CN114714427A - Digital intelligent production line for comprehensively utilizing button leftover materials - Google Patents
Digital intelligent production line for comprehensively utilizing button leftover materials Download PDFInfo
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- CN114714427A CN114714427A CN202210523963.4A CN202210523963A CN114714427A CN 114714427 A CN114714427 A CN 114714427A CN 202210523963 A CN202210523963 A CN 202210523963A CN 114714427 A CN114714427 A CN 114714427A
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- button
- crushing
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- 239000000463 material Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 172
- 238000004080 punching Methods 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 238000011084 recovery Methods 0.000 claims abstract description 13
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 230000007723 transport mechanism Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 description 15
- 238000003825 pressing Methods 0.000 description 14
- 239000000843 powder Substances 0.000 description 7
- 238000007599 discharging Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000009975 flexible effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The application discloses with digital intelligent production line of button leftover bits comprehensive utilization relates to button production technical field, and its technical scheme includes: the punching machine comprises a base, a conveying mechanism, a punching mechanism, a conveying mechanism, a cutting mechanism, a pushing mechanism, a crushing mechanism and a recovery mechanism, wherein the conveying mechanism, the punching mechanism, the conveying mechanism, the cutting mechanism, the pushing mechanism, the crushing mechanism and the recovery mechanism are sequentially arranged on the base; the conveying mechanism conveys the plate to the punching mechanism; the punching mechanism is used for punching the plate, and a button receiving box is arranged below the punching mechanism; the conveying mechanism is used for conveying the punched plate leftover materials to the cutting mechanism; the cutting mechanism is used for cutting the plate leftover materials; the pushing mechanism is used for pushing the cut leftover materials to the crushing mechanism; the crushing mechanism is used for crushing the blocky leftover materials; retrieve the mechanism setting and be used for collecting the leftover bits after smashing at the rubbing crusher mechanism lower extreme, this application when using, can improve the leftover bits volume ratio that leaves after panel punching, lead to being difficult to the problem of collecting the utilization.
Description
Technical Field
The application relates to the technical field of button production, in particular to a digital intelligent production line for comprehensively utilizing button leftover materials.
Background
The button is one of main clothing accessories in the textile clothing industry, and is an important component of clothing competitiveness and a key chip of brand value. The resin button is an international new clothing accessory, has the advantages of rich and variable colors, strong simulation, excellent physical and chemical properties and the like, and has become a leading product of the button for clothing.
Generally, firstly, resin is made into a bar stock, and then the bar stock is made into a button blank, but the efficiency is lower; at present, the resin is prepared into a plate for subsequent processing, and the plate is punched to form a button blank, and compared with the production mode of preparing the blank into a bar, the production efficiency is improved.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: a large amount of button leftover materials can be obtained when the plate is punched to form the button blank, and the leftover materials left after the plate is punched are large in volume, so that comprehensive utilization is difficult.
Disclosure of Invention
In order to improve the too big problem that leads to being difficult to the comprehensive utilization of leftover bits, this application provides a digital intelligent production line with button leftover bits comprehensive utilization.
The application provides a pair of digital intelligent production line with button leftover bits comprehensive utilization adopts following technical scheme:
a digital intelligent production line for comprehensively utilizing button leftover materials comprises a base, a conveying mechanism, a punching mechanism, a conveying mechanism, a cutting mechanism, a pushing mechanism, a crushing mechanism and a recovery mechanism, wherein the conveying mechanism, the punching mechanism, the conveying mechanism, the cutting mechanism, the pushing mechanism, the crushing mechanism and the recovery mechanism are sequentially arranged on the base; the conveying mechanism conveys the plate to the punching mechanism; the punching mechanism is used for punching a plate, and a button receiving box is arranged below the punching mechanism; the conveying mechanism is used for conveying the punched plate leftover materials to the cutting mechanism; the cutting mechanism is used for cutting the plate leftover materials; the pushing mechanism is used for pushing the cut leftover materials to the crushing mechanism; the crushing mechanism is used for crushing the blocky leftover materials; the recovery mechanism is arranged at the lower end of the crushing mechanism and used for collecting crushed leftover materials.
Through adopting above-mentioned technical scheme, conveying mechanism carries panel to punching mechanism, punching mechanism punches and finishes, the button after punching falls into button and holds the box, panel leftover bits Liu after punching is on punching mechanism, the panel leftover bits conveying after will punching through transport mechanism is to cutting the mechanism on, it cuts into the cubic with panel leftover bits to cut the mechanism, pushing mechanism will cut cubic panel leftover bits propelling movement to rubbing crusher constructs in, rubbing crusher constructs and smashes cubic panel leftover bits, then collect the powder after smashing in falling into collection mechanism.
Optionally, punching mechanism includes sliding connection and is in loading board on the base, be used for the drive the loading board is followed the first driving piece of base length direction displacement, locate portal frame on the base, locate portal frame below is used for driving the second driving piece of drift displacement from top to bottom, locates the connecting plate of second driving piece below and locating the connecting plate is close to a plurality of drifts of loading board one side, seted up a plurality of punches a hole on the loading board, follow on the loading board the base width direction set up punch a hole with the drift one-to-one.
Through adopting above-mentioned technical scheme, displacement about second driving piece drive connecting plate, displacement about the connecting plate drives the drift punch a hole to one row of the width direction of panel edge base on the loading board, and first driving piece drives the loading board and removes along the length direction of base on the base, realizes that the drift punches a hole with whole panel.
Optionally, the first driving part includes a gear, a first connecting block, a first rack and a first motor, the first motor is disposed on the base, the gear is coaxially fixed on an output shaft of the first motor, the first connecting block is disposed on a side surface of the bearing plate, one side of the first rack is fixedly connected with the first connecting block, a length direction of the first rack is identical to a length direction of the base, and the first rack is engaged with the gear.
Through adopting above-mentioned technical scheme, start first motor, first motor drives the gear and rotates, and the gear drives first rack along the length direction displacement of base on the base, realizes that the drift punches a hole to whole panel, in addition, can also punch a hole at panel after finishing, transport mechanism with panel leftover bits conveying to cutting on the mechanism, make the loading board resume to carry out subsequent punching a hole to the original position.
Optionally, the punching mechanism further comprises a pressing piece arranged on one side, far away from the second driving piece, of the connecting plate, the pressing piece comprises a telescopic rod, an expansion spring and a pressing piece, the telescopic rod is vertically connected to the lower end of the connecting plate, the pressing piece is fixedly connected to one side, far away from the connecting plate, of the telescopic rod, the expansion spring is sleeved on the outer side of the telescopic rod, one end of the expansion spring is fixedly connected with the connecting plate, and the other end of the expansion spring is fixedly connected with the pressing piece.
Through adopting above-mentioned technical scheme, under the flexible effect of telescopic link and expanding spring's elastic action, the briquetting that sets up can play the effect of suppressing when the drift punches a hole to panel, and when second driving piece drive connecting plate downward displacement, make the briquetting push down panel, and then make the drift towards more stable, accurate to panel.
Optionally, the cutting mechanism comprises a support, a bearing table, a cutter, a third driving piece and a fourth driving piece, the bearing table is along the length direction of the base is connected to the base in a sliding mode, the support is correspondingly arranged and kept away from the bearing table on one side of the bearing plate, the cutter is arranged on the support, the cutter is correspondingly arranged and kept away from the bearing table on the upper end of one side of the bearing plate, the third driving piece is arranged on the support and used for driving the cutter to move up and down, and the fourth driving piece is arranged on the base and used for driving the bearing table to move along the length direction of the base.
Through adopting above-mentioned technical scheme, the third driving piece that sets up drives the cutter and moves from top to bottom, and simultaneously, the fourth driving piece drives the length direction removal of carrying platform edge base on the base, makes the cutter can cut monoblock panel leftover bits into blocky.
Optionally, the fourth driving part includes a second rack and a second connecting block, the second connecting block is disposed on a side surface of the receiving platform, the second rack is connected to a side of the second connecting block away from the receiving platform, the second rack is engaged with the gear, and the second rack and the first rack are symmetrically disposed about a central axis of the gear.
Through adopting above-mentioned technical scheme, start first motor, first motor drives the second rack and removes along the length direction of base, and the second rack moves the length direction slip of bearing platform edge base on the base to make the cutter cut whole piece of panel leftover bits blocky.
Optionally, transport mechanism includes second motor, connecting rod and transmission pole, the second motor sets up the loading board is close to receiving platform one side, the connecting rod rotates to be connected the loading board is close to the side of receiving platform one side, the transmission pole perpendicular to the connecting rod sets up, the transmission pole is provided with two at least and two transmission pole looks parallel arrangement, be provided with on the loading board and hold the rectangular groove of transmission pole, just the transmission pole is close to the one end of connecting rod is provided with the fixture block of joint panel, just the up end of receiving platform is kept away from one side of loading board is the inclined plane setting.
Through adopting above-mentioned technical scheme, the accepting table is close to with the carrier plate and removes when wanting the butt soon, start the second motor, second motor corotation drives the connecting rod and rotates, the connecting rod drives the transmission pole and overturns panel leftover bits to the accepting table, at the in-process of upset, the fixture block is with panel leftover bits joint, upset to panel leftover bits butt accepting table, at this moment, under the effect of upset and gravity, panel leftover bits slide to the accepting table opposite side along the inclined plane, the back drive second motor, the second motor drives the connecting rod reversal, the connecting rod drives the transmission pole and resumes to rectangular inslot.
Optionally, the crushing mechanism includes a crushing box arranged on the base, a helical blade arranged in the crushing box, a fifth driving piece driving the helical blade to rotate, and an arc plate surrounding the helical blade, wherein a helical groove is arranged in the arc plate, and a through hole is formed in the bottom wall of the crushing box.
Through adopting above-mentioned technical scheme, push mechanism is with cubic panel leftover bits propelling movement to smashing the incasement, and the fifth driving piece drives helical blade and rotates and stir cubic leftover bits, and the leftover bits after smashing fall into along the through-hole and collect the mechanism in, set up the helicla flute, can make cubic leftover bits smash completely.
Optionally, the collecting mechanism comprises a bearing box arranged at the lower end of the crushing box and a discharging pipe arranged at the bottom of the bearing box, the bearing box corresponds to the through hole, and a control valve is arranged on the discharging pipe.
Through adopting above-mentioned technical scheme, the powder drops in accepting the box, collects completely afterwards, opens control flap, will make the powder flow along the discharging pipe, accept the powder and utilize afterwards.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the conveying mechanism conveys the plate to the punching mechanism, the punching mechanism finishes punching, the punched buttons fall into the button receiving box, punched plate leftover materials are Liu on the punching mechanism, the punched plate leftover materials are conveyed to the cutting mechanism through the conveying mechanism, the cutting mechanism cuts the plate leftover materials into blocks, the pushing mechanism pushes the cut block plate leftover materials into the crushing mechanism, the crushing mechanism crushes the block plate leftover materials, and then the crushed material is collected in the collecting mechanism, so that the plate leftover materials can be crushed, and the problem that the leftover materials left after the plate punching are large in size and difficult to collect and utilize is solved;
2. the first motor that sets up, the gear, first rack and second rack, can make first motor drive first rack and second rack be close to each other and remove, punching mechanism punches the panel on the loading board simultaneously, under transport mechanism's effect, the panel leftover bits that will punch are conveyed to cutting mechanism on, make transport mechanism resume to the original condition after, the reversal of first motor of redriving, drive first rack and second rack keep away from the removal each other, start simultaneously and cut the mechanism and cut panel leftover bits, the loading board is also removed to being close to conveying mechanism simultaneously, resume to the original position, make conveying mechanism carry panel to the loading board once more.
Drawings
FIG. 1 is a schematic view of an overall structure for transferring a sheet material to a cutting mechanism according to an embodiment of the present disclosure;
FIG. 2 is a schematic cross-sectional view showing the punch groove and the button receiving box;
FIG. 3 is a schematic view of the overall structure of the present embodiment for transferring cut scraps to a punching mechanism;
FIG. 4 is an enlarged schematic view of portion A of FIG. 2;
FIG. 5 is a schematic view of the overall structure of the embodiment of the present application for cutting the punched leftover bits;
fig. 6 is a schematic sectional view showing the crushing mechanism and the recovery mechanism in the embodiment of the present application.
Reference numerals: 1. a base; 10. notching; 2. a conveying mechanism; 3. a punching mechanism; 31. a carrier plate; 310. punching; 311. a long groove; 32. a first driving member; 321. a gear; 322. a first connection block; 323. a first rack; 324. a first motor; 33. a gantry; 34. a connecting plate; 35. a punch; 36. a second driving member; 37. a pressing member; 371. a telescopic rod; 372. a tension spring; 373. a pressing block; 4. a transport mechanism; 41. a second motor; 42. a connecting rod; 43. a transfer lever; 44. a clamping block; 5. a cutting mechanism; 51. a support; 52. a receiving table; 53. a cutter; 54. a third driving member; 55. a fourth drive; 551. a second rack; 552. a second connecting block; 6. a pushing mechanism; 60. a slideway; 7. a crushing mechanism; 71. a crushing box; 72. a helical blade; 73. a fifth driving member; 74. a circular arc plate; 75. a helical groove; 76. a through hole; 8. a recovery mechanism; 81. a carrying box; 82. a discharge pipe; 83. a control valve; 9. a button receiving box.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
The embodiment of the application discloses a digital intelligent production line for comprehensively utilizing button leftover materials, which refers to fig. 1 and fig. 2, and comprises a base 1, a conveying mechanism 2, a punching mechanism 3, a conveying mechanism 4, a cutting mechanism 5, a pushing mechanism 6, a crushing mechanism 7 and a recovery mechanism 8, wherein the conveying mechanism 2, the punching mechanism 3, the conveying mechanism 4, the cutting mechanism 5, the pushing mechanism 6, the crushing mechanism 7 and the recovery mechanism 8 are sequentially arranged on the base 1; in this embodiment, the conveying mechanism 2 comprises a conveyor belt, by which the sheet material is conveyed to the punching mechanism 3, a punching groove 10 is arranged on the base 1 corresponding to the punching mechanism 3, the length direction of the punching groove 10 is consistent with the width direction of the base 1, a button receiving box 9 for receiving the button blank is detachably arranged at the position corresponding to the punching groove 10 below the base 1, the plate is punched by the punching mechanism 3, the punched button blank falls into the button receiving box 9, the punched plate leftover materials are conveyed to the cutting mechanism 5 through the conveying mechanism 4, the punched plate leftover materials are cut into blocks through the cutting mechanism 5, the block-shaped plate leftover materials are pushed to the crushing mechanism 7 through the pushing mechanism 6, the crushing mechanism 7 crushes the block-shaped plate leftover materials, and the crushed leftover materials are collected by the recovery mechanism 8.
Referring to fig. 1 and 2, the punching mechanism 3 includes a bearing plate 31 slidably connected to the base 1, a first driving member 32 for driving the bearing plate 31 to move along the length direction of the base 1, a gantry 33 arranged on the base 1, a connecting plate 34 arranged above the bearing plate 31, a plurality of punches 35 arranged on one side of the connecting plate 34 close to the bearing plate 31, and a second driving member 36 arranged below the gantry 33 for driving the punches 35 to move up and down; in this embodiment, the portal frame 33 is disposed on one side of the loading plate 31 far away from the conveying mechanism 4, the second driving member 36 includes an air cylinder, the air cylinder is mounted on one side of the portal frame 33 close to the loading plate 31, a piston rod of the air cylinder is connected with the loading plate 31, the length direction of the connecting plate 34 is consistent with the width direction of the base 1, the plurality of punches 35 are uniformly disposed at equal intervals along the length direction of the connecting plate 34, the loading plate 31 is provided with a plurality of punched holes 310, and the punched holes 310 on the loading plate 31 along the direction consistent with the length of the connecting plate 34 correspond to the punches 35.
And, referring to fig. 3, pressing piece 37 sets up in the both sides of drift 35, pressing piece 37 includes telescopic link 371, expanding spring 372 and pressing piece 373, telescopic link 371 is vertical to be connected in one side that connecting plate 34 is close to loading board 31, pressing piece 373 fixed connection is in the one side that connecting plate 34 was kept away from to telescopic link 371, expanding spring 372 overlaps the outside at telescopic link 371, expanding spring 372's one end and connecting plate 34 fixed connection, the other end and pressing piece 373 fixed connection, when cylinder drives drift 35 and punches a hole, pressing piece 373 can play the pressing effect to the panel.
Referring to fig. 1 and 3, the first driving member 32 includes a gear 321, a first connecting block 322, a first rack 323, and a first motor 324, the first motor 324 is installed on the base 1, the gear 321 is coaxially fixed on an output shaft of the first motor 324, the first connecting block 322 is installed on a side surface of the bearing plate 31, a length direction of the first rack 323 is identical to a length direction of the base 1, one side of the first rack 323 is fixedly connected with the first connecting block 322, and the other side is engaged with the gear 321; the first motor 324 is started, the first motor 324 drives the gear 321 to rotate, and the gear 321 drives the first rack 323 to move along the length direction of the base 1, so that the bearing plate 31 can slide on the base 1 along the length direction of the base 1, and the punch 35 can punch a hole in the whole plate.
Referring to fig. 1 and 3, the cutting mechanism 5 includes a receiving table 52, a bracket 51, a cutter 53, a third driving member 54, and a fourth driving member 55; the receiving platform 52 is connected to the base 1 in a sliding manner along the length direction of the base 1, and the fourth driving part 55 is arranged on the base 1 and used for driving the receiving platform 52 to displace along the length direction of the base 1; the support 51 sets up in base 1 upper end and support 51 corresponds the setting and keeps away from loading board 31 one side at the adoptive station 52, and on support 51 was located to third driving piece 54, third driving piece 54 included the cylinder, and cutter 53 and the piston rod fixed connection of cylinder start the cylinder, and the cylinder can drive cutter 53 upper and lower displacement and cut the panel leftover bits after the punching.
Referring to fig. 3 and 4, the conveying mechanism 4 includes a second motor 41, a connecting rod 42 and a transmission rod 43, the second motor 41 is installed on one side of the bearing plate 31 close to the receiving platform 52, the length direction of the connecting rod 42 is consistent with the width direction of the base 1, the connecting rod 42 is rotatably connected to the side of the bearing plate 31 close to the receiving platform 52 through a bearing, the transmission rod 43 is arranged perpendicular to the connecting rod 42, the transmission rod 43 is provided with at least two transmission rods 43 arranged in parallel, the bearing plate 31 is provided with a strip slot 311 for accommodating the transmission rod 43, the position of the strip slot 311 is staggered with the position of the punched hole 310 of the plate, one end of the transmission rod 43 close to the connecting rod 42 is provided with a fixture block 44 for clamping the plate, the fixture block 44 is arranged in an L shape, the conveying mechanism 2 conveys the plate to the bearing plate 31, so that one side of the plate abuts against the fixture block 44, after the plate is punched, the second motor 41 can be started, the second motor 41 rotates to drive the connecting rod 42 to rotate, the connecting rod 42 drives the transfer rod 43 to turn over, the upper end face of the receiving platform 52 is arranged away from one side of the bearing plate 31 in an inclined plane, and the punched plate leftover materials slide away from the fixture block 44 under the action of gravity, so that the transfer rod 43 can enable the plate leftover materials to turn over onto the receiving platform 52 and slide to the upper end face of the receiving platform 52 along the inclined plane and be away from one side of the bearing plate 31.
Referring to fig. 3 and 4, the fourth driving member 55 includes a second rack 551 and a second connecting block 552, the second connecting block 552 is disposed on a side surface of the receiving platform 52, the second rack 551 is connected to a side of the second connecting block 552 away from the receiving platform 52, the second rack 551 is engaged with the gear 321, the second rack 551 and the first rack 323 are symmetrically disposed about a central axis of the gear 321, the first motor 324 is started, the first motor 324 drives the gear 321 to rotate, the first gear 321 drives the second rack 551 to move along a length direction of the base 1, so that the rack drives the receiving platform 52 to move along the length direction of the base 1, and the cutting mechanism 5 cuts the leftover materials of the board; meanwhile, the first rack 323 drives the bearing plate 31 to move on the base 1 to the side close to the conveying mechanism 2 along the length direction of the base 1, so that the conveying mechanism 2 continuously conveys the plate onto the bearing plate 31.
Referring to fig. 5, the pushing mechanism 6 includes a cylinder arranged on the base 1 and a pushing block arranged on a piston rod of the cylinder, the second rack 551 drives the receiving platform 52 to move close to the pushing mechanism 6, meanwhile, the cutter 53 cuts the leftover materials of the board, a slide 60 is obliquely arranged between the pushing mechanism 6 and the branch mechanism, after the cutting is finished, the cylinder is opened, the pushing block pushes the cut leftover materials to the slide 60 from the receiving platform 52, and the cut leftover materials slide into the crushing mechanism 7 along the slide 60 to be crushed.
Referring to fig. 6, the crushing mechanism 7 includes a crushing box 71 disposed on the base 1, a helical blade 72 disposed in the crushing box 71, a fifth driving member 73 for driving the helical blade 72 to rotate, and an arc plate 74 surrounding the helical blade 72, the fifth driving member 73 includes a servo motor and a rotating shaft, the servo motor is vertically mounted at an upper end position inside the crushing box 71, the rotating shaft is fixedly connected to an output shaft of the servo motor, the helical blade 72 is fixedly mounted at one end of the rotating shaft far away from the servo motor, a helical groove 75 is disposed in the arc plate 74, the servo motor is started, the helical blade 72 crushes cut plate leftover materials, a through hole 76 is formed in the bottom wall of the crushing box 71, and the crushed powder falls into the collecting mechanism along the through hole 76.
Referring to fig. 6, the collecting mechanism includes a carrying box 81 disposed at the lower end of the pulverizing box 71 and a discharging pipe 82 disposed at the bottom of the carrying box 81, the carrying box 81 corresponds to the through hole 76, the powder falls into the carrying box 81 along the through hole 76, and a control valve 83 is disposed on the discharging pipe 82, and the powder can be utilized by opening the control valve 83.
The embodiment of the application is characterized in that the implementation principle of the digital intelligent production line comprehensively utilizing button leftover materials is as follows: conveying the plate onto the bearing plate 31 through the conveying mechanism 2, starting the first motor 324, driving the gear 321 to rotate by the first motor 324, driving the first rack 323 and the second rack 551 to move close to or away from each other along the length direction of the base 1 by the gear 321, driving the first rack 323 and the second rack 551 to move close to each other along the length direction of the base 1 when the first motor 324 rotates positively, driving the bearing plate 31 to slide towards one side away from the conveying mechanism 2 by the first rack 323, driving the punch 35 to punch the plate up and down by the second driving part 36, allowing the punched button blank to fall into the button receiving box 9 along the punching groove 10, and closing the second driving part 36 after punching the whole plate; at this time, the second rack 551 drives the receiving platform 52 to move to a position close to the bearing plate 31, the second motor 41 is started, the second motor 41 drives the connecting rod 42 to rotate, the connecting rod 42 drives the plate leftover materials to overturn onto the receiving platform 52, the fixture block 44 is clamped in the clamping groove, the plate leftover materials slide into the receiving platform 52 along the inclined surface of the receiving platform 52, the second motor 41 is driven reversely, the transmission rod 43 is driven to overturn into the long groove 311, then the first motor 324 is driven reversely, the first motor 324 drives the gear 321 to rotate reversely, the gear 321 drives the first rack 323 and the second rack 551 to move away from each other along the length direction of the base 1, meanwhile, the third driving part 54 is started, the third driving part 54 drives the cutter 53 to cut the plate leftover materials into blocks, the pushing mechanism 6 pushes the cut block leftover materials into the crushing mechanism 7 along the slide way 60, and the crushing mechanism 7 crushes the block leftover materials, the shredded scrap falls into the collection mechanism along the through-holes 76.
The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides a with digital intelligent production line of button leftover bits comprehensive utilization which characterized in that: the automatic punching and cutting device comprises a base (1), a conveying mechanism (2), a punching mechanism (3), a conveying mechanism (4), a cutting mechanism (5), a pushing mechanism (6), a crushing mechanism (7) and a recovery mechanism (8), wherein the conveying mechanism (2), the punching mechanism (3), the conveying mechanism (4), the cutting mechanism (5), the pushing mechanism (6), the crushing mechanism (7) and the recovery mechanism (8) are sequentially arranged on the base (1); the conveying mechanism (2) conveys the plate to the punching mechanism (3); the punching mechanism (3) is used for punching a plate, and a button receiving box (9) is arranged below the punching mechanism (3); the conveying mechanism (4) is used for conveying the punched plate leftover materials to the cutting mechanism (5); the cutting mechanism (5) is used for cutting the plate leftover materials; the pushing mechanism (6) is used for pushing the cut leftover materials to the crushing mechanism (7); the crushing mechanism (7) is used for crushing the blocky leftover materials; the recovery mechanism (8) is arranged at the lower end of the crushing mechanism (7) and is used for collecting crushed leftover materials.
2. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 1, which is characterized in that: punching mechanism (3) are including sliding connection be in loading board (31) on base (1), be used for the drive loading board (31) are followed first driving piece (32) of base (1) length direction displacement, locate portal frame (33) on base (1), locate connecting plate (34) of loading board (31) top, locate connecting plate (34) are close to a plurality of drifts (35) of loading board (31) one side and locate portal frame (33) below is used for driving second driving piece (36) of drift (35) displacement from top to bottom, a plurality of (310) of punching a hole have been seted up on loading board (31), follow on loading board (31) punch a hole (310) that base (1) width direction set up with drift (35) one-to-one.
3. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 2, wherein: the first driving piece (32) comprises a gear (321), a first connecting block (322), a first rack (323) and a first motor (324), the first motor (324) is arranged on the base (1), the gear (321) is coaxially fixed on an output shaft of the first motor (324), the first connecting block (322) is arranged on the side face of the bearing plate (31), one side of the first rack (323) is fixedly connected with the first connecting block (322), the length direction of the first rack (323) is consistent with the length direction of the base (1), and the first rack (323) is meshed with the gear (321).
4. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 2, wherein: punching mechanism (3) still including locating connecting plate (34) are kept away from press piece (37) of second driving piece (36) one side, press piece (37) include telescopic link (371), expanding spring (372) and press piece (373), telescopic link (371) vertical connection in the lower extreme of connecting plate (34), press piece (373) fixed connection in telescopic link (371) are kept away from one side of connecting plate (34), expanding spring (372) cover is established the outside of telescopic link (371), just the one end of expanding spring (372) with connecting plate (34) fixed connection, the other end of expanding spring (372) with press piece (373) fixed connection.
5. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 3, wherein: cutting mechanism (5) includes support (51), bearing platform (52), cutter (53), third driving piece (54) and fourth drive spare (55), bearing platform (52) are followed the length direction sliding connection of base (1) is in on base (1), support (51) correspond the setting and are in bearing platform (52) are kept away from loading board (31) one side, cutter (53) set up on support (51), just cutter (53) correspond the setting and are in bearing platform (52) are kept away from the upper end of loading board (31) one side, third driving piece (54) are located be used for driving cutter (53) displacement from top to bottom on support (51), fourth drive spare (55) are located be used for the drive on base (1) bearing platform (52) are followed base (1) length direction displacement.
6. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 5, wherein: the fourth driving part (55) comprises a second rack (551) and a second connecting block (552), the second connecting block (552) is arranged on the side surface of the bearing platform (52), the second rack (551) is connected to the side, away from the bearing platform (52), of the second connecting block (552), the second rack (551) is meshed with the gear (321), and the second rack (551) and the first rack (323) are symmetrically arranged about the central axis of the gear (321).
7. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 5, wherein: transport mechanism (4) include second motor (41), connecting rod (42) and transfer bar (43), second motor (41) set up loading board (31) are close to take over platform (52) one side, connecting rod (42) rotate to be connected loading board (31) are close to the side of taking over platform (52) one side, transfer bar (43) perpendicular to connecting rod (42) set up, transfer bar (43) are provided with two at least and two transfer bar (43) parallel arrangement, be provided with on loading board (31) and hold rectangular groove (311) of transfer bar (43), just transfer bar (43) are close to the one end of connecting rod (42) is provided with fixture block (44) of joint panel, just the up end of taking over platform (52) is kept away from one side of loading board (31) is the inclined plane setting.
8. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 1, which is characterized in that: crushing mechanism (7) including locating crushing case (71) on base (1), locating helical blade (72) in crushing case (71), drive helical blade (72) pivoted fifth driving piece (73) and enclose and establish circular arc board (74) in helical blade (72) outside, be provided with helicla flute (75) in circular arc board (74), through-hole (76) have been seted up to crushing case (71) diapire.
9. The digital intelligent production line for comprehensively utilizing the button scraps as claimed in claim 8, wherein: the collecting mechanism comprises a bearing box (81) arranged at the lower end of the crushing box (71) and a discharge pipe (82) arranged at the bottom of the bearing box (81), the bearing box (81) corresponds to the through hole (76), and a control valve (83) is arranged on the discharge pipe (82).
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CN202210523963.4A CN114714427B (en) | 2022-05-14 | 2022-05-14 | Digital intelligent production line for comprehensively utilizing button leftover materials |
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CN117415865A (en) * | 2023-12-13 | 2024-01-19 | 淄博元旭包装材料有限公司 | Conveying device based on round corner cutting |
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