CN114701061A - Novel production process of stone surface decorative material - Google Patents
Novel production process of stone surface decorative material Download PDFInfo
- Publication number
- CN114701061A CN114701061A CN202210428717.0A CN202210428717A CN114701061A CN 114701061 A CN114701061 A CN 114701061A CN 202210428717 A CN202210428717 A CN 202210428717A CN 114701061 A CN114701061 A CN 114701061A
- Authority
- CN
- China
- Prior art keywords
- cement
- granite
- color
- added
- pressure plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention discloses a new production process of a stone surface decorative material, which comprises the following preparation steps: taking a cement fiber pressure plate as a base material; preparing primary colors and granite sub-colors; spraying the prepared base color cement slurry to the napped surface of a cement fiber pressure plate by using a spray gun; spraying the prepared granite point color paste on the primary color of the cement fiber pressure plate with the finished primary color, and then using a vibrator to exert force and vibration on the back of the cement fiber pressure plate to enable the cement paste to level and form a plane, so that the plane becomes a semi-finished product; curing the semi-finished product completed in the fifth step; and (5) feeding the cured semi-finished product into a stone polishing machine for polishing to obtain a complete finished product. Compared with the prior art, the invention has the advantages that: the cement is used as main material, and a specific process is combined to produce the granite imitation material with changeable colors, thereby not only solving the defects of chemical products, but also producing various granite patterns.
Description
Technical Field
The invention relates to the technical field of stone surface decorative materials, in particular to a novel production process of a stone surface decorative material.
Background
With the improvement of life quality of people and the change of color and beauty of decorative materials, artificial synthetic materials appear on the market, but chemical products are generally taken as main products, plastic paper with patterns is pasted on the surface of a fiber pressure plate, the fiber plate and the plastic paper are bonded by glue, volatile gas exists for a long time, and the product is easy to age and fall off due to the use of the glue, can only be used for indoor decoration and cannot be used outdoors, the patterns on the surface of the plastic paper are sprayed and painted by ink-jet equipment, so that the product is easy to age and distort, cannot be repaired after the surface is damaged, has no natural texture of stone, and has various problems of environmental pollution, fire hazard and the like.
Disclosure of Invention
The invention aims to overcome the technical defects and provide a novel production process of a stone decorative material, which takes cement as a main material and combines a specific process to produce a granite-like material with changeable colors, thereby not only solving the defects of chemical products, but also producing various granite patterns.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a new production process of stone surface decoration material comprises the following preparation steps:
the method comprises the following steps: taking a cement fiber pressure plate on the market as a base material, and roughening the surface for later use;
step two: primary color preparation: 1 part of cement and 1.5 parts of tailings are added with a cement stabilizer, a cement reinforcing agent and a cement adhesive, then an iron oxide pigment is added and stirred uniformly, then water is added and stirred to a cement paste state, and the color is mainly weak;
step three: granite stippling: 1.5 parts of tailing is added into 1 part of cement, cement stabilizer, cement reinforcing agent and cement adhesive are added, iron oxide pigment is added and stirred uniformly, and water is added to form a color paste, so that the color paste can be prepared by adjusting the added iron oxide pigment more or less because granite has a plurality of colors, and 1-4 parts of colored cement paste can be prepared by the method;
step four: spraying the base color cement slurry prepared in the step two to the napped surface of the cement fiber pressure plate by using a spray gun, wherein the thickness is 2MM-10MM, and the base color is finished;
step five: spraying the granite point color paste prepared in the third step to the primary color of the cement fiber pressure plate after the primary color is finished, and then forcibly vibrating the back of the cement fiber pressure plate by using a vibrator to level the cement paste to form a plane so as to form a semi-finished product;
step six: curing the semi-finished product completed in the fifth step;
step seven: and (5) feeding the cured semi-finished product into a stone polishing machine for polishing to obtain a complete finished product.
Preferably, the particle of the ejection point imitating granite in the fifth step has a large size.
Preferably, the curing period in the sixth step is 25 to 30 days.
Preferably, the grain number of the tailings in the second step and the third step is 20-120 meshes.
Compared with the prior art, the invention has the advantages that: the craft product utilizes the mature cement fiber pressure plate in the market as the base material to carry out deep processing, so that the surface of the base material forms the granite effect and the toughness of the stone material is increased; the device can be used indoors and outdoors, and has no use environment influence; the product has real stone texture and can not be aged and distorted; glue materials are not used, so that the falling-off does not exist; the surface decorative plate has a certain thickness and good weather resistance; the material is easy to obtain, and the production cost is low; the stone grains are randomly formed, and the appearance is natural; the damaged part can be polished and repaired; the method not only solves the defects of chemical products, but also can produce various granite patterns, and has the advantages of environmental protection, energy conservation, low carbon, low price, high quality, safety and strong operability.
Detailed Description
The present invention will be described in further detail below with reference to the accompanying drawings.
A new production process of stone surface decoration material comprises the following preparation steps:
the method comprises the following steps: taking a cement fiber pressure plate on the market as a base material, roughening the surface for later use, wherein the purpose of roughening is to enhance the adhesive force of the rear material;
step two: primary color preparation: 1 part of cement, 1.5 parts of 20-120 meshes of tailings, a cement stabilizer, a cement reinforcing agent and a cement adhesive, then adding an iron oxide pigment, uniformly stirring, then adding water, and stirring to a cement paste state, wherein the color is mainly light;
step three: granite stippling: 1.5 parts of cement is added with 20-120 meshes of tailings, cement stabilizer, cement reinforcing agent and cement adhesive, then ferric oxide pigment is added and stirred uniformly, and then water is added to form a color paste, so that the added ferric oxide pigment can be adjusted more or less when the color paste is prepared because granite has several colors, and 1-4 parts of colored cement paste can be prepared by the method;
step four: spraying the base color cement slurry prepared in the step two to the napped surface of a cement fiber pressure plate by a spray gun, wherein the thickness is 2MM-10MM, and the thickness can be adjusted as required;
step five: spraying the granite point color paste prepared in the third step onto the cement fiber pressure plate base color which finishes the base color, wherein the spraying points are required to have sizes (if the pressure is large and the electrons are small, the pressure is small and the dots are large because the air pressure of a spray gun is adjustable), the method simulates granite particles, and then, a vibrator is used for exerting force and vibration on the back of the cement fiber pressure plate to enable the cement paste to be leveled to form a plane, so that the plane is changed into a semi-finished product;
step six: curing the semi-finished product completed in the fifth step, wherein cement is used as a main material, the normal period is 29 days, and if a cement early strength agent is added, the next work type can be started in advance;
step seven: and (4) sending the cured semi-finished product into a stone polishing machine for polishing (commercially available in the stone polishing machine), thus obtaining a complete finished product.
When the invention is implemented specifically, the craft product takes the cement fiber pressure plate which is mature in the market as the base material to be deeply processed, so that the granite effect is formed on the surface of the base material, and the toughness which is not existed in the stone is increased; the produced granite imitation material with changeable colors can be used indoors and outdoors without using environmental influence; the product has real stone texture and can not be aged and distorted; glue materials are not used, so that the falling-off does not exist; the surface decorative plate has a certain thickness and good weather resistance; the material is easy to obtain, and the production cost is low; the stone grains are randomly formed, and the appearance is natural; the damaged part can be polished and repaired; the defects of chemical products are overcome, various granite patterns can be produced, and the method is environment-friendly, energy-saving, low-carbon, cheap, high-quality, safe and strong in operability.
The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (4)
1. A new production process of stone surface decorative material is characterized in that: the preparation method comprises the following preparation steps:
the method comprises the following steps: taking a cement fiber pressure plate on the market as a base material, and roughening the surface for later use;
step two: primary color preparation: 1 part of cement and 1.5 parts of tailings are added with a cement stabilizer, a cement reinforcing agent and a cement adhesive, then an iron oxide pigment is added and stirred uniformly, then water is added and stirred to a cement paste state, and the color is mainly weak;
step three: granite stippling: 1.5 parts of tailing is added into 1 part of cement, cement stabilizer, cement reinforcing agent and cement adhesive are added, iron oxide pigment is added and stirred uniformly, and water is added to form a color paste, so that the color paste can be prepared by adjusting the added iron oxide pigment more or less because granite has a plurality of colors, and 1-4 parts of colored cement paste can be prepared by the method;
step four: spraying the base color cement slurry prepared in the step two to the napped surface of the cement fiber pressure plate by using a spray gun, wherein the thickness is 2MM-10MM, and the base color is finished;
step five: spraying the granite point color paste prepared in the third step onto the primary color of the cement fiber pressure plate with the finished primary color, and then using a vibrator to exert force and shake behind the cement fiber pressure plate to enable the cement paste to be leveled to form a plane so as to form a semi-finished product;
step six: curing the semi-finished product completed in the fifth step;
step seven: and (5) feeding the cured semi-finished product into a stone polishing machine for polishing to obtain a complete finished product.
2. The new production process of a stone-surface finishing material as claimed in claim 1, characterized in that: and step five, requiring the particles of the spraying dots imitating granite to have large and small sizes.
3. The new production process of a stone facing material as claimed in claim 1, characterized in that: and in the sixth step, the curing period is 25-30 days.
4. The new production process of a stone-surface finishing material as claimed in claim 1, characterized in that: and step two, selecting 20-120 meshes of tailings in the step three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210428717.0A CN114701061A (en) | 2022-04-22 | 2022-04-22 | Novel production process of stone surface decorative material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210428717.0A CN114701061A (en) | 2022-04-22 | 2022-04-22 | Novel production process of stone surface decorative material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114701061A true CN114701061A (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210428717.0A Pending CN114701061A (en) | 2022-04-22 | 2022-04-22 | Novel production process of stone surface decorative material |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074643A (en) * | 1993-01-04 | 1993-07-28 | 袁全福 | A kind of production method of artificial cement granite |
| CN1621210A (en) * | 2003-11-27 | 2005-06-01 | 王光胜 | Decoration material produced by cement fiber press board (FC board) and production method thereof |
| CN104743993A (en) * | 2015-02-04 | 2015-07-01 | 贵州开磷集团股份有限公司 | Phosphogypsum base material artificial granite panel and preparation method thereof |
| CN105113707A (en) * | 2015-09-21 | 2015-12-02 | 葛威延 | Light high-strength multilayer composite internal partition wall batten and preparation method thereof |
| CN110700507A (en) * | 2019-11-11 | 2020-01-17 | 河南朴之原建筑肌理研究院有限公司 | Method for manufacturing ultrathin bare concrete hanging plate with various textures |
| CN111892350A (en) * | 2020-07-03 | 2020-11-06 | 大连大学 | Method for improving flexural strength of cement mortar and concrete |
| CN114213065A (en) * | 2021-12-24 | 2022-03-22 | 刘进 | Color development adjustable inorganic coating for building decorative plate |
-
2022
- 2022-04-22 CN CN202210428717.0A patent/CN114701061A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074643A (en) * | 1993-01-04 | 1993-07-28 | 袁全福 | A kind of production method of artificial cement granite |
| CN1621210A (en) * | 2003-11-27 | 2005-06-01 | 王光胜 | Decoration material produced by cement fiber press board (FC board) and production method thereof |
| CN104743993A (en) * | 2015-02-04 | 2015-07-01 | 贵州开磷集团股份有限公司 | Phosphogypsum base material artificial granite panel and preparation method thereof |
| CN105113707A (en) * | 2015-09-21 | 2015-12-02 | 葛威延 | Light high-strength multilayer composite internal partition wall batten and preparation method thereof |
| CN110700507A (en) * | 2019-11-11 | 2020-01-17 | 河南朴之原建筑肌理研究院有限公司 | Method for manufacturing ultrathin bare concrete hanging plate with various textures |
| CN111892350A (en) * | 2020-07-03 | 2020-11-06 | 大连大学 | Method for improving flexural strength of cement mortar and concrete |
| CN114213065A (en) * | 2021-12-24 | 2022-03-22 | 刘进 | Color development adjustable inorganic coating for building decorative plate |
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