CN114706362B - Flame-retardant plate automatic production management system based on artificial intelligence - Google Patents
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Abstract
The invention belongs to the technical field of production management of flame retardant plates, and discloses an automatic production management system of a flame retardant plate based on artificial intelligence, which comprises a flame retardant plate basic production information acquisition module, a flame retardant plate processing information monitoring module, a flame retardant plate processing performance information monitoring module, a flame retardant plate processing quality analysis and processing module and a flame retardant plate processing information feedback terminal; according to the invention, the basic production information of the flame-retardant plate, the corresponding processing information in each processing link of the flame-retardant plate and the corresponding performance information after the flame-retardant plate is processed are collected, so that the processing quality of the single plate corresponding to each processing device is evaluated, the problem that the current management direction has certain limitation is effectively solved, a reliable optimization direction is provided for the production management of the flame-retardant plate, the management requirements of a flame-retardant plate production enterprise are met, the flame-retardant performance of the flame-retardant plate is ensured, and the pertinence of the production management of the flame-retardant plate is improved.
Description
Technical Field
The invention belongs to the technical field of production management of flame retardant plates, and relates to an automatic production management system of flame retardant plates based on artificial intelligence.
Background
The flame-retardant plate product has the characteristics of small deformation, large width, strong flame-retardant performance and the like, is widely applied to various fields of public places, furniture and the like, and under the background, the requirement on the flame-retardant performance of the flame-retardant plate is also improved more and more, so that the production process of the flame-retardant plate needs to be managed.
The flame retardant property of the flame retardant plate mainly depends on the treatment effect of the flame retardant process, the flame retardant process comprises surface treatment and injection treatment, the current production management of the flame retardant plate mainly focuses on the management of the production process of the flame retardant plate with the surface treatment type, and obviously, the current management mode also has the following problems: first, the fire-retardant board of surface treatment is mostly used in the house scene, and is not very high to the requirement of fire behavior, and generally select to pour into the processing mode into to the place that fire behavior required to be comparatively strict, like wooden fire door etc. consequently, current management direction has certain limitation, can't provide reliable optimization direction for the production management who pours into the fire-retardant board of processing mode into, also can't improve the production management efficiency and the production management effect that pour into the fire-retardant board of processing mode into.
The second point, compare in surface treatment, it is obviously more loaded down with trivial details to pour into the processing into, and the cost is also higher, also higher to the production management demand of pouring into the fire-retardant board of processing mode, and current fire-retardant board production management mode can't satisfy fire-retardant board manufacturing enterprise's demand, also can't ensure the fire behaviour of the fire-retardant board of injection processing mode simultaneously.
And thirdly, the production management of the flame-retardant plate is mainly based on the product quality of the flame-retardant plate at present, such as the production link of the flame-retardant plate, the size of the flame-retardant plate and the like are managed, the flame-retardant performance of the flame-retardant plate cannot be highlighted, the pertinence is not strong, and certain one-sidedness is realized.
Disclosure of Invention
In view of the above, in order to solve the problems in the background art, an automatic production management system for a fire retardant panel based on artificial intelligence is proposed.
The purpose of the invention can be realized by the following technical scheme: the invention provides an artificial intelligence-based automatic production management system for flame-retardant plates, which comprises a flame-retardant plate basic production information acquisition module, a flame-retardant plate production enterprise and a processing unit plate size management module, wherein the flame-retardant plate basic production information acquisition module is used for acquiring corresponding basic production information of the flame-retardant plates in the flame-retardant plate production enterprise, and the basic production information comprises processing equipment information and processing unit plate size information.
The flame-retardant plate processing information monitoring module is used for positioning the number of the processing devices based on the processing device information, further monitoring the corresponding processing information of each processing device in each processing link to obtain the corresponding processing information of each processing device in the drug injection processing link, the pressure application processing link and the vacuum processing link, and numbering each processing device according to a preset sequence, wherein the number of each processing device is marked as 1,2,. i,. n.
And the flame retardant plate processing performance information monitoring module is used for monitoring the processing performance information of each processed single plate in each processing device after each processing device in the flame retardant plate production enterprise finishes processing the single plate, and acquiring the processing performance information corresponding to each processed single plate in each processing device.
And the flame-retardant board processing quality analysis and processing module is used for evaluating the processing quality of the single board corresponding to each processing device based on the basic production information of the flame-retardant board, the processing information corresponding to each processing device in each set processing link and the processing performance information corresponding to each processing single board of each processing device, outputting a comprehensive single board processing quality evaluation coefficient corresponding to each processing device, comparing the comprehensive single board processing quality evaluation coefficient corresponding to each processing device with the single board processing quality evaluation coefficient range corresponding to each set single board processing quality grade, and screening to obtain the single board processing quality grade corresponding to each processing device.
And the flame-retardant plate processing information feedback terminal is used for feeding the comprehensive single plate processing quality evaluation coefficient corresponding to each processing device and the single plate processing quality grade corresponding to each processing device back to the production quality management personnel corresponding to the flame-retardant plate production enterprise.
Preferably, the processing equipment information includes the number of processing equipment, the number of single-time single-board processing of the processing equipment, standard processing information corresponding to the processing equipment in each processing link and material injection information corresponding to the processing equipment, wherein each processing link includes a drug injection processing link, a pressure application processing link and a vacuum processing link, and the material injection information corresponding to the processing equipment includes the number of injected drug components, types corresponding to the injected drug components and proportions corresponding to the injected drug components; the processed veneer dimension information is thickness, length and width.
Preferably, the standard processing information corresponding to each processing link of the processing equipment is as follows: the standard processing information corresponding to the processing equipment in the drug injection processing link is the standard drug injection flow rate and the standard injected drug amount corresponding to the unit single-board volume; the standard processing information corresponding to the processing equipment in the pressure processing link is a standard pressure value and a standard pressure duration; the standard processing information of the processing equipment corresponding to the vacuum processing link is standard vacuum degree and standard vacuum duration.
Preferably, the processing information corresponding to each processing device in the injection processing link is injection medicament information and recovered medicament information, the injection medicament information is the number of times of injection of the medicament, the amount of the medicament corresponding to each injection of the medicament, the injection flow rate corresponding to each injection of the medicament, and the recovered medicament information is the amount of the recovered medicament; processing information corresponding to each processing device in the pressure applying processing link is an applied pressure value and an applied pressure duration; the processing information of each processing device in the vacuum processing link is vacuum degree and vacuum duration.
Preferably, the monitoring of the processing performance information of each processed veneer in each processing device is performed by the following specific monitoring processes: and taking each side surface corresponding to each processed single plate in each processing device as each monitoring surface, and numbering each monitoring surface corresponding to each processed single plate according to a counterclockwise sequence, wherein the number is 1,2,. u,. g.
And scanning each side surface corresponding to each processing single plate in each processing device through an element component tester to obtain component composition information corresponding to each side surface in each processing single plate in each processing device, wherein the component composition information comprises the number of components, the type corresponding to each component and the content corresponding to each component.
Extracting the type corresponding to each injected medicament component from the processing equipment information, locating the component consistent with the type of each injected medicament component from the component composition information corresponding to each side surface of each processing single plate in each processing equipment based on the type corresponding to each injected medicament component, and marking as the target medicament component.
The number of target medicament components and the content corresponding to each target medicament component are extracted from the component composition information corresponding to each side surface of each processing single plate in each processing device, and the extracted target medicament components and the content are used as the processing performance information corresponding to each processing single plate in each processing device.
Preferably, the evaluation of the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality corresponding to each processing device in the chemical injection processing link, and the specific evaluation process is as follows: step 1, positioning the times of injecting the medicament, the medicament amount corresponding to each injected medicament and the recovered medicament amount from the processing information corresponding to each processing device in the medicament injection processing link, calculating to obtain the actual used medicament amount corresponding to each processing device in the medicament injection processing link, and marking as the actual used medicament amount
I denotes a number corresponding to each processing device, and i =1, 2.
Step 2, positioning the number of single-processing veneers and the size information of the processing veneers from the processing information corresponding to each processing device, calculating by using a calculation formula to obtain a medicament dosage coincidence coefficient of each processing device in the medicament injection processing link, and recording as the medicament dosage coincidence coefficient
。
Step 3, positioning the corresponding injection flow rate of each injection medicament from the processing information corresponding to each processing device in the medicament injection link, and substituting the corresponding injection flow rate of each processing device in each injection medicament in the medicament injection link into a calculation formula
In the process, the flow rate of the medicine injection of each processing device in the medicine injection link is obtained to accord with the coefficient,
is expressed as the corresponding injection flow rate of the ith processing device when the medicine is injected for the t time in the medicine injection link, t represents the corresponding number of the medicine injected for each time, t =1,2, ·.
Expressed as the standard injection flow rate of the processing equipment corresponding to the injection link,
is a preset correction factor.
Step 4, calculating to obtain single-plate processing quality coincidence coefficients corresponding to each processing device in the injection processing link based on the agent dosage coincidence coefficients and the injection flow rate coincidence coefficients of each processing device in the injection processing link, wherein the specific calculation formula is
，
Expressed as the corresponding single board processing quality of the ith processing equipment in the process of injecting chemicalsThe amount is in accordance with a coefficient,
the ratio weight corresponding to the set dosage and the ratio weight corresponding to the injection flow rate are respectively expressed.
Preferably, the evaluating the machining quality of the single plate corresponding to each machining device is used for evaluating the machining quality corresponding to each machining device in the pressing machining link, and the specific evaluation process is as follows: extracting an applied pressure value and an applied pressure duration from processing information corresponding to each processing device in a pressure applying processing link, and substituting the applied pressure value and the applied pressure duration corresponding to each processing device in the pressure applying processing link into a calculation formula
In the method, the corresponding single plate processing quality coincidence coefficient of each processing device in the pressure applying processing link is obtained,
respectively representing the allowable applied pressure difference and the allowable applied pressure time difference of the processing equipment,
respectively expressed as the corresponding applied pressure value and applied pressure duration of i processing devices in the applied pressure processing link, e is expressed as a natural number,
and respectively representing the standard applied pressure value and the standard applied pressure duration corresponding to the pressure applying processing link of the processing equipment.
Preferably, the evaluating the machining quality of the single plate corresponding to each machining device is used for evaluating the machining quality of each machining device corresponding to the vacuum machining link, and the specific evaluation process is as follows: extracting vacuum degree and vacuum duration from the processing information of each processing device corresponding to the vacuum processing link, and substituting the extracted vacuum degree and vacuum duration from the processing information of each processing device corresponding to the vacuum processing link into a calculation formula
In the method, the processing quality of the single plate corresponding to each processing device in the vacuum processing link is obtained to meet the index,
respectively representing the corresponding vacuum degree and vacuum duration of the ith processing device in the vacuum processing link,
the standard vacuum degree and the standard vacuum time length of the processing equipment corresponding to the vacuum processing link are shown, and c1 and c2 are respectively expressed as proportion weights corresponding to the processing vacuum degree and the processing vacuum time length of the set processing equipment.
Preferably, the evaluation of the processing quality of the single plate corresponding to each processing device is used for evaluating the processing performance of the single plate corresponding to each processing device, and the number of the target chemical components corresponding to each side face and the content corresponding to each target chemical component are located from the processing performance information corresponding to each processed single plate in each processing device, and are substituted into the calculation formula
Obtaining a processing performance conforming coefficient corresponding to each processed single plate in each processing device, wherein d represents a number corresponding to each processed single plate, d =1,2,... times.z, u represents a number corresponding to each side surface of the processed single plate, u =1,2,... times.g,
respectively representing the number of target medicament components corresponding to the ith processing veneer in the ith processing device in the u th side surface,
expressed as the number of components of the injected medicament,
indicating the d-th processing in the i-th processing apparatusThe content of the xth target medicament component in the u side of the artificial board,
expressed as the ratio corresponding to the xth target agent component,
expressed as the allowable specific difference corresponding to the set xth target drug component, M is a set reference constant, x is expressed as the number corresponding to each target drug component, x =1,2, ·.
Expressed as the ratio weight corresponding to the number of the components of the injection medicine and the ratio weight corresponding to the content of the components of the injection medicine.
Preferably, the specific calculation formula of the comprehensive single-plate processing quality evaluation coefficient corresponding to each processing device is
，
Expressed as the comprehensive single-board processing quality evaluation coefficient corresponding to the ith processing device,
respectively expressed as a processing quality influence weight corresponding to a set single plate processing process and a processing quality influence weight corresponding to a single plate processing performance.
Compared with the prior art, the invention has the following beneficial effects: 1. according to the artificial intelligence-based automatic production management system for the flame retardant sheet, provided by the invention, the basic production information of the flame retardant sheet, the corresponding processing information in each processing link of the flame retardant sheet and the corresponding performance information after the flame retardant sheet is processed are acquired, so that the processing quality of a single plate corresponding to each processing device is evaluated, and a comprehensive single plate processing quality evaluation coefficient corresponding to each processing device is obtained, so that the problem that the current management direction has certain limitation is effectively solved, a reliable optimization direction is provided for the production management of the flame retardant sheet, and the production management efficiency and the production management effect of the flame retardant sheet are greatly improved; on one hand, the management requirements of the flame-retardant plate production enterprises are effectively met, the flame-retardant performance of the flame-retardant plate is guaranteed, the competitive advantage of the flame-retardant plate production enterprises is effectively improved in another angle, and a decision-making reference basis is provided for the production rectification of the flame-retardant plate production enterprises; on the other hand, the key and core of the current flame-retardant board production management are corrected, the flame-retardant performance state of the flame-retardant board is effectively highlighted, meanwhile, the pertinence of the flame-retardant board production management is greatly improved, and the one-sidedness and the limitation of the current flame-retardant production enterprise management are broken through.
2. According to the invention, the processing information monitoring module of the flame-retardant plate monitors the corresponding processing information in each processing link of each processing device, so that the processing state of each processed single plate in each processing link of each processing device is displayed, convenience is provided for tracing the source of the processing information of unqualified single plates in the follow-up process, and meanwhile, the acquisition and understanding of the operation and maintenance state of each processing device and the processing process information of the single plates by a flame-retardant plate production enterprise are facilitated.
3. According to the invention, at the flame-retardant plate processing information feedback terminal, the processing quality evaluation index corresponding to each processing single plate in each processing device and the single plate processing quality grade corresponding to each processing device are fed back to the production quality management personnel corresponding to the flame-retardant plate production enterprise, so that the timeliness of the processing information feedback of each processing device is improved, and meanwhile, the timeliness of the production quality management personnel in the flame-retardant plate production enterprise for acquiring the quality information of the flame-retardant plate in the current production batch is effectively ensured, and further the adjustment process of the production management direction of the flame-retardant plate production enterprise is promoted.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram showing the connection of modules of the system of the present invention.
Detailed Description
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Referring to fig. 1, the invention provides an artificial intelligence-based automatic production management system for a flame retardant sheet, which comprises a flame retardant sheet basic production information acquisition module, a flame retardant sheet processing information monitoring module, a flame retardant sheet processing performance information monitoring module, a flame retardant sheet processing quality analysis and processing module and a flame retardant sheet processing information feedback terminal.
Based on the connection relationship shown in the figure, the flame retardant plate processing quality analysis and processing module is respectively connected with the flame retardant plate basic production information acquisition module, the flame retardant plate processing information monitoring module, the flame retardant plate processing performance information monitoring module and the flame retardant plate processing information feedback terminal, and the flame retardant plate basic production information acquisition module is connected with the flame retardant plate processing information monitoring module.
The flame-retardant plate basic production information acquisition module is used for acquiring corresponding basic production information of the flame-retardant plate in a flame-retardant plate production enterprise, wherein the basic production information comprises processing equipment information and processing single plate size information.
Specifically, the processing equipment information includes the number of processing equipment, the number of single-time single-board processing of the processing equipment, standard processing information corresponding to each processing link of the processing equipment, and material injection information corresponding to the processing equipment, wherein each processing link includes a drug injection processing link, a pressure application processing link, and a vacuum processing link, and the material injection information corresponding to the processing equipment includes the number of injected medicament components, types corresponding to each injected medicament component, and proportions corresponding to each injected medicament component; the processed veneer dimension information is thickness, length and width.
Further, the standard processing information corresponding to the processing equipment in the medicine injection processing link is the standard medicine injection flow rate and the standard injection medicine amount corresponding to the unit single-board volume; the standard processing information corresponding to the processing equipment in the pressure processing link is a standard pressure value and a standard pressure duration; the standard processing information of the processing equipment corresponding to the vacuum processing link is standard vacuum degree and standard vacuum duration.
The flame-retardant plate processing information monitoring module is used for positioning the number of processing equipment based on the processing equipment information, further monitoring the corresponding processing information of each processing equipment in each processing link to obtain the corresponding processing information of each processing equipment in a medicine injection processing link, a pressure application processing link and a vacuum processing link, numbering each processing equipment according to a preset sequence, and sequentially marking the processing equipment as 1,2, 1.
The processing information corresponding to each processing device in the drug injection processing link is drug injection information and drug recovery information, wherein the drug injection information is the number of times of drug injection, the drug amount corresponding to each drug injection, the injection flow rate corresponding to each drug injection, and the drug recovery information is the drug recovery amount; processing information corresponding to each processing device in the pressure applying processing link is an applied pressure value and an applied pressure duration; the processing information of each processing device in the vacuum processing link is vacuum degree and vacuum duration.
Understandably, the specific monitoring process of the processing information corresponding to each processing device in the drug injection processing link is as follows: and extracting the times of injecting the medicament and the medicament amount corresponding to each injected medicament of each processing device in the medicament injection processing link from the processing device management background based on the number corresponding to each processing device.
The flow velocity sensors arranged in the liquid medicine injection pipelines of the processing devices are used for monitoring the corresponding injection flow velocity of the processing devices during the injection of the liquid medicine at each time.
The liquid level sensors arranged in the recovery tanks of the processing equipment are used for collecting the liquid level of the corresponding processing equipment in the injection stage in real time, the liquid level of the corresponding processing equipment in the injection stage is located, the liquid level of the corresponding processing equipment in the first collection time point and the liquid level of the corresponding processing equipment in the last collection time point are located, the liquid level of the corresponding processing equipment in the injection stage in the last collection time point is differed from the liquid level of the corresponding processing equipment in the first collection time point, and the difference is recorded as the quantity of the recovered medicament.
Understandably, the pressure value is applied by reading from a pressure gauge installed in the processing equipment, and the pressure duration is extracted from the management background of the processing equipment.
It can be understood that, the corresponding vacuum degree and vacuum duration of each processing device in the vacuum processing link are monitored, and the specific monitoring process comprises the following steps: and extracting the corresponding vacuum duration of each processing device in the vacuum link from the processing device management background based on the number corresponding to each processing device.
The method comprises the steps of dividing a vacuum link corresponding to each processing device into each vacuum monitoring time period based on the corresponding vacuum duration of each processing device in the vacuum link, monitoring the corresponding vacuum degree in each vacuum time period through a vacuum gauge arranged in each processing device to obtain the corresponding vacuum degree of each processing device in each vacuum monitoring time period, comparing the corresponding vacuum degrees of each processing device in each vacuum monitoring time period with each other, and screening out the minimum vacuum degree corresponding to each processing device, so that the minimum vacuum degree is used as the corresponding vacuum degree of each processing device in the vacuum processing link.
The embodiment of the invention displays the corresponding processing state of each processing single plate in each processing link in each processing device by monitoring the corresponding processing information in each processing link of each processing device, provides convenience for tracing the source of the unqualified single plate processing information in the follow-up process, and is also convenient for the flame retardant plate production enterprises to obtain and know the operation and maintenance state of each processing device and the single plate processing process information.
The flame retardant plate processing performance information monitoring module is used for monitoring the processing performance information of each processing single plate in each processing device after each processing device in a flame retardant plate production enterprise finishes processing the single plate, and acquiring the processing performance information corresponding to each processing single plate in each processing device, wherein the specific monitoring process of the processing performance information is as follows: and taking each side surface corresponding to each processed single plate in each processing device as each monitoring surface, and numbering each monitoring surface corresponding to each processed single plate according to a counterclockwise sequence, wherein the number is 1,2,. u,. g.
And scanning each side surface corresponding to each processed single plate in each processing device through an element component tester to obtain component composition information corresponding to each side surface in each processed single plate in each processing device, wherein the component composition information comprises the number of the components, the type corresponding to each component and the content corresponding to each component.
Extracting the type corresponding to each injected medicament component from the processing equipment information, locating the component consistent with the type of each injected medicament component from the component composition information corresponding to each side surface of each processing single plate in each processing equipment based on the type corresponding to each injected medicament component, and marking as the target medicament component.
The number of target medicament components and the content corresponding to each target medicament component are extracted from the component composition information corresponding to each side surface of each processing single plate in each processing device, and the extracted target medicament components and the content are used as the processing performance information corresponding to each processing single plate in each processing device.
The processing quality analysis and processing module of the flame retardant plate is used for evaluating the processing quality of the single plate corresponding to each processing device based on the basic production information of the flame retardant plate, the processing information corresponding to each processing device in each set processing link and the processing performance information corresponding to each processing device to each processing single plate, outputting the comprehensive evaluation coefficient of the processing quality of the single plate corresponding to each processing device, comparing the comprehensive evaluation coefficient of the processing quality of the single plate corresponding to each processing device with the range of the evaluation coefficient of the processing quality of the single plate corresponding to each set processing quality grade of the single plate, and screening to obtain the processing quality grade of the single plate corresponding to each processing device, wherein the processing quality grade of the single plate is divided into excellent, good, common and poor.
Illustratively, the evaluating the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality corresponding to each processing device in the chemical injection processing link, and the specific evaluation process is as follows: step 1, fromThe frequency of injecting the medicament, the medicament amount corresponding to each injected medicament and the recovered medicament amount are positioned in the processing information corresponding to the medicament injection processing link by each processing device, the actual used medicament amount corresponding to each processing device in the medicament injection processing link is calculated and recorded as
I denotes a number corresponding to each processing device, and i =1, 2.
Wherein,
，
is expressed as the corresponding medicine amount of the ith processing device when the medicine is injected for the t time when the loop is processed by medicine injection,
expressed as the corresponding recovered medicament amount of the ith processing device in the medicament injection processing link,
t represents the number corresponding to each injected drug for a set drug loss amount, and t =1, 2.
Step 2, positioning the number of single-processing veneers and the size information of the processing veneers from the processing information corresponding to each processing device, calculating by using a calculation formula to obtain a medicament dosage coincidence coefficient of each processing device in the medicament injection processing link, and recording as the medicament dosage coincidence coefficient
。
Wherein,
s is the number of single-processed veneers of the flame-retardant plate, q is a standard injection medicament corresponding to the volume of the unit veneer,
for a set dose compensation factor,
indicated as setting the allowable dose difference,
respectively expressed as the processed veneer length, width and thickness.
Step 3, positioning the corresponding injection flow rate of each injection medicament from the processing information corresponding to each processing device in the medicament injection link, and substituting the corresponding injection flow rate of each processing device in each injection medicament in the medicament injection link into a calculation formula
In the process, the flow rate of the medicine injection of each processing device in the medicine injection link is obtained to accord with the coefficient,
is expressed as the corresponding injection flow rate of the ith processing device when the medicine is injected for the t time in the medicine injection link, t represents the corresponding number of the medicine injected for each time, t =1,2, ·.
Expressed as the standard injection flow rate of the processing equipment corresponding to the injection link,
is a preset correction factor.
Step 4, calculating to obtain single-plate processing quality coincidence coefficients corresponding to each processing device in the injection processing link based on the agent dosage coincidence coefficients and the injection flow rate coincidence coefficients of each processing device in the injection processing link, wherein the specific calculation formula is
，
To representThe processing quality of the corresponding single plate in the injection processing link of the ith processing device conforms to the coefficient,
the ratio weight corresponding to the set dosage and the ratio weight corresponding to the injection flow rate are respectively expressed.
Illustratively, the evaluating the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality corresponding to each processing device in the pressing processing link, and the specific evaluation process is as follows: extracting an applied pressure value and an applied pressure duration from processing information corresponding to each processing device in a pressure applying processing link, and substituting the applied pressure value and the applied pressure duration corresponding to each processing device in the pressure applying processing link into a calculation formula
In the method, the corresponding single plate processing quality coincidence coefficient of each processing device in the pressure applying processing link is obtained,
respectively representing the allowable applied pressure difference and the allowable applied pressure time difference of the processing equipment,
respectively representing the pressure value and the pressure duration which correspond to the pressure-applying processing links of the i processing devices, e representing a natural number,
and respectively representing the standard applied pressure value and the standard applied pressure duration corresponding to the pressure applying processing link of the processing equipment.
Illustratively, the evaluating the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality of each processing device corresponding to the vacuum processing link, and the specific evaluating process is as follows: extracting vacuum degree and vacuum duration from processing information of each processing device corresponding to the vacuum processing link, and extracting processing information of each processing device corresponding to the vacuum processing linkSubstituting the vacuum degree and the vacuum duration into a calculation formula
In the method, the processing quality of the single plate corresponding to each processing device in the vacuum processing link is obtained to meet the index,
respectively representing the corresponding vacuum degree and vacuum duration of the ith processing device in the vacuum processing link,
the standard vacuum degree and the standard vacuum time length of the processing equipment corresponding to the vacuum processing link are shown, and c1 and c2 are respectively expressed as proportion weights corresponding to the processing vacuum degree and the processing vacuum time length of the set processing equipment.
In another example, the evaluating the processing quality of the single plate corresponding to each processing device is used to evaluate the processing performance of each processed single plate in each processing device, and the number of target chemical components and the content of each target chemical component corresponding to each side surface are located from the processing performance information corresponding to each processed single plate in each processing device, and are substituted into the calculation formula
Obtaining a processing performance conforming coefficient corresponding to each processed single plate in each processing device, wherein d represents a number corresponding to each processed single plate, d =1,2,... times.z, u represents a number corresponding to each side surface of the processed single plate, u =1,2,... times.g,
respectively expressed as the number of target medicament components in the u side of the d processed veneer in the i processing device,
expressed as the number of components of the injected medicament,
the content of the xth target medicament component in the xth side of the xth processed veneer in the ith processing device is shown,
expressed as the ratio corresponding to the xth target medicament component,
expressed as the allowable specific difference corresponding to the set xth target drug component, M is a set reference constant, x is expressed as the number corresponding to each target drug component, x =1,2, ·.
Expressed as the ratio weight corresponding to the number of the components of the injection medicine and the ratio weight corresponding to the content of the components of the injection medicine.
Specifically, the specific calculation formula of the comprehensive single-plate processing quality evaluation coefficient corresponding to each processing device is
，
Expressed as the comprehensive single-board processing quality evaluation coefficient corresponding to the ith processing device,
respectively expressed as a processing quality influence weight corresponding to a set single plate processing process and a processing quality influence weight corresponding to a single plate processing performance.
According to the embodiment of the invention, the basic production information of the flame-retardant plate, the corresponding processing information in each processing link of the flame-retardant plate and the corresponding performance information after the flame-retardant plate is processed are collected, and the processing quality of the single plate corresponding to each processing device is evaluated to obtain the comprehensive evaluation coefficient of the processing quality of the single plate corresponding to each processing device, so that on one hand, the problem that the current management direction has certain limitation is effectively solved, a reliable optimization direction is provided for the production management of the flame-retardant plate, and the production management efficiency and the production management effect of the flame-retardant plate are greatly improved; on one hand, the management requirements of the flame-retardant plate production enterprises are effectively met, the flame-retardant performance of the flame-retardant plate is guaranteed, the competitive advantage of the flame-retardant plate production enterprises is effectively improved in another angle, and a decision-making reference basis is provided for the production rectification of the flame-retardant plate production enterprises; on the other hand, the key and core of the current flame-retardant board production management are corrected, the flame-retardant performance state of the flame-retardant board is effectively highlighted, meanwhile, the pertinence of the flame-retardant board production management is greatly improved, and the one-sidedness and the limitation of the current flame-retardant production enterprise management are broken through.
And the flame-retardant plate processing information feedback terminal is used for feeding the comprehensive single plate processing quality evaluation coefficient corresponding to each processing device and the single plate processing quality grade corresponding to each processing device back to the production quality management personnel corresponding to the flame-retardant plate production enterprise.
According to the embodiment of the invention, the processing quality evaluation index corresponding to each processing single plate in each processing device and the single plate processing quality grade corresponding to each processing device are fed back to the production quality management personnel corresponding to the flame-retardant plate production enterprise, so that the timeliness of the processing information feedback of each processing device is improved, and meanwhile, the timeliness of the production quality management personnel in the flame-retardant plate production enterprise for acquiring the quality information of the flame-retardant plate of the current production batch is effectively ensured, and further the adjustment process of the production management direction of the flame-retardant plate production enterprise is promoted.
The foregoing is merely exemplary and illustrative of the principles of the present invention and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the principles of the present invention or exceeding the scope of the claims set forth herein.
Claims (8)
1. The utility model provides a fire-retardant board automated production management system based on artificial intelligence which characterized in that includes:
the flame-retardant plate basic production information acquisition module is used for acquiring corresponding basic production information of the flame-retardant plate in a flame-retardant plate production enterprise, wherein the basic production information comprises processing equipment information and processing single plate size information;
the processing information monitoring module of the flame-retardant plate is used for positioning the number of processing equipment based on the information of the processing equipment, further monitoring the corresponding processing information of each processing equipment in each processing link to obtain the corresponding processing information of each processing equipment in a medicine injection processing link, a pressure application processing link and a vacuum processing link, numbering each processing equipment according to a preset sequence, and sequentially marking the processing equipment as 1,2, 1.i.n;
the processing performance information monitoring module of the flame retardant plate is used for monitoring the processing performance information of each processed single plate in each processing device after each processing device in the flame retardant plate production enterprise finishes processing the single plate, and acquiring the processing performance information corresponding to each processed single plate in each processing device;
the processing quality analysis and processing module of the flame retardant plate is used for evaluating the processing quality of the single plate corresponding to each processing device based on the basic production information of the flame retardant plate, the processing information corresponding to each processing device in each set processing link and the processing performance information corresponding to each processing device and each processing single plate, outputting a comprehensive single plate processing quality evaluation coefficient corresponding to each processing device, comparing the comprehensive single plate processing quality evaluation coefficient corresponding to each processing device with the single plate processing quality evaluation coefficient range corresponding to each set single plate processing quality grade, and screening to obtain the single plate processing quality grade corresponding to each processing device;
the flame-retardant plate processing information feedback terminal is used for feeding back the comprehensive single plate processing quality evaluation coefficient corresponding to each processing device and the single plate processing quality grade corresponding to each processing device to a production quality manager corresponding to a flame-retardant plate production enterprise;
the processing equipment information comprises the number of processing equipment, the number of single processing veneers of the processing equipment, standard processing information corresponding to the processing equipment in each processing link and material injection information corresponding to the processing equipment, wherein each processing link is a medicament injection processing link, a pressure application processing link and a vacuum processing link respectively, and the material injection information corresponding to the processing equipment comprises the number of injected medicament components, the type corresponding to each injected medicament component and the ratio corresponding to each injected medicament component; the processed veneer dimension information comprises thickness, length and width;
the processing performance information monitoring is carried out on each processing veneer in each processing device, and the specific monitoring process is as follows:
taking each side surface corresponding to each processed single plate in each processing device as each monitoring surface, and numbering each monitoring surface corresponding to each processed single plate according to a counterclockwise sequence, wherein the number is 1,2,. u,. g;
scanning each side surface corresponding to each processing single plate in each processing device through an element component tester to obtain component composition information corresponding to each side surface in each processing single plate in each processing device, wherein the component composition information comprises the number of components, the type corresponding to each component and the content corresponding to each component;
extracting the type corresponding to each injected medicament component from the processing equipment information, positioning the component consistent with each injected medicament component type from the component composition information corresponding to each side surface of each processing single plate in each processing equipment based on the type corresponding to each injected medicament component, and recording as a target medicament component;
the number of target medicament components and the content corresponding to each target medicament component are extracted from the component composition information corresponding to each side surface of each processing single plate in each processing device, and the extracted target medicament components and the content are used as the processing performance information corresponding to each processing single plate in each processing device.
2. The system of claim 1, wherein the system comprises: the standard processing information of the processing equipment corresponding to each processing link is as follows:
the standard processing information corresponding to the processing equipment in the drug injection processing link is the standard drug injection flow rate and the standard injected drug amount corresponding to the unit single-board volume; the standard processing information corresponding to the processing equipment in the pressure processing link is a standard pressure value and a standard pressure duration; the standard processing information of the processing equipment corresponding to the vacuum processing link is standard vacuum degree and standard vacuum duration.
3. The system of claim 1, wherein the system comprises: the processing information corresponding to each processing device in the drug injection processing link is drug injection information and recovered drug information, the drug injection information is the number of times of drug injection, the drug amount corresponding to each drug injection, the injection flow rate corresponding to each drug injection, and the recovered drug information is the recovered drug amount; processing information corresponding to each processing device in the pressure applying processing link is an applied pressure value and an applied pressure duration; the processing information of each processing device in the vacuum processing link is vacuum degree and vacuum duration.
4. The system of claim 1, wherein the system comprises: the evaluation of the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality corresponding to each processing device in the drug injection processing link, and the specific evaluation process is as follows:
step 1, positioning the times of injecting the medicament, the medicament amount corresponding to each injected medicament and the recovered medicament amount from the processing information corresponding to each processing device in the medicament injection processing link, calculating to obtain the actual used medicament amount corresponding to each processing device in the medicament injection processing link, and marking as the actual used medicament amount
I denotes a number corresponding to each processing device, i =1, 2.... n;
step 2, positioning the number of single-processing veneers and the size information of the processing veneers from the processing information corresponding to each processing device, calculating by using a calculation formula to obtain a medicament dosage coincidence coefficient of each processing device in the medicament injection processing link, and recording as the medicament dosage coincidence coefficient
；
Step 3, injecting the medicine from each processing devicePositioning the injection flow rate corresponding to each injection of the medicament in the processing information corresponding to the link, and substituting the injection flow rate corresponding to each injection of the medicament into the calculation formula
In the process, the flow rate of the medicine injection of each processing device in the medicine injection link is obtained to accord with the coefficient,
is expressed as the corresponding injection flow rate of the ith processing device when the medicine is injected for the t time in the medicine injection link, t represents the corresponding number of the medicine injected for each time, t =1,2, ·.
Expressed as the standard injection flow rate of the processing equipment corresponding to the injection link,
is a preset correction factor;
step 4, calculating to obtain single-plate processing quality coincidence coefficients corresponding to each processing device in the injection processing link based on the agent dosage coincidence coefficients and the injection flow rate coincidence coefficients of each processing device in the injection processing link, wherein the specific calculation formula is
，
Expressed as the corresponding single-board processing quality conforming coefficient of the ith processing device in the drug injection processing link,
the ratio weight corresponding to the set dosage and the ratio weight corresponding to the injection flow rate are respectively expressed.
5. A substrate according to claim 1In artificial intelligence's fire-retardant board automated production management system, its characterized in that: the evaluation of the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality corresponding to each processing device in the pressure applying processing link, and the specific evaluation process is as follows: extracting an applied pressure value and an applied pressure duration from processing information corresponding to each processing device in a pressure applying processing link, and substituting the applied pressure value and the applied pressure duration corresponding to each processing device in the pressure applying processing link into a calculation formula
In the method, the corresponding single plate processing quality coincidence coefficient of each processing device in the pressure applying processing link is obtained,
respectively representing the allowable applied pressure difference and the allowable applied pressure duration difference of the set processing equipment,
respectively representing the pressure value and the pressure duration which correspond to the pressure-applying processing links of the i processing devices, e representing a natural number,
and respectively representing the standard applied pressure value and the standard applied pressure duration corresponding to the pressure applying processing link of the processing equipment.
6. The system of claim 1, wherein the system comprises: the evaluation of the processing quality of the single plate corresponding to each processing device is used for evaluating the processing quality of each processing device corresponding to the vacuum processing link, and the specific evaluation process is as follows: extracting vacuum degree and vacuum duration from the processing information of each processing device corresponding to the vacuum processing link, and substituting the extracted vacuum degree and vacuum duration from the processing information of each processing device corresponding to the vacuum processing link into a calculation formula
In the method, the processing quality of the single plate corresponding to each processing device in the vacuum processing link is obtained to meet the index,
respectively representing the corresponding vacuum degree and vacuum duration of the ith processing device in the vacuum processing link,
the standard vacuum degree and the standard vacuum time length of the processing equipment corresponding to the vacuum processing link are shown, c1 and c2 are respectively shown as proportion weights corresponding to the processing vacuum degree and the processing vacuum time length of the set processing equipment, and e is a natural number.
7. The system of claim 1, wherein the system comprises: the evaluation of the processing quality of the single plate corresponding to each processing device is used for evaluating the processing performance of the single plate corresponding to each processing device, and then the number of the target medicament components corresponding to each side face and the content corresponding to each target medicament component are positioned from the processing performance information corresponding to each processed single plate in each processing device, and are substituted into a calculation formula
Obtaining a processing performance conforming coefficient corresponding to each processed single plate in each processing device, wherein d represents a number corresponding to each processed single plate, d =1,2,... eta.z, u represents a number corresponding to each side surface of the processed single plate, u =1,2,. eta.g,
respectively representing the number of target medicament components corresponding to the ith processing veneer in the ith processing device in the u th side surface,
expressed as an infused drug compositionThe number of the components is increased, and the content of the active ingredients,
the content of the xth target medicament component in the xth side of the xth processed veneer in the ith processing device is shown,
expressed as the ratio corresponding to the xth target agent component,
expressed as the allowable fraction difference corresponding to the set xth target drug component, M is a set reference constant, x is expressed as the number corresponding to each target drug component, x =1,2, ·.
Expressed as the ratio weight corresponding to the number of the components of the injection medicament and the ratio weight corresponding to the content of the components of the injection medicament, respectively, and e is a natural number.
8. The system of claim 1, wherein the system comprises: the specific calculation formula of the comprehensive single-plate processing quality evaluation coefficient corresponding to each processing device is
，
Expressed as the comprehensive single-board processing quality evaluation coefficient corresponding to the ith processing device,
respectively expressed as a processing quality influence weight corresponding to a set single plate processing process and a processing quality influence weight corresponding to a single plate processing performance, e is expressed as a natural number,
expressed as the corresponding single board processing quality conforming coefficient of the ith processing equipment in the process of injecting the chemicals,
Expressed as the corresponding single plate processing quality conforming coefficient of the ith processing equipment in the pressure applying processing link,
The processing quality of the single plate corresponding to the ith processing equipment in the vacuum processing link meets the index,
Expressed as the corresponding machining performance conforming coefficient of the d-th machined single plate in the ith machining device.
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