 5461 is used as a power source, and the synchronous transmission of power is realized through structures such as the moving rods 5464 which are symmetrically arranged at two sides, so that the problem that the locking plate 542 moves and is blocked due to uneven stress at two sides of the locking plate 542 is avoided; meanwhile, as the transmission members are rod-shaped members, the occupied space is small, and the requirement for driving force is also small, the driving motor 5461 is small in size, the integral built-in of the driving structure 546 is facilitated, and the integral structure of the flexible clamping mechanism 500 is simple and compact.
In some embodiments, referring to fig. 12, a control switch 550 connected to the driving motor 5461 is disposed on the base 510, and the action of the driving motor 5461 can be directly controlled by the control switch 550.
In some embodiments, referring to fig. 16, a plurality of position sensors 800 are further disposed on one side of the table 200 and distributed in a straight line, and the plurality of position sensors 800 are symmetrically disposed along the central axis of the table 200, and the position sensor 800 of this embodiment can determine whether the component positions are aligned by sensing the distance between the component side walls and the sensor columns.
In this embodiment, the number of the position sensors 800 is four, which are defined as a position sensor a, a position sensor B, a position sensor C, and a position sensor D, respectively, taking the processing of the quadrangular prism-shaped member 100 as an example, the predetermined placement position needs to make the central axis of the member 100 face the central axis of the table 200, and the plurality of position sensors 800 are distributed along the second horizontal direction.
After the component 100 is placed on the workbench 200, if the placement position is not the predetermined position (as shown in fig. 16), the position sensor a, the position sensor B, the position sensor C and the position sensor D respectively acquire distance information of the side surface of the component 100, in the predetermined state, the distance information acquired by all the sensors should be consistent with the predetermined value (or be within the predetermined error range), but in the attached state, the distance information acquired by the position sensor a and the position sensor B is obviously much smaller than the predetermined value, and the distance information acquired by the position sensor C and the position sensor D is obviously much larger than the predetermined value, so that the placement position deviation of the component 100 can be determined; then, the control unit obtains the deflection degree according to the predetermined placement data, and controls the transverse clamping mechanisms 300 on both sides to perform synchronous or asynchronous expansion and contraction to adjust the position of the component 100.
It should be understood that the position sensor 800 may be disposed around the table 200, obtain actual position information of the component 100 according to actual processing conditions, determine whether the component 100 is deflected according to the actual position information, and then control the transverse clamping mechanism 300 to adaptively stretch and retract to adjust the position of the component 100.
In addition, the position sensors 800 and the judging method in the row distribution shown in the embodiment are not only suitable for sensing the straight side surface, but also suitable for the curved side surface, but only the preset values for comparison are different, and are not repeated here.
The multifunctional component fixing device disclosed by the application can meet the requirements of processing and positioning components 100 with uneven thickness, different section sizes, different lengths and uneven surfaces, can automatically turn over and vertically move the components 100, is time-saving and labor-saving in fixing, mounting and clamping, can expand more operation space, can effectively improve the convenience of component processing, can realize intelligent processing by combining with intelligent matrixes such as a mechanical arm and the like, and has higher precision and operability.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (10)
1. The multifunctional component fixing device is characterized by comprising a workbench for placing components, a transverse clamping mechanism for providing transverse clamping force for the components, a vertical clamping mechanism for providing vertical clamping force for the components, and a flexible clamping mechanism for flexibly clamping the components;
the workbench comprises a central plate and a plurality of circumferential plates arranged along the circumference of the central plate, wherein the central plate and the circumferential plates are respectively connected with different lifting mechanisms;
a turnover mechanism is arranged between at least one circumferential plate and the corresponding lifting mechanism, so that the plate surface of the circumferential plate can be turned over from a plate surface horizontal state to a plate surface vertical state through the turnover mechanism, and the plate surface can be switched between the plate surface horizontal state and the plate surface vertical state;
The workbench is characterized in that one side of the workbench is also provided with a plurality of position sensors distributed in a straight line, the plurality of position sensors are symmetrically arranged along the center axis of the workbench, and the position sensors can judge whether the positions of the components are aligned or not by sensing the distance between the side walls of the components and the sensor lines;
The central plate comprises a central core plate and a plurality of central coamings arranged along the circumference of the central core plate, and a first adsorption fixing mechanism is arranged on the central core plate.
2. The multi-functional component fixing apparatus according to claim 1, wherein the center coamings are in one-to-one correspondence with the peripheral plates, the center coamings corresponding to the peripheral plates to which the turning mechanism is connected are hinged to the lifting mechanisms corresponding to the center coamings, and a follow-up limit structure is provided between the center coamings and the corresponding peripheral plates so as to enable the center coamings and the corresponding peripheral plates to turn synchronously.
3. The multi-function component fixing apparatus according to claim 1, wherein the circumferential plate to which the turnover mechanism is connected is rotatably connected to the corresponding lifting mechanism, and a damping rebound member is provided at a rotation shaft of the circumferential plate, the damping rebound member being configured with a pre-tightening force for keeping the plate surface of the corresponding circumferential plate horizontal.
4. The multifunctional component fixing apparatus according to claim 1, wherein the two opposite sides of the table arranged along a first horizontal direction are respectively provided with the transverse clamping mechanisms, the transverse clamping mechanisms are provided with telescopic ends which are telescopic along the first horizontal direction, the transverse clamping mechanisms realize reciprocating movement along a second horizontal direction through a first guiding mechanism arranged at the side of the table, and the second horizontal direction is perpendicular to the first horizontal direction;
The two opposite sides of the workbench, which are arranged along the second horizontal direction, are respectively provided with the vertical clamping mechanisms, and the vertical clamping mechanisms realize reciprocating movement along the first horizontal direction through second guide mechanisms arranged on the sides of the workbench;
The workbench is provided with flexible clamping mechanisms along two opposite sides of the second horizontal direction, and the flexible clamping mechanisms reciprocate along the vertical direction through third guide mechanisms arranged on the lateral sides of the workbench.
5. The multifunctional component fixing apparatus according to claim 4, wherein a plurality of said lateral holding mechanisms are connected to the same said first guide mechanism, said lateral holding mechanisms comprising a lateral expansion member connected to said first guide mechanism, and a lateral clamping plate connected to the expansion end of said lateral expansion member, the plate surfaces of said lateral clamping plates being vertically arranged;
And the transverse clamping plate is also connected with an elastic clamp and a second adsorption fixing mechanism, and the elastic clamp is used for applying downward abutting acting force to the component.
6. The multi-function component securing device of claim 5, wherein the spring clip comprises:
The clamping blocks are vertically connected with the transverse clamping plates in a sliding manner;
An operating handle fixedly connected with the clamping block;
the fixing block is fixedly connected with the transverse clamping plate; and
The first elastic piece is respectively connected with the clamping block and the fixed block, and the first elastic piece is configured with a pretightening force which enables the clamping block to be close to the lower end of the transverse clamping plate.
7. The multi-functional building element fixing device according to claim 6, wherein the same elastic clip comprises a plurality of clamping blocks distributed along a second horizontal direction, the plurality of clamping blocks are connected to the same operation handle, and the first elastic pieces are in one-to-one correspondence with the clamping blocks.
8. The multi-function component mounting apparatus of claim 5, wherein the lateral telescoping member is divided into a pneumatic component and an electric pushrod, the pneumatic component and the electric pushrod being disposed on opposite sides of the table, respectively.
9. The multi-function component securing device of claim 4, wherein the vertical clamping mechanism comprises a first vertical telescoping member, a first clamping plate, a second vertical telescoping member, and a second clamping plate;
The bottom of first vertical expansion piece connect in second guiding mechanism, first splint connect in the flexible end of first vertical expansion piece, the second vertical expansion piece is located first splint, and have and be located the flexible end of first splint top, the second splint is located the flexible end of second vertical expansion piece.
10. The multi-function component securing device of claim 4, wherein the flexible clamping mechanism comprises:
the base is connected with the third guide mechanism and is provided with a containing cavity;
the clamping needle group is provided with a plurality of clamping needles, and each clamping needle is vertically arranged and respectively penetrates through the top wall of the base in a sliding manner;
the second elastic piece is arranged between the bottom surface of the accommodating cavity and the clamping needle and is configured with a pretightening force for enabling the clamping needle to extend out of the accommodating cavity; and
The locking assembly is arranged in the accommodating cavity and used for locking the vertical position of the clamping needle.
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