CN114733822A - Cleaning equipment and cleaning method - Google Patents
Cleaning equipment and cleaning method Download PDFInfo
- Publication number
- CN114733822A CN114733822A CN202210363732.1A CN202210363732A CN114733822A CN 114733822 A CN114733822 A CN 114733822A CN 202210363732 A CN202210363732 A CN 202210363732A CN 114733822 A CN114733822 A CN 114733822A
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- cleaning
- pig
- water
- annular
- viscera
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- 238000004140 cleaning Methods 0.000 title claims abstract description 272
- 238000000034 method Methods 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 213
- 210000001835 viscera Anatomy 0.000 claims abstract description 114
- 210000000936 intestine Anatomy 0.000 claims abstract description 55
- 238000005507 spraying Methods 0.000 claims abstract description 36
- 238000002347 injection Methods 0.000 claims abstract description 30
- 239000007924 injection Substances 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 210000002784 stomach Anatomy 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 15
- 238000011010 flushing procedure Methods 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims abstract description 7
- 238000005406 washing Methods 0.000 claims description 49
- 238000005086 pumping Methods 0.000 claims description 14
- 230000006698 induction Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 210000004534 cecum Anatomy 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 210000002216 heart Anatomy 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention discloses a cleaning device and a cleaning method. The cleaning equipment comprises a cleaning frame, a conveying device arranged on the cleaning frame, a clamping device, an intermittent water supply device, a flushing device, a spraying device, a discharging device and a self-cleaning device, wherein the conveying device drives the pig viscera to move on an annular cleaning line, in the moving process, the clamping device clamps the pig intestines of the pig viscera, the intermittent water supply device supplies water for multiple times to clean the pig intestines by water injection, the flushing device flushes the pig stomach of the pig viscera, the spraying device externally sprays and cleans the whole pig viscera, the whole pig viscera can be cleaned, the discharging device unloads the cleaned pig viscera, and the self-cleaning device cleans the conveying device to load the next pig viscera to be cleaned, the cleaning of the whole pig viscera is completed by fewer actions, and the standardized continuous operation of a production line is realized, has the advantage of automatic and efficient cleaning.
Description
Technical Field
The invention relates to the technical field of odor purification, in particular to cleaning equipment and a cleaning method.
Background
At present, the pig viscera are generally cleaned in the industry in a manual cleaning mode;
in order to realize the treatment of the pig viscera in the prior art, the pig viscera can be decomposed into the pig intestines, the pig stomach and the heart-liver-lung through equipment treatment, and the pig intestines, the pig stomach and the heart-liver-lung are respectively cleaned through a plurality of corresponding equipment, so that the artificial cleaning mode is replaced to a certain extent, but the whole pig viscera needs to be decomposed and dispersedly cleaned, the cleaning process is complicated, and the efficiency is low because continuous operation cannot be carried out.
Disclosure of Invention
The invention aims to provide a cleaning device and a cleaning method, and aims to solve the problem of poor cleaning efficiency caused by low automation degree in the existing cleaning process of pig viscera.
In order to solve the technical problems, the invention aims to realize the following technical scheme: there is provided a cleaning apparatus including:
the cleaning frame is provided with an annular cleaning line and a water tank positioned on the inner side of the annular cleaning line;
the conveying device is arranged on the cleaning frame and used for loading the pig viscera and moving on the annular cleaning line;
the clamping device is arranged on the conveying device and used for clamping the pig intestines in the pig viscera and injecting water;
the intermittent water supply device is arranged on the cleaning frame, and when the transportation device drives the pig viscera to move to a preset water supply section on the annular cleaning line, the intermittent water supply device is used for extracting cleaning water from the water tank and conveying the cleaning water to the clamping device so as to inject water to clean the pig intestines;
the washing device is arranged on the washing frame, and is used for extracting washing water from the water tank and washing and cleaning pig stomachs in the pig viscera when the conveying device drives the pig viscera to move to a preset washing section on the annular washing line;
the spraying device is arranged on the cleaning frame, and is used for extracting cleaning water from the water tank and spraying and cleaning the whole pig viscera when the conveying device drives the pig viscera to move to a preset spraying section on the annular cleaning line;
the discharging device is arranged on the cleaning frame and used for discharging the sprayed and cleaned pig viscera from the conveying device;
and the self-cleaning device is arranged on the cleaning frame and is used for self-cleaning the unloaded conveying device so as to load the next pig viscera to be cleaned.
In addition, another object of the present invention is to provide a cleaning method for a cleaning apparatus, including:
loading the pig viscera on the transport device while the transport device moves to a loading station on the annular cleaning line;
when the transporting device moves to a clamping station on the annular cleaning line, clamping the pig intestines of the pig viscera through the clamping device;
when the transporting device moves to a first water supply section on the annular cleaning line, cleaning water is extracted from the water tank through the intermittent water supply device and is conveyed to the clamping device, so that water injection cleaning is performed on the inner part of the pig intestines for the first time;
when the transporting device moves to a second water supply section on the annular cleaning line, cleaning water is extracted from the water tank through the intermittent water supply device and is conveyed to the clamping device, so that water is injected into the pig intestines for the second time for cleaning;
when the transportation device moves to a washing station on the annular washing line, washing water is drawn from the water tank through the washing device, and pig stomach of the pig viscera is washed and cleaned;
when the conveying device moves to a spraying station on the annular cleaning line, cleaning water is extracted from the water tank through the spraying device, and the whole pig viscera are sprayed and cleaned;
when the conveying device moves to a discharging station on the annular cleaning line, discharging the cleaned pig viscera from the conveying device through the discharging device;
when the transporting device moves to the self-cleaning section on the annular cleaning line, the transporting device which is unloaded is sprayed and cleaned through the self-cleaning device so as to load the next pig viscera to be cleaned.
The embodiment of the invention discloses cleaning equipment and a cleaning method. The cleaning equipment comprises a cleaning frame, a conveying device arranged on the cleaning frame, a clamping device, an intermittent water supply device, a flushing device, a spraying device, a discharging device and a self-cleaning device, wherein the conveying device drives the pig viscera to move on an annular cleaning line, in the moving process, the clamping device clamps the pig intestines of the pig viscera, the intermittent water supply device supplies water for multiple times to clean the pig intestines by water injection, the flushing device flushes the pig stomach of the pig viscera, the spraying device externally sprays and cleans the whole pig viscera to clean the whole pig viscera, the whole pig viscera can be cleaned, the discharging device unloads the cleaned pig viscera, and the self-cleaning device cleans the conveying device to load the next pig viscera to be cleaned, the cleaning of the whole pig viscera is completed by fewer actions in the embodiment of the invention, and the standardized and continuous operation of a production line is realized, has the advantage of automatic and efficient cleaning.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of a cleaning apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a station distribution of a cleaning apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of an intermittent water supply of the cleaning apparatus provided by the embodiment of the invention;
FIG. 4 is a schematic structural diagram of a transportation device provided in an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a transport assembly provided in accordance with an embodiment of the present invention;
fig. 6 is a schematic structural view of a clamping state of the clamping apparatus according to the embodiment of the present invention;
FIG. 7 is a schematic structural view of the clamping device according to the embodiment of the present invention in an open state;
FIG. 8 is a schematic structural diagram of a flushing device according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of the first striker before colliding with the clamping device according to the embodiment of the present invention;
FIG. 10 is a schematic structural view of the first striker after colliding with the clamping device according to the embodiment of the present invention;
fig. 11 is a schematic structural view of a second striker according to an embodiment of the present invention before collision with a tray side plate;
fig. 12 is a schematic structural view of the second striker after colliding with the tray side plate according to the embodiment of the present invention;
FIG. 13 is a schematic view of a structure for discharging cleaned pig viscera according to an embodiment of the present invention;
FIG. 14 is a schematic structural view of a self-cleaning device provided in an embodiment of the present invention;
fig. 15 is a schematic flow chart of a cleaning method according to an embodiment of the present invention.
Reference numerals:
1. a cleaning frame; 11. an annular cleaning line; 12. a water tank; 13. a discharge port; 14. a delivery chute;
2. a transportation device; 21. an endless drive chain assembly; 22. a carrier tray assembly; 221. a connecting frame; 222. a tray; 23. a drive member;
3. a clamping device; 31. a fixing plate; 32. a clamping assembly; 33. a handle; 34. a water injection pipe;
41. an annular electrical track; 42. an electric induction water pumping assembly; 421. a conduit assembly; 422. a water pump; 423. an electric brush;
51. a slide rail; 52. a balancer; 53. cleaning the pipe fitting; 54. an electromagnetic valve; 55. an inductor; 56. a reset connecting rod is treaded by feet;
6. a spraying device;
71. a first unlocking striker; 72. a second unlocking striker; 73. a sensor; 74. a squeegee;
81. a second shower.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
With reference to fig. 1 to 3, an embodiment of the present invention provides a cleaning apparatus, including:
the cleaning frame 1 is provided with an annular cleaning line 11 and a strip-shaped water tank 12 positioned on the inner side of the annular cleaning line 11;
a transport device 2 (refer to fig. 4) for loading the pig viscera and moving on the annular cleaning line 11;
a clamping device 3 (refer to fig. 5) disposed on the transportation device 2 for clamping the intestines of the pig viscera and injecting water;
the intermittent water supply device is arranged on the cleaning frame 1, and is used for extracting cleaning water from the water tank 12 and conveying the cleaning water to the clamping device 3 to inject water to clean the pig intestines when the transportation device 2 drives the pig viscera to move to a preset water supply section on the annular cleaning line 11;
the washing device is arranged on the washing rack 1 and is used for pumping washing water from the water tank 12 and washing and cleaning the pig stomach in the pig viscera when the transportation device 2 drives the pig viscera to move to a preset washing section (namely a washing station) on the annular washing line 11;
the spraying device 6 is arranged on the cleaning frame 1, and when the conveying device 2 drives the pig viscera to move to a preset spraying section (namely a spraying station) on the annular cleaning line 11, the spraying device 6 is used for extracting cleaning water from the water tank 12 and spraying and cleaning the whole pig viscera;
the discharging device is arranged on the cleaning frame 1 and is used for discharging the pig viscera after being sprayed and cleaned from the conveying device 2;
and the self-cleaning device is arranged on the cleaning frame 1 and is used for carrying out self-cleaning on the unloaded conveying device 2 so as to load the next pig viscera to be cleaned.
In the embodiment, in order to realize more efficient washing of the pig viscera, the washing process of the pig viscera is optimized, a whole set of process for cleaning the pig viscera is found through a large number of experiments, the pig viscera does not need to be decomposed, water is injected into the entrance of the pig intestine tip for many times aiming at the pig intestine part in the pig viscera, the water is discharged from the drain outlet at the tail end of the pig intestine, the internal washing of the whole section of pig intestine can be completed, then the pig stomach is washed, and finally the whole pair of pig viscera is washed clean, so that the efficient washing can be completed with the least actions.
Based on the cleaning process introduced above, the cleaning steps required in the cleaning process are split and combined into a plurality of stations to be completed;
firstly: the conveying device 2 continuously and circularly moves on the annular cleaning line 11, and when the conveying device 2 moves to a loading station on the annular cleaning line 11, the pig viscera are placed on the conveying device 2 and move on the annular cleaning line 11 along with the conveying device 2;
then, the transporting device 2 loads the pig viscera and moves to a clamping station, the pig intestines in the pig viscera are clamped in the clamping station through a clamping device 3 arranged on the transporting device 2, and then the pig intestines continuously move on the annular cleaning line 11 along with the transporting device 2;
then, the transporting device 2 loads the pig viscera and moves to a first water supply section, cleaning water is extracted from the water tank 12 through an intermittent water supply device in the station and is conveyed to the clamping device 3, the cleaning water is injected into the pig intestines through the clamping device 3, the cecum can be expanded and dredged, and then the transporting device 2 moves continuously and the water injection is stopped after the pig viscera leaves the first water supply section;
then, the transporting device 2 loads the pig viscera and moves to a second water supply section, cleaning water is extracted from the water tank 12 again through an intermittent water supply device in the station and is conveyed to the clamping device 3, the cleaning water is injected into the pig intestines again through the clamping device 3, and the interior of the pig intestines can be cleaned quickly during secondary water injection; this cleaning scheme has set gradually first section of stopping water, first water supply section, second section of stopping water, second water supply section, third section of stopping water along the direction of transportation as shown in figure 3, and this cleaning scheme is owing to carried out one section water supply preliminary treatment earlier, can be so that the second time supplies water and wash blowdown speed and accelerate, so this scheme makes the washing speed of pig intestines fast, efficient, more water conservation.
It should be noted that the positions of the rear section of the first water supply section and the second water stop section are also washing stations, and in the station, the washing water is extracted from the water tank 12 through the washing device, the pig stomach of the pig viscera is washed and cleaned, and then the second water supply section which moves on the annular washing line 11 along with the transportation device 2 and arrives again is continued, that is, the pig intestines are washed, and meanwhile, the washing of the pig stomach is also completed, so that the washing efficiency is greatly improved.
Then, the transporting device 2 is loaded with the pig viscera to move and arrives at a spraying station, cleaning water is extracted from the water tank 12 through the spraying device 6 in the station, and the whole pig viscera (namely the outer surfaces of pig intestines, pig stomach and heart, liver and lung) is sprayed, so that the cleaning process of the whole pig viscera can be completed, and then the whole pig viscera continuously moves on the annular cleaning line 11 along with the transporting device 2;
then, the transporting device 2 is loaded with the pig viscera and moved to reach a discharging station, the cleaned pig viscera are discharged from the transporting device 2 through the discharging device at the station, and then the empty transporting device 2 moves on the annular cleaning line 11;
and finally, the conveying device 2 moves to reach a self-cleaning section, the self-cleaning device is used for spraying and cleaning the unloaded conveying device 2, the whole cleaning process of the current pig viscera can be completed, the cleaned conveying device 2 continuously moves and arrives at the loading station again to load the next pig viscera to be cleaned, and the circulation is carried out to realize continuous streamlined treatment of the pig viscera, so that the cleaning efficiency is improved.
The respective devices in the cleaning apparatus will be specifically described below.
As shown in fig. 4, the transportation device 2 includes:
the annular transmission chain assembly 21 is arranged on the cleaning frame 1;
a carrier plate assembly 22 mounted on the endless drive chain assembly 21 for carrying pig viscera;
and the driving part 23 is arranged on the cleaning frame 1 and is linked with the annular transmission chain assembly 21, and the driving part 23 is used for driving the annular transmission chain assembly 21 to transmit so as to link the conveying disc assembly 22 to circularly move on the annular cleaning line 11.
In this embodiment, the annular transmission chain assembly 21 includes two rotating members and two chains sleeved on the two rotating members, the driving member 23 may be a prime mover, the prime mover is connected to one of the rotating members, the prime mover drives one of the rotating members to rotate and cooperates with the chain to drive the other rotating member to rotate synchronously, the chain can be circularly transmitted along the annular cleaning line 11, and the transportation disc assembly 22 mounted on the chain moves synchronously with the chain, that is, circularly moves on the annular cleaning line 11; based on this, a plurality of carrier plate assemblies 22 may be installed on the chain in the circulating moving direction to load the pig viscera for movement and complete the washing process of the pig viscera.
Specifically, as shown in fig. 5, each transportation tray assembly 22 may include a connection frame 221 and a tray 222, the upper and lower ends of the connection frame 221 are respectively sleeved on two chains, the tray 222 is installed at the outer side of the lower end of the connection frame 221, and the tray 222 loads the pig viscera to be cleaned to move on the annular cleaning line 11.
As shown in fig. 5 to 7, the clamping device 3 includes:
a fixing plate 31 mounted on the carrier tray assembly 22;
the clamping assembly 32 is arranged on the fixing plate 31 and is provided with two opposite clamping hands;
a handle 33 for controlling the two clamping hands to clamp or open;
and the water injection pipe 34 is positioned between the two clamping hands, so that the pig intestines are sleeved in the water injection pipe 34 and then are clamped by the two clamping hands to clamp the pig intestines on the water injection pipe 34.
In this embodiment, the fixing plate 31 is mounted on the side of the tray 222 by means of screw fixation, so as to ensure the stability of the whole clamping device 3;
the water injection pipe 34 is used for puncturing the pig intestine tip, the punctured pig intestine is sleeved on the water injection pipe 34, then the pig intestine clamp is clamped on the water injection pipe 34 through the clamping assembly 32, and water is injected into the pig intestine through the water injection pipe 34 when the pig intestine clamp moves to a preset water supply section, so that the interior of the pig intestine is cleaned, the process is simple, and the cleaning is quick;
specifically, the clamping assembly 32 comprises two clamping hands rotatably connected to the fixing plate 31, the handle 33 is linked with the two clamping hands through an arranged elastic mechanism, when the handle 33 is lifted, the two clamping hands are linked to clamp the pig intestine sleeved on the water injection pipe 34, and when the handle 33 is pressed down, the two clamping hands are linked to be opened to loosen the pig intestine.
Referring to fig. 1 and 5, the intermittent water supply device includes:
the annular electric rail 41 is arranged on the cleaning frame 1 and positioned on the outer side of the annular transmission chain assembly 21, and a plurality of power supply sections corresponding to a plurality of preset water supply sections are arranged on the annular electric rail 41;
and the electric induction water pumping assembly 42 is arranged on the transport disc assembly 22, the transport disc assembly 22 moves between the annular transmission chain assembly 21 and the annular electric track 41, and when the transport disc assembly 22 moves to each power supply section, the electric induction water pumping assembly 42 is used for pumping cleaning water from the water tank 12 and conveying the cleaning water to the clamping device 3 so as to perform water injection cleaning on the pig intestines.
In this embodiment, at least two power supply sections (the specific number can be set according to the requirement) distributed at intervals can be arranged on the annular power track 41, preferably, two power supply sections, that is, a first power supply section and a second power supply section, are arranged in this embodiment, and an electrical induction manner is adopted, when the transportation tray assembly 22 moves to the first power supply section, the electrical induction water pumping assembly 42 is electrically matched with the first power supply section, and can trigger the electrical induction water pumping assembly 42 to pump cleaning water from the water tank 12 and convey the cleaning water to the water injection pipe 34 in the clamping device 3, so that the water injection pipe 34 can perform first water injection cleaning on the pig intestines; and when the transportation disc assembly 22 moves to the water stopping section between the first power supply section and the second power supply section, the water pumping is stopped, when the transportation disc assembly 22 continues to move and reaches the second power supply section, the electric induction water pumping assembly 42 is electrically matched with the second power supply section, and then the electric induction water pumping assembly 42 is triggered to pump cleaning water from the water tank 12 and convey the cleaning water to the water injection pipe 34 in the clamping device 3, so that the water injection pipe 34 can perform secondary water injection cleaning on the pig intestines, and the cleaning process of the pig intestines can be completed.
Specifically, referring to fig. 5, the electric induction water pumping assembly 42 includes:
a pipe assembly 421, one end of which extends into the water tank 12 and the other end of which is connected to the water injection pipe 34 in the clamping device 3, wherein the pipe assembly 421 can be formed by combining a plurality of pipes and joints (part of the pipes are shown in the figure);
the water pump 422 is arranged on the transportation disc assembly 22, is connected with the pipeline assembly 421 and is used for controlling the pipeline assembly 421 to pump the cleaning water from the water tank 12 and convey the cleaning water to the clamping device 3;
an electric brush 423 disposed on the transportation disc assembly 22 and connected to the water pump 422;
when the transportation disc assembly 22 moves to each preset power supply section, the electric brush 423 is electrically matched with each preset power supply section, so as to control the water pump 422 to work, and the cleaning water is extracted from the water tank 12 and is conveyed to the water injection pipe 34 in the clamping device 3.
As shown in fig. 8, the flushing device includes:
the slide rail 51 is horizontally arranged on the cleaning frame 1 and is positioned at a cleaning station on the annular cleaning line 11;
a balancer 52 mounted on the slide rail 51;
a cleaning pipe 53 installed on the balancer 52, one end of the cleaning pipe 53 extending into the water tank 12, and the other end of the cleaning pipe 53 facing the annular cleaning line 11;
the electromagnetic valve 54 is arranged on the cleaning frame 1 and is connected with the cleaning pipe fitting 53;
the sensor 55 is arranged at the bottom of the cleaning rack 1, is electrically connected with the electromagnetic valve 54 and is used for controlling the electromagnetic valve 54 to be opened and closed;
and the foot-operated reset connecting rod 56 is arranged at the bottom of the washing frame 1 and is positioned above the sensor 55, when the foot-operated reset connecting rod 56 is forced to move downwards and is pressed against the sensor 55, the sensor 55 controls the electromagnetic valve 54 to be opened and drives the washing pipe fitting 53 to extract washing water from the water tank 12 and wash and clean the pig stomach of the pig viscera.
In this example, the washing process of the pig stomach was: when the sensor 55 senses that the foot reset connecting rod 56 is stepped down, the electromagnetic valve 54 is started to drive the cleaning pipe 53 to extract cleaning water from the water tank 12 and wash the pig stomach, the cleaning pipe 53 can be freely moved to clean along with the movement of the tray 222 in the washing process, water supply can be stopped by loosening the foot reset connecting rod 56 after the cleaning is finished, the cleaning pipe 53 can return to the position of the balancer 52 after being loosened, and the cleaning pipe 53 is very free and convenient to use.
Referring to fig. 1, the spraying device 6 at least includes a first spraying pipe, the first spraying pipe is disposed on the cleaning frame and located on the fixed spraying station of the annular cleaning line 11, the first spraying pipe is provided with a spraying nozzle facing the annular cleaning line 11, and when the transportation disc assembly 22 moves to the spraying station, the first spraying pipe extracts the cleaning water from the water tank 12 and sprays and cleans the exterior of the whole pig viscera.
The discharge device comprises:
a first unlocking striker 71 (refer to fig. 9 and 10) which is arranged on the cleaning frame 1, and when the clamping device 3 moves to a preset unloading position on the annular cleaning line 11, the first unlocking striker 71 is used for colliding with the handle 33 on the clamping device 3 and linking the clamping device 3 to unlock the pig intestines;
a second unlocking striker 72 (refer to fig. 11 and 12) provided on the wash rack 1, the second unlocking striker 72 being configured to collide with a side panel of the transport device 2 and to interlock the side panel of the transport device 2 to be opened when the transport device 2 moves to a preset discharge position on the annular wash line 11;
a sensor 73 and a scraper 74 (refer to fig. 13) are provided on the wash rack 1, and when the transporter 2 moves to a preset discharge position on the endless wash line 11, the sensor 73 is used to control the scraper 74 to move down and block the pig viscera so that the pig viscera are discharged from the side plates of the transporter 2 during the movement of the transporter 2.
In this embodiment, when the tray 222 drives the clamping device 3 to move to a preset unloading position (i.e., an unloading station) on the annular cleaning line 11, the first unlocking striker 71 collides with the handle 33 on the clamping device 3, so that the handle 33 is pressed down to rotate, and at this time, the clamping device 3 can loosen the pork intestines;
then, the second unlocking collision rod 72 collides with a side plate of the tray 222 and is linked with the side plate of the transportation device 2 to be opened, specifically, the side plate at the rear side of the tray 222 is a hinged opening-closing plate and is opened and closed in a magnetic suction mode, a protrusion matched with the second unlocking collision rod 72 is arranged on the upper side of the tray 222, and when the tray 222 moves to a preset unloading position, the second unlocking collision rod 72 collides with the protrusion and opens the opening-closing plate;
finally, the sensor 73 senses that the tray 222 is at the preset unloading position, the scraper 74 is controlled to move downwards to the preset position and block the pig viscera, the pig viscera are unloaded from the tray 222 by the scraper 74 in the process that the tray 222 continues to move, and the scraper 74 is controlled to move upwards to reset after the sensor 73 senses that the current tray 222 leaves the preset unloading position.
As shown in fig. 13, the annular cleaning line 11 is provided with a discharge port 13, the discharge port 13 is located at a preset discharge position on the annular cleaning line 11, and a discharge chute 14 is arranged at the bottom of the discharge port 13; the pig viscera discharged by the scraper 74 fall to the discharge port 13 and are carried out through the discharge chute 14.
Referring to fig. 14, the self-cleaning apparatus includes:
a plurality of second shower 81 that set up on wash rack 1 distribute side by side on the self-cleaning section on annular cleaning line 11 and with water tank 12 intercommunication, second shower 81 is arranged in drawing cleaning water and washs empty conveyer 2 that carries from water tank 12.
In this embodiment, after the cleaned pig viscera is removed, the empty tray 222 continues to move and reaches the self-cleaning section on the annular cleaning line 11, the cleaning sewage remained in the empty tray 222 needs to be cleaned in the self-cleaning section so as to be conveniently loaded on the new pig viscera to be cleaned, the plurality of second spraying pipes 81 are all provided with spraying nozzles facing the annular cleaning line 11, and the tray 222 is sprayed in the moving process of the tray 222, so that the cleaning of the tray 222 is completed.
As shown in fig. 15, an embodiment of the present invention further provides a cleaning method for a cleaning apparatus, including:
s101, when the conveying device 2 moves to a loading station on the annular cleaning line 11, loading the pig viscera on the conveying device 2;
s102, when the transporting device 2 moves to a clamping station on the annular cleaning line 11, clamping the pig intestines of the pig viscera through the clamping device 3;
s103, when the conveying device 2 moves to a first water supply section on the annular cleaning line 11, cleaning water is extracted from the water tank 12 through the intermittent water supply device and is conveyed to the clamping device 3, so that water is injected into the pig intestines for the first time for cleaning;
s104, when the transporting device 2 moves to a second water supply section on the annular cleaning line 11, cleaning water is extracted from the water tank 12 through the intermittent water supply device and is conveyed to the clamping device 3, so that water is injected into the pig intestines for the second time for cleaning;
s105, when the conveying device 2 moves to a washing station on the annular washing line 11, washing water is extracted from the water tank 12 through the washing device, and the pig stomach of the pig viscera is washed and cleaned;
s106, when the conveying device 2 moves to a spraying station on the annular cleaning line 11, cleaning water is extracted from the water tank 12 through the spraying device 6, and the whole pig viscera is sprayed and cleaned;
s107, when the conveying device 2 moves to the unloading station on the annular cleaning line 11, unloading the cleaned pig viscera from the conveying device 2 through the unloading device;
and S108, when the transporting device 2 moves to the self-cleaning section on the annular cleaning line 11, carrying out spray cleaning on the empty transporting device 2 through the self-cleaning device so as to load the pig viscera to be cleaned next.
In the embodiment, the pig viscera is driven to move on the annular cleaning line 11 through the conveying device 2, in the moving process, the pig intestines of the pig viscera are clamped through the clamping device 3, the intermittent water supply device supplies water twice to clean the pig intestines through water injection, the pig stomach of the pig viscera is washed through the washing device, the spraying device 6 sprays and cleans the whole pig viscera externally, the whole pig viscera can be cleaned, the cleaned pig viscera is unloaded through the unloading device, and the conveying device 2 is cleaned through the self-cleaning device to load the next pig viscera to be cleaned.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A cleaning apparatus, comprising:
the cleaning frame is provided with an annular cleaning line and a water tank positioned on the inner side of the annular cleaning line;
the conveying device is arranged on the cleaning frame and used for loading the pig viscera and moving on the annular cleaning line;
the clamping device is arranged on the conveying device and used for clamping the pig intestines in the pig viscera and injecting water;
the intermittent water supply device is arranged on the cleaning frame, and when the transportation device drives the pig viscera to move to a preset water supply section on the annular cleaning line, the intermittent water supply device is used for extracting cleaning water from the water tank and conveying the cleaning water to the clamping device so as to inject water to clean the pig intestines;
the washing device is arranged on the washing frame, and is used for extracting washing water from the water tank and washing and cleaning pig stomachs in the pig viscera when the conveying device drives the pig viscera to move to a preset washing section on the annular washing line;
the spraying device is arranged on the cleaning frame, and is used for extracting cleaning water from the water tank and spraying and cleaning the whole pig viscera when the conveying device drives the pig viscera to move to a preset spraying section on the annular cleaning line;
the discharging device is arranged on the cleaning frame and used for discharging the sprayed and cleaned pig viscera from the conveying device;
and the self-cleaning device is arranged on the cleaning frame and is used for self-cleaning the unloaded conveying device so as to load the next pig viscera to be cleaned.
2. The cleaning apparatus defined in claim 1, wherein the transport device comprises:
the annular transmission chain assembly is arranged on the cleaning frame;
a carrier plate assembly mounted on the endless drive chain assembly for carrying pig viscera;
the driving piece is arranged on the cleaning frame and is linked with the annular transmission chain assembly, and the driving piece is used for driving the annular transmission chain assembly to transmit so as to link the conveying disc assembly to the annular cleaning line to move circularly.
3. The cleaning apparatus defined in claim 1, wherein the clamping device comprises:
a fixing plate mounted on the carrier tray assembly;
the clamping assembly is arranged on the fixing plate and is provided with two opposite clamping hands;
the handle is used for controlling the two clamping hands to clamp or open;
and the water injection pipe is positioned between the two clamping hands, so that the pig intestines are sleeved in the water injection pipe and then are controlled to be clamped by the two clamping hands to clamp the pig intestines on the water injection pipe.
4. The cleaning apparatus as claimed in claim 2, wherein the intermittent water supply means comprises:
the annular electric rail is arranged on the cleaning frame and positioned on the outer side of the annular transmission chain assembly, and a plurality of power supply sections corresponding to the plurality of preset water supply sections are arranged on the annular electric rail;
the electric induction water pumping assembly is arranged on the transport disc assembly, the transport disc assembly moves between the annular transmission chain assembly and the annular electric track, and when the transport disc assembly moves to each power supply section, the electric induction water pumping assembly is used for extracting cleaning water from the water tank and conveying the cleaning water to the clamping device so as to perform water injection cleaning on the pig intestines.
5. The cleaning apparatus defined in claim 4, wherein the electric induction water pumping assembly comprises:
one end of the pipeline assembly extends into the water tank, and the other end of the pipeline assembly is connected to the clamping device;
the water pump is arranged on the transportation disc assembly and used for controlling the pipeline assembly to pump cleaning water from the water tank and convey the cleaning water to the clamping device;
the electric brush is arranged on the transportation disc assembly and is connected with the water pump;
when the transportation disc assembly moves to each power supply section, the electric brush is electrically connected with the power supply section to drive the water pump to draw cleaning water from the water tank and convey the cleaning water to the clamping device.
6. The cleaning apparatus defined in claim 1, wherein the flushing device comprises:
the sliding rail is arranged on the cleaning frame;
the balancer is assembled on the slide rail;
the cleaning pipe fitting is arranged on the balancer, one end of the cleaning pipe fitting extends into the water tank, and the other end of the cleaning pipe fitting faces the annular cleaning line;
the electromagnetic valve is arranged on the cleaning frame and is connected with the cleaning pipe fitting;
the inductor is arranged at the bottom of the cleaning frame, is electrically connected with the electromagnetic valve and is used for controlling the electromagnetic valve to be opened and closed;
and the foot-operated reset connecting rod is arranged at the bottom of the cleaning frame and is positioned above the inductor, and when the foot-operated reset connecting rod is forced to move downwards and is pressed against the inductor, the inductor controls the electromagnetic valve to open and drives the cleaning pipe fitting to extract cleaning water from the water tank and wash and clean the pig stomach of the pig viscera.
7. The cleaning apparatus defined in claim 1, wherein the discharge device comprises:
the first unlocking striker is arranged on the cleaning frame, and when the clamping device moves to a preset unloading position on the annular cleaning line, the first unlocking striker is used for colliding with a handle on the clamping device and linking the clamping device to untie the pig intestines;
the second unlocking collision rod is arranged on the cleaning frame, and is used for colliding a side plate of the conveying device and linking the side plate of the conveying device to open when the conveying device moves to a preset unloading position on the annular cleaning line;
the sensor and the scraper are arranged on the cleaning frame, and when the conveying device moves to a preset unloading position on the annular cleaning line, the sensor is used for controlling the scraper to move downwards and blocking the pig viscera so as to enable the pig viscera to be unloaded from the side plates of the conveying device in the moving process of the conveying device.
8. The cleaning equipment according to claim 7, characterized in that an unloading port is arranged on the annular cleaning line, the unloading port is located at a preset unloading position on the annular cleaning line, and a delivery chute is arranged at the bottom of the unloading port.
9. The cleaning apparatus defined in claim 1, wherein the self-cleaning device comprises:
and the second spray pipes are arranged on the cleaning frame and are distributed on the self-cleaning sections on the annular cleaning line side by side and communicated with the water tank, and the second spray pipes are used for extracting cleaning water from the water tank and cleaning the unloaded conveying device.
10. A method of cleaning a cleaning apparatus according to any one of claims 1 to 9, comprising:
loading the pig viscera on the transport device while the transport device is moved to a loading station on the annular cleaning line;
when the transporting device moves to a clamping station on the annular cleaning line, clamping the pig intestines of the pig viscera through the clamping device;
when the transporting device moves to a first water supply section on the annular cleaning line, cleaning water is extracted from the water tank through the intermittent water supply device and is conveyed to the clamping device, so that water injection cleaning is performed on the inner part of the pig intestines for the first time;
when the transporting device moves to a second water supply section on the annular cleaning line, cleaning water is extracted from the water tank through the intermittent water supply device and is conveyed to the clamping device, so that water injection cleaning for the second time is performed on the inner part of the pig intestines;
when the transportation device moves to a washing station on the annular washing line, washing water is drawn from the water tank by the washing device, and the pig stomach of the pig viscera is washed and cleaned;
when the conveying device moves to a spraying station on the annular cleaning line, cleaning water is extracted from the water tank through the spraying device, and the whole pig viscera is sprayed and cleaned;
when the conveying device moves to a discharging station on the annular cleaning line, discharging cleaned pig viscera from the conveying device through the discharging device;
when the transporting device moves to the self-cleaning section on the annular cleaning line, the transporting device which is unloaded is sprayed and cleaned through the self-cleaning device so as to load the next pig viscera to be cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210363732.1A CN114733822B (en) | 2022-04-07 | Cleaning equipment and cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210363732.1A CN114733822B (en) | 2022-04-07 | Cleaning equipment and cleaning method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114733822A true CN114733822A (en) | 2022-07-12 |
| CN114733822B CN114733822B (en) | 2024-05-17 |
Family
ID=
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| US4090275A (en) * | 1976-12-15 | 1978-05-23 | Jorgensen Olaf V | Conveyor tray system for entrails |
| EP3278670A1 (en) * | 2015-03-30 | 2018-02-07 | Innovative Food Robotics-BANSS & AIRA, S. L. | Device for cleaning and for processing the rectum and pelvis of slaughtered pigs and operating method of said device |
| CN108064919A (en) * | 2016-11-02 | 2018-05-25 | 潘春燕 | A kind of haslet non-staple food working process smart machine |
| CN108713578A (en) * | 2018-05-29 | 2018-10-30 | 重庆盛顺肉类加工有限责任公司 | A kind of pork butchers processing process |
| CN213344170U (en) * | 2020-09-05 | 2021-06-04 | 唐山市丰南区强盛禽畜有限公司 | Poultry is slaughtered and uses viscera cleaning device |
| CN214339779U (en) * | 2021-03-06 | 2021-10-08 | 诸城市正丰机械厂 | Pig large intestine overturning and washing machine |
| CN214509120U (en) * | 2021-04-16 | 2021-10-29 | 陕西泾河好邦食品有限公司 | Be used for birds viscera belt cleaning device |
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4090275A (en) * | 1976-12-15 | 1978-05-23 | Jorgensen Olaf V | Conveyor tray system for entrails |
| EP3278670A1 (en) * | 2015-03-30 | 2018-02-07 | Innovative Food Robotics-BANSS & AIRA, S. L. | Device for cleaning and for processing the rectum and pelvis of slaughtered pigs and operating method of said device |
| CN108064919A (en) * | 2016-11-02 | 2018-05-25 | 潘春燕 | A kind of haslet non-staple food working process smart machine |
| CN108713578A (en) * | 2018-05-29 | 2018-10-30 | 重庆盛顺肉类加工有限责任公司 | A kind of pork butchers processing process |
| CN213344170U (en) * | 2020-09-05 | 2021-06-04 | 唐山市丰南区强盛禽畜有限公司 | Poultry is slaughtered and uses viscera cleaning device |
| CN214339779U (en) * | 2021-03-06 | 2021-10-08 | 诸城市正丰机械厂 | Pig large intestine overturning and washing machine |
| CN214509120U (en) * | 2021-04-16 | 2021-10-29 | 陕西泾河好邦食品有限公司 | Be used for birds viscera belt cleaning device |
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