Disclosure of Invention
The invention mainly aims to provide a construction process of a tunnel integral inverted arch structure, and aims to ensure construction quality and improve construction efficiency.
The invention aims to solve the problems by adopting the following technical scheme:
the construction process of the tunnel integral type inverted arch structure comprises a filling side formwork and an inverted arch formwork, wherein the inverted arch formwork comprises an end formwork body and an inverted arch side wall body; the construction process of the integral inverted arch structure of the tunnel comprises the following steps:
Excavating a tunnel inverted arch section to be poured at the tunnel face, and preprocessing;
manufacturing an inverted arch template; assembling the inverted arch side wall body and the end die body into a whole;
after the filling side templates and the end die body are assembled into a whole, the filling side templates are lifted to the inverted arch section of the tunnel to be poured;
respectively pouring concrete into the end mould body, the filling side mould plate and the inverted arch side wall body so that the transverse construction joint is misplaced within a first preset value; and detecting and analyzing by stratum acoustic wave CT detection technology;
And removing the inverted arch form and the filling side form after the concrete is molded.
Preferably, the step of excavating the inverted arch section of the tunnel to be poured at the tunnel face and performing pretreatment includes the following steps:
Excavating the inverted arch section of the tunnel to be poured according to a design drawing, and cleaning impurities of the inverted arch section of the tunnel to be poured after the excavation is completed so as to obtain a construction surface of the inverted arch section of the tunnel to be poured without virtual slag;
and/or a drainage blind pipe is fixedly arranged on the construction surface of the inverted arch section of the tunnel to be poured; and ventilation treatment of the construction tunnel is performed.
Preferably, the inverted arch template is manufactured; in the step of assembling the inverted arch side wall body and the end die body into a whole, the method comprises the following steps:
Respectively assembling the inverted arch side wall body and the end mold body;
at least three first positioning steel bars are fixedly arranged between the inverted arch side wall body and the end die body at intervals;
And assembling the inverted arch side wall body and the end die body as a whole with the first positioning steel bars.
Preferably, the step of lifting the filling side form and the end mold body to the inverted arch section of the tunnel to be poured after the filling side form and the end mold body are assembled into a whole includes:
assembling the filling side form;
at least three second positioning steel bars are fixedly arranged between the filling side template and the end die body at intervals;
assembling the filling side templates with the end mold bodies and the second positioning steel bars to form a whole;
and lifting the whole body in the previous step to the inverted arch section of the tunnel to be poured.
Preferably, in the step of pouring concrete into the end mold body and the filling side mold plate and the inverted arch side wall respectively so that the transverse construction joint is dislocated within a first preset value, the method comprises the following steps:
and pouring concrete into the end mould body and the inverted arch side wall body in sequence, so that the transverse construction joints between the filling side mould plate and the end mould body and/or between the end mould body and the inverted arch side wall body are misplaced within a first preset value.
Preferably, the tunnel integral inverted arch structure further comprises an arc-shaped inverted arch middle section, and at least two inverted arch templates are selected; the inverted arch middle section is connected between two inverted arch templates;
The step of pouring concrete into the end mould body and the inverted arch side wall body in sequence comprises the following steps:
Pouring the pouring concrete from the filling side templates so that the pouring concrete is poured into the middle section of the inverted arch;
Stopping pouring the filling side templates when the concrete is in contact with or close to the end mould body after the concrete is poured in the middle section of the inverted arch;
pouring concrete from the inverted arch side wall body so as to realize pouring of the inside of the end die body and the inside of the inverted arch side wall body in sequence.
Preferably, the pouring concrete from the inverted arch side wall body is poured to realize pouring of the inside of the end mold body and the inside of the inverted arch side wall body in sequence, and the pouring concrete comprises the following steps:
At least four pouring operation windows are additionally arranged along the width direction of the inverted arch side wall body, and then pouring concrete is poured from the pouring operation windows respectively, so that the inside of the end die body and the inside of the inverted arch side wall body are poured in sequence.
Preferably, the first preset value is that the transverse dislocation gap is larger than 50cm; and/or, the first preset value is that the transverse dislocation gap is smaller than 100cm.
Preferably, the step of detecting and analyzing by the formation acoustic wave CT detection technology includes the following steps:
Respectively carrying out construction front state, concrete initial solidification state and concrete molding rear state on the filling side template, the inverted arch side wall body and the end mold body by using a stratum acoustic wave CT detection technology;
and respectively comparing the detection data information of the state before construction, the state when the concrete is initially solidified and the state after the concrete is formed with the theoretical data information in the design drawing to judge the construction quality.
Preferably, a tunnel integral inverted arch structure is constructed by applying the construction process of the tunnel integral inverted arch structure according to any one of the above; the integral type inverted arch structure of the tunnel comprises a filling side template and an inverted arch template, wherein the inverted arch template comprises an end die body and an inverted arch side wall body, a first end of the end die body is communicated with a first end of the inverted arch side wall body, and a second end of the end die body is communicated with a first end of the filling side template; a transverse construction joint is respectively arranged between the end die body and the filling side die plate and between the end die body and the inverted arch side wall; and positioning steel bars are respectively arranged between the end mould body and the filling side mould plate and between the end mould body and the inverted arch side wall body.
The beneficial effects are that: the technical scheme of the invention is that firstly, a tunnel inverted arch section to be poured at a tunnel face is excavated, and pretreatment is carried out, so that a foundation is laid for the quality and stability of subsequent construction; then making an inverted arch template, and assembling the inverted arch template and the end die body into a whole; assembling the filling side templates and the end mold bodies to form a whole, mechanically hoisting the whole molded end mold bodies after processing to enable the molded end mold bodies to be transported to the inverted arch section of the tunnel to be poured, so that a non-target splice after one-time mold supporting molding can be realized, an integral inverted arch structure is obtained, the structural stability of the integral inverted arch structure is ensured, and a foundation is laid for the quality and stability of subsequent construction; then pouring concrete into the end mould body, the filling side mould plate and the inverted arch side wall respectively, so that the transverse construction joint is misplaced within a first preset value; the detection analysis is carried out through the stratum acoustic CT detection technology, so that layered construction is realized, the dislocation of the transverse construction joints of each structural layer is ensured on the premise of a first preset value, and the obtained integral inverted arch structure is combined, so that the construction smoothness is ensured, and the process gap time is effectively shortened; after the concrete is molded, dismantling the inverted arch form and filling the side form; and the construction process of the integral inverted arch structure of the tunnel can shorten the inverted arch and filling operation time, reduce the labor intensity, improve the tunnel construction efficiency and bring greater economic benefit to construction projects.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture, and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, if "and/or" and/or "are used throughout, the meaning includes three parallel schemes, for example," a and/or B "including a scheme, or B scheme, or a scheme where a and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The invention provides a construction process of a tunnel integral inverted arch structure.
As shown in fig. 1, in an embodiment of the present invention, the tunnel-integrated inverted arch structure includes at least two filling side forms 1 and at least two inverted arch forms 2, the inverted arch forms 2 include an end mold body 21 and an inverted arch wall 22, a first end of the end mold body 21 is in communication with a first end of the inverted arch wall 22, and a second end of the end mold body 21 is in communication with a first end of the filling side forms 1; the construction process of the integral inverted arch structure of the tunnel; the method comprises the following steps:
S1, excavating a tunnel inverted arch section to be poured at a tunnel face, and preprocessing;
s2, manufacturing an inverted arch template; assembling the inverted arch side wall body and the end die body into a whole;
s3, after the filling side templates and the end die body are assembled to form a whole, hoisting the filling side templates to the inverted arch section of the tunnel to be poured;
s4, respectively pouring concrete into the end mold body, the filling side mold plate and the inverted arch side wall body so that the transverse construction joint is misplaced within a first preset value; and detecting and analyzing by stratum acoustic wave CT detection technology;
S5, after the concrete is molded, removing the inverted arch form and the filling side form.
According to the technical scheme, firstly, a tunnel inverted arch section to be poured at a tunnel face is excavated, and pretreatment is carried out, so that a foundation is laid for the quality and stability of subsequent construction; then making an inverted arch template, and assembling the inverted arch template and the end die body into a whole; assembling the filling side templates and the end mold bodies to form a whole, mechanically hoisting the whole molded end mold bodies after processing to enable the molded end mold bodies to be transported to the inverted arch section of the tunnel to be poured, so that a non-target splice after one-time mold supporting molding can be realized, an integral inverted arch structure is obtained, the structural stability of the integral inverted arch structure is ensured, and a foundation is laid for the quality and stability of subsequent construction; then pouring concrete into the end mould body, the filling side mould plate and the inverted arch side wall respectively, so that the transverse construction joint is misplaced within a first preset value; the detection analysis is carried out through the stratum acoustic CT detection technology, so that layered construction is realized, the dislocation of the transverse construction joints of each structural layer is ensured on the premise of a first preset value, and the obtained integral inverted arch structure is combined, so that the construction smoothness is ensured, and the process gap time is effectively shortened; after the concrete is molded, dismantling the inverted arch form and filling the side form; and the construction process of the integral inverted arch structure of the tunnel can shorten the inverted arch and filling operation time, reduce the labor intensity, improve the tunnel construction efficiency and bring greater economic benefit to construction projects.
Specifically, in some embodiments, in the step S1, the step of excavating an inverted arch section of the tunnel to be poured at the face and performing pretreatment includes the following steps:
and excavating the inverted arch section of the tunnel to be poured according to a design drawing, and cleaning impurities of the inverted arch section of the tunnel to be poured after the excavation is completed so as to obtain a construction surface of the inverted arch section of the tunnel to be poured without virtual slag.
Specifically, in some embodiments, in S1, the step of excavating an inverted arch section of the tunnel to be poured at the face, and performing pretreatment further includes the following steps:
A drainage blind pipe is fixedly arranged on a construction surface of an inverted arch section of a tunnel to be poured; and ventilation treatment of the construction tunnel is performed. In this embodiment, after the excavation of the inverted arch section of the poured tunnel is completed, drainage blind pipes are fixedly arranged on two side walls of the construction surface of the inverted arch section of the tunnel to be poured; the ventilation treatment is that a plurality of axial flow fans guide fresh air outside the tunnel to a construction surface, and useless gas is discharged out of the construction tunnel through an ejector; thereby guaranteeing the construction safety performance and the construction quality.
Specifically, in some embodiments, in the S2, the inverted arch form is fabricated; in the step of assembling the inverted arch side wall body and the end die body into a whole, the method comprises the following steps:
S21, respectively assembling the inverted arch side wall body and the end mold body;
s22, at least three first positioning steel bars are fixedly arranged between the inverted arch side wall body and the end die body at intervals;
S23, assembling the inverted arch side wall body and the end die body as a whole with the first positioning steel bars. Wherein in some embodiments, the number of the first positioning steel bars is 4, and in other embodiments of the present invention, the number of the first positioning steel bars may be 5 or other numbers. Preferably, the 4 first positioning steel bars are equidistantly arranged along the extending direction of the tunnel. And preferably the spacing between two adjacent first positioning bars is 225-275mm m, for example 250mm. The mode can ensure the stability of the structure, and further ensures the construction quality.
Specifically, in some embodiments, in the step S3, after the filling side template is assembled with the end mold body to form a whole, the step of lifting the filling side template to the inverted arch section of the tunnel to be poured includes:
S31, assembling the filling side template;
s32, arranging and fixing at least three second positioning steel bars between the filling side template and the end die body at intervals;
S33, assembling the filling side template, the end die body and the second positioning steel bar into a whole;
S34, lifting the whole body in the previous step to the inverted arch section of the tunnel to be poured. In some embodiments, the number of the first positioning steel bars is 4, and in other embodiments of the present invention, the number of the second positioning steel bars may be 5 or other numbers. Preferably, the 4 second spacer bars are equidistantly spaced along the extending direction of the tunnel. And preferably the spacing between two adjacent second locating rebars is 225-275mm m, for example 250mm. The mode can ensure the stability of the structure, and further ensures the construction quality.
The construction joint (construction joint) refers to a joint formed between the concrete poured in the prior and later steps due to the design requirement or the construction requirement of the sectional pouring in the concrete pouring process. The construction joint comprises a transverse construction joint, and the position of the transverse construction joint is arranged at a position of the structure, which is smaller in shearing force and convenient to construct, in the horizontal and transverse direction.
Specifically, in some embodiments, in the steps of pouring concrete into the interior of the end mold body and the interior of the filling side form and the interior of the inverted arch side wall, respectively, so that the transverse construction joint is dislocated within a first preset value, the method comprises the following steps:
and pouring concrete into the end mould body and the inverted arch side wall body in sequence, so that the transverse construction joints between the filling side mould plate and the end mould body and/or between the end mould body and the inverted arch side wall body are misplaced within a first preset value.
Wherein, in some embodiments, as shown in fig. 4, the tunnel integral inverted arch structure further comprises an arc-shaped inverted arch middle section 7, and at least two inverted arch templates 2 are selected; the inverted arch middle section 7 is connected between two inverted arch forms 2; the bottom of the inverted arch middle section 7 is connected to the inner bottom of the tunnel karst cave body 6, and the filling side template is located at the joint of the inverted arch middle section 7 and the inverted arch template 2. Wherein, in some embodiments, the inverted arch middle section 7 comprises at least two layers of rigid skeletons and vertical anchor piles respectively connected with the rigid skeletons as a whole; the rigid framework comprises X-axis steel bars and Y-axis steel bars, and the X-axis steel bars and the Y-axis steel bars are distributed in a staggered mode and are connected into a whole.
Specifically, in some embodiments, the step of pouring concrete into the interior of the end mold body and the interior of the inverted arch wall in sequence includes the steps of:
Pouring the pouring concrete from the filling side templates so that the pouring concrete is poured into the middle section of the inverted arch;
Stopping pouring the filling side templates when the concrete is in contact with or close to the end mould body after the concrete is poured in the middle section of the inverted arch;
Pouring concrete from the inverted arch side wall body so as to realize pouring of the inside of the end die body and the inside of the inverted arch side wall body in sequence. Because the middle section of the inverted arch is the middle section of the inverted arch with large arc radius, the gradient is gentle in the pouring process, and the pouring can be performed from the middle to the two sides by a concrete natural paving method; and when the end mould body is poured, pouring the inverted arch concrete from the inverted arch side wall body, so that the inverted arch concrete is poured once.
Wherein, in some embodiments, in the step of pouring the casting concrete from the inverted arch side wall to realize casting of the inside of the end mold body and the inside of the inverted arch side wall in sequence, the method comprises the following steps:
At least four pouring operation windows are additionally arranged along the width direction of the inverted arch side wall body, and then pouring concrete is poured from the pouring operation windows respectively, so that the inside of the end die body and the inside of the inverted arch side wall body are poured in sequence.
In some embodiments, the pouring concrete is poured from the pouring operation window at the same time, so that the problem that the concrete cannot vibrate and the pouring quality can be influenced in the width range of the arc-shaped template is further and better solved, the defect that the concrete cannot vibrate can be completely overcome, honeycomb pitting caused by vibration leakage is avoided, and the internal compaction and external appearance of the concrete are guaranteed.
The method can realize a multi-structure multi-pouring mode, and the construction quality is ensured by effectively transversely constructing the joint values; furthermore, the process intermittent time can be shortened, and the overall construction efficiency and quality can be improved.
Wherein, in some embodiments, the first preset value is a lateral misalignment gap greater than 50cm; wherein, in some embodiments, the first preset value is a lateral misalignment gap greater than 50cm and less than 100cm; the structural stability among the templates of each section can be guaranteed through setting up the horizontal construction joint of first default, and then construction quality and efficiency have been ensured.
The integral inverted arch structure of tunnel is as a steel construction form, adopts shaped steel preassembly as an organic wholely with filling side form and inverted arch middle part section, and the anchor stake is as tension member, in the work progress, passes through the template panel with concrete flow load and transmits rigid skeleton above, then transmits the anchor stake by rigid skeleton, transmits to the inverted arch side wall body or bottom country rock of having been under construction by the anchor stake at last, forms a complete atress system, guarantees that the template does not take place the skew, and then realizes the quick construction of inverted arch.
The prior advanced geological prediction is mainly used for predicting surrounding rock in front of the face by means of new three-dimensional geological advanced prediction technologies of tunnels, such as a mass radar, infrared detection, TSP (total reflection) and the like, wherein the geological radar and the infrared detection are short in prediction distance and low in precision, the TSP prediction distance is long, but only predicts surrounding rock in front of the face, and the prediction precision of surrounding rock conditions around the tunnels cannot intuitively and accurately judge the position, the range and the water inflow of poor geology. In the formation acoustic CT detection technology, a formation acoustic CT detector is selected to realize the technology; the stratum acoustic wave CT detector is mainly applied to stratum and poor geological detection and engineering quality detection, and utilizes digital multiple elements and combines tunnel normal geological prediction to accurately predict poor geological conditions, so that long-distance prediction, long-distance water detection, three-dimensional space three-dimensional imaging and rapid and accurate prediction of poor geological positions and water inflow are realized; and carrying out theoretical verification after the treatment is completed.
Specifically, in some embodiments, the step of performing detection analysis by using the formation acoustic wave CT detection technology includes the following steps:
Respectively carrying out construction front state, concrete initial solidification state and concrete molding rear state on the filling side template, the inverted arch side wall body and the end mold body by using a stratum acoustic wave CT detection technology;
and respectively comparing the detection data information of the state before construction, the state when the concrete is initially solidified and the state after the concrete is formed with the theoretical data information in the design drawing to judge the construction quality.
The invention also provides a tunnel integral inverted arch structure, which uses the construction process of the tunnel integral inverted arch structure, and the concrete scheme of the construction process of the tunnel integral inverted arch structure refers to the embodiment, and because the tunnel integral inverted arch structure adopts all the technical schemes of all the embodiments, the tunnel integral inverted arch structure at least has all the beneficial effects brought by the technical schemes of the embodiments, and the detailed description is omitted. As shown in fig. 2 and 3, the tunnel integral inverted arch structure comprises a filling side template 1 and an inverted arch template 2, wherein the inverted arch template 2 comprises an end mould body 21 and an inverted arch side wall 22, a first end of the end mould body 21 is communicated with a first end of the inverted arch side wall 22, and a second end of the end mould body 21 is communicated with a first end of the filling side template 1; a transverse construction joint 20 is respectively arranged between the end die body 21 and the filling side die plate 1 and between the end die body 21 and the inverted arch side wall 22; and positioning steel bars 25 are respectively arranged between the end die body 21 and the filling side die plate 1 and between the end die body 21 and the inverted arch side wall 22.
Wherein, in some embodiments, the gap of the transverse construction joint 20 is greater than 50cm; wherein, in some embodiments, the first preset value is a lateral misalignment gap greater than 50cm and less than 100cm; the structural stability among the templates of each section can be guaranteed through setting up the horizontal construction joint of first default, and then construction quality and efficiency have been ensured.
Wherein in some embodiments, the spacer bar 25 comprises a first spacer bar and a second spacer bar, the first spacer bar being located between the inverted arch side wall and the end mold; the second positioning steel bars are positioned between the filling side templates and the end mold body.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.