CN114720710A - Sample processing device with double-turntable structure - Google Patents
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- G01N35/025—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations having a carousel or turntable for reaction cells or cuvettes
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- G01N35/10—Devices for transferring samples or any liquids to, in, or from, the analysis apparatus, e.g. suction devices, injection devices
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- G01N35/04—Details of the conveyor system
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Abstract
Description
技术领域technical field
本发明涉及医学领域中样本的自动化处理设备技术领域,具体涉及一种带双转盘结构的样本处理装置。The invention relates to the technical field of automatic sample processing equipment in the medical field, in particular to a sample processing device with a double turntable structure.
背景技术Background technique
近年来由病毒、细菌等引发的疾病越来越受到人们的关注,从历史来看,由病毒所引起的具有规模性危害的公共安全事件也在考验着人类,也对于人类的生产生活带来了极大的挑战,给数不尽的人带来了痛苦甚至死亡,同时也对世界经济发展产生了严重的阻碍。另外随着人类对于健康生活的追求,越来越多的以人体自身血液、细胞、分泌物以及排泄物等等为对象的检测技术也快速发展,例如孕妇怀孕期间采集的羊水液样本进行的胎儿先天性疾病筛查,以全血样本为对象进行的疾病筛查和诊疗方案合理性判断方案,以鼻拭子、咽拭子和肛拭子等为对象进行的疾病筛查等等。In recent years, diseases caused by viruses and bacteria have attracted more and more attention. From a historical point of view, public security incidents with large-scale harm caused by viruses are also testing human beings, and also bring great impact on human production and life. It has created great challenges, brought suffering and even death to countless people, and also severely hindered the development of the world economy. In addition, with the pursuit of healthy life by human beings, more and more detection technologies based on the human body's own blood, cells, secretions and excreta have also developed rapidly. Congenital disease screening, disease screening and diagnosis and treatment plan rationality judgment plan based on whole blood samples, disease screening based on nasal swabs, throat swabs and anal swabs, etc.
上述两种需求在更多其他需求的驱动下,需要更加快速、低污染风险以及更少的人工参与度等等的样本处理系统来满足需求,现有技术开发的样本处理系统或者相关模块包含,美国发明专利US7985375B2 Sample preparation system and method forprocessing clinical specimens公开了一种在壳体内包含移液器,耗材上样部,条码识别部等的全自动耗材上样装置,然而由于未合理规划布局,这种设计存在不可忽略的样本液处理过程中由于气溶胶等产生污染的风险。欧洲发明专利EP3467511B1 Automaticanalyzer and operating method for same公开了一种基于双转盘样本添加部设计的多样本分析系统,虽然对于分析系统的样本处理速度能够进行提升,然而双转盘的样本管添加依旧存在污染风险。美国发明专利US10613106B2 Reaction vessel handlingapparatus,testing apparatus,and methods using same公开的方案对于样本管与转移接收部进行了空间上的交叠错位设计,这种设计需要两种配合精度高的旋转驱动系统,从而保证对于圆周分布的每个样本管内的样本液的精确转移,实现的技术复杂度更高同时也无法实现系统内污染风险的降低。美国专利申请 US20210293671A1 Devices andcomponents for automated tissue processing and staining and uses thereof公开的前处理系统基于特殊的耗材设计,并设计出分割的层结构来减少污染,然而这种系统并不能与通用的深孔板耗材联合使用,导致其推广受限且成本和复杂度均较高。Driven by more other requirements, the above two requirements require a sample processing system with faster speed, lower pollution risk, and less manual participation to meet the requirements. The sample processing system or related modules developed in the prior art include: The US invention patent US7985375B2 Sample preparation system and method for processing clinical specimens discloses a fully automatic consumable sample loading device including a pipette, a consumable sample loading part, a barcode identification part, etc. The design has a non-negligible risk of contamination due to aerosols during sample liquid handling. The European patent for invention EP3467511B1 Automaticanalyzer and operating method for same discloses a multi-sample analysis system based on the design of the double-turntable sample addition section. Although the sample processing speed of the analysis system can be improved, the sample tube addition of the double-turntable still has the risk of contamination . The solution disclosed in the US invention patent US10613106B2 Reaction vessel handlingapparatus, testing apparatus, and methods using the same is a spatially overlapping design for the sample tube and the transfer receiving part. This design requires two rotating drive systems with high matching precision, so To ensure the accurate transfer of the sample liquid in each sample tube distributed around the circumference, the technical complexity is higher and the risk of contamination in the system cannot be reduced. The pretreatment system disclosed in US patent application US20210293671A1 Devices and components for automated tissue processing and staining and uses thereof is based on the design of special consumables, and a segmented layer structure is designed to reduce contamination. However, this system cannot be used with general-purpose deep well plate consumables. Combined use results in limited promotion and high cost and complexity.
然而随着更高灵敏度试剂的应用,很微小的污染也可能造成最终诊断过程中假阳性的概率增加,这种风险也是不可接受的重大风险。因此通过布局结构的合理化设计来降低样本液处理系统内部可能产生的交叉污染风险,同时也能兼容低成本的设计需求也成为了亟待解决的技术问题。However, with the application of higher sensitivity reagents, very small contamination may also increase the probability of false positives in the final diagnosis process, and this risk is also an unacceptably significant risk. Therefore, it has become an urgent technical problem to reduce the risk of cross-contamination that may occur in the sample liquid processing system through the rational design of the layout structure, and at the same time to be compatible with the low-cost design requirements.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有技术中的不足,提供一种带双转盘结构的样本处理装置,该装置通过布局结构的合理化设计来降低样本液处理系统内部可能产生的交叉污染风险,同时也能兼容低成本的设计需求。The purpose of the present invention is to provide a sample processing device with a double turntable structure in view of the deficiencies in the prior art, which can reduce the risk of cross-contamination that may occur inside the sample liquid processing system through rational design of the layout structure, and can also Compatible with low-cost design requirements.
为了实现上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
一种带双转盘结构的样本处理装置,其特征在于:包括第一转盘10,所述第一转盘10 的圆周方向布置有多个转移液接收单元,所述第一转盘10的中心设置有第二转盘20,所述第二转盘20上布置有N个耗材接收架201;还包括移液模块30,所述移液模块30 包含至少一个移液子单元组成,所述移液模块30在所述第二转盘20的一个耗材接收架201上摄取安装至少一个耗材,并在所述第二转盘20之外的区域进行样本液转移或耗材卸载。A sample processing device with a double turntable structure is characterized by comprising a
优选的,所述转移液接收单元包括接收部101,所述接收部101上通过第一卡接部1011连接有深孔板。Preferably, the transfer fluid receiving unit includes a receiving
优选的,所述耗材接收架201上通过第二卡合部2011连接有移液器的Tip头。Preferably, the tip of the pipette is connected to the
优选的,所述第一转盘10与所述第二转盘20具有独立的驱动结构,使得两个所述转盘能独立旋转。Preferably, the
优选的,所所述第一转盘10被第一电机通过啮合齿轮对传动所驱动,所述第二转盘20被第二电机通过带轮传动所驱动。Preferably, the
优选的,所述啮合齿轮对为低齿数配合高齿数的配置。Preferably, the meshing gear pair is a configuration in which a low number of teeth is matched with a high number of teeth.
优选的,所述高齿数齿轮由不少于两个的辅助支撑轮支撑。Preferably, the high-tooth gear is supported by not less than two auxiliary support wheels.
优选的,所述第一转盘与所述第二转盘位于相同的水平面上,且所述两个转盘的中心轴基本重合。Preferably, the first turntable and the second turntable are located on the same horizontal plane, and the central axes of the two turntables are substantially coincident.
优选的,所述第一转盘(10)完成一圈的旋转时,所述第二转盘(20)旋转不少于1/N圈。Preferably, when the first turntable (10) completes one rotation, the second turntable (20) rotates no less than 1/N turn.
优选的,所述转移液接收单元的的数量为6个,所述耗材接收架(201)的数量N 为2。Preferably, the number of the transfer liquid receiving units is 6, and the number N of the consumables receiving racks (201) is 2.
和现有技术相比较,本发明具备如下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明方案中多个样本液接收单元布置在外环转盘的圆周方向,在外环中心设置内环转盘,并设置有N个耗材接收架,该耗材可以为移液器使用的移液Tip头,不少于1个移液子单元组成的移液部,所述移液部在所述中心位置的之一所述耗材接收架上摄取安装至少一个移液Tip头耗材,并在所述第一转盘的中心之外的区域进行样本液转移或耗材卸载等操作,如此实现了装载Tip头过程与移液或卸载Tip头过程不存在空间上交叠,避免了已使用的Tip头运动路径和新装载路径存在交叠可能导致的交叉污染风险。1. In the solution of the present invention, a plurality of sample liquid receiving units are arranged in the circumferential direction of the outer ring turntable, the inner ring turntable is set in the center of the outer ring, and N consumables receiving racks are provided, and the consumables can be used by pipettes for pipetting. Tip head, a pipetting part consisting of not less than one pipetting subunit, the pipetting part ingests and installs at least one pipetting tip consumable on the consumable receiving rack in one of the central positions, and installs it in the In the area outside the center of the first turntable, operations such as sample liquid transfer or unloading of consumables are performed, so that there is no spatial overlap between the process of loading the tip and the process of pipetting or unloading the tip, and the movement of the tip that has been used is avoided. There is a risk of cross-contamination that can result from overlapping paths and new load paths.
2、本发明的样本液接收单元设置为深孔板耗材(例如使用较多的96孔板16样本接收孔位的深孔板),保证了前处理系统的兼容性,可以配套不同的核酸提取仪等例如天隆科技的GeneRotex核酸提取仪使用,中心部位的耗材接收架数量更多可以满足更大量的样本处理需求。2. The sample liquid receiving unit of the present invention is set as deep-well plate consumables (for example, a deep-well plate with more 96-well plates and 16 sample receiving wells), which ensures the compatibility of the pre-processing system and can be matched with different nucleic acid extractions For example, the GeneRotex Nucleic Acid Extractor of Tianlong Technology is used, and the number of consumable receiving racks in the center can meet the needs of larger sample processing.
3、本发明通过独立的驱动源例如独立的电机驱动实现内外圈不同的旋转需求的满足,通过齿轮对与带轮传动的配合使用使得整个双转盘系统可以互不干扰的可靠运行,通过高齿数与低齿数的配合能够兼容更多的转移液接收单元,也能适应更小角度的位置调整,配合不少于两个的辅助支撑轮的辅助支撑实现整个传动系统平稳可靠运行,两个转盘基本位于相同的水平面上,且所述两个转盘的中心轴基本重合,如此设计保证移液器转移拾取等操作不会存在过大的操作误差,保证了整个系统的可靠性。3. The present invention achieves the satisfaction of different rotation requirements of the inner and outer rings through independent driving sources such as independent motor drives, and through the cooperative use of gear pairs and pulley drives, the entire double turntable system can operate reliably without interfering with each other. The combination with the low number of teeth can be compatible with more transfer fluid receiving units, and can also adapt to the position adjustment of smaller angles. With the auxiliary support of no less than two auxiliary support wheels, the entire transmission system can run smoothly and reliably. The two turntables are basically The two turntables are located on the same horizontal plane, and the central axes of the two turntables are basically coincident. This design ensures that there is no excessive operation error in operations such as transfer and picking of the pipette, and ensures the reliability of the entire system.
4、本发明中双转盘按照外环转盘完成一整圈的旋转运动后,内环转盘旋转旋转不少于1/N圈,如此实现了移液器安装耗材和新耗材更换安装的相对固定化,也保证了样本液接收单元安装卸载的连续性,配合可变间距的移液子单元实现了对于不同公司不同型号深孔板的兼容性接收。4. In the present invention, after the double turntable completes a full circle of rotation according to the outer ring turntable, the inner ring turntable rotates no less than 1/N circle, thus realizing the relative immobilization of the pipette installation consumables and the replacement and installation of new consumables , which also ensures the continuity of the installation and unloading of the sample liquid receiving unit, and realizes the compatibility of different types of deep well plates from different companies with the pipetting sub-units with variable spacing.
附图说明Description of drawings
为了更加清晰的理解本发明,通过结合说明书附图与示意性实施例,进一步介绍本公开,附图与实施例是用来解释说明,并不构成对公开的限定。For a clearer understanding of the present invention, the present disclosure will be further introduced by combining the accompanying drawings and schematic embodiments of the description. The accompanying drawings and embodiments are used for explanation and do not constitute a limitation on the disclosure.
图1是本发明所提供的一种双转盘布局结构示意图;Fig. 1 is a kind of double turntable layout structure schematic diagram provided by the present invention;
图2是本发明所提供的一种双转盘布局结构剖视示意图;2 is a schematic cross-sectional view of a double-turntable layout structure provided by the present invention;
图3是本发明所提供的一种双转盘布局中带辅助轮结构示意图;Fig. 3 is a kind of double turntable layout provided by the present invention with auxiliary wheel structure schematic diagram;
图4是本发明所提供的一种双转盘结构下移液器运动轨迹示意图;4 is a schematic diagram of the movement trajectory of the pipette under a double turntable structure provided by the present invention;
图5是本发明所提供的包含双转盘结构的处理系统示意图一;5 is a schematic diagram 1 of a processing system including a double turntable structure provided by the present invention;
图6是本发明所提供的包含双转盘结构的处理系统示意图二;6 is a schematic diagram 2 of a processing system comprising a double turntable structure provided by the present invention;
图7是本发明所提供的包含双转盘结构的处理系统示意图三;7 is a schematic diagram 3 of a processing system including a double turntable structure provided by the present invention;
图8是本发明所提供的一种带双转盘结构样本处理系统功能模块示意图;8 is a schematic diagram of functional modules of a sample processing system with a double turntable structure provided by the present invention;
图9是本发明所提供的一种样本处理系统运行流程示意图。FIG. 9 is a schematic diagram of the operation flow of a sample processing system provided by the present invention.
图中所示:第一转盘10,接收部101,第一卡接部1011,第二转盘20,耗材接收架201第二卡合部2011,第一驱动电机11,输出齿轮112,驱动齿轮113,连接件114第二驱动电机21,输出带轮211,皮带212,驱动带轮213,转轴214,第一辅助支撑轮1131,第二辅助支撑轮1132。Shown in the figure: the
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. The components of the embodiments of the present application generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Thus, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but is merely representative of selected embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
实施例1Example 1
图1为本发明实施例提供的一种双转盘结构示意图,其包含布置在第一转盘10圆周方向的多个转移液接收单元,目前以人体分泌物、排泄物、血液、羊水、鼻拭子、咽拭子、肛拭子等等为对象的体外诊断技术已经成为检测对象感染某种疾病的早期快速诊断方案,由于该方法所具备的灵敏度高、发现时间早等等优势,使得该方法在公共安全、医疗诊断、犯罪侦察等等方向发挥出越来越重要的作用,实施例1的系统中转移液接收单元为分子诊断中使用最多的深孔板,利用该样本处理系统可以自动化地建立起核酸提取反应体系,从而大大减少了人工操作量,保证之后检测结果的可靠性。此处的深孔板可以为不同的容量类型,例如1mL、1.5mL、2mL、2.5mL、3mL等等的样本处理容积。当然包含该实施例的双转盘样本处理系统可以作为独立的产品,之后与核酸提取产品结合使用完成全自动化的提取过程,例如与天隆科技的GeneRotex核酸提取仪相配合使用,也可以与其他公司的核酸提取设备配合使用此处并不限定。也可以作为自动化分析设备的一个子模块,从而完成从样本添加到最后结果输出的全自动解决方案,此处并不限定。此处第一转盘10上包含多个接收部101,可以接收5、6、 7、8、9等等数量的深孔板,深孔板为使用最为广泛的96孔16样本位的结构,为了兼容不同容量的深孔板,第一转盘10的多个接收部101均包含弹性的卡接部1011,其可以成对地布置,利用弹性部件可调整特性形成不同尺寸的开度从而承接不同厂家或不同型号深孔板。在所述第一转盘的中心还设置有第二转盘20,所述第二转盘包含N个耗材接收架201(其中N为不小于1的整数),图示出了N=2的情形,实际使用中N也可以为3、4、5等等的数量,此处并不限定。此处的耗材为一次性使用物,其中最为典型的是移液器的Tip头,最常使用的商业化Tip头也通常做成盒装96个的批量方式,为了兼容96pcs的批量商用模式,第二转盘20利用卡合部2011来保证N个相应数量的移液Tip头安装,为了保证提取体系可靠性建立,在第一转盘10的外围设置PK&IC 液存储部110,从而满足去除DNA和RNA制备中的核酸酶与缓冲保证反应液反应条件不至于变化过快等等作用,具体结构此处并不限定。1 is a schematic structural diagram of a double turntable provided by an embodiment of the present invention, which includes a plurality of transfer fluid receiving units arranged in the circumferential direction of the
实施例2Example 2
图2为本发明提供的双转盘结构剖视示意图,双转盘的转动由两个独立的电机分别驱动,如此可以实现两种不同旋转角度和不同旋转时序排布甚至不同旋转方向的无干扰调整。其中第一驱动电机11通过输出轴连接输出齿轮112,从而带动输出齿轮112 旋转,输出齿轮112与第一转盘10的驱动齿轮113啮合配合,驱动齿轮113可以通过不少于1个的连接件114直接与第一转盘10相连接,两者可以实现无相对运动的旋转运动,从而完成了将第一驱动电机11的转动传递转化为第一转盘10的旋转。为了保证第一转盘10旋转具有最精细化的调整角度,驱动齿轮113与输出齿轮112采用高齿数配比的设计,例如两者的齿数比范围可以为3:1~10:1。当然在一种情况下,第一驱动电机11可以每次作预定角度的连续旋转例如每次旋转60°、40°等等,之后停顿特定时间以预留出移液操作等所需的时间,之后再继续旋转,从而实现移液器的操作孔位基本固定,且上下样本位置基本固定的高精度连续化操作。第二驱动电机21通过输出轴连接输出带轮211,通过皮带212连接至中心位置的第二转盘20的驱动带轮213,驱动带轮213带动与第二转盘20直接连接的转轴214旋转,从而实现了中心位置第二转盘20的旋转驱动,本发明通过使用两种不同的传动方式驱动两个转盘,两个转盘可以做相同的顺时针或逆时针运行,也可以一个做顺时针运行另一个则做相反的逆时针运行,还可以满足不同精度控制需求也适应了系统对于快速和低成本的要求。所述第一转盘10与所述第二转盘20基本位于相同的水平面上,且所述两个转盘的中心轴基本重合,如此保证了与双转盘配合的移液器控制的简化,保证了系统的低成本低复杂度方式实现。2 is a schematic cross-sectional view of the double turntable structure provided by the present invention. The rotation of the double turntable is driven by two independent motors, so that two different rotation angles, different rotation timing arrangements and even different rotation directions can be realized. The first drive motor 11 is connected to the
实施例3Example 3
图3为本发明提供的齿轮传动局部优化设计示意图,为了保证第一转盘的精密角度控制,驱动齿轮113需要有较高的齿数,因此需要保证驱动齿轮113有足够的半径,如此在长期工作过程中由于径向力等作用可能造成齿轮啮合不可靠甚至失效的现象,因此高齿数驱动齿轮113由不少于两个的辅助支撑轮1131和1132所支撑,从而保证在整个设备使用期内均可保证系统的可靠运行,低成本地实现了啮合精度和运行可靠性的兼顾。结合图1优化地可将多个转移液接收单元设置为六个深孔板接收部,从而实现满载深孔板位时可以完成96样本量的一次性处理,同时中心部位的第二转盘包含耗材接收架数量N为2,如此实现当外环转盘10上的所有深孔板正确接收对应孔位的样本液时,第一转盘10完成一圈的旋转,此时对应的之一耗材接收架上的Tip头耗材也被消耗完,此时第二转盘20可以旋转1/2圈,新的耗材供应旋转至原来位置,实现了移液器拾取轨迹不用进行重新调整的复杂控制即可开始新的移液操作,使用完成的耗材接收架也可重新装载新耗材,当N为其他值时,所述第一转盘10完成一圈的旋转时,所述第二转盘20旋转不少于1/N圈,如此保证了整个操作流程的连续性,也保证了整个配置的合理性。FIG. 3 is a schematic diagram of the partial optimization design of the gear transmission provided by the present invention. In order to ensure the precise angle control of the first turntable, the
实施例4Example 4
图4是本发明所提供的一种双转盘结构下移液器运动轨迹示意图,外环为第一转盘10,在第一转盘10上设置若干移液接收部,外环的中心区域设置有第二转盘20,其上包含N个耗材接收架,30为移液模块,其可以包含2、3、4等等个移液子单元用于样本液的转移,401为振荡混匀子单元,可以对于样本液进行混匀和转运,在实际的移液过程中,首先移液器沿着S10第一轨迹进入第二转盘20的内环区域范围内,此时移液器不带任何使用过的Tip头,从而避免了带着使用过的Tip头进入新耗材区域造成的污染风险,之后通过运动电机的驱动摄取新的移液Tip头,完成摄取后移液器跨越移液接收部的顶部区域,此时由于是未使用过的Tip头对于移液接收部也不会有影响,之后其沿着S201和S202路径吸取振荡完成后的样本液并转移至样本液接收部的对应孔位完成移液操作,最后移液器带着使用过的Tip头沿着S30路径直接运动至耗材回收孔位,卸载使用过的Tip头耗材以进行集中的回收处理。如此循环多次可以完成所有的样本液低污染风险的转移操作,在这种布局下新Tip头和使用过的Tip头耗材轨迹几乎无重叠,最大限度地避免了交叉污染的风险,另外使用完成的Tip头耗材运动轨迹根本未涉及第二转盘20所在的中心区域,如此也最大限度避免了新旧Tip头之间产生交叉污染的风险,Tip头耗材区域能保持一个固定的低污染风险区域,实际中移液轨迹也可以为合并的S20轨迹此处并不限定。当然完成一个样本液接收部的所有孔位样本转移之后,第一转盘10可以旋转预定的角度使得新的未接受任何样本液的样本液接收部旋转至之前孔位,如此实现了移液器运动轨迹控制的简便化,也保证了移液操作的精确性,当然内部的第二转盘20也可采用类似的设计,使得之一样本架上耗材使用完成后第二转盘20旋转另一预设角度,实现耗材架的切换,此处并不限定。4 is a schematic diagram of the movement trajectory of the pipette under a double turntable structure provided by the present invention. Two
实施例5Example 5
图5为包含本发明的双转盘结构的样本液前处理系统,其包含样本管的添加上样单元60,可以被添加例如96、192、288、384等等数量的样本管,进行一次性处理。样本管转移抓手50,用于从上样单元60的样本管接收部内抓取或者卸载放入样本管,为了保障被转移的样本液能够包含充分的被检测对象,通常需要对于样本液进行适当的振荡混匀,现有技术中也有较多的自动化系统直接在上样单元上集成设计振荡装置,以满足样本振荡混匀的需求,然而如此设计具有需要对于所有样本管同时振荡,而在批量化处理系统中上样单元60的样本管量较大,不太可能实现全部的一次性同时转移设计,如此直接设计集合类型的振荡系统将导致整个系统设计成本较高,为了维持湍动度的要求对于系统运行的可靠性也有较高的要求,因此本发明并不采用振荡单元集合于上样单元60的设计方案。样本液前处理系统可以包含两个或更多个样本振荡混匀子模块401,转移抓手50包含Z轴的上下运行轨道511和Y轴前后运行轨道512,当然也可包含X轴的左右运行轨道,此处并不限定,如此可以实现样本液处理系统内任何位置可以被覆盖的效果。转移抓手50可以抓取上样单元60内的样本管至振荡混匀子单元,振荡混匀子单元可以对于样本液按照预定的湍动程度进行混匀,当然转移抓手50也可以从完成样本液移液的返回振荡混匀子单元中抓取样本管,从而将移液完成的样本管返回上样单元60之前对应孔位。FIG. 5 is a sample liquid pre-processing system including the double-turntable structure of the present invention, which includes a sample addition and
实施例6Example 6
结合图7振荡混匀子单元完成振荡混匀之后被输送至开关盖单元100下方,振荡混匀过程可以在样本管转移运动的过程中同时进行也可以直接安排特定的时序来完成振荡混匀过程。开关盖单元100包含与振荡子单元中样本管数量一致的两个开关盖子单元1001和1002,其包含了开关盖夹爪和与管体配合的管体固定夹爪,当然也可以采用在振荡子单元中设置卡和固定部来配合开关盖夹爪的方案,此处并不限定采取两种方式中的任一来进行样本管的开盖操作,当然两个开关盖子单元1001和1002可以同时完成两个样本管的开盖操作,也可以分别进行之一样本管打开之后完成移液器吸液操作之后再打开另一样本管。样本管打开之后移液器30可以进行移液操作,在此之前移液器可以完成在双转盘结构的中心第二转盘20处摄取Tip耗材的操作,此处为了配合振荡混匀子单元的快速转移样本液的需求,移液器30包含两个子移液单元301和302,进一步为了保证转移液能更好地适应移液接收部的尺寸特征,两个移液子单元的间距可调整,两者的间距范围可以为20mm-70mm,移液器30也包含X、Y、Z轴运动驱动机构,并且为了保障系统设计的简便性与成本降低及可靠性的要求,其中移液器与样本管转移夹具的X轴共用运动轨道。移液器30可以同时或分别地配合Tip头吸取样本管内的样本液,之后沿着非第二转盘20所处的中心区域运动至接收样本液的深孔板对应孔位上方,之后同时或分别地排除被转移的样本液至对应的深孔板孔位,完成转移,使用完成之后的样本管由开关盖子模块重新盖好盖子,由振荡混匀子单元运送卸载样本管,移液器同样沿着不会感染中心区域的轨迹运动至卸载孔位进行Tip头的卸载。当然在进行移液之前,移液器可以先从PK&IC存储部110中转移适量的PK&IC液至对应的孔位,实现提取体系的可靠性建立,如此由于该液体为较为通用试剂也不会对于后续样本液转移存在影响,保证了移液系统设计的简便性。With reference to Fig. 7, the shaking and mixing sub-unit completes the shaking and mixing, and is transported to the bottom of the
实施例7Example 7
图6为另一视角下的样本液处理系统,其中包含样本信息获取单元70,其可以识别样本管的条形码、二维码、FRID等等标识,例如其可以配合图7中的开关盖装置来进行样本信息的识别获取,开关盖装置可以抓取样本管之后使样本管处于信息获取单元70的视场范围内,通过开关盖带动样本管的旋转运动来识别样本相应信息,当然也可以采用其他方案完成样本信息的获取此处并不限定,移液器完成移液之后在耗材接收孔801处卸载使用过的耗材Tip头,并在前处理系统的前部设置Tip头耗材回收位,在其中可以采用类似抽屉的设计回收使用完成的废弃Tip头以便后续的集中处理,也保证了系统的低污染风险,前处理系统还包含紫外杀菌单元90,从而在处理过程中保证操作环境的洁净性,配合基本的全自动化操作最大限度消除了整个样本处理过程的污染风险,也可以设置在Tip回收抽屉内从而对使用过的Tip头进行杀菌消毒等。6 is a sample liquid processing system from another perspective, which includes a sample
实施例8Example 8
图8是本发明所提供的一种带双转盘结构样本处理系统功能模块示意图,其可以分为基本的四个子功能单元,包含加样单元U01功能模块,主要负责加样和加样是否到位等的检测,其包含了样本输入单元60(也可以称为上样单元)接收批量输入的样本管及载样架,其内可以包含若干位于不同位置的到位传感器,其可以为光电或者机械类型此处不限定,当检测到位后加样单元U01准备就绪。转移单元U02功能模块,主要负责样本管的转移操作,该部分承担移液之前的桥梁作用,其包含了样本管夹具 50用于对于新的样本管转移进入振荡子单元40,或者从振荡子单元40上移出已经完成移液的样本管,振荡子单元可以兼具输送和振荡混匀两种功能。移液单元U03功能模块,主要用于将样本液信息识别获取之后完成样本液的转移,其包含了扫码子单元 70,一方面可以获取样本信息,另一方面可以验证系统是否具备正确的试剂来接收样本液,开关盖子单元100也包含了两种基本功能,1)打开或者关闭样本管的盖子;2) 辅助扫码子单元70进行样本管信息获取,移液模块30可以包含多个子移液器进行样本液的抽吸和向目标孔位的排出操作。体系建立单元U04功能模块,在此单元中完成后续操作的体系建立例如本系统中的提取体系建立,其包含了双转盘子单元,涵盖了位于外环第一转盘10的深孔板承载转盘和位于中心内环第二转盘20的耗材架承接部,和反应过程需要添加的其他微量试剂存储子单元110,本实施例中可以为提取过程所需的PK&IC液,此处并不限定。8 is a schematic diagram of the functional modules of a sample processing system with a double turntable structure provided by the present invention, which can be divided into four basic sub-functional units, including the sample adding unit U01 functional module, which is mainly responsible for adding samples and whether the sample is in place, etc. It includes the sample input unit 60 (also referred to as the sample loading unit) receiving batch input sample tubes and sample racks, which can contain several position sensors located at different positions, which can be of photoelectric or mechanical type. The location is not limited. When the detection is in place, the sample adding unit U01 is ready. The transfer unit U02 function module is mainly responsible for the transfer operation of the sample tube. This part is responsible for the bridge function before pipetting. It includes the
实施例9Example 9
图9是本发明所提供的一种样本处理系统运行流程示意图,随着系统的开启整个样本处理系统的运转程序开始执行,上样单元接收人工添加或者由自动化机械臂从冷藏部转移的样本管架,从而完成样本管载入接收部的步骤,在上样单元内部设置若干传感器来探测样本管架是否载入到位,是否载入正确,正确载入之后样本管被样本管夹具夹取转移至振荡子单元完成充分混匀,之后开关盖机构可以配合样本管识别部对样本管信息进行识别获取,一方面利用获取的条码信息建立检测对象的数据信息包含但不限于对象身份、检测疾病种类、样本状态信息以及是否需要加急处理等等,另一方面进行样本管条码信息验证,包括但不限于样本测试项目验证,系统实验相关试剂是否正确以及样本液是否正确采集等等。完成验证后若样本管匹配采集正确系统试剂充分则可以进行后续步骤,建立的数据库信息也可以通过例如局域网络等传递至其他配合使用的设备,若不满足则产生警告信息,在一些情况下系统可以继续运行而只产生告警信号,而在一些系统自身无法解决的条件下产生告警信号此时操作人员可执行介入处理来解决,当然上述扫码识别步骤可以安排在样本液振荡混匀步骤之前。完成信息获取与验证完成后,开关盖单元执行开盖操作,在此期间或之前移液器摄取处于内环中心位置的Tip头耗材,并在开盖状态下沿着移液路径执行样本液转移步骤,转移样本液至样本液接收部此处可以为深孔板的对应孔位,转移完后的样本管执行关盖操作,振荡混匀单元将其运送至卸载位置,进而被转移回初始位置,完成样本液转移后的移液器运行至Tip头耗材回收孔位,卸载使用过的Tip头耗材完成样本液的转移。当然本发明的双转盘结构也可以使用在全自动化的样本分析系统中,以在低污染风险的条件下完成样本液的处理分析和最终的结果输出,此处并不限定。FIG. 9 is a schematic diagram of the operation flow of a sample processing system provided by the present invention. As the system is turned on, the operation program of the entire sample processing system starts to be executed, and the sample loading unit receives the sample tubes added manually or transferred from the refrigerating part by the automated robotic arm. There are several sensors inside the sample loading unit to detect whether the sample tube rack is loaded in place and whether it is loaded correctly. After the sample tube is loaded correctly, the sample tube is clamped by the sample tube clamp and transferred to the receiving part. The oscillator sub-unit is fully mixed, and then the cover opening mechanism can cooperate with the sample tube identification unit to identify and obtain the sample tube information. On the other hand, verify the barcode information of the sample tube, including but not limited to the verification of the sample test item, whether the relevant reagents of the system experiment are correct, and whether the sample liquid is collected correctly, etc. After the verification is completed, if the sample tubes are matched correctly and the system reagents are sufficient, the next steps can be performed. The established database information can also be transmitted to other equipment used in conjunction with the local area network. If not, a warning message will be generated. In some cases, the system It can continue to run and only generate an alarm signal, and generate an alarm signal under some conditions that cannot be solved by the system itself. At this time, the operator can perform intervention processing to solve the problem. Of course, the above-mentioned scanning code identification step can be arranged before the sample liquid shaking and mixing step. After completing the information acquisition and verification, the cap opening and closing unit performs the cap opening operation, during or before the pipette picks up the Tip consumable at the center of the inner ring, and transfers the sample liquid along the pipetting path in the cap opening state. Step, transfer the sample liquid to the sample liquid receiving part, which can be the corresponding hole position of the deep-well plate. After the transfer, the sample tube is closed, and the shaking and mixing unit transports it to the unloading position, and then is transferred back to the initial position. , after the transfer of the sample liquid is completed, the pipette runs to the recovery hole of the Tip head consumables, and the used Tip head consumables are unloaded to complete the transfer of the sample liquid. Of course, the double turntable structure of the present invention can also be used in a fully automated sample analysis system to complete the processing and analysis of the sample liquid and the final result output under the condition of low contamination risk, which is not limited here.
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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