CN217024862U - Intelligent double-take-up device capable of automatically penetrating fibers - Google Patents
Intelligent double-take-up device capable of automatically penetrating fibers Download PDFInfo
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- CN217024862U CN217024862U CN202220751693.8U CN202220751693U CN217024862U CN 217024862 U CN217024862 U CN 217024862U CN 202220751693 U CN202220751693 U CN 202220751693U CN 217024862 U CN217024862 U CN 217024862U
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Abstract
The utility model discloses an intelligent double take-up device capable of automatically penetrating fibers, which comprises a main beam and two take-up mechanisms, wherein the two take-up mechanisms are respectively arranged on the main beam, one take-up mechanism is arranged at a take-up position, the other take-up mechanism is arranged at a loading and unloading position, and the main beam is connected with a rotary driving mechanism; the rotary driving mechanism drives the main beam to rotate, so that the two take-up mechanisms can alternately change positions. The device can complete optical fiber disc replacement without shutdown, has high intelligent degree, lightens the labor intensity of workers, and greatly improves the efficiency of optical fiber production.
Description
Technical Field
The utility model particularly relates to an intelligent double-take-up device capable of automatically penetrating fibers.
Background
In the field of optical fiber manufacturing, optical fiber is obtained by heating an optical fiber preform and then drawing, the drawn optical fiber needs to be wound on a reel, the optical fiber received on the reel is switched to another empty reel after reaching a certain length, and the full reel is replaced by the empty reel to wait for the next switching. Through the continuous circulation, the continuous drawing of the optical fiber is realized. And such a device we call a dual take-up device.
At present, the take-up device used in factories needs an operator to complete the fiber winding action of each guide wheel when the optical fiber is restarted, and if the fiber is broken in the high-speed wire drawing process or the fiber is broken behind the main traction wheel when the double take-up device is switched, the speed of the main traction wheel needs to be reduced to 30m/min, and then the operation of rewinding is carried out manually. The production speed from fiber breakage to restoration to the previous production speed requires about one hour, the workload of operators is greatly increased, and the optical fiber is easily scrapped in the process of speed increase and decrease.
People hope to avoid the processes of speed reduction and speed re-increase after fiber breakage occurs in the wire drawing process, and directly recover the production process at the original speed. In the context of such a demand, it is necessary to be able to automatically wind light onto a reel at high speed.
Disclosure of Invention
The utility model aims to solve the technical problem that aiming at the defects in the prior art, the utility model provides the intelligent double-take-up device capable of automatically threading the optical fiber, which can complete the disc changing of the optical fiber under the condition of no shutdown, has high intelligent degree, lightens the labor intensity of workers and greatly improves the production efficiency of the optical fiber.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
an intelligent double-take-up device capable of automatically penetrating fibers comprises a main beam and two take-up mechanisms, wherein the two take-up mechanisms are respectively arranged on the main beam, one take-up mechanism is arranged at a take-up position, the other take-up mechanism is arranged at a loading and unloading position, and the main beam is connected with a rotary driving mechanism; the rotary driving mechanism drives the main beam to rotate, so that the two take-up mechanisms can alternately change positions.
According to the technical scheme, the intelligent double-take-up device capable of automatically penetrating fibers further comprises an automatic loading and unloading cylinder mechanism, and the automatic loading and unloading cylinder mechanism is arranged below the take-up mechanism of the loading and unloading position.
According to the technical scheme, the automatic loading and unloading barrel mechanism comprises a supporting plate, a sliding plate, guide posts, a guide rail, a transverse moving cylinder and a lifting cylinder, wherein the guide rail is arranged on the ground, the sliding plate is arranged on the guide rail, the transverse moving cylinder is connected with the sliding plate, the transverse moving cylinder drives the sliding plate to move back and forth along the guide rail, the guide posts are arranged on the sliding plate, the supporting plate is arranged on the guide posts, the lifting cylinder is connected with the supporting plate, and the lifting cylinder drives the supporting plate to move up and down along the guide posts.
According to the technical scheme, the intelligent double-take-up device capable of automatically penetrating the fibers further comprises a dancing wheel adjusting mechanism, and the dancing wheel adjusting mechanism is arranged on the fiber feeding side of the take-up position.
According to the technical scheme, a fixed wheel is arranged between the dancing wheel adjusting mechanism and the take-up mechanism of the take-up position; a tractor is arranged on the outer side of the fiber hooking wheel of the take-up mechanism at the take-up position.
According to the technical scheme, the dancing wheel adjusting mechanism comprises a guide wheel support, two fixed wheels, a dancing wheel and a dancing wheel rod, wherein the two fixed wheels are arranged on the guide wheel support, the dancing wheel is arranged on the dancing wheel rod, the dancing wheel rod can move back and forth, and the moving track of the dancing wheel is arranged between the two fixed wheels; the optical fiber sequentially passes around one fixed wheel, the dancing wheel and the other fixed wheel.
According to the technical scheme, the take-up mechanism is provided with the optical fiber take-up reel and the clamp, and the clamp is arranged on one side of the optical fiber take-up reel.
According to the technical scheme, the guide wheel is arranged on one fiber feeding side of the optical fiber take-up disc of the take-up mechanism, and the fiber hooking wheel is arranged on the other side of the optical fiber take-up disc of the take-up mechanism.
According to the technical scheme, a large flange disc is arranged on the main beam, and the guide wheel, the fiber hooking wheel and the take-up mechanism are all arranged on the large flange disc; the guide wheel, the fiber hooking wheel and the take-up mechanism rotate together with the large flange disc and the main beam.
According to the technical scheme, the two take-up mechanisms are symmetrically arranged above and below the main beam; the take-up mechanism of the take-up position is positioned above the main beam and used as an upper take-up mechanism, and the take-up mechanism of the loading and unloading position is positioned below the main beam and used as a lower take-up mechanism; the main beam rotates 180 degrees, and the upper and lower take-up mechanisms are exchanged.
The utility model has the following beneficial effects:
this device can exchange the position with upper and lower admission machine structure, can accomplish optic fibre under the circumstances of not shutting down and trade the dish, and the girder can rotate in succession, trades the dish in succession, and intelligent degree is high, has alleviateed workman's intensity of labour, great improvement the efficiency of optic fibre production.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent dual-take-up device capable of automatically threading fibers according to an embodiment of the present invention;
FIG. 2 is a schematic view of the dancing wheel adjustment mechanism in an initial state in an embodiment of the present invention;
FIG. 3 is a schematic structural view of the dancing wheel adjusting mechanism in an operating state according to the embodiment of the utility model;
FIG. 4 is a schematic structural diagram of an intelligent dual-take-up device capable of automatically threading fibers after a disk is replaced and started according to an embodiment of the present invention;
FIG. 5 is a schematic view of the operation of the automatic cartridge loading and unloading mechanism in the embodiment of the present invention;
in the figure, 101-a first take-up mechanism, 102-a second take-up mechanism, 103-a first clamp, 104-a second clamp, 105-a first optical fiber take-up reel, 106-a second optical fiber take-up reel, 2-a main beam, 301-a large flange disc, 302-a guide wheel, 303-a first fiber hooking wheel, 304-a second fiber hooking wheel, 4-a dancing wheel mechanism, 401-a first fixed wheel, 402-a dancing wheel, 403-a second fixed wheel, 404-a dancing wheel rod, 405-a claw, 406-a guide wheel bracket, 5-a fixed wheel, 601-a guide rail, 602-a guide column, 603-an automatic loading and unloading disc mechanism, 604-a transverse moving cylinder, 605-a lifting cylinder, 7-an optical fiber and 8-a tractor.
Detailed Description
The present invention will be described in detail below with reference to the drawings and examples.
Referring to fig. 1 to 4, the intelligent dual take-up device capable of automatically threading fibers according to an embodiment of the present invention includes a main beam 2 and two take-up mechanisms, wherein the two take-up mechanisms are respectively disposed on the main beam 2, one take-up mechanism is disposed at a take-up position, the other take-up mechanism is disposed at a loading and unloading position, and the main beam 2 is connected to a rotation driving mechanism; the rotary driving mechanism drives the main beam 2 to rotate, so that the two take-up mechanisms can alternately change positions.
Furthermore, the intelligent double-take-up device capable of automatically penetrating fibers further comprises an automatic loading and unloading cylinder mechanism, and the automatic loading and unloading cylinder mechanism is arranged below the take-up mechanism of the loading and unloading position.
Further, as shown in fig. 5, the automatic loading and unloading cylinder mechanism includes a supporting plate, a sliding plate, a guiding post 602, a guiding rail 601, a traversing cylinder 604 and a lifting cylinder 605, the guiding rail is disposed on the ground, the sliding plate is disposed on the guiding rail, the traversing cylinder 604 is connected to the sliding plate, the traversing cylinder 604 drives the sliding plate to move back and forth along the guiding rail 601, the guiding post 602 is disposed on the sliding plate, the supporting plate is disposed on the guiding post 602, the lifting cylinder 605 is connected to the supporting plate, and the lifting cylinder 605 drives the supporting plate to move up and down along the guiding post 602.
Furthermore, the automatic cylinder loading and unloading mechanism is positioned below the lower wire rewinding mechanism and can lift and translate; when the optical fiber take-up reel with full reels needs to be unloaded, the transverse moving cylinder 604 drives the sliding plate to move to the position below the sliding plate, the lifting cylinder 605 drives the supporting plate to ascend, the supporting plate is used for supporting the unloaded full reels of optical fibers, the optical fibers can be translated and ascended in place after reel replacement is completed, the full reels of optical fibers are unloaded, and empty reels are loaded for loading.
Furthermore, but two receipts traditional thread binding putting of intelligence of fine automatic threading still include dance wheel adjustment mechanism, dance wheel adjustment mechanism sets up in the fine one side of advancing of receipts line position.
Furthermore, a fixed wheel is arranged between the dancing wheel adjusting mechanism and the wire winding mechanism of the wire winding position; the outer side of the fiber hooking wheel of the take-up mechanism at the take-up position is provided with a tractor 8.
Further, the dancing wheel adjusting mechanism comprises a guide wheel bracket 406, two fixed wheels, a dancing wheel 402 and a dancing wheel rod 404, wherein the two fixed wheels are arranged on the guide wheel bracket 406, the dancing wheel 402 is arranged on the dancing wheel rod 404, the dancing wheel rod 404 can move back and forth, and the moving track of the dancing wheel 402 is arranged between the two fixed wheels; the two fixed wheels are a first fixed wheel 401 and a second fixed wheel 403, respectively, and the optical fiber sequentially passes around the first fixed wheel 401, the dancing wheel 402 and the second fixed wheel 403.
Furthermore, a sliding rail is arranged on one side of the dancing wheel rod 404, a sliding block is arranged on the sliding rail, the sliding block can move back and forth along the sliding rail, one end of the dancing wheel rod 404 is hinged with the sliding block, a clamping jaw 405 is arranged on the sliding block, the dancing wheel rod 404 and the dancing wheel 402 are clamped by the clamping jaw 405 during movement, and the clamping jaw 405 is loosened during operation; dancing wheel 402 is positioned on one side of idler frame 406 in the initial position of dancing wheel 402, and after dancing wheel 402 is moved, it passes between the two fixed wheels, and dancing wheel 402 is moved to the other side of idler frame 406 in the operating position.
The guide wheels of the dancing wheel adjusting mechanism can move horizontally, an optical fiber channel for feeding optical fibers can be reserved in a standby state, and the dancing wheel adjusting mechanism moves to a working state after the optical fibers pass through the optical fiber channel; the dancing wheel rod 404 is provided with a jaw 405, the dancing wheel 402 is clamped by the jaw 405 during translation, the jaw 405 is loosened after the dancing wheel 402 moves to the working position, and the dancing wheel 402 can freely move to play a role in speed adjustment.
Further, the dancing wheel adjustment mechanism is the dancing wheel adjustment mechanism, and the dancing wheel bar 404 is the dancing bar.
Furthermore, an optical fiber take-up reel and a clamp are arranged on the take-up mechanism, and the clamp is arranged on one side of the optical fiber take-up reel.
Further, a guide wheel 302 is arranged on one fiber feeding side of the optical fiber take-up reel of the take-up mechanism, and a fiber hooking wheel is arranged on the other side of the optical fiber take-up reel.
Further, guide wheel 302 guides the optical fiber during fiber feeding or switching, and the fiber hooking wheel hooks the optical fiber into a clamp of the take-up mechanism during fiber feeding or switching.
Further, a large flange plate 301 is arranged on the main beam 2, and the guide wheel 302, the fiber hooking wheel and the take-up mechanism are all arranged on the large flange plate 301; the guide wheel 302, the fiber hooking wheel and the take-up mechanism rotate together with the large flange plate 301 and the main beam 2.
Further, the two take-up mechanisms are symmetrically arranged above and below the main beam 2; the take-up mechanism of the take-up position is positioned above the main beam 2 and is used as an upper take-up mechanism, and the take-up mechanism of the loading and unloading position is positioned below the main beam 2 and is used as a lower take-up mechanism; the main beam 2 can rotate 180 degrees, the upper and lower take-up mechanisms can be interchanged in position to complete disc changing, and the main beam 2 can continuously rotate to continuously change discs.
Further, the two take-up mechanisms are respectively a first take-up mechanism 101 and a second take-up mechanism 102, and the optical fiber take-up discs, the clamps and the fiber hooking wheels on the first take-up mechanism 101 and the second take-up mechanism 102 are respectively a first optical fiber take-up disc 105, a first clamp 103, a first fiber hooking wheel 303, a second optical fiber take-up disc 106, a second clamp 104 and a second fiber hooking wheel 304.
The optical fiber take-up spool is sleeved on a rotating shaft of the corresponding take-up mechanism, the rotating shaft is connected with a rotating motor, and the rotating motor drives the optical fiber take-up spool to rotate through the rotating shaft.
An intelligent double take-up device capable of automatically penetrating fibers comprises a set of take-up mechanisms which are arranged up and down, wherein the upper take-up mechanism and the lower take-up mechanism are completely the same and are arranged in axial symmetry; the upper and lower take-up mechanisms are respectively arranged on the upper and lower parts of a rotatable main beam 2, a large flange plate 301 is arranged on the main beam 2, and a guide wheel 302 and a fiber hooking wheel are arranged on the flange plate; a dancing wheel adjusting mechanism is arranged on the fiber inlet side of the main beam 2, and an automatic loading and unloading barrel mechanism is arranged below the dancing wheel adjusting mechanism; the automatic feeding of the optical fiber can be completed under the condition that the speed of the optical fiber is more than 40 m/s.
The working principle of the utility model is as follows:
when the optical fiber is started or the optical fiber is restarted after the fiber is broken, the equipment is in a preparation state. As shown in fig. 2 and 3, at this time, the first fixed wheel 401 and the second fixed wheel 403 in the dancer mechanism 4 are translated to the leftmost side following the movable idler bracket 406, and the dancer wheel 402 is translated to the rightmost side, and during the movement, the dancer wheel rod 404 on which the dancer wheel 402 is mounted is held by the claws 405, so that the dancer wheel 402 is kept in a fixed state. In this way, a passage is left between the first fixed wheel 401, the second fixed wheel 403 and the dancing wheel 402. As shown in fig. 1, when the optical fiber is ready to be wound, the upper take-up mechanism is rotated and started, and the optical fiber 7 is drawn by the tractor 8, passes through the dancing wheel mechanism 4 and the fixed wheel 5 in sequence, and then moves to the lower left until the first fiber hooking wheel 303. After the optical fiber is moved in place, the first fiber hooking wheel 303 retracts inwards in a direction vertical to the paper surface, the optical fiber 7 is hooked into the first clamp 103 of the upper fiber winding mechanism and is cut off, the first clamp 103 clamps the optical fiber and starts to wind the optical fiber on the first optical fiber winding disc 105, and the winding is completed. When the first optical fiber take-up reel 105 on the upper take-up mechanism is fully wound, the reel changing operation is automatically performed. When the reel changing action is started, the lower take-up mechanism 102 drives the empty second optical fiber take-up reel 106 to start rotating, meanwhile, the main beam 2 rotates 180 degrees anticlockwise, the large flange plate 301 rotates synchronously, in the process, the guide wheel 302 and the second fiber hooking wheel 304 sequentially contact the optical fibers, as shown in fig. 4, after the main beam rotates to the position, the lower take-up mechanism is located above, and the original take-up mechanism which is full of the optical fibers is located below and continues to take up the optical fibers. As in the optical fiber reeling, the second fiber hooking wheel 304 retracts inward in the direction perpendicular to the paper surface, the optical fiber 7 is hooked into the second clamp 104 of the second take-up mechanism 102 and cut, the second clamp 104 clamps the optical fiber and starts to reel on the second optical fiber reeling disc 106, and the reel replacement is completed. After the reel changing is completed, the automatic reel handling mechanism 603 is driven by the traverse cylinder 604 to move along the guide rail 601 to the position below the fully-retracted first optical fiber take-up reel 105, and then is driven by the lifting cylinder 605 to ascend along the guide post 602 to be in contact with the first optical fiber take-up reel 105, and after the first optical fiber take-up reel 105 is pushed out by the first take-up mechanism 101 and falls on the automatic reel handling mechanism 603, the automatic reel handling mechanism descends along the guide post 602 and then translates along the guide rail 601, so that the fully-retracted first optical fiber take-up reel 105 is sent out. And then, carrying an empty optical fiber take-up reel to the first take-up mechanism 101 for clamping in the same action. After the clamping is completed, the first take-up mechanism 101 enters a standby state to wait for the next disc replacement.
In summary, the double take-up device is used for automatically winding the high-speed optical fiber captured by the capturing mechanism onto the optical fiber take-up reel when the optical fiber is drawn at high speed and the tower fracture occurs, and the device can also realize the automatic assembly and disassembly of the optical fiber take-up reel. The scheme comprises a rotatable main beam 2, wherein a set of take-up mechanisms are arranged above and below the main beam 2, and the upper take-up mechanism and the lower take-up mechanism are symmetrically arranged in a rotating shaft manner. The top admission machine constructs to be located the work position, and when the optic fibre take-up reel was received and is filled the switching, girder 2 rotated 180 degrees, and the rotation of below admission machine constructs to the top and receives the fine. The main beam 2 is also provided with a large flange disc, and various fixed and movable guide wheels are arranged on the flange disc and used for guiding and controlling the optical fibers when the optical fibers start to be coiled or are changed. A dancing wheel adjusting mechanism is arranged on the fiber inlet side of the double take-up device, guide wheels of the dancing wheel adjusting mechanism can move horizontally, an optical fiber channel can be reserved when the catcher pulls the optical fibers to the double take-up device, and the optical fibers can be conveniently penetrated. An automatic tray loading and unloading mechanism 603 is arranged below the lower take-up mechanism, can unload and output full trays of optical fibers which rotate to the lower part, carries empty trays to the lower take-up mechanism for tray loading, and waits for next switching.
The above is only a preferred embodiment of the present invention, and certainly, the scope of the present invention should not be limited thereby, and therefore, the present invention is not limited by the scope of the claims.
Claims (10)
1. An intelligent double take-up device capable of automatically penetrating fibers is characterized by comprising a main beam and two take-up mechanisms, wherein the two take-up mechanisms are respectively arranged on the main beam, one take-up mechanism is arranged at a take-up position, the other take-up mechanism is arranged at a loading and unloading position, and the main beam is connected with a rotary driving mechanism; the rotary driving mechanism drives the main beam to rotate, so that the two take-up mechanisms can alternately change positions.
2. The intelligent dual-take-up device capable of automatically threading fibers according to claim 1, further comprising an automatic cylinder loading and unloading mechanism, wherein the automatic cylinder loading and unloading mechanism is arranged below the take-up mechanism at the loading and unloading position.
3. The intelligent dual take-up device capable of automatically threading fibers as claimed in claim 2, wherein the automatic loading and unloading drum mechanism comprises a support plate, a slide plate, a guide post, a guide rail, a traverse cylinder and a lifting cylinder, the guide rail is arranged on the ground, the slide plate is arranged on the guide rail, the traverse cylinder is connected with the slide plate, the traverse cylinder drives the slide plate to move back and forth along the guide rail, the guide post is arranged on the slide plate, the support plate is arranged on the guide post, the lifting cylinder is connected with the support plate, and the lifting cylinder drives the support plate to move up and down along the guide post.
4. The intelligent dual-take-up device capable of automatically threading fibers as claimed in claim 1, further comprising a dancing wheel adjusting mechanism, wherein the dancing wheel adjusting mechanism is arranged on the fiber feeding side of the take-up position.
5. The intelligent double-take-up device capable of automatically penetrating the fibers as claimed in claim 4, wherein a fixed wheel is arranged between the dancing wheel adjusting mechanism and the take-up mechanism of the take-up position.
6. The intelligent dual-take-up device capable of automatically threading fibers as claimed in claim 4, wherein the dancing wheel adjusting mechanism comprises a guide wheel bracket, two fixed wheels, a dancing wheel and a dancing wheel rod, wherein the two fixed wheels are arranged on the guide wheel bracket, the dancing wheel is arranged on the dancing wheel rod, the dancing wheel rod can move back and forth, and the moving track of the dancing wheel is arranged between the two fixed wheels; the optical fiber is sequentially wound around one fixed wheel, the dancing wheel and the other fixed wheel.
7. The intelligent dual take-up device capable of automatically threading fibers of claim 1, wherein the take-up mechanism is provided with an optical fiber take-up reel and a clamp, and the clamp is arranged on one side of the optical fiber take-up reel.
8. The intelligent dual-take-up device capable of automatically threading fibers as claimed in claim 1, wherein a guide wheel is arranged on one fiber feeding side of an optical fiber take-up disc of the take-up mechanism, and a fiber hooking wheel is arranged on the other side of the optical fiber take-up disc; the outer side of the fiber hooking wheel of the take-up mechanism at the take-up position is provided with a tractor.
9. The intelligent dual-take-up device capable of automatically penetrating the fibers as claimed in claim 8, wherein a large flange disc is arranged on the main beam, and the guide wheel, the fiber hooking wheel and the take-up mechanism are all arranged on the large flange disc; the guide wheel, the fiber hooking wheel and the take-up mechanism rotate together with the large flange plate and the main beam.
10. The intelligent dual-take-up device capable of automatically penetrating fibers according to claim 1, wherein the two take-up mechanisms are symmetrically arranged above and below the main beam; the take-up mechanism of the take-up position is positioned above the main beam and used as an upper take-up mechanism, and the take-up mechanism of the loading and unloading position is positioned below the main beam and used as a lower take-up mechanism; the main beam rotates 180 degrees, and the upper and lower take-up mechanisms are exchanged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220751693.8U CN217024862U (en) | 2022-03-31 | 2022-03-31 | Intelligent double-take-up device capable of automatically penetrating fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220751693.8U CN217024862U (en) | 2022-03-31 | 2022-03-31 | Intelligent double-take-up device capable of automatically penetrating fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217024862U true CN217024862U (en) | 2022-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220751693.8U Active CN217024862U (en) | 2022-03-31 | 2022-03-31 | Intelligent double-take-up device capable of automatically penetrating fibers |
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| Country | Link |
|---|---|
| CN (1) | CN217024862U (en) |
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- 2022-03-31 CN CN202220751693.8U patent/CN217024862U/en active Active
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