CN114714085A - Automatic assembly system and assembly method for switch contact spring - Google Patents

Automatic assembly system and assembly method for switch contact spring Download PDF

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Publication number
CN114714085A
CN114714085A CN202210543128.7A CN202210543128A CN114714085A CN 114714085 A CN114714085 A CN 114714085A CN 202210543128 A CN202210543128 A CN 202210543128A CN 114714085 A CN114714085 A CN 114714085A
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China
Prior art keywords
pressing sleeve
spring
pull rod
feeding
manipulator
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CN202210543128.7A
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Chinese (zh)
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CN114714085B (en
Inventor
贺秋澄
周智勇
涂文强
宋佳庆
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Shanghai Meiquan Technology Co ltd
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Shanghai Meiquan Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to an automatic assembly system of a switch contact spring, which comprises a fixed support, wherein an annular turntable is arranged on the fixed support, a plurality of material holes are uniformly distributed on the annular turntable along the circumference and used for placing insulating pull rods, a feeding and discharging mechanical arm, a spring assembly mounting mechanical arm and a pressing sleeve mounting mechanical arm are arranged on the fixed support and positioned on the outer side of the annular turntable, and an insulating pull rod feeding mechanism, a spring assembly feeding mechanism, a pressing sleeve feeding mechanism and a discharging mechanism are sequentially arranged on the outer side of the fixed support along the rotating direction of the annular turntable; the feeding and discharging manipulator is used for taking materials from the insulating pull rod feeding mechanism and placing the materials in the material hole, and the feeding and discharging manipulator is simultaneously used for transferring the assembled contact to the discharging mechanism; the spring component mounting manipulator is used for taking the spring component from the spring component feeding mechanism and sleeving the spring component on the insulating pull rod; the pressing sleeve mounting manipulator is used for taking the pressing sleeve from the pressing sleeve feeding mechanism and mounting the pressing sleeve on the insulating pull rod; the invention improves the assembly efficiency and the product quality.

Description

Automatic assembly system and assembly method for switch contact spring
Technical Field
The invention relates to the technical field of circuit breaker switch contact assembly, in particular to an automatic assembly system and an automatic assembly method for a switch contact spring.
Background
At present, vacuum circuit breakers used in domestic and foreign power systems are various in equipment, vacuum arc-extinguishing chambers are widely used, arc-extinguishing chamber contact springs used in a matched mode are more in assembling procedures, the technological requirement is higher, and the required assembling time is longer. Aiming at the products which need to be assembled after the spring is pre-pressed, most domestic enterprises adopt a manual assembly mode, the product quality cannot be stably ensured by the manual assembly mode, and the production efficiency is low.
Disclosure of Invention
The invention mainly aims to solve the problems of unstable quality and low efficiency of the existing switch contact assembly, and provides an automatic assembly system and an automatic assembly method for a switch contact spring.
The specific scheme of the invention is as follows: an automatic assembling system for a switch contact spring comprises a fixed support, wherein an annular turntable is arranged on the fixed support, a plurality of material holes are uniformly distributed in the annular turntable along the circumference and used for placing insulating pull rods, a feeding and discharging mechanical arm, a spring assembly mounting mechanical arm and a pressing sleeve mounting mechanical arm are arranged on the fixed support and positioned on the outer side of the annular turntable, and an insulating pull rod feeding mechanism, a spring assembly feeding mechanism, a pressing sleeve feeding mechanism and a discharging mechanism are sequentially arranged on the outer side of the fixed support along the rotating direction of the annular turntable; the feeding and discharging manipulator is used for taking materials from the insulating pull rod feeding mechanism and placing the materials in the material hole, and the feeding and discharging manipulator is simultaneously used for transferring the assembled contact to the discharging mechanism; the spring component mounting manipulator is used for taking the spring component from the spring component feeding mechanism and sleeving the spring component on the insulating pull rod; the pressing sleeve mounting manipulator is used for taking the pressing sleeve from the pressing sleeve feeding mechanism and mounting the pressing sleeve on the insulating pull rod.
One side of the pressing sleeve installation mechanical arm is provided with a pressing sleeve bolt positioning device, and the pressing sleeve bolt positioning device comprises a cantilever arranged on a fixed support and a servo motor arranged at the bottom of the fixed support; the cantilever is provided with an air cylinder, the output end of the air cylinder is downwards used for downwards pressing the pressing sleeve and the spring assembly, the servo motor is used for driving the corresponding insulating pull rod in the material hole to rotate, the inner side of the annular turntable is provided with the visual imaging system A, the visual imaging system A is simultaneously in signal connection with the servo motor and the pressing sleeve installation manipulator, and the visual imaging system A is used for detecting whether a waist-shaped hole of the insulating pull rod is aligned with a pin hole of the pressing sleeve or not.
The outward end of the cantilever is provided with a support which is rotatably connected with the fixed support.
The insulating pull rod feeding mechanism comprises a fixed frame, a lifting mechanism is arranged in the fixed frame, a material frame is arranged on the lifting mechanism, a plurality of layers of material racks are arranged on the material frame from top to bottom, each layer of material rack is used for placing a plurality of insulating pull rods, a material pushing cylinder A is arranged on the fixed frame corresponding to the uppermost layer of material rack, a buffer table is arranged on the fixed frame corresponding to the uppermost layer of material rack, and a feeding and discharging manipulator takes the insulating pull rods from the buffer table; the buffer platform is provided with a material sensor, and when the buffer platform senses that the materials are fully collected, the material pushing cylinder A is automatically controlled to stop pushing; when the feeding and discharging mechanical arm takes away the insulating pull rod from the buffer table, the material pushing cylinder A continues to push materials.
The spring component feeding mechanism comprises a vibrating feeding disc, wherein a material distributing mechanism is arranged at the output end of the vibrating feeding disc, three material channels are arranged in the material distributing mechanism side by side, the shapes of the three material channels are respectively matched with an upper spring seat, a spring and a lower spring seat, and feed inlets of the three material channels are all in butt joint with an outlet of the vibrating feeding disc; the structure of the pressing sleeve feeding mechanism is the same as that of the spring component feeding mechanism.
The blanking mechanism comprises a belt conveying mechanism, a visual imaging system B is arranged on the belt conveying mechanism and used for detecting whether assembly is qualified or not, a material pushing cylinder B is arranged on one side of the belt conveying mechanism and in signal connection with the visual imaging system B, and the material pushing cylinder B is used for pushing a finished product which is not qualified in assembly out of the side face of the belt conveying mechanism.
The specific steps of assembling the contact by adopting the assembly system are as follows: s1, taking materials from the insulating pull rod feeding mechanism by the feeding and discharging manipulator and placing the materials in a material hole, and rotating the turntable at a set speed and angle; s2, sequentially taking down the spring seat, the spring and the upper spring seat from the spring component feeding mechanism by the spring component mounting manipulator and mounting the spring seat, the spring and the upper spring seat on the connecting rod of the insulating pull rod one by one; s3, taking the pressure sleeve from the pressure sleeve feeding mechanism by the pressure sleeve mounting manipulator and sleeving the pressure sleeve on the connecting rod; s4, pressing the pressing sleeve by an air cylinder on the cantilever, driving the insulating pull rod to rotate by the servo motor, detecting by the vision imaging system A, automatically sending a signal to control the servo motor to stop running when the waist-shaped hole on the connecting rod is aligned with the pin hole on the pressing sleeve, sending a signal to the pressing sleeve installation manipulator, and inserting the pin shaft into the pin hole by the pressing sleeve installation manipulator; s5, retracting the air cylinder, automatically bouncing the spring, continuously rotating the workpiece to a blanking station by the turntable, and taking out the assembled workpiece by the feeding and blanking manipulator and placing the workpiece to a blanking mechanism.
Compared with the prior art, the invention has the following advantages: 1. the invention is a flexible automatic assembly method, based on the programmable, flexible assembly and other characteristics of the mechanical arm, and combines the visual imaging system to accurately identify the components; 2. the system automatically finishes assembly by programming a program path according to the assembly process requirement, so that the assembly efficiency is improved; 3. qualified products and defective products can be automatically distinguished and classified to be put in a warehouse, and the assembly quality is guaranteed.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a view A-A of FIG. 3;
FIG. 5 is a view B-B of FIG. 3;
in the figure: 1-a fixed support, 2-a ring turntable, 3-a feeding and discharging manipulator, 4-an insulating pull rod feeding mechanism, 41-a fixed frame, 42-a lifting mechanism, 43-a material frame, 44-a material pushing cylinder A, 5-a spring component mounting manipulator, 6-a spring component feeding mechanism, 7-a discharging mechanism, 71-a material pushing cylinder B, 72-a belt conveying mechanism, 73-a visual imaging system B, 8-a cantilever, 9-a cylinder, 10-a pressing sleeve mounting manipulator, 11-a pressing sleeve feeding mechanism, 12-a visual imaging system A, 13-a servo motor.
Detailed Description
Referring to fig. 1-5, this embodiment is a switch contact spring automatic assembly system, including fixed bolster 1, annular carousel 2 is equipped with on the fixed bolster 1, the last equipartition of circumference of annular carousel 2 has a plurality of material hole, the material hole is used for placing insulating pull rod, last unloading manipulator 3 is equipped with in the outside that lies in annular carousel 2 on the fixed bolster 1, spring component installation manipulator 5, pressure cover installation manipulator 10, the outside of fixed bolster 1 is equipped with insulating pull rod feed mechanism 4, spring component feed mechanism 6, pressure cover feed mechanism 11, unloading mechanism 7 along the direction of rotation of annular carousel 2 in proper order.
In this embodiment, a sleeve pressing bolt positioning device is arranged on one side of a sleeve pressing mounting manipulator 10, and the sleeve pressing bolt positioning device includes a cantilever 8 mounted on a fixed support 1 and a servo motor 13 mounted at the bottom of the fixed support 1; the cylinder 9 is equipped with on the cantilever 8, the output of cylinder 9 is used for pushing down pressing cover and spring unit downwards, servo motor 13 is used for driving the insulating pull rod rotation in the material hole that corresponds, the inboard vision imaging system A12 that is equipped with of annular carousel 2, vision imaging system A12 simultaneously with servo motor 13 and press the mechanical hand 10 signal connection of cover installation, vision imaging system A12 is used for detecting whether the waist shape hole of insulating pull rod aligns with the pinhole of pressing the cover.
In this embodiment, a pillar is disposed at an outward end of the cantilever 8, and the pillar is rotatably connected to the fixing bracket 1.
This embodiment insulating pull rod feed mechanism 4 includes fixed frame 41, is equipped with elevating system 42 in the fixed frame 41, is equipped with on the elevating system 42 and expects frame 43, expects frame 43 from last to being equipped with the multilayer work or material rest down, and each layer of work or material rest is used for placing the insulating pull rod of a plurality of, corresponds the superiors work or material rest on the fixed frame 41 and is equipped with material pushing cylinder A44, it is equipped with the buffer platform to correspond the superiors work or material rest department on the fixed bolster 1, go up unloading manipulator 3 and get insulating pull rod from the buffer platform.
In the embodiment, the buffer platform is provided with a material sensor, and when the buffer platform senses that the materials are fully collected, the material pushing cylinder A44 is automatically controlled to stop pushing the materials; when the feeding and discharging manipulator takes the insulated pull rod away from the buffer table, the material pushing cylinder A44 continues to push materials.
The spring component feeding mechanism 6 comprises a vibrating feeding disc, a material distribution mechanism is arranged at the output end of the vibrating feeding disc, three material channels are arranged in the material distribution mechanism side by side, the shapes of the three material channels are respectively matched with an upper spring seat, a spring and a lower spring seat, and feed inlets of the three material channels are all in butt joint with an outlet of the vibrating feeding disc; the structure of the pressing sleeve feeding mechanism 11 is basically the same as that of the spring component feeding mechanism, and the difference is that the shapes of three material channels arranged on the material distributing mechanism of the pressing sleeve feeding mechanism 11 are respectively matched with the pressing sleeve, the bolt and the locking nut.
The blanking mechanism 7 in this embodiment includes a belt conveying mechanism 72, a vision imaging system B73 is installed on the belt conveying mechanism 72, a vision imaging system B73 is used for detecting whether assembly is qualified, a material pushing cylinder B71 is arranged on one side of the belt conveying mechanism 72, the material pushing cylinder B71 is in signal connection with the vision imaging system B73, and a material pushing cylinder B71 is used for pushing out a finished product which is not qualified in assembly from the side face of the belt conveying mechanism 72.
This embodiment fixed bolster 1 is equipped with infrared protection guardrail all around, and each manipulator of internal system is in the operation, if there is the object to get into guardrail induction zone in the outside, or inside has the object to exceed the guardrail scope, and infrared inductor can send the signal automatically and give control system emergency shutdown, guarantee safety.
All manipulators and action parts of this embodiment are controlled through a switch board, and the switch board can be directed at the contact spring establishment corresponding assembly program of different model circuit breakers.
In the specific working process of the embodiment, the automatic assembly process is as follows:
1. the insulating pull rod is loaded into the material frame, the material pushing cylinder A pushes the insulating pull rod in the material frame into a buffer storage table transmission belt at the front end, and the clamping of a feeding and discharging mechanical arm is waited;
2. the feeding and discharging mechanical arm transfers the insulating pull rod from the buffer storage table to the annular turntable and inserts the insulating pull rod into the feeding hole, so that the connecting rod faces upwards;
3. the annular turntable rotates to a proper assembly angle;
4. the spring component mounting manipulator sequentially takes out the lower spring seat, the spring and the upper spring seat in the feed bin of the material distribution mechanism and sleeves the lower spring seat, the spring and the upper spring seat on a connecting rod of the insulating pull rod;
5. a pressing sleeve mounting manipulator takes out a pressing sleeve in a feed bin of the material distribution mechanism and sleeves the pressing sleeve on the insulating pull rod, the position of a pressing sleeve pin hole is identified through a visual imaging system A, and the annular turntable rotates to a proper assembly angle;
6. the cylinder of the pressing sleeve bolt positioning device acts to press the pressing sleeve to compress the spring, and the servo motor below drives the insulating pull rod to rotate, so that the kidney-shaped hole in the connecting rod is aligned with the pressing sleeve pin hole;
7. the pressing sleeve mounting manipulator takes out the bolt and inserts the bolt into the pressing sleeve pin hole and the insulating pull rod kidney-shaped hole in a penetrating manner;
8. the cylinder top retracts, and the contact spring automatically bounces;
9. the pressing sleeve mounting manipulator takes out the nut from a bin of the material distribution mechanism and assembles the nut at the top end of the pressing sleeve;
10. the annular turntable rotates the assembled insulating pull rod to a blanking station, and the feeding and blanking manipulator transfers the assembled insulating pull rod to a blanking mechanism;
11. and a vision imaging system B on the blanking mechanism automatically detects whether the finished product passing through the belt transmission mechanism is assembled to be qualified or not, if the finished product is not detected to be qualified, a signal is sent to the material pushing cylinder B to push the finished product out of the side face of the material pushing cylinder B to the unqualified product frame, and if the finished product is qualified, the finished product automatically flows to the qualified product frame.

Claims (7)

1. The utility model provides a switch contact spring automatic assembly system which characterized by: the device comprises a fixed support, wherein an annular turntable is arranged on the fixed support, a plurality of material holes are uniformly distributed on the annular turntable along the circumference and used for placing insulating pull rods, a feeding and discharging mechanical arm, a spring component mounting mechanical arm and a pressing sleeve mounting mechanical arm are arranged on the fixed support and positioned on the outer side of the annular turntable, and an insulating pull rod feeding mechanism, a spring component feeding mechanism, a pressing sleeve feeding mechanism and a discharging mechanism are sequentially arranged on the outer side of the fixed support along the rotating direction of the annular turntable; the feeding and discharging manipulator is used for taking materials from the insulating pull rod feeding mechanism and placing the materials in the material hole, and the feeding and discharging manipulator is simultaneously used for transferring the assembled contact to the discharging mechanism; the spring component mounting manipulator is used for taking the spring component from the spring component feeding mechanism and sleeving the spring component on the insulating pull rod; the pressing sleeve mounting manipulator is used for taking the pressing sleeve from the pressing sleeve feeding mechanism and mounting the pressing sleeve on the insulating pull rod.
2. The automatic assembling system for the switch contact spring according to claim 1, wherein: one side of the pressing sleeve installation manipulator is provided with a pressing sleeve bolt positioning device, and the pressing sleeve bolt positioning device comprises a cantilever arranged on the fixed support and a servo motor arranged at the bottom of the fixed support; the cantilever is provided with an air cylinder, the output end of the air cylinder is downwards used for downwards pressing the pressing sleeve and the spring assembly, the servo motor is used for driving the corresponding material hole internal insulation pull rod to rotate, the inner side of the annular turntable is provided with the visual imaging system A, the visual imaging system A is simultaneously in signal connection with the servo motor and the pressing sleeve installation mechanical arm, and the visual imaging system A is used for detecting whether the waist-shaped hole of the insulation pull rod is aligned with the pin hole of the pressing sleeve or not.
3. The automatic assembling system for the switch contact spring according to claim 2, wherein: the cantilever one end outwards is equipped with the pillar, and the pillar rotates with the fixed bolster to be connected.
4. The automatic assembly system of the switch contact spring according to claim 1, wherein: insulating pull rod feed mechanism includes fixed frame, is equipped with elevating system in the fixed frame, and the last material frame that is equipped with of elevating system is from last to being equipped with the multilayer work or material rest down, and each layer of work or material rest is used for placing a plurality of insulating pull rod, and the last corresponding the superiors work or material rest of fixed frame is equipped with and pushes away material cylinder A, it is equipped with the buffer platform to correspond the superiors work or material rest department on the fixed frame, go up the unloading manipulator and get insulating pull rod from the buffer platform.
5. The automatic assembly system of the switch contact spring according to claim 1, wherein: the spring component feeding mechanism comprises a vibrating feeding disc, the output end of the vibrating feeding disc is provided with a material distribution mechanism, three material channels are arranged in the material distribution mechanism side by side, the shapes of the three material channels are respectively matched with an upper spring seat, a spring and a lower spring seat, and the feed inlets of the three material channels are all in butt joint with the outlet of the vibrating feeding disc; the structure of the pressing sleeve feeding mechanism is the same as that of the spring component feeding mechanism.
6. The automatic assembly system of the switch contact spring according to claim 1, wherein: the blanking mechanism comprises a belt conveying mechanism, a visual imaging system B is arranged on the belt conveying mechanism and used for detecting whether assembly is qualified or not, a material pushing cylinder B is arranged on one side of the belt conveying mechanism and in signal connection with the visual imaging system B, and the material pushing cylinder B is used for pushing out finished products which are not qualified in assembly from the side face of the belt conveying mechanism.
7. A method of assembly using the automated assembly system of any of claims 1-6, wherein: the method comprises the following steps: s1, taking materials from the insulating pull rod feeding mechanism by the feeding and discharging manipulator and placing the materials in a material hole, and rotating the turntable at a set speed and angle; s2, sequentially taking down the spring seat, the spring and the upper spring seat from the spring component feeding mechanism by the spring component mounting manipulator and mounting the spring seat, the spring and the upper spring seat on the connecting rod of the insulating pull rod one by one; s3, taking the pressure sleeve from the pressure sleeve feeding mechanism by the pressure sleeve mounting manipulator and sleeving the pressure sleeve on the connecting rod; s4, pressing the sleeve by the cylinder on the cantilever, driving the insulation pull rod to rotate by the servo motor, detecting by the vision imaging system A, automatically sending a signal to control the servo motor to stop running when the pin hole on the connecting rod is aligned with the waist-shaped hole on the pressing sleeve, sending a signal to the pressing sleeve installation manipulator, and inserting the pin shaft into the pin hole by the pressing sleeve installation manipulator; s5, retracting the air cylinder, automatically bouncing the spring, continuously rotating the workpiece to a blanking station by the turntable, and taking out the assembled workpiece by the feeding and blanking manipulator and placing the workpiece to a blanking mechanism.
CN202210543128.7A 2022-05-19 2022-05-19 Automatic assembly system and assembly method for switch contact spring Active CN114714085B (en)

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5269055A (en) * 1991-07-23 1993-12-14 Sprecher Energie Ag Method of assembling a circuit-breaker pole
CN105499993A (en) * 2016-01-19 2016-04-20 苏州弘毅辉自动化设备有限公司 Equipment for assembling of buckle
CN105788918A (en) * 2016-05-20 2016-07-20 浙江东驰开关有限公司 Assembling device of insulating pull rod
CN205996515U (en) * 2016-07-13 2017-03-08 浙江正泰电器股份有限公司 The Automated assembly device of contact
CN106975918A (en) * 2017-04-14 2017-07-25 苏州司巴克自动化设备股份有限公司 Bracket assembled board
CN206893493U (en) * 2017-06-28 2018-01-16 许昌永新电气股份有限公司 A kind of outdoor vacuum circuit breaker insulated tension pole hydraulic pressure kludge
CN107695675A (en) * 2017-09-20 2018-02-16 重庆工商大学 A kind of optical fiber head kludge that can save processing space
CN207676826U (en) * 2018-01-04 2018-07-31 袁利祥 A kind of switch movable contact automated assembly machine
CN207852586U (en) * 2018-03-12 2018-09-11 乐清市汇聚焊接自动化有限公司 A kind of breaker contact mechanism automatic assembling apparatus
CN110310852A (en) * 2019-06-14 2019-10-08 平高集团有限公司 A kind of arc extinguishing chamber contact pressure spring assembly technology and assembly tooling
CN216370961U (en) * 2021-12-24 2022-04-26 盐城家安乐自动化科技有限公司 Automatic installation and detection device for automobile parts
CN217493347U (en) * 2022-05-19 2022-09-27 上海美荃科技有限公司 Automatic assembly system for switch contact spring

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5269055A (en) * 1991-07-23 1993-12-14 Sprecher Energie Ag Method of assembling a circuit-breaker pole
CN105499993A (en) * 2016-01-19 2016-04-20 苏州弘毅辉自动化设备有限公司 Equipment for assembling of buckle
CN105788918A (en) * 2016-05-20 2016-07-20 浙江东驰开关有限公司 Assembling device of insulating pull rod
CN205996515U (en) * 2016-07-13 2017-03-08 浙江正泰电器股份有限公司 The Automated assembly device of contact
CN106975918A (en) * 2017-04-14 2017-07-25 苏州司巴克自动化设备股份有限公司 Bracket assembled board
CN206893493U (en) * 2017-06-28 2018-01-16 许昌永新电气股份有限公司 A kind of outdoor vacuum circuit breaker insulated tension pole hydraulic pressure kludge
CN107695675A (en) * 2017-09-20 2018-02-16 重庆工商大学 A kind of optical fiber head kludge that can save processing space
CN207676826U (en) * 2018-01-04 2018-07-31 袁利祥 A kind of switch movable contact automated assembly machine
CN207852586U (en) * 2018-03-12 2018-09-11 乐清市汇聚焊接自动化有限公司 A kind of breaker contact mechanism automatic assembling apparatus
CN110310852A (en) * 2019-06-14 2019-10-08 平高集团有限公司 A kind of arc extinguishing chamber contact pressure spring assembly technology and assembly tooling
CN216370961U (en) * 2021-12-24 2022-04-26 盐城家安乐自动化科技有限公司 Automatic installation and detection device for automobile parts
CN217493347U (en) * 2022-05-19 2022-09-27 上海美荃科技有限公司 Automatic assembly system for switch contact spring

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