CN114737264A - Silkworm cocoon collecting method and silkworm cocoon collecting equipment using same - Google Patents
Silkworm cocoon collecting method and silkworm cocoon collecting equipment using same Download PDFInfo
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- CN114737264A CN114737264A CN202210212956.2A CN202210212956A CN114737264A CN 114737264 A CN114737264 A CN 114737264A CN 202210212956 A CN202210212956 A CN 202210212956A CN 114737264 A CN114737264 A CN 114737264A
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- cocoon
- frame
- collecting
- scraping
- silkworm
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- 241000255789 Bombyx mori Species 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000007790 scraping Methods 0.000 claims abstract description 47
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000010408 sweeping Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000005012 migration Effects 0.000 claims description 4
- 238000013508 migration Methods 0.000 claims description 4
- 230000010405 clearance mechanism Effects 0.000 claims 1
- 230000002265 prevention Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a silkworm cocoon collecting method and silkworm cocoon collecting equipment using the method, wherein the equipment comprises a collecting frame and a cocoon frame, and further comprises the following steps: a scraping mechanism: the cocoon collecting device is arranged in the collecting frame to scrape and collect the cocoons on the cocoon frame; a conveying device: the cocoon frame is clamped and conveyed into the collecting frame along the vertical direction, and meanwhile, the cocoon frame is driven to reciprocate along the vertical direction to be matched with the scraping mechanism; cleaning mechanism: and (4) cleaning the residual silk on the cleaning and scraping mechanism. According to the cocoon frame picking machine, the industrial robot and the clamping mechanism are matched to clamp and convey the cocoon frame, so that the cocoon frame can reciprocate in the collecting frame to be repeatedly matched with the hairbrush, cocoons on the cocoon frame are completely scraped, and meanwhile, the horizontal moving assembly is matched with the cutter and the scraping hook to clean silks wound on the hairbrush, so that the silks are not required to be manually stripped, and the production efficiency is effectively improved.
Description
Technical Field
The invention relates to the field of silkworm cocoon processing, in particular to a silkworm cocoon collecting method and silkworm cocoon collecting equipment using the same.
Background
The silk is soft and flexible in touch, is high-quality animal fiber and is a high-quality clothes raw material, and meanwhile, the silk is rich in various amino acids, so that the skin can be protected and part of health care effects can be achieved; the silk is obtained by feeding silkworms, collecting cocoons after cocooning and processing the cocoons.
Traditional cocoon machine of tearing open can twine the cocoon silk on picking cocoon in-process fluff brush, influences the cocoon collection effect of brush, needs the manual work to peel off the cocoon silk, and traditional cocoon machine of tearing open simultaneously mainly has transfer chain to carry the cocoon frame, can only carry out once and adopt the cocoon, and once adopt the cocoon often can't guarantee to peel off the cocoon frame with the silkworm cocoon completely, need carry once more to influence production efficiency.
Disclosure of Invention
In order to solve the technical problem, the invention provides silkworm cocoon collecting equipment. The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a silkworm cocoon collection method, the method comprising the steps of:
the first step is as follows: arranging a hollow collecting frame from the top to the bottom, and arranging a brush for scraping and sweeping silkworm cocoons in the collecting frame;
the second step is that: enabling the cocoon frame to enter the collecting frame from the top of the collecting frame along the vertical direction and scraping and sweeping the silkworm cocoons by matching with the hairbrush;
the third step: the cocoon frame reciprocates at least once in the vertical direction in the collecting frame to ensure the silkworm cocoon to be stripped thoroughly.
A silkworm cocoon collecting device comprises a collecting frame and a cocoon frame, and further comprises:
a scraping mechanism: the cocoon collecting device is arranged in the collecting frame to scrape and collect the cocoons on the cocoon frame;
a conveying device: the cocoon frame is clamped and conveyed into the collecting frame along the vertical direction, and meanwhile, the cocoon frame is driven to reciprocate along the vertical direction to be matched with the scraping mechanism;
cleaning mechanism: and (4) cleaning the residual silk on the cleaning and scraping mechanism.
The scraping mechanism comprises a rotating shaft installed on the collecting frame, a brush used for scraping and stripping the cocoons on the cocoon frame is arranged on the rotating shaft, and the rotating shaft is connected with a motor installed on the collecting frame.
The carrying device comprises a clamping mechanism which clamps the cocoon frames and keeps the cocoon frames stably moving, and the clamping mechanism is connected with an industrial robot which drives the clamping mechanism to move, conveys the cocoon frames into the collecting frame and drives the cocoon frames to reciprocate along the vertical direction.
The clamping mechanism comprises a frame connected with the industrial robot, a plurality of double-head cylinders are arranged on the frame, and the tail ends of piston rods of the double-head cylinders are connected with movable clamping jaw belts which are used for inserting and taking the cocoon frames and ensuring the cocoon frames to be stable in motion.
The movable gripper belts and the vertical plane are distributed at a fixed angle, so that the supporting force applied to the cocoon frame always points to the frame direction.
The cleaning mechanism comprises a horizontal moving assembly installed in the collecting frame, a cutter used for cutting off silk on the scraping mechanism is arranged on the horizontal moving assembly, and a scraping hook used for peeling off the cut silk from the scraping mechanism is further arranged on the horizontal moving assembly.
The collecting frame is provided with a stop curtain which prevents silk from flying out of the collecting frame and can be automatically reset after the silk is extruded by the carrying device.
The beneficial effects of the invention are: according to the cocoon frame picking machine, the industrial robot and the clamping mechanism are matched to clamp and convey the cocoon frame, so that the cocoon frame can reciprocate in the collecting frame to be repeatedly matched with the hairbrush, cocoons on the cocoon frame are completely scraped, and meanwhile, the horizontal moving assembly is matched with the cutter and the scraping hook to clean silks wound on the hairbrush, so that the silks are not required to be manually stripped, and the production efficiency is effectively improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic perspective view of the scraping mechanism of the present invention;
FIG. 3 is a schematic perspective view of a clamping mechanism according to the present invention;
FIG. 4 is a left side view of the clamping mechanism of the present invention;
FIG. 5 is an enlarged view of I of FIG. 4 according to the present invention;
FIG. 6 is a schematic perspective view of the cleaning mechanism of the present invention;
fig. 7 is a schematic view of the structure of the two sets of collecting devices of the present invention.
Shown in the figure: 1. a collection frame; 2. cocoon frames; 3. a carrying device; 4. a scraping mechanism; 5. a cleaning mechanism; 6. a curtain; 7. a discharge port; 41. a rotating shaft; 42. a brush; 43. a motor; 31. a clamping mechanism; 32. an industrial robot; 311. a frame; 312. a double-ended cylinder; 313. moving the gripper band; 51. a horizontal movement assembly; 52. a cutter; 53. scraping a hook; 54. a U-shaped frame.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be described more clearly and more completely with reference to the drawings in the following embodiments, and it is understood that the described embodiments are only a part of the present invention, rather than all of the present invention, and based on the embodiments, other embodiments obtained by those skilled in the art without inventive exercise are within the protection scope of the present invention.
A silkworm cocoon collection method comprises the following steps:
the first step is as follows: a hollow collecting frame 1 from the top to the bottom is arranged, and a brush 42 for scraping and sweeping silkworm cocoons is arranged in the collecting frame 1; the brushes 42 are distributed in the horizontal direction in the collecting frame 1 as shown in fig. 1;
the second step is that: enabling the cocoon frame 2 to enter the collection frame 1 from the top of the collection frame 1 along the vertical direction to be matched with the hairbrush 42 for scraping and sweeping the silkworm cocoons;
the third step: the cocoon frame 2 reciprocates at least once in the collecting frame 1 along the vertical direction, so that the silkworm cocoons are completely stripped; because silk on the cocoon can twine on cocoon frame 2, traditional once scrape sweep can have some cocoons to remain on cocoon frame 2, so need scrape to sweep to guarantee that the cocoons peels off completely many times.
As shown in fig. 1 to 7, a cocoon collecting apparatus includes a collecting frame 1, a cocoon frame 2, and further includes:
the scraping mechanism 4: is arranged in the collecting frame 1 to scrape and collect the silkworm cocoons on the cocoon frame 2; a discharge port 7 is arranged below the collecting frame 1;
the conveying device 3: the cocoon frame 2 is clamped and conveyed into the collecting frame 1 along the vertical direction, and meanwhile, the cocoon frame 2 is driven to reciprocate along the vertical direction to be matched with the scraping mechanism 4;
cleaning mechanism 5: cleaning the residual silk on the cleaning and scraping mechanism 4; because the cocoon frames 2 have various design schemes, some cocoon frames are designed on double surfaces, silkworm cocoons exist on the front and the back surfaces, and the schemes of the invention have various embodiments in order to finish double-surface cocoon dismounting. As shown in fig. 1, two sets of collecting devices can be arranged to cooperate to collect, and after one surface is scraped, the cocoon frame 2 is transferred to the other conveying device 3 by one conveying device 3 to scrape the other surface; also can organize collecting device to setting up, utilize the manual work to carry out the turn-over or set up turning device with on the handling device 3 cocoon frame, handling device 3 will scrape to sweep one side and accomplish in cocoon frame 2 place into turning device treat in the cocoon frame 2 upset back handling device 3 of cocoon frame press from both sides once more and get cocoon frame 2 and scrape to sweep.
The scraping mechanism 4 comprises a rotating shaft 41 arranged on the collecting frame 1, a brush 42 for scraping and stripping the silkworm cocoons on the cocoon frame 2 is arranged on the rotating shaft 41, and the rotating shaft 41 is connected with a motor 43 arranged on the collecting frame 1; a plurality of groups of the brushes 42 are distributed along the axial direction of the rotating shaft 41 so as to ensure that the cocoon frames 2 are completely covered; the motor 43 drives the rotating shaft 41 to rotate, so that the brush 42 scrapes and sweeps the cocoons on the cocoon frame 2.
Carrying device 3 is including pressing from both sides tight cocoon frame 2 and keeping the stable fixture 31 of cocoon frame 2 motion, fixture 31 is connected with and drives fixture 31 motion and carry cocoon frame 2 into collect frame 1 and drive cocoon frame 2 along vertical direction reciprocating motion's industrial robot 32.
The clamping mechanism 31 comprises a frame 311 connected with the industrial robot 32, a plurality of double-head cylinders 312 are arranged on the frame 311, and the tail ends of piston rods of the double-head cylinders 312 are connected with movable clamping jaw belts 313 which are used for inserting and taking the cocoon frames 2 and ensuring the cocoon frames 2 to be stable in motion; the movable gripper belt 313 is inserted into the cocoon frame 2 to grip the cocoon frame 2, the industrial robot 32 drives the frame 311 to move so that the cocoon frame 2 enters the collecting frame 1 along the vertical direction to be matched with the brush 42, and the industrial robot 32 drives the frame 311 to move so as to drive the cocoon frame 2 to reciprocate along the vertical direction to be matched with the brush 42 to completely scrape and sweep the silkworm cocoons in the cocoon frame 2.
The movable gripper belt 313 and the vertical plane are distributed at a fixed angle, so that the supporting force applied to the cocoon frame 2 always points to the frame 311; as shown in fig. 5, since the movable gripper belts 313 are distributed at a fixed angle with respect to the vertical plane, when the piston rod is driven by the double-head cylinder 312 to extend, the supporting force applied to the cocoon frame 2 always points to the frame 311, so that the cocoon frame 2 is ensured to be always tightly attached to the frame 311, and no shaking or falling off occurs during the process of being swept by the brush 42.
The cleaning mechanism 5 comprises a horizontal moving assembly 51 arranged in the collecting frame 1, a cutter 52 for cutting the silk on the scraping mechanism 4 is arranged on the horizontal moving assembly 51, and a scraping hook 53 for peeling the cut silk off the scraping mechanism 4 is also arranged on the horizontal moving assembly 51; as shown in fig. 6, a U-shaped frame 54 is arranged on the horizontal moving assembly 51, a cutting knife 52 is fixed at one end of the upper part of the U-shaped frame 54, a scraping hook 53 is fixed at one end of the lower part far away from the cutting knife 52, because the cutting knife 52 and the scraping hook 53 are staggered in height, the cutting knife 52 cuts the silk from above the rotating shaft 41, the scraping hook 53 peels the silk from above the rotating shaft 41, and meanwhile, the scraping hook 53 can be added to improve the peeling efficiency; due to the offset of the horizontal positions of the cutter 52 and the scraping hook 53, after the silk is cut by the cutter 52, the scraping hook 53 is next to the cutter 52 to peel the silk off the brush 42 and the rotating shaft 41.
There are various embodiments of the horizontal moving assembly 51, and a lead screw guide mechanism and a rack and pinion mechanism can be adopted. A driving mechanism capable of realizing linear motion, such as hydraulic driving; when the scraping is finished, the horizontal moving assembly 51 drives the cutter 52 to move to cut off the silk, the horizontal moving assembly 51 drives the U-shaped frame 54 to move to enable the cutter 52 to cut off the silk, and the scraping hook 53 peels the cut silk off the brush 42 and the rotating shaft 41, so that the scraping effect of the brush 42 is ensured.
The collecting frame 1 is provided with a baffle curtain 6 which prevents silk from flying out of the collecting frame 1 and can be automatically reset after being extruded by the carrying device 3; the brush 42 can carry out partial silk or even silkworm cocoons during scraping, and the curtain 6 is used for shielding to ensure the attractive appearance of the collecting frame 1; since the industrial robot 32 drives the cocoon frame 2 to reciprocate, the blocking curtain 6 interferes with the motion of the industrial robot 32, and therefore, the blocking curtain 6 can be automatically recovered after the industrial robot 32 compresses the blocking curtain 6.
In the invention, when cocoon picking is required to be carried out on the cocoon frame 2, the first step is as follows: the movable gripper belt 313 is inserted into the cocoon frame 2 to grip the cocoon frame 2, the industrial robot 32 drives the frame 311 to move so that the cocoon frame 2 enters the collecting frame 1 along the vertical direction to be matched with the brush 42;
the second step: the motor 43 drives the rotating shaft 41 to rotate, so that the brush 42 scrapes and sweeps the cocoons on the cocoon frame 2, the industrial robot 32 drives the frame 311 to move to drive the cocoon frame 2 to reciprocate along the vertical direction, and the industrial robot is matched with the brush 42 to completely scrape and sweep the cocoons in the cocoon frame 2;
the third step: silkworm cocoon is exported through discharge gate 7, and industrial robot 32 drives cocoon frame 2 and resets, and horizontal migration subassembly 51 makes cutter 52 cut off the silk simultaneously scrape hook 53 and peel brush 42 and pivot 41 with the silk that cuts off at drive U type frame 54 motion afterwards, guarantees the effect of scraping of brush 42.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. A silkworm cocoon collection method is characterized in that: the method comprises the following steps:
the first step is as follows: a collecting frame (1) with a hollow top part to a hollow bottom part is arranged, and a brush (42) for scraping and sweeping silkworm cocoons is arranged in the collecting frame (1);
the second step is that: enabling the cocoon frame (2) to enter the collection frame (1) from the top of the collection frame (1) along the vertical direction to be matched with the hairbrush (42) for scraping silkworm cocoons;
the third step: the cocoon frame (2) reciprocates at least once in the collecting frame (1) along the vertical direction, so that the silkworm cocoons are completely stripped.
2. A cocoon collection method according to claim 1, characterized in that: in the second step and the third step, the cocoon frame (2) is driven by an industrial robot to enter the collection frame (1) and move back and forth.
3. A silkworm cocoon collection apparatus using a silkworm cocoon collection method according to any one of claims 1 to 2, the apparatus comprising a collection frame (1), a cocoon frame (2), characterized in that: further comprising:
scraping mechanism (4): is arranged in the collecting frame (1) to scrape and collect the silkworm cocoons on the cocoon frame (2);
conveying device (3): the cocoon frame (2) is clamped, the cocoon frame (2) is conveyed into the collecting frame (1) along the vertical direction, and meanwhile, the cocoon frame (2) is driven to reciprocate along the vertical direction to be matched with the scraping mechanism (4);
cleaning mechanism (5): and residual silk on the scraping mechanism (4) is cleaned.
4. A cocoon collection apparatus as claimed in claim 3, wherein: scrape mechanism (4) including installing pivot (41) on collecting frame (1), be equipped with brush (42) of scraping the cocoon on cocoon frame (2) and sweeping the peeling off on pivot (41), pivot (41) are connected with and install motor (43) on collecting frame (1).
5. A cocoon collection apparatus as claimed in claim 3, wherein: the conveying device (3) comprises a clamping mechanism (31) for clamping the cocoon frames (2) and keeping the cocoon frames (2) to move stably, and the clamping mechanism (31) is connected with an industrial robot (32) for driving the clamping mechanism (31) to move so as to convey the cocoon frames (2) into the collecting frame (1) and drive the cocoon frames (2) to reciprocate in the vertical direction.
6. A cocoon collection apparatus as claimed in claim 5, characterised in that: the clamping mechanism (31) comprises a framework (311) connected with an industrial robot (32), a plurality of double-head cylinders (312) are arranged on the framework (311), and the tail ends of piston rods of the double-head cylinders (312) are connected with movable clamping jaw belts (313) which are used for inserting and taking the cocoon frames (2) and ensuring that the cocoon frames (2) are stable in movement.
7. A cocoon collection apparatus as claimed in claim 6, wherein: the movable gripper belts (313) and the vertical plane are distributed at a fixed angle, so that the supporting force applied to the cocoon frame (2) always points to the direction of the frame (311).
8. A cocoon collection apparatus as claimed in claim 3, characterised in that: clearance mechanism (5) are including installing horizontal migration subassembly (51) in collecting frame (1), be equipped with on horizontal migration subassembly (51) and will strike off silk cutting knife (52) that cut off on mechanism (4), still be equipped with on horizontal migration subassembly (51) and peel off scraping hook (53) of scraping mechanism (4) with the silk that cuts off.
9. A cocoon collection apparatus as claimed in claim 3, wherein: the silk flying-out prevention collecting frame (1) is arranged on the collecting frame (1), and the blocking curtains (6) can automatically reset after being extruded by the carrying device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210212956.2A CN114737264A (en) | 2022-03-05 | 2022-03-05 | Silkworm cocoon collecting method and silkworm cocoon collecting equipment using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210212956.2A CN114737264A (en) | 2022-03-05 | 2022-03-05 | Silkworm cocoon collecting method and silkworm cocoon collecting equipment using same |
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| Publication Number | Publication Date |
|---|---|
| CN114737264A true CN114737264A (en) | 2022-07-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210212956.2A Pending CN114737264A (en) | 2022-03-05 | 2022-03-05 | Silkworm cocoon collecting method and silkworm cocoon collecting equipment using same |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1918043A (en) * | 1930-02-07 | 1933-07-11 | Siemens Ag | System of communication by means of current impulses |
| GB8417819D0 (en) * | 1983-07-21 | 1984-08-15 | Gautschi Electro Fours Sa | Removing dross &c waste material from molten metal |
| US5533446A (en) * | 1993-04-16 | 1996-07-09 | Nissha Printing Co., Ltd. | Thin-film forming apparatus and thin-film forming method |
| JP2000300103A (en) * | 1999-04-23 | 2000-10-31 | Fukuchi Kogyo:Kk | Automatic brushing device for animal |
| JP2002066466A (en) * | 2000-08-25 | 2002-03-05 | Ishii Hyoki Corp | Substrate washing apparatus |
| CN207227601U (en) * | 2017-09-30 | 2018-04-13 | 山东农业大学 | A kind of novel continuous shell cocoon mechanism |
| CN110584149A (en) * | 2019-10-25 | 2019-12-20 | 山东科诺机械科技有限公司 | Novel hawthorn coring and slicing integrated device |
-
2022
- 2022-03-05 CN CN202210212956.2A patent/CN114737264A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1918043A (en) * | 1930-02-07 | 1933-07-11 | Siemens Ag | System of communication by means of current impulses |
| GB8417819D0 (en) * | 1983-07-21 | 1984-08-15 | Gautschi Electro Fours Sa | Removing dross &c waste material from molten metal |
| US5533446A (en) * | 1993-04-16 | 1996-07-09 | Nissha Printing Co., Ltd. | Thin-film forming apparatus and thin-film forming method |
| JP2000300103A (en) * | 1999-04-23 | 2000-10-31 | Fukuchi Kogyo:Kk | Automatic brushing device for animal |
| JP2002066466A (en) * | 2000-08-25 | 2002-03-05 | Ishii Hyoki Corp | Substrate washing apparatus |
| CN207227601U (en) * | 2017-09-30 | 2018-04-13 | 山东农业大学 | A kind of novel continuous shell cocoon mechanism |
| CN110584149A (en) * | 2019-10-25 | 2019-12-20 | 山东科诺机械科技有限公司 | Novel hawthorn coring and slicing integrated device |
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Application publication date: 20220712 |