CN114735530B - Intelligent wire winding method capable of automatically winding fiber into double wire winding devices - Google Patents
Intelligent wire winding method capable of automatically winding fiber into double wire winding devices Download PDFInfo
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- CN114735530B CN114735530B CN202210344930.3A CN202210344930A CN114735530B CN 114735530 B CN114735530 B CN 114735530B CN 202210344930 A CN202210344930 A CN 202210344930A CN 114735530 B CN114735530 B CN 114735530B
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- 239000000835 fiber Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004804 winding Methods 0.000 title claims description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 170
- 239000013307 optical fiber Substances 0.000 claims abstract description 121
- 210000000078 claw Anatomy 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000007380 fibre production Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0417—Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The invention discloses an intelligent wire-rewinding method capable of automatically threading a fiber and double wire-rewinding devices, which comprises the following steps: the optical fiber is pulled by the tractor, sequentially passes through the guide wheel and the wire collecting mechanism of the wire collecting position, and then moves to the fiber hooking wheel; after moving in place, the fiber hooking wheel is retracted inwards along the axial direction, the optical fiber is hooked into a clamp of a take-up mechanism of a take-up position and cut off, the clamp clamps the optical fiber and starts to take up the optical fiber on an optical fiber take-up reel, and the fiber feeding is completed; when the optical fiber take-up reel on the upper take-up mechanism is fully taken up, the main beam is rotated to change the position between the fiber take-up mechanism of the fiber take-up position and the fiber take-up mechanism of the loading and unloading position; unloading the optical fiber take-up reel which is transferred to the loading and unloading position and is full of optical fibers to an automatic loading and unloading cylinder mechanism, and loading a new empty optical fiber take-up reel on the take-up mechanism at the loading and unloading position; repeating the steps to enable the two take-up mechanisms to continuously and alternately take up the fibers. The invention can finish optical fiber disc replacement without stopping, has high intelligent degree, reduces the labor intensity of workers and greatly improves the efficiency of optical fiber production.
Description
Technical Field
The invention particularly relates to an intelligent wire winding method capable of automatically threading a fiber and double wire winding devices.
Background
In the field of optical fiber manufacturing, an optical fiber is obtained by heating an optical fiber preform and then drawing the optical fiber, the drawn optical fiber is required to be wound on one reel, the optical fiber is switched to another empty reel after reaching a certain length, and the full reel is replaced by the empty reel to wait for the next switching. By such continuous circulation, continuous drawing of the optical fiber is achieved. And such a device is referred to as a dual take-up device.
The winding device used in the prior factory needs an operator to finish the winding action of each guide wheel at the same time when the optical fiber is restarted, if the optical fiber is interrupted in the high-speed drawing process or the optical fiber is broken after the main traction wheel occurs during the switching of the double winding devices, the speed of the main traction wheel needs to be reduced to 30m/min, and then the manual rewinding operation is performed. It takes about an hour from the fiber breakage to the restoration to the previous production speed, during which the workload of the operator is also greatly increased, and the rejection of the optical fiber is also easily generated during the up-down speed.
It is desirable to avoid the process of slowing down and re-speeding up after fiber breakage occurs during the drawing process, and to directly resume the production process at the original speed. In such a demanding context, it is necessary to be able to automatically wind the light onto the reel at high speed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the intelligent wire collecting method capable of automatically threading the optical fiber and double wire collecting devices, which can finish optical fiber disc replacement without stopping the machine, has high intelligent degree, reduces the labor intensity of workers and greatly improves the efficiency of optical fiber production.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an intelligent wire-rewinding method of an automatic fiber-threading double-rewinding device comprises a main beam and two wire-rewinding mechanisms, wherein the two wire-rewinding mechanisms are respectively arranged on the main beam, one wire-rewinding mechanism is arranged at a wire-rewinding position, and the other wire-rewinding mechanism is arranged at a loading and unloading position; a tractor is arranged at the outer side of the fiber hooking wheel of the wire winding mechanism of the wire winding position; one side of the optical fiber feeding disc of each wire collecting mechanism, which is used for feeding optical fibers, is provided with a guide wheel, and the other side of the optical fiber feeding disc is provided with a fiber hooking wheel;
the automatic fiber penetrating double-take-up device further comprises an automatic loading and unloading cylinder mechanism, and the automatic loading and unloading cylinder mechanism is arranged below the take-up mechanism at the loading and unloading position;
the intelligent wire winding method comprises the following steps:
s1, an optical fiber is pulled by a tractor, sequentially passes through a guide wheel of a wire collecting position and a wire collecting mechanism of the wire collecting position, and then moves to a fiber hooking wheel of the wire collecting position;
s2, after moving in place, the fiber hooking wheel of the take-up mechanism of the take-up position is retracted inwards along the axial direction, the optical fiber is hooked into the clamp of the take-up mechanism of the take-up position and cut off, the clamp clamps the optical fiber and starts to take up the optical fiber on the optical fiber take-up reel, and the winding is completed;
s3, when an optical fiber take-up reel on a take-up mechanism of a take-up position is fully taken up, enabling a main beam to rotate to change a position between the take-up mechanism of the take-up position and the take-up mechanism of a loading and unloading position, and automatically performing a disc changing action;
s4, unloading the optical fiber take-up reel which is transferred to the loading and unloading position and is full of optical fibers to an automatic loading and unloading cylinder mechanism, and loading a new empty optical fiber take-up reel on the take-up mechanism at the loading and unloading position;
s5, repeating the steps S1-S4, so that the two take-up mechanisms continuously and alternately take up fibers.
According to the technical scheme, the main beam is connected with a rotary driving mechanism; the rotary driving mechanism drives the main beam to rotate, so that the two wire collecting mechanisms can alternately replace.
According to the technical scheme, the automatic loading and unloading section of thick bamboo mechanism includes layer board, slide, guide post, guide rail, sideslip cylinder and lift cylinder, and the guide rail is arranged on ground, and the slide sets up on the guide rail, sideslip cylinder and sliding connection, sideslip cylinder drive slide along guide rail round trip movement, and the guide post sets up on the slide, and the layer board sets up on the guide post, and the lift cylinder is connected with the layer board, and the lift cylinder drives the layer board and reciprocates along the guide post.
According to the technical scheme, the intelligent double-winding device capable of automatically winding fibers further comprises a dance wheel adjusting mechanism, and the dance wheel adjusting mechanism is arranged on one side of the winding position, where fibers enter.
According to the technical scheme, a fixed wheel is arranged between the dance wheel adjusting mechanism and the wire collecting mechanism of the wire collecting position; the outer side of the fiber hooking wheel of the wire winding mechanism of the wire winding position is provided with a tractor.
According to the technical scheme, the dance wheel adjusting mechanism comprises a guide wheel support, two fixed wheels, a dance wheel and a dance wheel rod, wherein the two fixed wheels are arranged on the guide wheel support, the dance wheel is arranged on the dance wheel rod, the dance wheel rod can move back and forth, and a movement track of the dance wheel is arranged between the two fixed wheels; the optical fiber sequentially bypasses one fixed wheel, the dance wheel and the other fixed wheel.
According to the technical scheme, the optical fiber winding drum and the clamp are arranged on the winding mechanism, and the clamp is arranged on one side of the optical fiber winding drum.
According to the technical scheme, the guide wheel is arranged on one side of the optical fiber feeding disc of the wire collecting mechanism, and the fiber hooking wheel is arranged on the other side of the optical fiber feeding disc.
According to the technical scheme, the main beam is provided with the large flange, and the guide wheel, the fiber hooking wheel and the wire collecting mechanism are all arranged on the large flange; the guide wheel, the fiber hooking wheel and the wire collecting mechanism rotate together with the large flange plate and the main beam.
According to the technical scheme, the two wire-rewinding mechanisms are symmetrically arranged above and below the main beam; the wire collecting mechanism of the wire collecting position is positioned above the main beam and used as an upper wire collecting mechanism, and the wire collecting mechanism of the loading and unloading position is positioned below the main beam and used as a lower wire collecting mechanism; the main beam rotates 180 degrees to exchange the positions of the upper and lower wire winding mechanisms.
The invention has the following beneficial effects:
the invention can exchange the positions of the upper and lower wire winding mechanisms, can finish optical fiber disc replacement under the condition of no shutdown, and the main beam can continuously rotate and continuously replace the disc, thereby having high intelligent degree, reducing the labor intensity of workers and greatly improving the optical fiber production efficiency.
Drawings
FIG. 1 is a schematic diagram of an automatic fiber-threading and dual-winding device according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a dance wheel adjusting mechanism in an initial state according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a dance wheel adjusting mechanism in an operating state according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of an automatic fiber-threading and dual-winding device after disc replacement is started in an embodiment of the invention;
FIG. 5 is a schematic diagram illustrating the operation of the automatic loading and unloading cartridge mechanism in accordance with an embodiment of the present invention;
in the figure, 101-a first wire collecting mechanism, 102-a second wire collecting mechanism, 103-a first clamp, 104-a second clamp, 105-a first optical fiber collecting disc, 106-a second optical fiber collecting disc, 2-a main beam, 301-a large flange plate, 302-a guide wheel, 303-a first fiber hooking wheel, 304-a second fiber hooking wheel, 4-a dance wheel mechanism, 401-a first fixed wheel, 402-a dance wheel, 403-a second fixed wheel, 404-a dance wheel rod, 405-a clamping jaw, 406-a guide wheel bracket, 5-a fixed wheel, 601-a guide rail, 602-a guide post, 603-an automatic loading and unloading disc mechanism, 604-a traversing cylinder, 605-a lifting cylinder, 7-an optical fiber and 8-a tractor.
Detailed Description
The invention will now be described in detail with reference to the drawings and examples.
Referring to fig. 1 to fig. 4, in an intelligent wire-rewinding method for an automatic fiber-threading dual-rewinding device according to an embodiment of the present invention, the automatic fiber-threading dual-rewinding device includes a main beam and two rewinding mechanisms, the two rewinding mechanisms are respectively disposed on the main beam, one rewinding mechanism is disposed at a rewinding position, and the other rewinding mechanism is disposed at a loading and unloading position; a tractor is arranged at the outer side of the fiber hooking wheel of the wire winding mechanism of the wire winding position; one side of the optical fiber feeding disc of each wire collecting mechanism, which is used for feeding optical fibers, is provided with a guide wheel, and the other side of the optical fiber feeding disc is provided with a fiber hooking wheel;
the automatic fiber penetrating double-take-up device further comprises an automatic loading and unloading cylinder mechanism, and the automatic loading and unloading cylinder mechanism is arranged below the take-up mechanism at the loading and unloading position;
the intelligent wire winding method comprises the following steps:
s1, an optical fiber is pulled by a tractor, sequentially passes through a guide wheel and a wire collecting mechanism of a wire collecting position and then moves to a first fiber hooking wheel 303;
s2, after moving in place, the first fiber hooking wheel 303 is retracted inwards along the axial direction, the optical fiber 7 is hooked into the first clamp 103 of the take-up mechanism of the take-up position and cut off, the first clamp 103 clamps the optical fiber and starts to take up the optical fiber on the first optical fiber take-up reel 105, and the winding is completed;
s3, when the optical fiber take-up reel 105 on the upper take-up mechanism is fully taken up, the main beam is rotated to change the position of the fiber take-up mechanism of the fiber take-up position and the fiber take-up mechanism of the loading and unloading position, and the reel change action is automatically performed;
s4, unloading the optical fiber take-up reel which is transferred to the loading and unloading position and is full of optical fibers to an automatic loading and unloading cylinder mechanism, and loading a new empty optical fiber take-up reel on the loading and unloading position take-up mechanism;
s5, repeating the steps S1-S4, so that the two take-up mechanisms continuously and alternately take up fibers.
Further, the main beam is connected with a rotary driving mechanism; the rotary driving mechanism drives the main beam to rotate, so that the two wire collecting mechanisms can alternately replace.
Further, as shown in fig. 5, the automatic loading and unloading cylinder mechanism comprises a supporting plate, a sliding plate, a guide column 602, a guide rail 601, a traversing cylinder 604 and a lifting cylinder 605, wherein the guide rail is arranged on the ground, the sliding plate is arranged on the guide rail, the traversing cylinder 604 is connected with the sliding plate, the traversing cylinder 604 drives the sliding plate to move back and forth along the guide rail 601, the guide column 602 is arranged on the sliding plate, the supporting plate is arranged on the guide column 602, the lifting cylinder 605 is connected with the supporting plate, and the lifting cylinder 605 drives the supporting plate to move up and down along the guide column 602.
Further, the automatic loading and unloading cylinder mechanism is positioned below the lower wire collecting mechanism and can be lifted and translated; when the full-disc optical fiber take-up reel needs to be unloaded, the traversing cylinder 604 drives the sliding plate to move to the lower part of the full-disc optical fiber take-up reel, the lifting cylinder 605 drives the supporting plate to lift, the full-disc optical fiber can be translated and lifted in place after disc replacement is completed, the full-disc optical fiber is unloaded, and an empty disc is loaded for disc loading.
Further, the intelligent double-winding device capable of automatically winding fibers further comprises a dance wheel adjusting mechanism, and the dance wheel adjusting mechanism is arranged on one side of the winding position, where fibers enter.
Further, a fixed wheel is arranged between the dance wheel adjusting mechanism and the wire collecting mechanism of the wire collecting position; the outer side of the fiber hooking wheel of the wire winding mechanism of the wire winding position is provided with a tractor 8.
Further, the dance wheel adjusting mechanism comprises a guide wheel support 406, two fixed wheels, a dance wheel 402 and a dance wheel rod 404, wherein the two fixed wheels are arranged on the guide wheel support 406, the dance wheel 402 is arranged on the dance wheel rod 404, the dance wheel rod 404 can move back and forth, and a movement track of the dance wheel 402 is arranged between the two fixed wheels; the two fixed wheels are a first fixed wheel 401 and a second fixed wheel 403 respectively, and the optical fiber sequentially bypasses the first fixed wheel 401, the dance wheel 402 and the second fixed wheel 403.
Further, a sliding rail is arranged on one side of the dance wheel rod 404, a sliding block is arranged on the sliding rail, the sliding block can move back and forth along the sliding rail, one end of the dance wheel rod 404 is hinged with the sliding block, a claw 405 is arranged on the sliding block, and the claw 405 clamps the dance wheel rod 404 and the dance wheel 402 during movement, and during operation, the claw 405 is loosened; when dance wheel 402 initial position, dance wheel 402 sets up in the one side of guide pulley support 406, and dance wheel 402 removes the back, passes between two tight rolls, and dance wheel 402 removes to the opposite side of guide pulley support 406 during the position.
The guide wheels of the dance wheel adjusting mechanism can translate, fiber channels for feeding fibers can be reserved in a standby state, and the fibers can move to a working state after passing through the fiber channels; be equipped with jack catch 405 on dance round bar 404, dance round 402 is tight by jack catch 405 clamp when the translation, and jack catch 405 loosens after moving to the working position, and dance round 402 can freely move and play the effect of regulating speed.
Further, dance wheel adjustment mechanism is dance wheel adjustment mechanism, and dance wheel 404 is dance pole.
Further, the optical fiber take-up reel and the clamp are arranged on the take-up mechanism, and the clamp is arranged on one side of the optical fiber take-up reel.
Further, a guide wheel 302 is arranged on one side of the optical fiber feeding disc of the wire feeding mechanism, and a fiber hooking wheel is arranged on the other side of the optical fiber feeding disc.
Further, the guide wheel 302 guides the optical fiber during fiber feeding or switching, and the fiber hooking wheel hooks the optical fiber into the clamp of the take-up mechanism during fiber feeding or switching.
Further, a large flange 301 is arranged on the main beam 2, and a guide wheel 302, a fiber hooking wheel and a wire winding mechanism are all arranged on the large flange 301; the guide wheel 302, the fiber hooking wheel and the wire winding mechanism rotate together with the large flange 301 and the main beam 2.
Further, the two wire-rewinding mechanisms are symmetrically arranged above and below the main beam 2; the wire collecting mechanism of the wire collecting position is positioned above the main beam 2 and used as an upper wire collecting mechanism, and the wire collecting mechanism of the loading and unloading position is positioned below the main beam 2 and used as a lower wire collecting mechanism; the girder 2 can rotate 180 degrees, the positions of the upper and lower wire winding mechanisms are interchanged, the disc replacement is completed, and the girder 2 can continuously rotate and continuously replace discs.
Further, the two take-up mechanisms are a first take-up mechanism 101 and a second take-up mechanism 102, and the optical fiber take-up reel, the clamp and the fiber hooking wheel on the first take-up mechanism 101 and the second take-up mechanism 102 are a first optical fiber take-up reel 105, a first clamp 103, a first fiber hooking wheel 303, a second optical fiber take-up reel 106, a second clamp 104 and a second fiber hooking wheel 304 respectively.
The optical fiber take-up reel is sleeved on the rotating shaft of the corresponding take-up mechanism, the rotating shaft is connected with a rotating motor, and the rotating motor drives the optical fiber take-up reel to rotate through the rotating shaft.
The automatic fiber-penetrating double take-up device comprises a set of take-up mechanisms which are arranged up and down, wherein the upper take-up mechanism and the lower take-up mechanism are identical and are arranged in an axisymmetric manner; the upper and lower take-up mechanisms are respectively arranged above and below a rotatable main beam 2, a large flange 301 is arranged on the main beam 2, and a guide wheel 302 and a fiber hooking wheel are arranged on the flange; a dance wheel adjusting mechanism is arranged on one fiber feeding side of the main beam 2, and an automatic loading and unloading cylinder mechanism is arranged below the dance wheel adjusting mechanism; the automatic reeling of the optical fiber can be completed under the condition that the optical fiber speed is more than 40 m/s.
The working principle of the invention is as follows:
when the optical fiber is started or the optical fiber is restarted after the optical fiber is broken, the equipment is in a preparation state. As shown in fig. 2 and 3, the first fixed wheel 401 and the second fixed wheel 403 in the dance wheel mechanism 4 move to the leftmost side along with the movable guide wheel support 406, the dance wheel 402 moves to the rightmost side, and the dance wheel rod 404 mounted on the dance wheel 402 is clamped by the clamping jaw 405 during the moving process, so that the dance wheel 402 keeps a fixed state. Thus, a channel is reserved between the first fixing wheel 401, the second fixing wheel 403 and the dance wheel 402. As shown in fig. 1, when the optical fiber is ready to be wound, the winding-up mechanism is rotated and started, and the optical fiber 7 is pulled by the pulling device 8, sequentially passes through the dance wheel mechanism 4 and the fixed wheel 5, and moves to the lower left until reaching the first fiber hooking wheel 303. After moving in place, the first fiber hooking wheel 303 is retracted inwards in the direction perpendicular to the paper surface, the optical fiber 7 is hooked into the first clamp 103 of the upper winding mechanism and cut off, the first clamp 103 clamps the optical fiber and starts to wind the optical fiber on the first optical fiber winding drum 105, and winding is completed. When the first optical fiber take-up reel 105 on the upper take-up mechanism is fully wound, a reel change operation is automatically performed. When the disc changing action is started, the lower wire collecting mechanism 102 drives the empty second optical fiber collecting disc 106 to start rotating, meanwhile, the main beam 2 rotates 180 degrees anticlockwise, the large flange 301 rotates synchronously, during the process, the guide wheel 302 and the second fiber hooking wheel 304 sequentially contact the optical fiber, as shown in fig. 4, after rotating in place, the original lower wire collecting mechanism is located above, and the original upper wire collecting mechanism fully collecting the optical fiber is located below and continues collecting the optical fiber. As in the case of fiber reeling, the second fiber hooking wheel 304 is retracted inward in the direction perpendicular to the paper surface to hook the fiber 7 into the second clamp 104 of the second take-up mechanism 102 and cut the fiber, the second clamp 104 clamps the fiber and starts to take up the fiber on the second fiber take-up reel 106, and the reel change is completed. After the disc replacement is completed, the automatic disc loading and unloading mechanism 603 is driven by the transverse moving cylinder 604 to move below the fully-wound first optical fiber take-up disc 105 along the guide rail 601, is driven by the lifting cylinder 605, rises to contact with the first optical fiber take-up disc 105 along the guide post 602, and descends along the guide rail 601 and translates after the first take-up disc 105 is pushed out by the first take-up mechanism 101 and falls on the automatic disc loading and unloading mechanism 603, so that the fully-wound first optical fiber take-up disc 105 is sent out. And then carrying an empty optical fiber take-up reel to the first take-up mechanism 101 for clamping in the same action. After the clamping is completed, the first wire winding mechanism 101 enters a preparation state and waits for the next disc replacement.
In summary, the device for automatically winding the high-speed optical fiber captured by the capturing mechanism onto the optical fiber winding drum when the optical fiber high-speed drawing tower breaks can automatically mount and dismount the optical fiber winding drum. The scheme comprises a rotatable main beam 2, wherein a set of wire winding mechanism is arranged on the upper and lower sides of the main beam 2, and the upper and lower wire winding mechanisms are symmetrically arranged in a rotation axis. The upper wire collecting mechanism is positioned at a working position, when the optical fiber winding drum is fully switched, the main beam 2 rotates 180 degrees, and the lower wire collecting mechanism rotates to the upper part to collect fibers. The main beam 2 is also provided with a large flange plate, and various fixed and movable guide wheels are arranged on the flange plate and used for guiding and controlling the optical fibers when the optical fibers are started up and coiled or are replaced. A set of dance wheel adjusting mechanism is arranged on the fiber feeding side of the double-winding device, guide wheels of the dance wheel adjusting mechanism can translate, and a fiber channel can be reserved when the catcher pulls the optical fiber to the double-winding device, so that fiber penetration is facilitated. An automatic loading and unloading disc mechanism 603 is arranged below the lower wire collecting mechanism, can unload and output the full disc optical fiber which rotates to the lower position, and carries an empty disc to the lower wire collecting mechanism to be loaded, and waits for the next switching.
The foregoing is merely illustrative of the present invention and is not intended to limit the scope of the invention, which is defined by the claims and their equivalents.
Claims (5)
1. An intelligent wire-collecting method of an automatic fiber-penetrating double-wire-collecting device is characterized in that the automatic fiber-penetrating double-wire-collecting device comprises a main beam and two wire-collecting mechanisms, wherein the two wire-collecting mechanisms are respectively arranged on the main beam, one wire-collecting mechanism is arranged at a wire-collecting position, and the other wire-collecting mechanism is arranged at a loading and unloading position; one side of the optical fiber feeding disc of each wire collecting mechanism, which is used for feeding optical fibers, is provided with a guide wheel, and the other side of the optical fiber feeding disc is provided with a fiber hooking wheel; a tractor is arranged at the outer side of the fiber hooking wheel of the wire winding mechanism of the wire winding position;
the intelligent wire winding method comprises the following steps:
s1, an optical fiber is pulled by a tractor, sequentially passes through a guide wheel and a wire collecting mechanism of a wire collecting position and then moves to a fiber hooking wheel of the wire collecting position;
s2, after moving in place, the fiber hooking wheel of the wire winding position is retracted inwards along the axial direction, the optical fiber is hooked into the clamp of the wire winding mechanism of the wire winding position and cut off, the clamp clamps the optical fiber and starts to wind the optical fiber on the optical fiber winding drum, and the winding is completed;
s3, when an optical fiber take-up reel on a take-up mechanism of a take-up position is fully taken up, enabling a main beam to rotate to change a position between the take-up mechanism of the take-up position and the take-up mechanism of a loading and unloading position, and automatically performing a disc changing action;
s4, unloading the optical fiber take-up reel which is transferred to the loading and unloading position and is full of optical fibers, and installing a new empty optical fiber take-up reel on a take-up mechanism at the loading and unloading position;
s5, repeating the steps S1-S4 to enable the two take-up mechanisms to continuously and alternately take up fibers;
the automatic fiber penetrating double-take-up device further comprises an automatic loading and unloading cylinder mechanism, and the automatic loading and unloading cylinder mechanism is arranged below the take-up mechanism at the loading and unloading position;
in the step S4, unloading the optical fiber take-up reel which is turned to the loading and unloading position and is full of optical fibers to an automatic loading and unloading cylinder mechanism;
the automatic loading and unloading cylinder mechanism comprises a supporting plate, a sliding plate, a guide post, a guide rail, a transverse moving cylinder and a lifting cylinder, wherein the guide rail is arranged on the ground, the sliding plate is arranged on the guide rail, the transverse moving cylinder is connected with the sliding plate, the transverse moving cylinder drives the sliding plate to move back and forth along the guide rail, the guide post is arranged on the sliding plate, the supporting plate is arranged on the guide post, the lifting cylinder is connected with the supporting plate, and the lifting cylinder drives the supporting plate to move up and down along the guide post;
the main beam is connected with a rotary driving mechanism; the rotary driving mechanism drives the main beam to rotate, so that the two wire collecting mechanisms can alternately replace;
the intelligent double-take-up device capable of automatically threading the fiber also comprises a dance wheel adjusting mechanism, wherein the dance wheel adjusting mechanism is arranged on one side of the fiber feeding position;
dance wheel adjustment mechanism includes the guide pulley support, two tight rolls, dance wheel and dance wheel pole, and two tight rolls set up on the guide pulley support, and dance wheel sets up on dance wheel pole, but dance wheel pole round trip movement, dance wheel's removal orbit arranges between two tight rolls; the optical fiber sequentially bypasses one fixed wheel, the dance wheel and the other fixed wheel;
the dance wheel rod is characterized in that one side of the dance wheel rod is provided with a sliding rail, a sliding block is arranged on the sliding rail, the sliding block can move back and forth along the sliding rail, one end of the dance wheel rod is hinged with the sliding block, a claw is arranged on the sliding block, the claw clamps the dance wheel rod and the dance wheel during movement, and during operation, the claw is loosened; when the dance wheel is at the initial position, the dance wheel is arranged on one side of the guide wheel support, after the dance wheel moves, the dance wheel passes through between the two fixed wheels, and when in a working position, the dance wheel moves to the other side of the guide wheel support;
the guide wheels of the dance wheel adjusting mechanism can translate, fiber channels for feeding fibers can be reserved in a standby state, and the fibers can move to a working state after passing through the fiber channels; be equipped with the jack catch on the dance wheel pole, dance wheel is tight by the jack catch clamp when the translation, and the jack catch is unclamped after removing the working position, and dance wheel can freely move and play the effect of regulating speed.
2. The intelligent take-up method of claim 1, wherein a fixed wheel is arranged between the dance wheel adjusting mechanism and the take-up mechanism of the take-up position.
3. The intelligent take-up method according to claim 1, wherein the take-up mechanism is provided with an optical fiber take-up reel and a clamp, and the clamp is arranged on one side of the optical fiber take-up reel.
4. The intelligent wire-rewinding method according to claim 1, wherein the main beam is provided with a large flange, and the guide wheel, the fiber hooking wheel and the wire-rewinding mechanism are all arranged on the large flange; the guide wheel, the fiber hooking wheel and the wire collecting mechanism rotate together with the large flange plate and the main beam.
5. The intelligent wire-rewinding method according to claim 1, wherein the two wire-rewinding mechanisms are symmetrically arranged above and below the main beam; the wire collecting mechanism of the wire collecting position is positioned above the main beam and used as an upper wire collecting mechanism, and the wire collecting mechanism of the loading and unloading position is positioned below the main beam and used as a lower wire collecting mechanism; the main beam rotates 180 degrees to exchange the positions of the upper and lower wire winding mechanisms.
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| CN202210344930.3A CN114735530B (en) | 2022-03-31 | 2022-03-31 | Intelligent wire winding method capable of automatically winding fiber into double wire winding devices |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109143510B (en) * | 2018-10-15 | 2024-01-05 | 富通集团（嘉善）通信技术有限公司 | Method and system for continuously producing optical cable |
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| US4291841A (en) * | 1980-03-31 | 1981-09-29 | Western Electric Company, Inc. | Methods of and apparatus for taking up lightguide fiber |
| US6499688B1 (en) * | 1996-07-29 | 2002-12-31 | Ccs Holdings, Inc. | Optical fiber ribbon winding apparatus and method |
| CN209651611U (en) * | 2018-12-14 | 2019-11-19 | 武汉光盛通设备咨询有限公司 | A kind of double admission machines of optical fiber |
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| CN114735530A (en) | 2022-07-12 |
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