CN114739504B - Flexible hydrophone based on graphene-hydrogel and manufacturing method thereof - Google Patents

Flexible hydrophone based on graphene-hydrogel and manufacturing method thereof Download PDF

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CN114739504B
CN114739504B CN202210226499.2A CN202210226499A CN114739504B CN 114739504 B CN114739504 B CN 114739504B CN 202210226499 A CN202210226499 A CN 202210226499A CN 114739504 B CN114739504 B CN 114739504B
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film
hydrogel
graphene
hydrophone
hydrogel film
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CN114739504A (en
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武湛君
李世超
孙涛
申薛靖
刘彤彤
陈铎
李娟子
崔运广
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Dalian University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H11/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
    • G01H11/06Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • C01B32/186Preparation by chemical vapour deposition [CVD]
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/194After-treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A90/00Technologies having an indirect contribution to adaptation to climate change
    • Y02A90/30Assessment of water resources

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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Nanotechnology (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

The invention discloses a graphene-hydrogel hydrophone and a manufacturing method thereof, which belong to the technical field of underwater acoustic sensor manufacturing, and the hydrophone has the characteristics of flexibility, small volume, high sensitivity detection capability for low-frequency acoustic waves and the like, can be used for constructing a next-generation underwater sonar detection system, and is expected to exert application value in military and civil fields such as future petroleum exploration, marine communication, positioning, navigation, target detection and the like; comprises a polyimide film electrode (1), a hydrogel film (2), a graphene film (3) and SiO-containing film 2 Is a Si substrate (4).

Description

Flexible hydrophone based on graphene-hydrogel and manufacturing method thereof
Technical Field
The invention relates to the field of underwater acoustic signal detection, in particular to a graphene-hydrogel flexible hydrophone and a manufacturing method thereof.
Background
Underwater acoustic sensor technology is an important means of underwater information acquisition. Materials commonly used in the current preparation of underwater acoustic sensors are piezoelectric ceramics, PVDF piezoelectric films and optical fibers. According to the current requirements of the hydrophone on wide frequency band, high sensitivity, flexibility and miniaturization in the underwater sound field, the invention provides a hydrophone design scheme based on graphene-hydrogel by utilizing the unique electronic structure of graphene and the characteristic that hydrogel is easy to form an electric double layer, and the hydrophone has the technical potential of flexibility, small volume and high sensitivity. The single-layer graphene has a series of advantages such as field effect phenomenon, large specific surface area, high mobility, high sensitivity, flexibility, miniaturization and integration due to the unique nano structure and electronic structure, so that the single-layer graphene can be used for preparing a high-performance miniature sensor; meanwhile, due to the characteristics of low underwater acoustic impedance, the graphene is easy to realize impedance matching with fluid media such as water and the like, so that the graphene is suitable for being used as a underwater acoustic sensor.
The graphene-hydrogel acoustic sensor is different from the existing piezoelectric acoustic sensor and fiber bragg grating acoustic sensor in sensing principle, has the characteristics of flexibility, miniaturization, integration and the like, can be used for constructing a next-generation underwater sonar detection system, and is expected to play an application value in military and civil fields such as future petroleum exploration, marine communication, positioning, navigation, target detection and the like.
Disclosure of Invention
The invention aims to overcome the defects of the conventional piezoelectric and optical fiber hydrophone and provides a graphene-hydrogel hydrophone and a manufacturing method thereof, wherein the graphene-hydrogel hydrophone has good low-frequency underwater sound wave detectability and higher detection sensitivity.
In order to solve the technical problems, the invention provides the following technical scheme: a graphene-hydrogel hydrophone comprises a metal top electrode, a hydrogel film with a three-dimensional microstructure, a single-layer or double-layer graphene film, a nano silicon dioxide dielectric layer and a gate electrode.
The invention specifically provides a graphene-hydrogel hydrophone, which sequentially comprises a polyimide film metal electrode (1) and a hydrogelGlue film (2), graphene film (3), siO-containing film 2 A Si substrate (4);
and metal electrodes are arranged at two ends of the surface of one side of the graphene film (3) adjacent to the hydrogel film (2).
Further, in the above technical scheme, the hydrogel film (2) and the graphene film (3) are contacted through the three-dimensional microstructure of hydrogel in the hydrogel film (2).
Further, in the technical scheme, the hydrogel film (2) contains salt solutions with different ion concentrations, and the graphene film (3) has a single-layer or double-layer graphene structure.
Further, in the above technical scheme, the salt solution is selected from aqueous solution or mixed solution of sodium chloride, aluminum chloride, potassium chloride, sodium sulfate or potassium sulfate.
Further, in the above technical scheme, the hydrogel film (2) is made of a single polymer of monomers such as acrylamide, acrylic acid, hydroxyethyl methacrylate or hydroxyethyl acrylate or a copolymer of a plurality of monomers.
Further, in the above technical solution, the metal electrode is made of gold, molybdenum, palladium, titanium, or the like.
Further, in the technical proposal, the thickness of the polyimide film is 5-50 mu m, the thickness of the metal gold is 2-20 mu m, the thickness of the hydrogel film (2) is 0.5-3mm, the thickness of the graphene film (3) is 0.5-5nm, and the polyimide film contains SiO 2 The thickness of the Si substrate (4) is 0.1-0.5mm; the thickness of the metal electrode arranged at the two ends of the surface of the graphene film (3) is 5-10 mu m.
Further, in the technical scheme, a conical protruding structure is arranged on one side, facing the graphene film (3), of the hydrogel film (2), and the protruding height is 0.2-1mm.
The invention provides a manufacturing method of the graphene-hydrogel hydrophone, which comprises the following steps:
step one: preparing a polyimide film electrode (1) containing a metal layer by a physical vapor deposition method, and taking the polyimide film electrode as a top electrode material;
step two: preparing a hydrogel film (2) with a three-dimensional microstructure;
step three: preparing a graphene film (3) by adopting a chemical vapor deposition method, and step four: transferring the graphene film (3) onto a Si substrate by a graphene transfer film technology;
step five: will contain SiO 2 A gold electrode is physically deposited at two ends of the upper surface of the graphene film on the Si substrate (4) to serve as a gate electrode;
and the three-dimensional microstructure of the hydrogel film (2) is attached to the surface of the graphene film (3); and then, attaching one side of the polyimide film metal electrode with metal to the surface of the hydrogel film, and packaging the graphene-hydrogel hydrophone by using a plastic film and a sealing adhesive tape.
Further, in the above technical solution, the packaging is performed by using a plastic film and a sealing tape.
Further, in the above technical solution, the method for manufacturing the graphene-hydrogel hydrophone specifically includes the following steps:
step one: and (3) preparing a metal top electrode. Taking a polyimide film as a matrix material, and depositing gold on the surface of the polyimide film by physical vapor deposition to serve as a top electrode material;
step two: preparation of a three-dimensional microstructured hydrogel film. The 3D printing technology is utilized to print a mould with an inverted cone structure, acrylamide is taken as a monomer, N, N-methylene bisacrylamide is taken as a cross-linking agent, ammonium persulfate is taken as an initiator, and tetramethyl ethylenediamine is taken as an accelerator, so that the hydrogel film with different flexibilities is prepared.
Step three: and (3) preparing a graphene film. Preparing a single-layer or double-layer graphene film by adopting a chemical vapor deposition method, taking a copper sheet as a substrate, decomposing methane and hydrogen in a high-temperature furnace to grow the graphene film on the surface of the copper sheet, and regulating the gas flow and the gas pressure in the pipe; controlling the growth temperature and the growth time; and adjusting the proportions of different gas components, and finally preparing and obtaining the graphene film.
Step four: and transferring the graphene film. Firstly, spin-coating a layer of PMMA solution on the surface of a copper foil growing with a graphene film, and then placing the copper sheet into ammonium persulfate etching solution until the copper sheet is in a straight stateUntil the copper foil is completely etched; placing graphene with PMMA film on a substrate containing SiO 2 And (3) dissolving the PMMA protective layer on the Si sheet substrate by using acetone to obtain the graphene film transferred to the Si sheet.
Step five: graphene-hydrogel hydrophone assembly. And physically depositing gold electrodes at two ends of a graphene film on the Si sheet, attaching a conical three-dimensional microstructure of the hydrogel film to the graphene, attaching a polyimide film electrode to the surface of the hydrogel film, and packaging the graphene-hydrogel hydrophone by using a plastic film and a sealing adhesive tape.
The invention has the beneficial effects that: the graphene-hydrogel hydrophone has the advantages of flexibility, small volume, high low-frequency sound wave detection sensitivity and the like, and is suitable for being used as a underwater acoustic sensor due to the characteristics of low underwater acoustic impedance of graphene and hydrogel, easiness in realizing impedance matching with fluid media such as water and the like.
Drawings
FIG. 1 is a schematic structural diagram of a graphene-hydrogel hydrophone of the present invention;
description of the drawings: 1. polyimide film electrodes; 2. a hydrogel film; 3. a graphene film; 4. containing SiO 2 Is a Si substrate of (C).
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
A graphene-hydrogel hydrophone comprises a polyimide film electrode 1, gold is deposited on the polyimide film electrode 1 through a physical vapor deposition method, a hydrogel film 2 contains a three-dimensional conical microstructure, a graphene film 3 is prepared through a chemical vapor deposition method, and a Si substrate 4 contains 200 nm-later SiO 2 A layer.
A manufacturing method of a graphene-hydrogel hydrophone comprises the following steps:
step one: taking a polyimide film as a matrix material, and depositing gold on the surface of the polyimide film by physical vapor deposition to serve as a top electrode material;
step two: acrylamide is used as a monomer, N, N-methylene bisacrylamide is used as a cross-linking agent, ammonium persulfate is used as an initiator, tetramethyl ethylenediamine is used as an accelerator, and hydrogel films with different flexibilities are prepared by changing the dosage of the cross-linking agent;
step three: the copper sheet is taken as a substrate, and the gas flow and the gas pressure in the pipe are regulated; controlling the growth temperature and the growth time; adjusting the proportions of different gas components to prepare and obtain a graphene film;
step four: spin-coating a layer of PMMA solution on the surface of the copper foil growing with the graphene film, and then placing the copper sheet into ammonium persulfate etching solution until the copper foil is completely etched; placing graphene with PMMA film on a substrate containing SiO 2 After that, acetone is used for dissolving the PMMA protective layer on the Si sheet substrate to obtain a graphene film transferred on the Si sheet;
step five: and physically depositing gold electrodes at two ends of the upper surface of the graphene film on the Si sheet, attaching the conical three-dimensional microstructure of the hydrogel film to graphene, attaching a polyimide film electrode to the surface of the hydrogel film, and packaging the graphene-hydrogel hydrophone by using a plastic film and a sealing adhesive tape.
In specific implementation, taking the first embodiment and the second embodiment as examples:
example 1
Fig. 1 is a schematic structural diagram of a graphene-hydrogel hydrophone, and the structure mainly comprises a polyimide film electrode 1, a hydrogel film 2, a graphene film 3 and a hydrogel film containing SiO 2 Is a silicon substrate 4 of (c).
The graphene-hydrogel hydrophone can be used for detecting underwater low-frequency sound waves, and the main technical index is that the frequency range of the detected underwater sound waves is 10 Hz-2000 Hz. The preparation method comprises the following steps:
step one: cutting a polyimide film into a size of 10mm multiplied by 10mm, and depositing a 50nm gold layer on the surface of the polyimide film by physical vapor deposition;
step two: according to the three-dimensional microstructure form of the hydrogel film 2, a conical bulge structure is arranged on one side of the hydrogel film 2 facing the graphene film 3, and the bulge height is 0.2-1mm; the mold for curing the hydrogel was printed using 3D printing techniques. 1.564g of acrylamide monomer is added into 10mL of deionized water, 0.056g of N, N-methylene bisacrylamide is added as a cross-linking agent, 0.003g of ammonium persulfate is added as an initiator, 10 mu L of tetramethyl ethylenediamine is added as an accelerator, the solution is stirred until the solution is uniform and transparent, the solution is poured into a mold, a glass cover plate is covered, and the solution is cured for 1.5 hours at 50 ℃ to obtain a hydrogel film, and then the hydrogel film is placed into a 1M concentration NaCl salt solution for 24 hours.
Step three: the copper sheet is used as a substrate, a single-layer graphene film is prepared by using a chemical vapor deposition method, and the specific growth parameters are as follows: vacuum degree in furnace 2Torr, growth temperature 1000 deg.C, H 2 Flow rate 143sccm, CH 4 The flow rate was 71.5sccm, the Ar flow rate was 191.82sccm, and the growth time was 20 minutes.
Step four: spin-coating a PMMA solution with a mass fraction of 4.0wt.% on the surface of a graphene film growing on the surface of a copper foil, wherein the rotating speed is set at 3000 rpm; then placing the copper sheet into ammonium persulfate etching solution with the concentration of 0.1g/mL until the copper foil is completely etched; placing graphene with PMMA film on a substrate containing SiO 2 Placing the Si sheet substrate on a vacuum oven, vacuumizing and treating at 100 ℃ for 24 hours; then, acetone is used for dissolving the PMMA protective layer, and a graphene film transferred on the Si sheet is obtained;
step five: and physically depositing 50nm thick gold electrodes at two ends of the graphene film, attaching a conical three-dimensional microstructure of the hydrogel film to the graphene, attaching a polyimide film electrode to the surface of the hydrogel film, and packaging the graphene-hydrogel hydrophone by using a plastic film and a sealing adhesive tape.
Example 2
A graphene-hydrogel hydrophone for detecting underwater sound waves has the structure same as that of the embodiment 1, and the main technical index is that the frequency range of the underwater sound waves is 20 Hz-3000 Hz. The preparation method comprises the following steps:
step one: cutting a polyimide film into a size of 10mm multiplied by 10mm, and depositing a 50nm gold layer on the surface of the polyimide film by physical vapor deposition;
step two: the mold for curing the hydrogel is printed using 3D printing techniques according to the three-dimensional microstructure form of the hydrogel film 2. 1.564g of acrylamide monomer is added into 10mL of deionized water, 0.340g of N, N-methylene bisacrylamide is added as a cross-linking agent, 0.003g of ammonium persulfate is added as an initiator, 10 mu L of tetramethyl ethylenediamine is added as an accelerator, the solution is stirred until the solution is uniform and transparent, the solution is poured into a mold, a glass cover plate is covered, the solution is cured for 1.5 hours at 50 ℃ to obtain a hydrogel film, and the hydrogel film is placed into a LiCl salt solution with 5M concentration for 24 hours.
Step three: the copper sheet is used as a substrate, a single-layer graphene film is prepared by using a chemical vapor deposition method, and the specific growth parameters are as follows: first, adjust H 2 The flow rate was such that the pressure in the furnace was 2Torr. The specific growth parameters are as follows: vacuum degree in furnace 2Torr, growth temperature 1000 deg.C, H 2 Flow 320sccm, CH 4 The flow is 71.5sccm, the growth time is 10min, the temperature is slowly reduced, and Ar gas is introduced in the later stage of the temperature reduction.
Step four: spin-coating a layer of PMMA solution with the mass fraction of 4.0wt.% on the surface of the copper foil growing with the graphene film, wherein the rotating speed is set at 3000 rpm; then placing the copper sheet into ammonium persulfate etching solution with the concentration of 0.1g/mL until the copper foil is completely etched; placing graphene with PMMA film on a substrate containing SiO 2 Placing the Si sheet substrate on a vacuum oven, vacuumizing and treating at 100 ℃ for 24 hours; then, acetone is used for dissolving the PMMA protective layer, and a graphene film transferred on the Si sheet is obtained;
step five: and physically depositing 50nm thick gold electrodes at two ends of the graphene film, attaching a conical three-dimensional microstructure of the hydrogel film to the graphene, attaching a polyimide film electrode to the surface of the hydrogel film, and packaging the graphene-hydrogel hydrophone by using a plastic film and a sealing adhesive tape.
Application example
According to Q/710J 66-2017 (1 Hz-2000 Hz vector hydrophone calibration standard), the hydrophone prepared in example 1 is detected, and signals in the frequency range of 10 Hz-2000 Hz can be detected, and the sound pressure sensitivity is > -170dB.
The above is a preferred embodiment of the present invention, and a person skilled in the art can also make alterations and modifications to the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvements, substitutions or modifications made by the person skilled in the art on the basis of the present invention are all within the scope of the present invention.

Claims (7)

1. A graphene-hydrogel hydrophone, characterized in that: the electrode sequentially comprises a polyimide film metal electrode (1), a hydrogel film (2), a graphene film (3), a Si substrate (4) containing SiO, wherein the polyimide film metal electrode (1) is used as a top electrode material;
the two ends of the surface of the side, adjacent to the hydrogel film (2), of the graphene film (3) are provided with metal electrodes;
the hydrogel film (2) and the graphene film (3) are contacted through the three-dimensional microstructure of the hydrogel in the hydrogel film (2);
a conical bulge structure is arranged on one side of the hydrogel film (2) facing the graphene film (3);
the preparation method of the hydrogel film (2) comprises the steps of adding 1.564g of acrylamide monomer into 10mL of deionized water, adding 0.056g of N, N-methylene bisacrylamide as a cross-linking agent, adding 0.003g of ammonium persulfate as an initiator, adding 10 mu L of tetramethyl ethylenediamine as an accelerator, stirring until the solution is uniform and transparent, pouring into a mold, covering a glass cover plate, curing at 50 ℃ for 1.5h to obtain the hydrogel film, and then placing the hydrogel film into a 1M NaCl salt solution for 24h.
2. The graphene-hydrogel hydrophone according to claim 1, wherein the hydrogel film (2) contains salt solutions with different ion concentrations, and the graphene film (3) has a single-layer or double-layer graphene structure.
3. The graphene-hydrogel hydrophone of claim 2, wherein the salt solution is selected from the group consisting of aqueous solutions or mixed solutions of sodium chloride, aluminum chloride, potassium chloride, sodium sulfate, or potassium sulfate.
4. The graphene-hydrogel hydrophone according to claim 1, wherein the hydrogel film (2) is made of a single polymer of acrylamide, acrylic acid, hydroxyethyl methacrylate or hydroxyethyl acrylate monomers or a copolymer of a plurality of monomers.
5. The graphene-hydrogel hydrophone of claim 1, wherein the metal electrode is gold, molybdenum, palladium, or titanium.
6. The method for manufacturing a graphene-hydrogel hydrophone according to claim 1, wherein: the method comprises the following steps:
step one: preparing a polyimide film metal electrode (1) containing a metal layer by a physical vapor deposition method, and taking the polyimide film metal electrode as a top electrode material;
step two: preparing a hydrogel film (2) with a three-dimensional microstructure; the preparation method of the hydrogel film (2) comprises the steps of adding 1.564g of acrylamide monomer into 10mL of deionized water, adding 0.056g of N, N-methylene bisacrylamide as a cross-linking agent, adding 0.003g of ammonium persulfate as an initiator, adding 10 mu L of tetramethyl ethylenediamine as an accelerator, stirring until the solution is uniform and transparent, pouring into a mold, covering a glass cover plate, curing at 50 ℃ for 1.5 hours to obtain the hydrogel film, and then placing the hydrogel film into a 1M NaCl salt solution for 24 hours;
step three: preparing a graphene film (3) by adopting a chemical vapor deposition method;
step four: transferring the graphene film (3) onto a Si substrate by a graphite transfer film technology;
step five: physically depositing gold electrodes at two ends of the upper surface of a graphite film on a Si substrate (4) containing SiO as gate electrodes;
and the three-dimensional microstructure of the hydrogel film (2) is attached to the surface of the graphene film (3); and then, attaching one side of the polyimide film metal electrode with metal to the surface of the hydrogel film, and packaging the graphene-hydrogel hydrophone by using a plastic film and a sealing adhesive tape.
7. The method of manufacturing a graphite-hydrogel hydrophone as recited in claim 6, wherein: the packaging is carried out by adopting a plastic film and a sealing adhesive tape.
CN202210226499.2A 2022-03-09 2022-03-09 Flexible hydrophone based on graphene-hydrogel and manufacturing method thereof Active CN114739504B (en)

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