CN114714427B - Digital intelligent production line for comprehensively utilizing button leftover materials - Google Patents
Digital intelligent production line for comprehensively utilizing button leftover materials Download PDFInfo
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- CN114714427B CN114714427B CN202210523963.4A CN202210523963A CN114714427B CN 114714427 B CN114714427 B CN 114714427B CN 202210523963 A CN202210523963 A CN 202210523963A CN 114714427 B CN114714427 B CN 114714427B
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- 239000000463 material Substances 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 160
- 238000004080 punching Methods 0.000 claims abstract description 51
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000011084 recovery Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 abstract description 3
- 235000021190 leftovers Nutrition 0.000 description 47
- 239000000843 powder Substances 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000009975 flexible effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The application discloses with button leftover bits comprehensive utilization's digital intelligent production line relates to button production technical field, and its technical scheme includes: the device comprises a base, a conveying mechanism, a punching mechanism, a conveying mechanism, a cutting mechanism, a pushing mechanism, a crushing mechanism and a recycling mechanism which are sequentially arranged on the base; the conveying mechanism conveys the plate to the punching mechanism; the punching mechanism is used for punching the plate, and a button receiving box is arranged below the punching mechanism; the conveying mechanism is used for conveying the punched plate scraps to the cutting mechanism; the cutting mechanism is used for cutting the plate scraps; the pushing mechanism is used for pushing the cut scraps to the crushing mechanism; the crushing mechanism is used for crushing the block-shaped leftover materials; the recovery mechanism sets up and is used for collecting the leftover bits after smashing at smashing mechanism lower extreme, and this application can improve the leftover bits volume ratio that leaves after the panel punching and is great when using, leads to being difficult to collect the problem that utilizes.
Description
Technical Field
The application relates to the technical field of button production, in particular to a digital intelligent production line for comprehensively utilizing button leftover materials.
Background
Buttons are one of main clothing auxiliary materials in the textile clothing industry, and are key chips for the important component part of clothing competitiveness and brand value. The resin button is an internationally emerging clothing accessory, has the advantages of rich color change, strong simulation, excellent physical and chemical properties and the like, and becomes a dominant product of the button for clothing.
The resin is firstly made into a bar stock and then made into a button blank through the bar stock, but the efficiency is lower; at present, resin is prepared into a plate for subsequent processing, the plate is punched to form a button blank, and compared with the production mode of preparing a bar for blank preparation, the production efficiency is improved.
With respect to the related art in the above, the inventors consider that there are the following drawbacks: the sheet material is punched to form button blanks, so that a large amount of button leftover materials can be obtained, and the volume of leftover materials left after the sheet material is punched is relatively large, so that the sheet material is difficult to comprehensively utilize.
Disclosure of Invention
In order to solve the problem that excessive leftover materials lead to difficult comprehensive utilization, the application provides a digital intelligent production line for comprehensively utilizing button leftover materials.
The application provides a digital intelligent production line with button leftover bits comprehensive utilization adopts following technical scheme:
a digital intelligent production line for comprehensively utilizing button leftovers comprises a base, a conveying mechanism, a punching mechanism, a conveying mechanism, a cutting mechanism, a pushing mechanism, a crushing mechanism and a recycling mechanism, wherein the conveying mechanism, the punching mechanism, the conveying mechanism, the cutting mechanism, the pushing mechanism, the crushing mechanism and the recycling mechanism are sequentially arranged on the base; the conveying mechanism conveys the plate to the punching mechanism; the punching mechanism is used for punching the plate, and a button receiving box is arranged below the punching mechanism; the conveying mechanism is used for conveying the punched plate scraps to the cutting mechanism; the cutting mechanism is used for cutting the plate scraps; the pushing mechanism is used for pushing the cut scraps to the crushing mechanism; the crushing mechanism is used for crushing the block-shaped leftover materials; the recovery mechanism is arranged at the lower end of the crushing mechanism and used for collecting crushed leftover materials.
Through adopting above-mentioned technical scheme, conveying mechanism carries panel to punching mechanism, and punching mechanism punches and finishes, and the button after punching falls into the button and accepts the box, and panel leftover bits after punching are on punching mechanism, convey the panel leftover bits after punching to cutting mechanism through conveying mechanism on, and cutting mechanism cuts the panel leftover bits into the piece, and pushing mechanism pushes the piece panel leftover bits that cuts into crushing mechanism in, crushing mechanism smashes piece panel leftover bits, then falls into in the collection mechanism and collect the powder after smashing.
Optionally, the punching mechanism includes sliding connection be in loading board on the base, be used for the drive the loading board is followed the first driving piece of base length direction displacement, locate portal frame on the base, locate the second driving piece that is used for driving the punch to reciprocate below the portal frame, locate the connecting plate of second driving piece below and locate the connecting plate is close to a plurality of drifts of loading board one side, a plurality of punches a hole have been seted up on the loading board, follow on the loading board the punching hole that base width direction set up with the drift one-to-one.
Through adopting above-mentioned technical scheme, the second driving piece drive connecting plate displacement from top to bottom, and the connecting plate drives the punch and reciprocates the panel on the loading board and punch a hole along the one row of width direction of base, and first driving piece drive loading board and remove along the length direction of base on the base, realize that the drift punches a hole whole panel.
Optionally, the first driving piece includes gear, first linkage piece, first rack and first motor, first motor sets up on the base, the gear is coaxial to be fixed on the output shaft of first motor, first linkage piece sets up the side of loading board, one side of first rack with first linkage piece fixed connection, just the length direction of first rack with the length direction of base is unanimous, first rack with the gear meshes.
Through adopting above-mentioned technical scheme, start first motor, first motor drives gear rotation, and the gear drives first rack and follows the length direction displacement of base on the base, realizes that the drift punches a hole whole panel, in addition, can also be after the panel punches a hole, and conveying mechanism conveys panel leftover bits to cutting mechanism on, makes the loading board resume to the normal position and carries out subsequent punching a hole.
Optionally, the punching mechanism is still including locating the connecting plate is kept away from the butt casting die of second driving piece one side, butt casting die includes telescopic link, extension spring and butt casting die, the telescopic link is vertical to be connected the lower extreme of connecting plate, butt casting die fixed connection is in the telescopic link is kept away from one side of connecting plate, the extension spring cover is established the outside of telescopic link, just the one end of extension spring with connecting plate fixed connection, the other end of extension spring with butt casting die fixed connection.
Through adopting above-mentioned technical scheme, under the flexible effect of telescopic link and the elastic action of telescopic spring, the briquetting that supports that sets up can play the effect of supporting the pressure when the drift punches a hole to panel, when second driving piece drive connecting plate downward displacement, makes the briquetting support to push down panel, and then makes the drift punch to more stable, accurate to panel.
Optionally, the mechanism of cutting includes the support, accepts the platform, cutter, third driving piece and fourth driving piece, accept the platform and follow the length direction sliding connection of base is in on the base, the support corresponds to set up accept the platform and keep away from loading board one side, the cutter sets up on the support, just the cutter corresponds to set up accept the platform and keep away from the upper end of loading board one side, the third driving piece is located be used for driving the cutter displacement from top to bottom on the support, the fourth driving piece is located be used for the drive on the base accept the platform and follow base length direction displacement.
Through adopting above-mentioned technical scheme, the third driving piece that sets up drives the cutter and reciprocates, simultaneously, and fourth driving piece drives and accepts the platform and remove along the length direction of base on the base, makes the cutter can cut into cubic with monoblock panel leftover bits.
Optionally, the fourth driving piece includes second rack and second connecting block, the second connecting block sets up the side of accepting the platform, the second rack is connected the second connecting block is kept away from one side of accepting the platform, the second rack with gear engagement, just the second rack with first rack is with the center pin symmetry setting of gear.
Through adopting above-mentioned technical scheme, start first motor, first motor drives the length direction removal of second rack along the base, and the second rack drives and accepts the bench and slide along the length direction of base on the base to make the cutter cut into cubic with monoblock panel leftover bits.
Optionally, transport mechanism includes second motor, connecting rod and transfer pole, the second motor sets up the loading board is close to accept platform one side, the connecting rod rotates to be connected the loading board is close to accept the side of platform one side, transfer pole perpendicular to the connecting rod sets up, the transfer pole is provided with two at least and two transfer pole looks parallel arrangement, be provided with on the loading board and hold the rectangular groove of transfer pole, just the transfer pole is close to the one end of connecting rod is provided with the fixture block of joint panel, just the up end of accepting the platform is kept away from one side of loading board is the inclined plane setting.
Through adopting above-mentioned technical scheme, accept the platform and be close to mutually and remove to when taking near the butt with the loading board, start the second motor, the second motor corotation drives the connecting rod and rotates, the connecting rod drives the transfer pole and overturns panel leftover bits to accepting on the platform, at the in-process of upset, the fixture block is with panel leftover bits joint, upset is to panel leftover bits butt accepting the platform, at this moment, under the effect of upset and gravity, panel leftover bits slide along the inclined plane to accepting a opposite side, reverse drive second motor, the second motor drives the connecting rod reversal, the connecting rod drives the transfer pole and resumes to rectangular inslot.
Optionally, crushing mechanism includes the crushing case of locating on the base, locates the helical blade of crushing incasement, the fifth driving piece of drive helical blade pivoted and encloses the circular arc board of establishing in the helical blade outside, be provided with the helicla flute in the circular arc board, the through-hole has been seted up to crushing bottom of the case wall.
Through adopting above-mentioned technical scheme, push mechanism will massive panel leftover bits propelling movement to smash the incasement, and the fifth driving piece drives helical blade and rotates and stir massive leftover bits garrulous, and the leftover bits after smashing fall into in the collection mechanism along the through-hole, set up the helicla flute, can make massive leftover bits smash completely.
Optionally, the collection mechanism is including locating bear the weight of the box of crushing case lower extreme and locating bear the weight of the discharging pipe of box bottom, bear the weight of the box with the through-hole is corresponding, be provided with control valve on the discharging pipe.
Through adopting above-mentioned technical scheme, the powder drops in accepting the box, collects after completely, opens control valve, will make the powder flow along the discharging pipe, utilizes after accepting the powder.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the conveying mechanism conveys the plate to the punching mechanism, after the punching mechanism finishes the punching, the punched button falls into the button receiving box, the punched plate leftover material is arranged on the punching mechanism, the punched plate leftover material is conveyed to the cutting mechanism through the conveying mechanism, the cutting mechanism cuts the plate leftover material into blocks, the pushing mechanism pushes the cut block plate leftover material into the crushing mechanism, the crushing mechanism crushes the block plate leftover material, then the crushed powder is collected in the collecting mechanism, the plate leftover material can be crushed, the problem that the volume of the leftover material left after the plate punching is relatively large is solved, and the plate leftover material is difficult to collect and utilize is solved;
2. the first motor, the gear, the first rack and the second rack are arranged, the first motor can drive the first rack and the second rack to move close to each other, the punching mechanism punches the plate on the bearing plate, under the action of the conveying mechanism, the punched plate scraps are conveyed to the cutting mechanism, after the conveying mechanism is restored to the original state, the first motor is driven to rotate reversely, the first rack and the second rack are driven to move away from each other, the cutting mechanism is started to cut the plate scraps, and the bearing plate also moves towards the position close to the conveying mechanism and returns to the original position, so that the conveying mechanism conveys the plate to the bearing plate again.
Drawings
FIG. 1 is a schematic view of an overall structure of a sheet material transfer to a cutting mechanism in an embodiment of the present application;
FIG. 2 is a schematic overall structure of a mechanism for conveying cut scraps to a punching mechanism according to an embodiment of the present application;
FIG. 3 is an enlarged schematic view of portion A of FIG. 2;
FIG. 4 is a schematic cross-sectional view showing the notching and button receiving case;
FIG. 5 is a schematic view of the overall structure of the embodiment of the present application for cutting the punched scraps;
fig. 6 is a schematic cross-sectional view for showing the pulverizing mechanism and the recovery mechanism in the embodiment of the present application.
Reference numerals: 1. a base; 10. notching; 2. a conveying mechanism; 3. a punching mechanism; 31. a carrying plate; 310. punching; 311. a long strip groove; 32. a first driving member; 321. a gear; 322. a first connection block; 323. a first rack; 324. a first motor; 33. a portal frame; 34. a connecting plate; 35. a punch; 36. a second driving member; 37. a pressing member; 371. a telescopic rod; 372. a telescopic spring; 373. pressing blocks; 4. a conveying mechanism; 41. a second motor; 42. a connecting rod; 43. a transfer lever; 44. a clamping block; 5. a cutting mechanism; 51. a bracket; 52. a receiving table; 53. a cutter; 54. a third driving member; 55. a fourth driving member; 551. a second rack; 552. a second connection block; 6. a pushing mechanism; 60. a slideway; 7. a crushing mechanism; 71. a crushing box; 72. a helical blade; 73. a fifth driving member; 74. an arc plate; 75. a spiral groove; 76. a through hole; 8. a recovery mechanism; 81. a carrying case; 82. a discharge pipe; 83. a control valve; 9. button receiving box.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses a digital intelligent production line for comprehensively utilizing button leftover materials, referring to fig. 1 and 2, the digital intelligent production line comprises a base 1, a conveying mechanism 2, a punching mechanism 3, a conveying mechanism 4, a cutting mechanism 5, a pushing mechanism 6, a crushing mechanism 7 and a recovery mechanism 8 which are sequentially arranged on the base 1; in this embodiment, the conveying mechanism 2 includes a conveying belt, the sheet material is conveyed onto the punching mechanism 3 through the conveying belt, a punching groove 10 is formed in a position on the base 1 corresponding to the punching mechanism 3, the length direction of the punching groove 10 is consistent with the width direction of the base 1, a button receiving box 9 for receiving button blanks is detachably arranged at a position below the base 1 corresponding to the punching groove 10, the sheet material is punched through the punching mechanism 3, the punched button blanks fall into the button receiving box 9, the punched sheet material blanks are conveyed onto the cutting mechanism 5 through the conveying mechanism 4, the punched sheet material blanks are cut into blocks through the cutting mechanism 5, the block sheet material blanks are pushed into the crushing mechanism 7 through the pushing mechanism 6, the crushing mechanism 7 pulverizes the block sheet material blanks, and the recovery mechanism 8 collects the crushed sheet material blanks.
Referring to fig. 1 and 2, the punching mechanism 3 includes a carrier plate 31 slidably connected to the base 1, a first driving member 32 for driving the carrier plate 31 to displace in the longitudinal direction of the base 1, a gantry 33 provided on the base 1, a connecting plate 34 provided above the carrier plate 31, a plurality of punches 35 provided on a side of the connecting plate 34 near the carrier plate 31, and a second driving member 36 provided below the gantry 33 for driving the punches 35 to displace up and down; in this embodiment, the portal frame 33 is disposed on the side of the carrying plate 31 away from the conveying mechanism 4, the second driving member 36 includes a cylinder, the cylinder is mounted on the side of the portal frame 33 close to the carrying plate 31, the piston rod of the cylinder is connected with the cylinder, the length direction of the connecting plate 34 is consistent with the width direction of the base 1, the plurality of punches 35 are uniformly disposed along the length direction of the connecting plate 34, the plurality of punched holes 310 are disposed on the carrying plate 31, and the punched holes 310 on the carrying plate 31 along the direction consistent with the length of the connecting plate 34 correspond to the punches 35.
And, referring to fig. 3, the pressing piece 37 is disposed on two sides of the punch 35, the pressing piece 37 includes a telescopic rod 371, a telescopic spring 372 and a pressing piece 373, the telescopic rod 371 is vertically connected on one side of the connecting plate 34 close to the bearing plate 31, the pressing piece 373 is fixedly connected on one side of the telescopic rod 371 far away from the connecting plate 34, the telescopic spring 372 is sleeved on the outer side of the telescopic rod 371, one end of the telescopic spring 372 is fixedly connected with the connecting plate 34, the other end of the telescopic spring 372 is fixedly connected with the pressing piece 373, and the pressing piece 373 can play a role in pressing a plate when the cylinder drives the punch 35 to punch.
Referring to fig. 1 and 3, the first driving part 32 includes a gear 321, a first connection block 322, a first rack 323, and a first motor 324, the first motor 324 is mounted on the base 1, the gear 321 is coaxially fixed on an output shaft of the first motor 324, the first connection block 322 is mounted on a side surface of the carrier plate 31, a length direction of the first rack 323 is consistent with a length direction of the base 1, one side of the first rack 323 is fixedly connected with the first connection block 322, and the other side is engaged with the gear 321; the first motor 324 is started, the first motor 324 drives the gear 321 to rotate, and the gear 321 drives the first rack 323 to move along the length direction of the base 1, so that the bearing plate 31 can slide on the base 1 along the length direction of the base 1, and the punch 35 can punch the whole plate.
Referring to fig. 1 and 3, the cutting mechanism 5 includes a receiving table 52, a bracket 51, a cutter 53, a third driving member 54, and a fourth driving member 55; the carrying platform 52 is connected to the base 1 in a sliding manner along the length direction of the base 1, and the fourth driving piece 55 is arranged on the base 1 and used for driving the carrying platform 52 to displace along the length direction of the base 1; the support 51 sets up in base 1 upper end and support 51 corresponds to be set up in the accepting bench 52 and keep away from loading board 31 one side, and third driving piece 54 is located on the support 51, and third driving piece 54 includes the cylinder, and the piston rod fixed connection of cutter 53 and cylinder starts the cylinder, and the cylinder can drive cutter 53 upper and lower displacement and cut the panel leftover bits after punching.
Referring to fig. 3 and 4, the conveying mechanism 4 includes a second motor 41, a connecting rod 42 and a conveying rod 43, the second motor 41 is installed on one side of the bearing plate 31 close to the carrying platform 52, the length direction of the connecting rod 42 is consistent with the width direction of the base 1, the connecting rod 42 is rotatably connected to the side surface of the bearing plate 31 close to the carrying platform 52 through a bearing, the conveying rod 43 is perpendicular to the connecting rod 42, at least two conveying rods 43 are arranged in parallel, a strip groove 311 for accommodating the conveying rod 43 is arranged on the bearing plate 31, the position of the strip groove 311 is staggered with the punching 310 position of a plate, one end of the conveying rod 43 close to the connecting rod 42 is provided with a clamping block 44 for clamping the plate, the conveying mechanism 2 conveys the plate to the bearing plate 31, one side of the plate is abutted to the clamping block 44, after the plate is punched, the second motor 41 is started, the second motor 41 is rotated to drive the connecting rod 42 to rotate, the conveying rod 43 is further driven to turn over, the upper end surface of the carrying platform 52 is arranged in an inclined plane away from one side of the bearing plate 31, and simultaneously the corner edge corner of the punched plate is enabled to be far away from the carrying platform 52 from the side of the bearing plate 52 under the effect of gravity, and the effect of the corner is enabled to slide the clamping block 44 is enabled to be far away from the carrying the upper side of the plate 52.
Referring to fig. 3 and 4, the fourth driving member 55 includes a second rack 551 and a second connection block 552, the second connection block 552 is disposed on a side of the receiving table 52, the second rack 551 is connected to a side of the second connection block 552 away from the receiving table 52, the second rack 551 is meshed with the gear 321, the second rack 551 and the first rack 323 are symmetrically disposed about a central axis of the gear 321, the first motor 324 is started, the first motor 324 drives the gear 321 to rotate, the first gear 321 drives the second rack 551 to move along a length direction of the base 1, and then the rack drives the receiving table 52 to move along the length direction of the base 1, so that the cutting mechanism 5 cuts the leftover materials of the board materials; meanwhile, the first rack 323 drives the carrying plate 31 to move on the base 1 along the length direction of the base 1 towards the side close to the conveying mechanism 2, so that the conveying mechanism 2 continuously conveys the plate to the carrying plate 31.
Referring to fig. 5, the pushing mechanism 6 includes a cylinder disposed on the base 1 and a pushing block mounted on a piston rod of the cylinder, the second rack 551 drives the receiving platform 52 to move close to the pushing mechanism 6, and meanwhile, the cutter 53 cuts the leftover materials of the plate, a slide 60 is obliquely disposed between the pushing mechanism 6 and the dividing mechanism, after the cutting is completed, the cylinder is started, so that the pushing block pushes the cut leftover materials from the receiving platform 52 onto the slide 60, and the cut leftover materials slide into the crushing mechanism 7 along the slide 60 to be crushed.
Referring to fig. 6, the crushing mechanism 7 includes a crushing box 71 provided on the base 1, a spiral blade 72 provided in the crushing box 71, a fifth driving member 73 for driving the spiral blade 72 to rotate, and an arc plate 74 surrounding the outer side of the spiral blade 72, wherein the fifth driving member 73 includes a servo motor and a rotating shaft, the servo motor is vertically installed at the upper end position inside the crushing box 71, the rotating shaft is fixedly connected to an output shaft of the servo motor, the spiral blade 72 is fixedly installed at one end of the rotating shaft far away from the servo motor, a spiral groove 75 is provided in the arc plate 74, the servo motor is started, the spiral blade 72 crushes cut plate scraps, a through hole 76 is formed in the bottom wall of the crushing box 71, and crushed powder falls into the collecting mechanism along the through hole 76.
Referring to fig. 6, the collecting mechanism includes a carrying case 81 provided at the lower end of the pulverizing case 71 and a discharge pipe 82 provided at the bottom of the carrying case 81, the carrying case 81 corresponds to the through hole 76, the powder falls into the carrying case 81 along the through hole 76, and a control valve 83 is provided on the discharge pipe 82, and the powder can be utilized by opening the control valve 83.
The implementation principle of the digital intelligent production line for comprehensively utilizing button leftover materials is as follows: the plate is conveyed to the bearing plate 31 through the conveying mechanism 2, the first motor 324 is started, the first motor 324 drives the gear 321 to rotate, the gear 321 drives the first rack 323 and the second rack 551 to move close to or away from each other along the length direction of the base 1, when the first motor 324 rotates positively, the first rack 323 and the second rack 551 are driven to move close to each other along the length direction of the base 1, the first rack 323 drives the bearing plate 31 to slide towards the side away from the conveying mechanism 2, meanwhile, the second driving piece 36 drives the punch 35 to move up and down to punch the plate, the punched button blank falls into the button receiving box 9 along the punching groove 10, and after the whole plate is punched, the second driving piece 36 is closed; at this time, the second rack 551 drives the carrying platform 52 to move to a position close to the carrying plate 31, the second motor 41 is started, the second motor 41 drives the connecting rod 42 to rotate, the connecting rod 42 drives the plate leftover to turn over onto the carrying platform 52, the clamping block 44 is clamped in the clamping groove, the plate leftover slides into the carrying platform 52 along the inclined plane of the carrying platform 52, the second motor 41 is driven reversely to enable the transmission rod 43 to turn over into the strip groove 311, then the first motor 324 is driven reversely, the first motor 324 drives the gear 321 to rotate reversely, the gear 321 drives the first rack 323 and the second rack 551 to move away from each other along the length direction of the base 1, meanwhile, the third driving piece 54 is started, the third driving piece 54 drives the cutter 53 to cut the plate leftover into blocks, the pushing mechanism 6 pushes the cut block leftover into the crushing mechanism 7 along the slide way 60, the crushing mechanism 7 pulverizes the block leftover, and the crushed leftover falls into the collecting mechanism along the through hole 76.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (5)
1. Digital intelligent production line with button leftover bits comprehensive utilization, its characterized in that: comprises a base (1), a conveying mechanism (2), a punching mechanism (3), a conveying mechanism (4), a cutting mechanism (5), a pushing mechanism (6), a crushing mechanism (7) and a recovery mechanism (8) which are sequentially arranged on the base (1); the conveying mechanism (2) conveys the plate to the punching mechanism (3); the punching mechanism (3) is used for punching the plate, and a button receiving box (9) is arranged below the punching mechanism (3); the conveying mechanism (4) is used for conveying the punched plate scraps to the cutting mechanism (5); the cutting mechanism (5) is used for cutting the leftover materials of the plates; the pushing mechanism (6) is used for pushing the cut leftover materials to the crushing mechanism (7); the crushing mechanism (7) is used for crushing the block-shaped scraps; the recovery mechanism (8) is arranged at the lower end of the crushing mechanism (7) and used for collecting crushed leftover materials;
the punching mechanism (3) comprises a bearing plate (31) which is connected to the base (1) in a sliding manner, a first driving part (32) which is used for driving the bearing plate (31) to move along the length direction of the base (1), a portal frame (33) which is arranged on the base (1), a connecting plate (34) which is arranged above the bearing plate (31), a plurality of punches (35) which are arranged on one side of the connecting plate (34) close to the bearing plate (31) and a second driving part (36) which is arranged below the portal frame (33) and is used for driving the punches (35) to move up and down, wherein a plurality of punching holes (310) are formed in the bearing plate (31), and the punching holes (310) which are arranged on the bearing plate (31) along the width direction of the base (1) are in one-to-one correspondence with the punches (35);
the first driving piece (32) comprises a gear (321), a first connecting block (322), a first rack (323) and a first motor (324), wherein the first motor (324) is arranged on the base (1), the gear (321) is coaxially fixed on an output shaft of the first motor (324), the first connecting block (322) is arranged on the side face of the bearing plate (31), one side of the first rack (323) is fixedly connected with the first connecting block (322), the length direction of the first rack (323) is consistent with the length direction of the base (1), and the first rack (323) is meshed with the gear (321);
the cutting mechanism (5) comprises a support (51), a bearing table (52), a cutter (53), a third driving piece (54) and a fourth driving piece (55), wherein the bearing table (52) is slidably connected to the base (1) along the length direction of the base (1), the support (51) is correspondingly arranged on one side, away from the bearing plate (31), of the bearing table (52), the cutter (53) is arranged on the support (51), the cutter (53) is correspondingly arranged at the upper end, away from the bearing plate (31), of the bearing table (52), the third driving piece (54) is arranged on the support (51) and used for driving the cutter (53) to move up and down, and the fourth driving piece (55) is arranged on the base (1) and used for driving the bearing table (52) to move along the length direction of the base (1).
The conveying mechanism (4) comprises a second motor (41), a connecting rod (42) and a conveying rod (43), wherein the second motor (41) is arranged on one side, close to the bearing plate (31), of the bearing table (52), the connecting rod (42) is rotationally connected to the side, close to the bearing plate (31), of one side of the bearing table (52), the conveying rod (43) is perpendicular to the connecting rod (42), at least two conveying rods (43) are arranged in parallel, long grooves (311) for accommodating the conveying rods (43) are formed in the bearing plate (31), clamping blocks (44) for clamping plates are arranged at one ends, close to the connecting rod (42), of the conveying rods (43), and the upper end face, far away from one side, of the bearing plate (31), of the bearing table (52) is in an inclined plane.
2. The digital intelligent production line for comprehensively utilizing button scraps according to claim 1, wherein the digital intelligent production line is characterized in that: the punching mechanism (3) further comprises a pressing part (37) arranged on one side, away from the second driving part (36), of the connecting plate (34), the pressing part (37) comprises a telescopic rod (371), a telescopic spring (372) and a pressing block (373), the telescopic rod (371) is vertically connected to the lower end of the connecting plate (34), the pressing block (373) is fixedly connected to the telescopic rod (371) and away from one side of the connecting plate (34), the telescopic spring (372) is sleeved on the outer side of the telescopic rod (371), one end of the telescopic spring (372) is fixedly connected with the connecting plate (34), and the other end of the telescopic spring (372) is fixedly connected with the pressing block (373).
3. The digital intelligent production line for comprehensively utilizing button scraps according to claim 1, wherein the digital intelligent production line is characterized in that: the fourth driving piece (55) comprises a second rack (551) and a second connecting block (552), the second connecting block (552) is arranged on the side face of the bearing table (52), the second rack (551) is connected to one side, away from the bearing table (52), of the second connecting block (552), the second rack (551) is meshed with the gear (321), and the second rack (551) and the first rack (323) are symmetrically arranged with respect to the central axis of the gear (321).
4. The digital intelligent production line for comprehensively utilizing button scraps according to claim 1, wherein the digital intelligent production line is characterized in that: the crushing mechanism (7) comprises a crushing box (71) arranged on the base (1), a spiral blade (72) arranged in the crushing box (71), a fifth driving piece (73) for driving the spiral blade (72) to rotate and an arc plate (74) arranged on the outer side of the spiral blade (72) in a surrounding mode, a spiral groove (75) is formed in the arc plate (74), and a through hole (76) is formed in the bottom wall of the crushing box (71).
5. The digital intelligent production line for comprehensively utilizing button scraps according to claim 4, wherein the digital intelligent production line comprises the following components: the recovery mechanism (8) comprises a bearing box (81) arranged at the lower end of the crushing box (71) and a discharging pipe (82) arranged at the bottom of the bearing box (81), the bearing box (81) corresponds to the through hole (76), and a control valve (83) is arranged on the discharging pipe (82).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210523963.4A CN114714427B (en) | 2022-05-14 | 2022-05-14 | Digital intelligent production line for comprehensively utilizing button leftover materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210523963.4A CN114714427B (en) | 2022-05-14 | 2022-05-14 | Digital intelligent production line for comprehensively utilizing button leftover materials |
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| CN114714427A CN114714427A (en) | 2022-07-08 |
| CN114714427B true CN114714427B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210523963.4A Active CN114714427B (en) | 2022-05-14 | 2022-05-14 | Digital intelligent production line for comprehensively utilizing button leftover materials |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117415865B (en) * | 2023-12-13 | 2024-02-13 | 淄博元旭包装材料有限公司 | Conveying device based on round corner cutting |
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| US3370492A (en) * | 1965-04-02 | 1968-02-27 | Smithe Machine Co Inc F L | Die cutting presses |
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| CN114714427A (en) | 2022-07-08 |
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