Detailed Description
Features and exemplary embodiments of various aspects of the present application are described in detail below to make the objects, technical solutions and advantages of the present application more apparent, and to further describe the present application in conjunction with the accompanying drawings and the detailed embodiments. It should be understood that the specific embodiments described herein are merely configured to explain the present application and are not configured to limit the present application. It will be apparent to one skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present application by showing examples of the present application.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The embodiments will be described in detail below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of an assembly structure of a web pressurization tool, a blade forming mold, and a web according to an embodiment of the present application. The blade according to the embodiment of the application comprises a first web 10, a second web 20 and a third web 30, wherein the first web 10, the second web 20 and the third web 30 are arranged at intervals along a first direction X. The first direction X may be a chord direction of the blade, and the first web 10, the second web 20, and the third web 30 may support the blade shell at different positions in the chord direction of the blade, thereby enhancing the shear resistance of the blade.
The web pressurization tooling 40 provided in the embodiments of the present application is designed based on a blade having the three webs described above. The web pressing tool 40 is used for assembling the first web 10, the second web 20, and the third web 30 to one side of the blade forming mold 2 in the second direction Y. Alternatively, the second direction Y may be a height direction. Specifically, the shell 201 to be assembled of the blade can be formed in the blade forming mold 2, and the shell 201 to be assembled can be a windward shell of the blade or a leeward shell of the blade. The web pressing tool 40 is used for connecting the first web 10, the second web 20 and the third web 30 to one side of the housing 201 to be assembled along the second direction Y. The second direction Y intersects both the first direction X and the axial direction Z of the blade forming die 2.
Referring to fig. 1, a web pressurizing tool 40 provided in the embodiment of the present application includes a tool body 41, a first pressurizing mechanism 421, a second pressurizing mechanism 422, and a third pressurizing mechanism 423. The first pressing mechanism 421, the second pressing mechanism 422, and the third pressing mechanism 423 are independent of each other and are arranged in the first direction X. The first pressing mechanism 421, the second pressing mechanism 422 and the third pressing mechanism 423 are configured to be movably disposed along the second direction Y relative to the tool body 41 to press the first web 10, the second web 20 and the third web 30 along the second direction Y, respectively, where the first direction X, the second direction Y and the axial direction Z of the tool body 41 intersect two by two.
The first pressing mechanism 421, the second pressing mechanism 422 and the third pressing mechanism 423 are each capable of moving in the second direction Y relative to the tool body 41, and the movements of the first pressing mechanism 421, the second pressing mechanism 422 and the third pressing mechanism 423 are independent of each other, so that the pressing operations of the first web 10, the second web 20 and the third web 30 are independent of each other and do not affect each other.
The moving distances of the first pressing mechanism 421, the second pressing mechanism 422, and the third pressing mechanism 423 in the second direction Y may be flexibly set or adjusted according to the heights of the first web 10, the second web 20, and the third web 30, respectively, as long as an appropriate amount of adhesive force is ensured between the respective positions of the first web 10, the second web 20, and the third web 30 and the blade forming mold 2.
Fig. 2 is a schematic structural diagram of a part of a tooling body of a web pressurizing tooling according to an embodiment of the present application. The tool body 41 may extend along the axial direction of the blade forming mold 2, and the axial direction Z of the tool body 41 is parallel to the axial direction of the blade forming mold 2. It will be appreciated that the length directions of the first web 10, the second web 20 and the third web 30 are parallel to the axial direction of the tooling body 41, and that the tooling body 41 can provide a compression and/or support basis for the first web 10, the second web 20 and the third web 30 in the entire length direction with high reliability.
The web pressurizing tool 40 provided in the embodiment of the present application includes a tool body 41, a first pressurizing mechanism 421, a second pressurizing mechanism 422, and a third pressurizing mechanism 423. The first pressing mechanism 421, the second pressing mechanism 422, and the third pressing mechanism 423 are independent of each other and are arranged along the first direction X so as to correspond to the positions of the first web 10, the second web 20, and the third web 30, respectively, without mutual influence between the pressing mechanisms. The first pressing mechanism 421, the second pressing mechanism 422, and the third pressing mechanism 423 are each capable of being disposed movably in the second direction Y with respect to the tooling body 41, so that the first web 10, the second web 20, and the third web 30 can be pressed toward the blade forming mold 2 in the second direction Y, respectively, and the first web 10, the second web 20, and the third web 30 can be connected to one side of the blade forming mold 2 in the second direction Y, respectively. The web pressurization tool 40 of the embodiment of the application can realize simultaneous pressurization of three webs through reasonable design of three pressurization mechanisms, and simultaneously connect the three webs to the blade forming die 2, so that the assembly efficiency of the webs is improved, and the production efficiency of the blades and the bonding quality of the webs can be improved.
Fig. 3 is a schematic view of a part of a web pressing tool, a blade forming mold and a web after being assembled according to an embodiment of the present application. In some embodiments, referring to fig. 1 and 3, the web pressurizing tool 40 further includes a first web bracket 431 and a first connection assembly 44, the first web bracket 431 is connected to one side of the tool body 41 along the first direction X, and the first connection assembly 44 is provided on the first web bracket 431 and/or the tool body 41 and is capable of connecting the first web 10.
When the first web 10 is assembled, the first web 10 may be connected by the first connecting component 44, the first connecting component 44 may be disposed on the first web bracket 431 or may be disposed on the tool body 41, and the first web bracket 431 is connected to the tool body 41. The tooling body 41 can drive the first web 10 to move when moving under the lifting of the lifting mechanism, so that the web pressurizing tooling 40 can hoist the first web 10 to a proper position of the blade forming die 2, the assistance of other mechanisms is not needed, and the assembly process of the first web 10 is simplified.
The first web bracket 431 may be fixedly connected to the tool body 41 by screw connection, welding or a suitable manner. The tool body 41 may be a steel frame structure. The first web bracket 431 may include a vertical beam extending along the second direction Y, and the vertical beam is connected to the steel frame beam body on one side of the tooling body 41 along the first direction X.
In some embodiments, web press tooling 40 further includes a second web support 432 and a second connection assembly 45. Fig. 4 is a schematic structural view of a second web bracket and a second connection assembly of a web pressing tool according to an embodiment of the present application. Referring to fig. 1 and 4, the second web bracket 432 is connected to the other side of the tooling body 41 along the first direction X. The second connection assembly 45 is provided on the second web support 432 and is capable of connecting the second web 20.
When the first web 10 and the second web 20 are assembled, the first connecting component 44 is connected with the first web 10, the second connecting component 45 is connected with the second web 20, and then the first web 10 and the second web 20 can be hoisted to the proper positions of the blade forming die 2 at the same time by moving the tool body 41, so that the simultaneous hoisting and simultaneous bonding of the first web 10 and the second web 20 are realized, and the assembly efficiency of the webs and the production efficiency of the blades are further improved.
In addition, the first web bracket 431 and the second web bracket 432 are respectively connected to two opposite sides of the tool body 41 along the first direction X, and the first web bracket 431 and the second web bracket 432 are spaced apart along the first direction X, so that structural interference is not generated. The first connecting component 44 arranged on the first web bracket 431 or the tooling body 41 and the second connecting component 45 arranged on the second web bracket 432 are also spaced along the first direction X, so that the first web 10 and the second web 20 are conveniently connected respectively, the first web 10 and the second web 20 are hoisted at the same time, and the conditions of structural interference, collision damage and the like are avoided.
In some embodiments, the second web support 432 may extend away from the tooling body 41 along the first direction X such that the second web support 432 and the first web support 431 are spaced apart a distance along the first direction X, which is advantageous for the first web 10 and the second web 20 to be spaced apart in the first direction X and to reduce the size of the tooling body 41 along the first direction X.
Optionally, the second web support 432 may comprise a plurality of first beams 4321 extending in the first direction X, and at least one second beam 4322 extending in the second direction Y, the second beam 4322 being connected to an end of the first beam 4321 facing away from the tooling body 41 in the first direction X. The second connection assembly 45 may be provided to the second beam 4322, whereby the first web 10 connected to the first connection assembly 44 and the second web 20 connected to the second connection assembly 45 may have a maximum spacing in the first direction X on the premise that the size of the web pressing tool 40 in the first direction X is constant, minimizing the size of the web pressing tool 40 in the first direction X.
Further, the first pressing mechanism 421 is disposed on the tool body 41, and the second pressing mechanism 422 is disposed on the second web support 432.
The first pressing mechanism 421 is directly disposed on the tool body 41, but not on the first web bracket 431, so that the structure of the first web bracket 431 can be simplified. The second pressing mechanism 422 is disposed on the second web support 432, so that the second pressing mechanism 422 is positioned opposite to the second web 20, and thus presses the second web 20 along the second direction Y.
Alternatively, in a state in which the web pressing tool 40 hangs the first web 10 and the second web 20, the first web 10 may be located at one side of the tool body 41 in the second direction Y and adjacent to one end portion of the tool body 41 in the first direction X; the second web 20 may be on one side of the second web support 432 in the second direction Y and adjacent an end of the second web support 432 facing away from the tooling body 41.
Illustratively, the second direction Y may be an up-down direction, i.e., a height direction, and the first direction X may be a transverse direction, i.e., a chord direction, and the first web 10 may be located below a transverse end portion of the tooling body 41. The second web 20 may be below the lateral end of the second web support 432 facing away from the tooling body 41. The first pressurizing mechanism 421 may be disposed at a position directly above the first web 10 of the tool body 41, and the second pressurizing mechanism 422 may be disposed at a position directly above the second web 20 of the second web support 432.
In some embodiments, referring to fig. 1, the web pressing tool 40 further includes a third web bracket 433, where the third web bracket 433 is disposed on a side of the second web bracket 432 facing away from the first web bracket 431 in the first direction X, and the third web bracket 433 is connected to the second web bracket 432 or is capable of being connected to the blade forming mold 2. The third pressurizing mechanism 423 is provided to the third web frame 433.
The third web support 433 can support the third pressing mechanism 423 so that the third pressing mechanism 423 performs an operation of pressing the third web 30.
The third web support 433 is disposed on a side of the second web support 432 facing away from the first web support 431 along the first direction X, so as to correspond to the position of the third web 30. The first web brackets 431, the second web brackets 432 and the third web brackets 433 are sequentially arranged along the first direction X and are arranged at intervals.
Since the third web frame 433 is adjacent to the second web frame 432 along the first direction X, the third web frame 433 can be connected to the second web frame 432, and the third web frame 433 can move along with the tool body 41, which is beneficial to simplifying the assembly operation.
Since the third web 30 is located at the edge of the blade forming die 2 in the first direction X and is closer to the blade forming die 2, in other embodiments, the third web bracket 433 may be connected to the blade forming die 2, which is advantageous for simplifying the structure of the third web bracket 433.
Further, the web pressurizing tool 40 may further include a third connecting component, which may be provided on the third web bracket 433 and may be capable of connecting to the third web 30. When the third web support 433 is connected to the second web support 432, the third web 30 may be connected to the web press tooling 40 by a third connection assembly. The web pressurizing tool 40 can hoist the first web 10, the second web 20 and the third web 30 to the blade forming die 2 at the same time, so that the first web 10, the second web 20 and the third web 30 are bonded to the blade forming die 2 at the same time, and the web assembly efficiency and the blade forming efficiency are improved to the greatest extent. When the third web support 433 is connected to the blade forming mold 2, other lifting mechanisms are needed to lift the third web 30, and after the lifting mechanisms lift the third web 30 to the blade forming mold 2, the third web 30 is pressurized by the third pressurizing mechanism 423 on the third web support 433, so that the third web 30 is connected to the blade forming mold 2. The pressing of the third web 30 may be performed simultaneously with the pressing of the first web 10 and the second web 20 to improve web assembly efficiency.
In some embodiments, the tooling body 41 extends in an axial direction of the blade forming die 2. For example, referring to fig. 2, the tooling body 41 may be a square steel frame structure extending along the axial direction of the blade forming mold 2. The tool body 41 can comprise a plurality of steel frame sections which are axially arranged along the blade forming die 2 and are connected, the two adjacent steel frame sections can be connected through bolts, and the tool body 41 is fixed in a section welding mode during use, so that the later-stage model switching and the length adjustment of the tool body 41 are facilitated, and the suitability and the universality of the tool body 41 are improved.
Further, the tool body 41 has a plurality of hanging point positions distributed along the axial direction of the blade forming die 2, so that the hanging point positions are convenient to shift after the length is switched later.
Since the first web 10, the second web 20 and the third web 30 are each elongated plate bodies extending in the axial direction of the blade forming die 2. In order to improve the uniformity of the connection between each web and the blade forming die 2, in some embodiments, the number of the first pressing mechanism 421, the second pressing mechanism 422, and the third pressing mechanism 423 are all plural. The plurality of first pressurizing mechanisms 421 are spaced apart along the axial direction of the blade forming die 2 to pressurize different positions of the first web 10, respectively. The plurality of second pressurizing mechanisms 422 are spaced apart along the axial direction of the blade forming die 2 to pressurize different positions of the second web 20, respectively. The plurality of third pressurizing mechanisms 423 are spaced apart in the axial direction of the blade forming die 2 to pressurize different positions of the third web 30, respectively.
In some embodiments, the number of first connection assemblies 44, second connection assemblies 45, and third connection assemblies are all plural. The plurality of first connecting components 44 are distributed at intervals along the axial direction of the blade forming die 2 so as to be respectively connected to different positions of the first web 10 in the length direction, so that the connection strength and the connection stability of the first web 10 are improved. The second connecting assemblies 45 are distributed at intervals along the axial direction of the blade forming die 2 so as to be respectively connected to different positions of the second web 20 in the length direction, so that the connection strength and the connection stability of the second web 20 are improved. The third connecting components are distributed at intervals along the axial direction of the blade forming die 2 so as to be connected to different positions of the third web 30 in the length direction respectively, and the connection strength and the connection stability of the third web 30 are improved.
In some embodiments, the number of first web brackets 431, second web brackets 432, and third web brackets 433 are all plural. The plurality of first web brackets 431 are spaced apart along the axial direction of the blade forming die 2 to support the plurality of first connection assemblies 44 and/or the plurality of first pressing mechanisms 421, respectively. The plurality of second web brackets 432 are spaced apart along the axial direction of the blade forming die 2 to support the plurality of second connection assemblies 45 and/or the plurality of second pressing mechanisms 422, respectively. The plurality of third web brackets 433 are spaced apart along the axial direction of the blade forming die 2 to support the plurality of third connecting assemblies and/or the plurality of third pressurizing mechanisms 423, respectively.
In some embodiments, referring to fig. 3, the first connection assembly 44 includes a vacuum suction mechanism 441 and a clamping mechanism 442 that are disposed independently of one another. The vacuum suction mechanism 441 includes a vacuum chuck 4411, and the vacuum chuck 4411 is capable of sucking a plate surface of the first web 10 facing the first direction X. The clamping mechanism 442 is capable of clamping the first web 10 in a first direction X.
The first connecting assembly 44 comprises two independent connecting mechanisms, so that the problem that the first web 10 cannot be effectively connected even the first web 10 falls down when one of the two independent connecting mechanisms fails can be effectively avoided, and the connection strength and the connection stability of the first web 10 can be improved.
The tooling body 41 is located at one side of the first web 10 along the second direction Y, and the first web bracket 431 may extend to one side of the first web 10 along the first direction X. Accordingly, the vacuum suction mechanism 441 may be provided to the first web frame 431 so as to suction the plate surface of the first web 10 facing the first direction X. The clamping mechanism 442 clamps the first web 10 along the first direction X, and the clamping mechanism 442 cooperates with two oppositely disposed plate surfaces of the first web 10 along the first direction X, so that the clamping mechanism 442 can be disposed on the tool body 41, so as to facilitate clamping the first web 10.
The two sets of connecting mechanisms of the first connecting assembly 44 are respectively arranged on the first web bracket 431 and the tooling body 41, so that the structural arrangement is more reasonable, and the structure of the web pressurizing tooling 40 is facilitated to be simplified.
The vacuum suction mechanism 441 may include a plurality of vacuum chucks 4411, and the plurality of vacuum chucks 4411 are arranged at intervals along the second direction Y to simultaneously suck a plurality of positions of the first web 10 along the second direction Y, thereby improving connection stability and uniformity of the first web 10.
Each vacuum chuck 4411 can be independently controlled by a special ball valve, so that later-stage chuck air leakage or damage replacement is facilitated. Each vacuum suction mechanism 441 may be provided with a separate vacuum pressure gauge to display the vacuum negative pressure of the vacuum suction mechanism 441 in real time, giving the operator a clear signal display.
Fig. 5 is a schematic cross-sectional structure of a clamping mechanism of a web pressing tool according to an embodiment of the present application. In some embodiments, the clamping mechanism 442 includes a clamping space 4421 into which the first web 10 is inserted, the clamping space 4421 being adjustably sized along the first direction X.
When the dimension of the clamping space 4421 in the first direction X increases to be greater than the thickness of the first web 10 in the first direction X, the first web 10 can freely enter and exit the clamping space 4421, and the clamping mechanism 442 is in a state of releasing the first web 10. When the dimension of the clamping space 4421 in the first direction X is reduced to be equal to or slightly smaller than the thickness of the first web 10 in the first direction X, the movement of the first web 10 in the clamping space 4421 is restricted, and the clamping mechanism 442 is held in the clamping space 4421 in a state of clamping the first web 10.
The clamping mechanism 442 of the embodiment of the application realizes the adjustment of the state of the clamping mechanism 442 through the adjustment of the size of the clamping space 4421, and has simple adjustment mode and firm clamping effect.
In some embodiments, the clamping mechanism 442 includes a first clamping member 4422 and a second clamping member 4423 disposed opposite in the first direction X, with a clamping space 4421 formed between the first clamping member 4422 and the second clamping member 4423. The first and second clamps 4422 and 4423 are configured to selectively move toward and away from each other in the first direction X to adjust the size of the clamping space 4421 in the first direction X.
During the process of clamping the first web 10 by the clamping mechanism 442, the first clamping member 4422 and the second clamping member 4423 are respectively located at two sides of the first web 10 along the first direction X. When the first clamping piece 4422 and the second clamping piece 4423 move towards each other, the size of the clamping space 4421 along the first direction X gradually decreases until the first clamping piece 4422 and the second clamping piece 4423 respectively abut against two opposite plate surfaces of the first web 10 along the first direction X, thereby realizing clamping and fixing of the first web 10. When the first clamping member 4422 and the second clamping member 4423 move away from each other, the size of the clamping space 4421 in the first direction X gradually increases, and the first clamping member 4422 and the second clamping member 4423 gradually move away from the two opposite plate surfaces of the first web 10 in the first direction X, thereby realizing the release of the first web 10.
The first and second clips 4422 and 4423 are respectively in surface contact with two opposite faces of the first web 10 in the first direction X to minimize damage to the web by the first and second clips 4422 and 4423.
In some embodiments, the clamping mechanism 442 further includes a frame 4424, a motorized push rod 4425, a first link 4426, and a second link 4427. The frame 4424 is fixedly connected to the tool body 41, and defines a hollow 4428 extending along the second direction Y therein. The electric push rod 4425 is movably provided in the hollow portion of the frame 4424 in the second direction Y. Both ends of the first link 4426 are rotatably connected to the electric push rod 4425 and the first clip 4422, respectively. Both ends of the second link 4427 are rotatably connected to the electric push rod 4425 and the second clamp 4423, respectively. The electric push rod 4425 is configured to move in the second direction Y to drive the first clamping member 4422 and the second clamping member 4423 to rotate in opposite directions or to rotate in opposite directions through the first link 4426 and the second link 4427.
Specifically, the first clamping member 4422 and the second clamping member 4423 each include a clamping portion, a fixed rotating end and a movable rotating end, the fixed rotating end and the clamping portion are sequentially arranged along the second direction Y, the fixed rotating ends of the first clamping member 4422 and the second clamping member 4423 are rotatably connected to one end of the frame 4424 along the second direction Y, and a clamping space 4421 is formed between the clamping portion of the first clamping member 4422 and the clamping portion of the second clamping member 4423. Both ends of the first link 4426 are rotatably connected to the movable rotating end of the first clamp 4422 and the first end of the electric push rod 4425 in the second direction Y, respectively, and both ends of the second link 4427 are rotatably connected to the movable rotating end of the second clamp 4423 and the first end of the electric push rod 4425, respectively.
The second direction Y may be a vertical direction, for example. When the electric push rod 4425 moves upward, one ends of the first link 4426 and the second link 4427 are driven to move upward, the first link 4426 and the second link 4427 are pivoted, the other ends of the first link 4426 and the second link 4427 are close to each other, the movable rotating ends of the first clamping piece 4422 and the second clamping piece 4423 are driven to be close to each other, the first clamping piece 4422 and the second clamping piece 4423 are driven to pivot, the clamping parts of the first clamping piece 4422 and the second clamping piece 4423 are far away from each other, and the clamping space 4421 is increased in size along the first direction X. Conversely, when the electric push rod 4425 moves downward, the holding portions of the first and second holders 4422, 4423 come close to each other, and the holding space 4421 decreases in size in the first direction X.
In some embodiments, the structures of the second connection assembly 45 and the third connection assembly may be the same as those of the first connection assembly 44, and thus will not be described herein. In some alternative embodiments, the second and third connection assemblies 45, 44 may also have different structures than the first connection assembly, so long as the second and third webs 20, 30 can be connected.
Fig. 6 is a schematic structural diagram of a first pressing mechanism of a web pressing tool according to an embodiment of the present application. In some embodiments, the first pressing mechanism 421 includes a fixed portion 4211, a pressing portion 4212, a connecting portion 4213, and an adjusting portion 4214. The fixing portion 4211 is fixedly disposed with respect to the tool body 41. The pressing portion 4212 can abut against the first web 10 in the second direction Y. The connecting portion 4213 is connected to the fixing portion 4211, and has a shaft hole formed therein to pass through in the second direction Y. The adjusting portion 4214 is movably inserted into the shaft hole of the connecting portion 4213 along the second direction Y, and is screwed with the shaft hole, and one end of the adjusting portion 4214 along the second direction Y is rotatably connected with the pressurizing portion 4212.
The fixing portion 4211 may include a fixing plate and a U-shaped card structure that are fixedly connected, and the U-shaped card structure is fixedly sleeved on the tool body 41. The fixing plate may be fixedly coupled to the coupling portion 4213 by welding, riveting, screw coupling, or other means. The pressing portion 4212 may be a universal cup, which can rotate in a three-dimensional space at multiple angles relative to the adjusting portion 4214, and has a flexible position, so as to be convenient to abut against the first web 10. The adjustment portion 4214 may be a screw extending in the second direction Y.
When the adjusting portion 4214 is rotated, the adjusting portion 4214 moves along the second direction Y relative to the connecting portion 4213, and drives the pressing portion 4212 to move along the second direction Y, so as to achieve the purpose of pressing the first web 10.
In some embodiments, the second pressing mechanism 422 and the third pressing mechanism 423 are identical to the first pressing mechanism 421 in structure, and will not be described here. In some alternative embodiments, the second pressing mechanism 422 and the third pressing mechanism 423 may also have different structures from the first pressing mechanism 421 as long as the second web 20 and the third web 30 can be pressed.
In some embodiments, the web pressurizing tool 40 further includes a connecting arm mechanism 46, where the connecting arm mechanism 46 is provided on the tool body 41, and is capable of supporting the tool body 41 to the blade forming mold 2. The connection arm mechanism 46 is configured to be movably disposed in the first direction X, the second direction Y, and the axial direction of the tool body 41 to adjust the position of the tool body 41 in the first direction X, the second direction Y, and the axial direction of the tool body 41. Alternatively, the first direction X may be a chord direction of the web pressing tool 40, and the second direction Y may be a height direction, thereby realizing chordwise adjustment, height adjustment, and axial adjustment of the web pressing tool 40, and providing a basis for matching of the web, and thickness adjustment of the adhesive layer between the web and the blade forming mold 2.
In the web assembly process, the bottom of the connection arm mechanism 46 may be connected to the blade forming mold 2, so that the tooling body 41 is suspended on one side of the blade forming mold 2 along the second direction Y, so that the web is conveniently lifted to one side of the blade forming mold 2 along the second direction Y by using the tooling body 41 and other tooling structures connected to the tooling body 41, such as a pressurizing mechanism, a connection assembly, and the like.
The connecting arm mechanism 46 is movably arranged along the first direction X, the second direction Y and the axial direction of the tooling body 41, so that the positions of the tooling body 41 and other tooling structures connected with the tooling body 41, such as a pressurizing mechanism, a connecting assembly and the like, can be adjusted in the first direction X, the second direction Y and the axial direction of the tooling body 41, and the accuracy of the web position and the assembly quality of the web are improved.
In some embodiments, the web pressing tool 40 further includes a moving mechanism 47, the moving mechanism 47 being connected between the connecting arm mechanism 46 and the blade forming die 2 and configured to drive the axial movement of the connecting arm mechanism 46 relative to the blade forming die 2 in the first direction X, the second direction Y, and the tool body 41.
Fig. 7 is a schematic structural diagram of a moving mechanism of a web pressing tool according to an embodiment of the present application. Further, the moving mechanism 47 may include a fixing member 471, a guide member 472, a sliding member 473, and a connecting rod 474. The fixing member 471 can be fixedly connected to the blade forming die 2. Alternatively, the fixing member 471 may be a fixing plate. The fixing member 471 is provided with a plurality of fixing groove groups arranged along the axial direction of the tool body 41, and each fixing groove group comprises at least two fixing grooves 4711. The guide 472 is connected to one of the fixing groove groups of the fixing member 471, and the guide 472 has a guide groove 4721 extending in the first direction X. The sliding member 473 is connected to the guide member 472 and slidably disposed with respect to the guide groove 4721. The slider 473 has a slide groove 4731 extending in the second direction Y, and the connecting rod 474 is slidably disposed in the slide groove 4731. One end of the connecting rod 474 in the second direction Y is fixedly connected to the connecting arm mechanism 46.
By changing the fixed groove group connected to the guide 472, the position of the connection arm mechanism 46 in the axial direction of the tool body 41 can be adjusted, the position of the connection arm mechanism 46 in the first direction X can be adjusted by moving the slide 473 in the guide groove 4721, and the position of the connection arm mechanism 46 in the second direction Y can be adjusted by moving the connecting rod 474 in the slide groove 4731.
In some embodiments, the number of the connection arm mechanisms 46 is plural, and the plurality of connection arm mechanisms 46 are respectively connected to two opposite sides of the tool body 41 along the first direction X. Thereby, both sides of the tooling body 41 along the first direction X can be uniformly supported, and stability of the whole web pressurizing tooling 40 is improved.
The two opposite sides of the tool body 41 along the first direction X are connected with a plurality of connecting arm mechanisms 46, and the plurality of connecting arm mechanisms 46 on the same side of the tool body 41 are distributed at intervals along the axial direction of the tool body 41 so as to promote the support balance of the tool body 41 in the axial direction.
Further, each of the link arm mechanisms 46 is configured to be rotatably disposed with respect to the tool body 41, and a rotation axis of the link arm mechanism 46 extends in the second direction Y, so that the link arm mechanism 46 is selectively folded toward the tool body 41 or unfolded away from the tool body 41.
When the web pressurizing tool 40 is required to be used, the connecting arm mechanism 46 can be rotated in a direction away from the tool body 41, so that the connecting arm mechanism is in a unfolded state and is convenient to support on the blade forming die 2. When the web pressurizing tool 40 is not needed, the connecting arm mechanism 46 can be rotated towards the direction close to the tool body 41, so that the connecting arm mechanism is in a furled state, the space occupied by the whole web pressurizing tool 40 is reduced, the field space is saved, and the web pressurizing tool 40 is convenient to place and store.
Fig. 8 is a schematic structural diagram of a connecting arm mechanism of a web pressurizing tool according to an embodiment of the present application. The connecting arm mechanism 46 may include a support arm 461 and a cylinder assembly 462, one end of the cylinder assembly 462 is connected to the support arm 461, and the other end is connected to the tool body 41, and the cylinder assembly 462 is selectively retractable in a plane perpendicular to the second direction Y, so as to drive the support arm 461 to rotate about a rotation axis parallel to the second direction Y.
Fig. 9 is a schematic structural view of a gantry bracket of a web pressing tool according to an embodiment of the present application. In some embodiments, web pressing tool 40 may further include a gantry 48, where gantry 48 is capable of supporting tool body 41 and other tooling structures associated with tool body 41 in a non-operational state.
Specifically, the gantry 48 may include a gantry body 481 and a support portion 482 provided on the gantry body 481. The number of the support portions 482 may be two to support a plurality of webs at the same time.
Further, the gantry 48 may also include a ladder portion 483, the ladder portion 483 extending obliquely from the bottom of the support body 481 to a support portion 482 at the top of the support body 481 to provide a climbing path for a user for easy access or handling of the web.
Fig. 10 is a schematic structural diagram of a ground tooling of a web pressing tooling according to an embodiment of the present application. In some embodiments, the web pressurization tooling 40 further includes a ground tooling 49, the ground tooling 49 being capable of locating and supporting the web prior to its installation into the blade forming mold 2. The ground fixture 49 includes a ground support 491, a support base 492 provided on the ground support 491, and a plurality of positioning portions 493. The positioning portion 493 can position the web. The support seat 492 is capable of supporting a web and is configured to move in a first direction X and a second direction Y relative to the ground support frame 491. The first direction X may be a chord direction and the second direction Y may be a height direction. The ground tooling 49 can perform chordwise adjustment and height adjustment on the web supported on the support base 492, and the flanging angle of the web can also be adjusted synchronously with the adjustment of the web. The ground tooling 49 facilitates adjusting specific positions of the web in the chord direction and the height direction, and ensures the thickness of the adhesive layer between the web and the blade forming die 2 and the matching between the dies.
According to a second aspect of the present application, an embodiment of the present application further provides a blade forming method, where the blade forming method uses the web pressing tool 40 provided in any one of the foregoing embodiments. FIG. 11 is a flow chart of a method of blade forming according to one embodiment of the present application. The blade forming method provided by the embodiment of the application comprises the following steps:
in step S10, a casing 201 to be assembled is formed in the blade forming mold 2, and the casing 201 to be assembled is one of a windward casing and a leeward casing of the blade.
In step S20, the first web 10, the second web 20, and the third web 30 are hoisted to one side of the housing 201 to be assembled along the second direction Y by using the web pressurizing tool 40 and/or the lifting mechanism, and the first web 10, the second web 20, and the third web 30 are arranged at intervals along the first direction X. The first direction X, the second direction Y, and the axial direction of the housing 201 to be assembled intersect one another. Specifically, the first direction X may be a chord direction of the housing 201 to be assembled, and the second direction Y may be a height direction of the housing 201 to be assembled.
In step S30, the first web 10, the second web 20, and the third web 30 are pressed toward the housing 201 to be assembled by the first pressing mechanism 421, the second pressing mechanism 422, and the third pressing mechanism 423 of the web pressing tool 40 along the second direction Y, respectively, so as to connect the first web 10, the second web 20, and the third web 30 to the housing 201 to be assembled. Specifically, the first web 10, the second web 20, and the third web 30 may be connected to the housing 201 to be assembled by bonding.
In step S40, the other of the windward side casing and the leeward side casing is connected to the casing 201 to be assembled.
Specifically, the shell 201 to be assembled may be a windward shell of a blade, and after the first web 10, the second web 20, and the third web 30 are connected to the windward shell, in step S40, the leeward shell is connected to the windward shell.
In the blade forming method of the embodiment of the application, the simultaneous pressurization of three webs is realized through the three pressurizing mechanisms of the web pressurizing tool 40, the three webs are simultaneously connected to the blade forming die 2, the assembly efficiency of the webs is improved, and the production efficiency of the blades and the bonding quality of the webs can be improved.
According to a third aspect of the present application, embodiments of the present application further provide a blade manufactured by the blade forming method provided in any of the above embodiments.
FIG. 12 is a schematic view of a blade according to one embodiment of the present application. The blade 100 manufactured by the blade forming method provided by the same embodiment as the above-described one includes a windward side shell 101, a leeward side shell 102, and first, second and third webs 10, 20 and 30 provided between the windward side shell 101 and the leeward side shell 102. Wherein the housing 201 to be assembled is one of the windward housing 101 and the leeward housing 102.
In the description of the embodiments of the present application, the technical terms "first," "second," etc. are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the meaning of "plurality" is two or more unless explicitly defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present application, the term "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, m and/or n may indicate: m alone, m and n simultaneously, and n alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
In the description of the embodiments of the present application, the term "plurality" refers to more than two (including two).
In the description of the embodiments of the present application, the orientation or positional relationship indicated by the technical terms "vertical", "horizontal", "top", "bottom", "inside", "outside", "circumferential", etc. are based on the orientation or positional relationship shown in the drawings, merely for convenience of describing the embodiments of the present application and simplifying the description, and are not indicative or implying that the apparatus or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to the specific circumstances.
In the examples of the present application, "parallel" includes not only the case of absolute parallelism but also the case of substantially parallelism as is conventionally recognized in engineering; meanwhile, "vertical" includes not only the case of absolute vertical but also the case of substantially vertical as conventionally recognized in engineering. Illustratively, the angle between the two directions is 85 ° -90 °, which can be considered to be perpendicular; the included angle between the two directions is 0-5 degrees, and the two directions can be considered to be parallel.
While the invention has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions of equivalents may be made and equivalents will be apparent to those skilled in the art without departing from the scope of the invention. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.