CN114700385B - Processing technology and device for special protective welding wire for repair welding - Google Patents
Processing technology and device for special protective welding wire for repair welding Download PDFInfo
- Publication number
- CN114700385B CN114700385B CN202210413518.2A CN202210413518A CN114700385B CN 114700385 B CN114700385 B CN 114700385B CN 202210413518 A CN202210413518 A CN 202210413518A CN 114700385 B CN114700385 B CN 114700385B
- Authority
- CN
- China
- Prior art keywords
- side wall
- fixedly connected
- rotating
- plate
- welding wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/042—Manufacture of coated wire or bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The application discloses a special welding wire processing technology and device for welding repair, and relates to the technical field of welding wire processing. The special protective welding wire processing technology and device for welding repair comprises the steps of adding a flux-cored layer on a skin layer, and wrapping the flux-cored layer by adopting the skin layer; feeding the mixture into an extrusion molding machine to be extruded into a cylindrical rod; and drawing the cylindrical rod by using a drawing device, wherein the diameter of the cylindrical rod after drawing is 0.9-1.3 mm. The device is convenient for cleaning and collecting impurities such as oxide skin on the surface of the welding wire, and simultaneously, lubricating oil can be uniformly smeared on the surface of the welding wire, so that the subsequent drawing is facilitated, the quality of the subsequent drawing is ensured, and the shrinkage of the surface of the welding wire after the drawing can be automatically detected, so that the processing quality of the welding wire is ensured.
Description
Technical Field
The application relates to the technical field of welding wire processing, in particular to a special welding wire processing technology and device for welding repair.
Background
When the special protective welding wire for welding repair is processed, the flux-cored layer is added on the skin layer and wrapped by the skin layer; then, feeding the mixture into an extrusion molding machine to be extruded into a cylindrical rod; and finally, drawing the cylindrical rod by using a drawing device, wherein the diameter of the cylindrical rod after drawing is 0.9-1.3 mm.
However, when the existing drawing device is used, impurities such as oxide skin exist on the surface of the welding wire, so that drawing quality is affected, and when the surface of the drawn welding wire is shrunk, the surface of the drawn welding wire is inconvenient to detect, so that production quality of the welding wire is affected, breakage is easy to occur in the using process, and using effect is affected.
Disclosure of Invention
The application aims to provide a processing technology and a processing device of a special protective welding wire for welding repair, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present application provides the following technical solutions: a special protective welding wire processing technology for welding repair comprises the following steps:
the drug core layer is added on the cortex and wrapped by the cortex;
feeding the mixture into an extrusion molding machine to be extruded into a cylindrical rod;
and drawing the cylindrical rod by using a drawing device, wherein the diameter of the cylindrical rod after drawing is 0.9-1.3 mm.
Preferably, the drawing is carried out by elongating and attenuating the cylindrical rod at a controlled temperature of 220-320 ℃.
Preferably, the drawing is performed under a vacuum degree of 0.3 to 1 MPa.
The utility model provides a special protection welding wire processingequipment of repair welding, includes drawing device, drawing device includes the bottom plate, and the last lateral wall fixedly connected with first backup pad of bottom plate, and the upper end fixedly connected with wire drawing die of first backup pad, the lateral wall of bottom plate is provided with the conveying component that multiunit array set up, and each group conveying component includes the second backup pad that two symmetries of fixed connection are set up at the bottom plate upper lateral wall, two the relative lateral wall of second backup pad is rotated through the pivot and is connected with the delivery wheel that two symmetries set up, and the lateral wall fixedly connected with first motor of one of them second backup pad, the last lateral wall fixedly connected with L shaped plate that two L shaped plates set up, and the lateral wall that two L shaped plates are relative is provided with the wire reel, one of them lateral wall fixedly connected with second motor of L shaped plate, the upper lateral wall of bottom plate is provided with the clearance mechanism that is used for carrying out the clearance to the welding wire surface, and the upper lateral wall of bottom plate is provided with the first detection mechanism and the second detection mechanism that is used for detecting the welding wire surface shrinkage.
Preferably, the cleaning mechanism comprises a rotating tube, the welding wire passes through the rotating tube, the inner side wall of the rotating tube is fixedly connected with a first hairbrush, the rotation of the rotating tube is driven by a driving mechanism, the upper side wall of the bottom plate is provided with a collecting mechanism for collecting impurities after cleaning, and the side wall of the rotating tube is provided with a lubricating mechanism for smearing lubricating oil on the surface of the welding wire.
Preferably, the collection mechanism comprises a third support plate fixedly connected to the upper side wall of the bottom plate and symmetrically arranged, wherein the side wall of one third support plate is fixedly connected with a working box, the lower side wall of the working box is fixedly connected with an exhaust pipe, the upper side wall of the working box is fixedly connected with a collecting pipe, a rotating fan is connected in the working box through rotation of a rotating rod, the side wall of the working box is fixedly connected with a third motor, and the output end of the third motor penetrates through the side wall of the working box and is fixed with one end of the rotating rod.
Preferably, the driving mechanism comprises a gear ring fixedly sleeved on the side wall of the rotating pipe, one end of the rotating rod penetrates through the side wall of the working box and is rotationally connected with the side wall of the other third supporting plate, a gear is fixedly connected with the side wall of the rotating rod, and the gear is meshed with the gear ring.
Preferably, the lubrication mechanism comprises a fourth supporting plate fixedly connected with the side wall in one of the third supporting plates, the upper side wall of the fourth supporting plate is fixedly connected with an oil storage tank, the bottom of the oil storage tank is fixedly connected with an oil outlet pipe, the lower end of the oil outlet pipe is fixedly connected with an annular cover, the annular cover is sleeved on the side wall of the rotating pipe and is rotationally connected with the rotating pipe, the side wall of the oil outlet pipe is fixedly connected with an electromagnetic valve, a plurality of through holes arranged in an array are formed in the side wall of the rotating pipe, the through holes are communicated with the annular cover, and the inner side wall of the rotating pipe is fixedly connected with a second hairbrush.
Preferably, the first detection mechanism comprises a first support fixedly connected with the upper side wall of the bottom plate, the upper side wall of the first support is fixedly connected with two symmetrically arranged first connecting plates, each side wall of the first connecting plates is provided with a first notch, each side wall of the first notch is fixedly connected with a first guide rod, each side wall of the first guide rod is sleeved with two first movable rods, each side wall of the first movable rod is rotatably connected with two first detection wheels, each side wall of the first guide rod is sleeved with a first spring, each side wall of one first connecting plate is rotatably connected with a first rotating plate through a first rotating pin, each side wall of the first rotating plate is fixedly connected with a first induction plate, each side wall of the first rotating plate is fixedly connected with two first inclined plates, one side wall of the first inclined plates is rotatably connected with a first sleeve rod, each side wall of the first sleeve rod is sleeved with a first sleeve, each side wall of the first sleeve rod is rotatably connected with a first reset spring, each side wall of the first sleeve is rotatably connected with one side wall of the other, each side wall of the first inclined plates is fixedly connected with one first sensor side wall of the first inclined plate, and each sensor is fixedly connected with one side wall of the first sensor.
Preferably, the second detection mechanism comprises a second support fixedly connected to the upper side wall of the bottom plate, the upper side wall of the second support is fixedly connected with two second connecting plates which are symmetrically arranged, the side walls of the second connecting plates are respectively provided with a second notch, the side walls of the second notches are fixedly connected with second guide rods, the side walls of the second guide rods are sleeved with two second movable rods, the side walls of the second movable rods are rotatably connected with two second detection wheels, the side walls of the second guide rods are sleeved with second springs, the side walls of one of the second connecting plates are rotatably connected with second rotating plates through second rotating pins, the side walls of the second rotating plates are fixedly connected with second induction plates, the side walls of one of the second rotating plates are rotatably connected with second sleeve rods, the side walls of the second sleeve rods are sleeved with second sleeves, the other end of each second sleeve is rotatably connected with the side wall of another second rotating plate, the side wall of one of the second inclined plate is fixedly connected with a second sensor support, and the second sensor is fixedly connected with one of the side walls of the second rotating plates.
Compared with the prior art, the application has the beneficial effects that:
(1) The special protection welding wire processingequipment of this kind of repair welding passes the swinging tube before the welding wire draws through setting up clearance mechanism etc. simultaneously, starts the rotation of third motor, and the rotation of third motor drives swinging boom and gear, and then drives the rotation of ring gear and swinging tube to make impurity such as the oxide skin of first brush butt welding wire surface clear up, thereby guarantee the quality that follow-up was drawn, simultaneously, the swinging boom drives the swinging vane and rotates when rotating, thereby make the exhaust column carry out the convulsions, absorb the impurity after the clearance, and collect through the collecting pipe, make the collection to impurity more convenient.
(2) The special protection welding wire processingequipment of this kind of repair welding is through setting up lubricated mechanism etc. when the welding wire passes the rotation pipe, opens the solenoid valve for lubricating oil in the batch oil tank gets into the annular cover through the play oil pipe in, and drip on the surface of welding wire through the through-hole, simultaneously, when the rotation pipe rotates, makes the second brush smear the lubricating oil on welding wire surface even, guarantees lubricated effect, thereby is favorable to subsequent drawing, guarantees the processingquality of welding wire.
(3) The special protection welding wire processing device for welding repair is characterized in that a first detection mechanism and the like are arranged, the pulled welding wire is conveyed under the action of a conveying component, and is wound through a wire reel, before winding, when the surface of the welding wire is contracted, one of the first movable rods pushes the first inclined plate contacted with the first inclined plate to rotate along a first rotating pin, the other first inclined plate and the first movable rod are not abutted against each other to rotate, at the moment, the first rotating plate and the first induction plate are driven to rotate, an alarm is given when the first distance sensor cannot detect the first induction plate, and the automatic detection of the contraction of the surface of the welding wire is realized through the arrangement of a second detection mechanism, so that the processing quality of the welding wire is ensured.
Drawings
Fig. 1 is a schematic perspective view of a drawing device according to the present application;
FIG. 2 is a schematic perspective view of another view of the drawing apparatus according to the present application;
FIG. 3 is a schematic cross-sectional view of a rotating tube and annular cover of the present application;
FIG. 4 is a schematic structural diagram of a second detecting mechanism according to the present application;
FIG. 5 is an enlarged schematic view of the structure shown at A in FIG. 1;
FIG. 6 is an enlarged schematic view of the structure shown at B in FIG. 2;
FIG. 7 is an enlarged schematic view of FIG. 2C;
fig. 8 is an enlarged schematic view of the structure at D in fig. 4.
In the figure: 1. a bottom plate; 2. a cleaning mechanism; 201. a rotary tube; 202. a first brush; 3. a collection mechanism; 301. a third support plate; 302. a working box; 303. a collection pipe; 304. an exhaust tube; 305. a rotating lever; 306. rotating the fan; 307. a third motor; 4. a driving mechanism; 401. a gear; 402. a gear ring; 5. a lubrication mechanism; 501. a fourth support plate; 502. an oil storage tank; 503. an annular cover; 504. a through hole; 505. an oil outlet pipe; 506. an electromagnetic valve; 6. a first detection mechanism; 601. a first support column; 602. a first connection plate; 603. a first notch; 604. a first guide bar; 605. a first moving lever; 606. a first spring; 607. a first rotation pin; 608. a first rotating plate; 609. a first detection wheel; 610. a first swash plate; 611. a first distance sensor; 612. a first loop bar; 613. a first sleeve; 614. a first sensing plate; 615. a first bracket; 7. a second detection mechanism; 701. a second support; 702. a second connecting plate; 703. a second notch; 704. a second guide bar; 705. a second moving lever; 706. a second spring; 707. a second rotation pin; 708. a second rotating plate; 709. a second detection wheel; 710. a second swash plate; 711. a second distance sensor; 712. a second loop bar; 713. a second sleeve; 714. a second sensing plate; 715. a second bracket; 8. an L-shaped plate; 9. a wire reel; 10. a second motor; 11. a second support plate; 12. a rotating shaft; 13. a conveying wheel; 14. a first support plate; 15. a wire drawing die; 16. a second brush; 17. a welding wire; 18. a first motor.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Referring to fig. 1-8, the present application provides a technical solution: a special protective welding wire processing technology for welding repair comprises the following steps:
the drug core layer is added on the cortex and wrapped by the cortex;
feeding the mixture into an extrusion molding machine to be extruded into a cylindrical rod;
and drawing the cylindrical rod by using a drawing device, wherein the diameter of the cylindrical rod after drawing is 0.9-1.3 mm.
The drawing of the cylindrical rod is carried out at the controlled temperature of 220-320 ℃.
The drawing is performed under a vacuum degree of 0.3 to 1 MPa.
On the other hand, the application also provides a special welding wire processing device for welding repair, which comprises a drawing device, wherein the drawing device comprises a bottom plate 1, the upper side wall of the bottom plate 1 is fixedly connected with a first support plate 14, the upper end of the first support plate 14 is fixedly connected with a wire drawing die 15, the side wall of the bottom plate 1 is provided with a plurality of groups of conveying components which are arranged in an array, each group of conveying components comprises two symmetrically arranged second support plates 11 which are fixedly connected with the upper side wall of the bottom plate 1, the opposite side walls of the two second support plates 11 are rotatably connected with two symmetrically arranged conveying wheels 13 through a rotating shaft 12, the side wall of one second support plate 11 is fixedly connected with a first motor 18, the upper side wall of the bottom plate 1 is fixedly connected with two symmetrically arranged L-shaped plates 8, the opposite side walls of the two L-shaped plates 8 are provided with wire drawing discs 9, the side wall of one L-shaped plate 8 is fixedly connected with a second motor 10, the upper side wall of the bottom plate 1 is provided with a cleaning mechanism 2 for cleaning the surface of the welding wire 17, the upper side wall of the bottom plate 1 is provided with a first detection mechanism 6 and a second detection mechanism 7 for detecting the shrinkage opening on the surface of the bottom plate 17, the surface of the welding wire 17 is convenient to carry out the detection on the oxidation skin, the surface of the welding wire 17 and the quality of the welding wire can be automatically guaranteed to be uniformly detected on the surface of the welding wire, the welding wire after the welding wire is continuously processed, the welding wire is further, the quality of the welding wire can be guaranteed, and the quality of the welding wire can be automatically cleaned, and the quality of the welding wire 17 after the welding wire is guaranteed, and the quality of the welding wire can be guaranteed, and the quality of the welding wire quality after the welding wire quality is finished, and quality is guaranteed.
The cleaning mechanism 2 comprises a rotating tube 201, the welding wire 17 passes through the rotating tube 201, the inner side wall of the rotating tube 201 is fixedly connected with a first hairbrush 202, the rotating tube 201 is driven by a driving mechanism 4, the upper side wall of the bottom plate 1 is provided with a collecting mechanism 3 used for collecting cleaned impurities, the side wall of the rotating tube 201 is provided with a lubricating mechanism 5 used for smearing lubricating oil on the surface of the welding wire 17, the rotating tube 201 is enabled to rotate through the driving mechanism 4, and therefore impurities such as oxide skin on the surface of the welding wire 17 are cleaned by the first hairbrush 202, and the follow-up drawing quality is guaranteed.
The collection mechanism 3 comprises a third supporting plate 301 fixedly connected to the upper side wall of the bottom plate 1 and symmetrically arranged, wherein the side wall of one third supporting plate 301 is fixedly connected with a working box 302, the lower side wall of the working box 302 is fixedly connected with an exhaust pipe 304, the upper side wall of the working box 302 is fixedly connected with a collecting pipe 303, a rotating fan 306 is rotatably connected in the working box 302 through a rotating rod 305, the side wall of the working box 302 is fixedly connected with a third motor 307, the output end of the third motor 307 penetrates through the side wall of the working box 302 and is fixed with one end of the rotating rod 305, and the rotating rod 305 drives the rotating fan 306 to rotate when rotating, so that the exhaust pipe 304 is used for exhausting air, cleaned impurities are absorbed and collected through the collecting pipe 303, and the impurities are collected more conveniently.
The driving mechanism 4 comprises a gear ring 402 fixedly sleeved on the side wall of the rotating pipe 201, one end of a rotating rod 305 penetrates through the side wall of the working box 302 and is in rotating connection with the side wall of the other third supporting plate 301, a gear 401 is fixedly connected to the side wall of the rotating rod 305, the gear 401 is meshed with the gear ring 402, a third motor 307 is started, and rotation of the third motor 307 drives the rotating rod 305 and the gear 401 to rotate, so that the gear ring 402 and the rotating pipe 201 are driven to rotate.
The lubrication mechanism 5 comprises a fourth supporting plate 501 fixedly connected to the upper side wall of one third supporting plate 301, the upper side wall of the fourth supporting plate 501 is fixedly connected with an oil storage tank 502, the bottom of the oil storage tank 502 is fixedly connected with an oil outlet pipe 505, the lower end of the oil outlet pipe 505 is fixedly connected with an annular cover 503, the annular cover 503 is sleeved on the side wall of the rotating pipe 201 and is rotationally connected with the rotating pipe, the side wall of the oil outlet pipe 505 is fixedly connected with an electromagnetic valve 506, a plurality of through holes 504 arranged in an array are formed in the side wall of the rotating pipe 201, the through holes 504 are communicated with the annular cover 503, the inner side wall of the rotating pipe 201 is fixedly connected with a second brush 16, when the welding wire 17 passes through the rotating pipe 201, the electromagnetic valve 506 is opened, lubricating oil in the oil storage tank 502 enters the annular cover 503 through the oil outlet pipe 505 and drops on the surface of the welding wire 17 through the through holes 504, and at the same time, the second brush 16 smears the lubricating oil on the surface of the welding wire 17 uniformly, the lubricating effect is guaranteed, and the processing quality of the welding wire is guaranteed.
The first detection mechanism 6 comprises a first support column 601 fixedly connected to the upper side wall of the bottom plate 1, the upper side wall of the first support column 601 is fixedly connected with two symmetrically arranged first connecting plates 602, the side wall of each first connecting plate 602 is provided with a first notch 603, the side wall of each first notch 603 is fixedly connected with a first guide rod 604, the side wall of the first guide rod 604 is sleeved with two first movable rods 605, the side wall of the first movable rod 605 is rotatably connected with two first detection wheels 609, the two first detection wheels 609 are staggered, the detection result is more accurate, the side wall of each first guide rod 604 is sleeved with a first spring 606, the side wall of one first connecting plate 602 is rotatably connected with a first rotating plate 608 through a first rotating pin 607, the side wall of the first rotating plate 608 is fixedly connected with a first sensing plate 614, the side wall of the first rotating plate 608 is fixedly connected with two first sloping plates 610, the side wall of one first inclined plate 610 is rotationally connected with a first sleeve rod 612, the side wall of the first sleeve rod 612 is sleeved with a first sleeve pipe 613, a first return spring is arranged between the first sleeve rod 612 and the first sleeve pipe 613, the other end of the first sleeve pipe 613 is rotationally connected with the side wall of the other first inclined plate 610, the side wall of one first connecting plate 602 is fixedly connected with a first bracket 615, the side wall of the first bracket 615 is fixedly connected with a first distance sensor 611, the pulled welding wire 17 is conveyed under the action of a conveying component, and is wound by a wire reel 9, before winding, when the surface of the welding wire 17 is contracted, one first moving rod 605 pushes the first inclined plate 610 contacted with the first moving rod to rotate along a first rotating pin 607, the other first inclined plate 610 is not rotated against the first moving rod 605, at this time, the first rotating plate 608 and the first sensing plate 614 are driven to rotate, and an alarm is given when the first distance sensor 611 does not detect the first sensing plate 614.
The second detection mechanism 7 comprises a second support post 701 fixedly connected to the upper side wall of the bottom plate 1, the upper side wall of the second support post 701 is fixedly connected with two second connecting plates 702 which are symmetrically arranged, the side wall of each second connecting plate 702 is provided with a second notch 703, the side wall of each second notch 703 is fixedly connected with a second guide rod 704, the side wall of the second guide rod 704 is sleeved with two second movable rods 705, the side wall of the second movable rod 705 is rotatably connected with two second detection wheels 709, the two second detection wheels 709 are staggered, the detection result is more accurate, the side wall of each second guide rod 704 is sleeved with a second spring 706, the side wall of one second connecting plate 702 is rotatably connected with a second rotating plate 708 through a second rotating pin 707, the side wall of the second rotating plate 708 is fixedly connected with a second sensing plate 714, and the lateral wall fixedly connected with two second swash plates 710 of second pivoted plate 708, the lateral wall of one of them second swash plate 710 rotates and is connected with second loop bar 712, and the lateral wall cover of second loop bar 712 is equipped with second sleeve 713, be provided with second reset spring between second loop bar 712 and the second sleeve 713, and the other end of second sleeve 713 is rotated with the lateral wall of another second swash plate 710 and is connected, the lateral wall fixedly connected with second support 715 of one of them second connecting plate 702, and the lateral wall fixedly connected with second distance sensor 711 of second support 715, the principle is with first detection mechanism 6, make the detection more comprehensive, accurately, realized the automated inspection to welding wire 17 surface throat, thereby guarantee the processingquality of welding wire 17, it is notable that first movable rod 605 and second movable rod 705 adopt the rubber material, have certain pliability.
Working principle: when the welding wire 17 is used, before being drawn, the welding wire passes through the rotating pipe 201, meanwhile, the third motor 307 is started, the rotation of the third motor 307 drives the rotating rod 305 and the gear 401 to rotate, and then drives the gear ring 402 and the rotating pipe 201 to rotate, so that impurities such as oxide skin on the surface of the welding wire 17 are cleaned by the first hairbrush 202, the quality of subsequent drawing is ensured, meanwhile, the rotating rod 305 drives the rotating fan 306 to rotate when rotating, so that the exhaust pipe 304 is used for exhausting, absorbing the cleaned impurities and collecting the impurities through the collecting pipe 303, and the impurities are more conveniently collected;
when the welding wire 17 passes through the rotating tube 201, the electromagnetic valve 506 is opened, so that lubricating oil in the oil storage tank 502 enters the annular cover 503 through the oil outlet pipe 505 and drops on the surface of the welding wire 17 through the through hole 504, and meanwhile, when the rotating tube 201 rotates, the second hairbrush 16 smears the lubricating oil on the surface of the welding wire 17 uniformly, the lubricating effect is ensured, the subsequent drawing is facilitated, and the processing quality of the welding wire is ensured;
the drawn welding wire 17 is conveyed under the action of the conveying component, and is wound through the wire reel 9, before winding, when the surface of the welding wire 17 is contracted, one of the first movable rods 605 pushes the first inclined plate 610 contacted with the first movable rod 605 to rotate along the first rotating pin 607, the other first inclined plate 610 and the first movable rod 605 are not rotated against each other, at the moment, the first rotating plate 608 and the first sensing plate 614 are driven to rotate, when the first distance sensor 611 cannot detect the first sensing plate 614, an alarm is given, and the second detection mechanism 7 is arranged, so that the detection is more comprehensive and accurate, the automatic detection of the surface contraction of the welding wire 17 is realized, and the processing quality of the welding wire 17 is ensured.
Claims (4)
1. The utility model provides a special protection welding wire processingequipment of repair welding which characterized in that: the wire drawing device comprises a bottom plate (1), the upper side wall of the bottom plate (1) is fixedly connected with a first supporting plate (14), the upper end of the first supporting plate (14) is fixedly connected with a wire drawing die (15), the side walls of the bottom plate (1) are provided with a plurality of groups of conveying components which are arranged in an array, each group of conveying components comprises two symmetrically arranged second supporting plates (11) fixedly connected with the upper side wall of the bottom plate (1), two symmetrically arranged conveying wheels (13) are rotatably connected with the opposite side walls of the second supporting plates (11) through a rotating shaft (12), the side wall of one second supporting plate (11) is fixedly connected with a first motor (18), the upper side wall of the bottom plate (1) is fixedly connected with two symmetrically arranged L-shaped plates (8), the opposite side walls of the two L-shaped plates (8) are provided with wire welding wire reels (9), one side wall of the L-shaped plates (8) is fixedly connected with a second motor (10), the upper side wall of the bottom plate (1) is provided with a cleaning mechanism (2) for cleaning the surface of a welding wire (17), and the upper side wall of the bottom plate (1) is provided with a second detection mechanism (17) for detecting the surface of the welding wire;
the cleaning mechanism (2) comprises a rotating tube (201), welding wires (17) penetrate through the rotating tube (201), a first hairbrush (202) is fixedly connected to the inner side wall of the rotating tube (201), rotation of the rotating tube (201) is driven by a driving mechanism (4), a collecting mechanism (3) for collecting cleaned impurities is arranged on the upper side wall of the bottom plate (1), and a lubricating mechanism (5) for smearing lubricating oil on the surface of the welding wires (17) is arranged on the side wall of the rotating tube (201);
the collecting mechanism (3) comprises a third supporting plate (301) fixedly connected to the upper side wall of the bottom plate (1) and symmetrically arranged, the lubricating mechanism (5) comprises a fourth supporting plate (501) fixedly connected to the upper side wall of one of the third supporting plates (301), the upper side wall of the fourth supporting plate (501) is fixedly connected with an oil storage tank (502), the bottom of the oil storage tank (502) is fixedly connected with an oil outlet pipe (505), the lower end of the oil outlet pipe (505) is fixedly connected with an annular cover (503), the annular cover (503) is sleeved on the side wall of the rotating pipe (201) and is rotationally connected with the rotating pipe, the side wall of the oil outlet pipe (505) is fixedly connected with an electromagnetic valve (506), a plurality of through holes (504) arranged in an array are formed in the side wall of the rotating pipe (201), the through holes (504) are communicated with the annular cover (503), and the inner side wall of the rotating pipe (201) is fixedly connected with a second hairbrush (16);
the first detection mechanism (6) comprises a first support column (601) fixedly connected to the upper side wall of the bottom plate (1), the upper side wall of the first support column (601) is fixedly connected with two first connecting plates (602) which are symmetrically arranged, the side wall of each first connecting plate (602) is provided with a first notch (603), the side wall of each first notch (603) is fixedly connected with a first guide rod (604), the side wall of the first guide rod (604) is sleeved with two first movable rods (605), the side wall of the first movable rods (605) is rotatably connected with two first detection wheels (609), the side wall of each first guide rod (604) is sleeved with a first spring (606), the side wall of one first connecting plate (602) is rotatably connected with a first rotating plate (608) through a first rotating pin (607), the side wall of the first rotating plate (608) is fixedly connected with a first sensing plate (614), the side wall of the first rotating plate (608) is fixedly connected with two first inclined plates (610), the side wall of one first guide rod (604) is sleeved with two first movable rods (612), the side wall of the first inclined plate (612) is rotatably connected with a first sleeve (613), the first sleeve (612) is connected with the first sleeve (613), the first sleeve (610) is arranged between the first sleeve (612), the side wall of one first connecting plate (602) is fixedly connected with a first bracket (615), and the side wall of the first bracket (615) is fixedly connected with a first distance sensor (611).
2. The welding wire processing device special for repair welding according to claim 1, wherein: one of them lateral wall fixedly connected with working box (302) of third backup pad (301), the lower lateral wall fixedly connected with exhaust column (304) of working box (302), and the last lateral wall fixedly connected with collecting pipe (303) of working box (302), be connected with in working box (302) through dwang (305) rotation and change fan (306), and the lateral wall fixedly connected with third motor (307) of working box (302), the output of third motor (307) runs through the lateral wall of working box (302) and is fixed with one end of dwang (305).
3. The welding wire processing device special for repair welding according to claim 2, wherein: the driving mechanism (4) comprises a gear ring (402) fixedly sleeved on the side wall of the rotating pipe (201), one end of a rotating rod (305) penetrates through the side wall of the working box (302) and is rotationally connected with the side wall of the other third supporting plate (301), a gear (401) is fixedly connected with the side wall of the rotating rod (305), and the gear (401) is meshed with the gear ring (402).
4. The welding wire processing device special for repair welding according to claim 1, wherein: the second detection mechanism (7) comprises a second support column (701) fixedly connected to the upper side wall of the bottom plate (1), two second connecting plates (702) which are symmetrically arranged are fixedly connected to the upper side wall of the second support column (701), second notches (703) are formed in the side walls of the second connecting plates (702), second guide rods (704) are fixedly connected to the side walls of the second notches (703), two second movable rods (705) are sleeved on the side walls of the second guide rods (704), two second detection wheels (709) are rotatably connected to the side walls of the second movable rods (705), second springs (706) are sleeved on the side walls of the second guide rods (704), second rotating plates (708) are rotatably connected to the side walls of one second connecting plate (702) through second rotating pins (707), two second inclined plates (710) are fixedly connected to the side walls of the second rotating plates (708), two second sleeve rods (710) are rotatably connected to the side walls of one second rotating plate (708), two second sleeve rods (713) are rotatably connected to the side walls of the other sleeve rods (713), and the sleeve rods (713) are rotatably connected to the sleeve rods (713), the side wall of one second connecting plate (702) is fixedly connected with a second bracket (715), and the side wall of the second bracket (715) is fixedly connected with a second distance sensor (711).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210413518.2A CN114700385B (en) | 2022-04-20 | 2022-04-20 | Processing technology and device for special protective welding wire for repair welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210413518.2A CN114700385B (en) | 2022-04-20 | 2022-04-20 | Processing technology and device for special protective welding wire for repair welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114700385A CN114700385A (en) | 2022-07-05 |
| CN114700385B true CN114700385B (en) | 2023-08-22 |
Family
ID=82174336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210413518.2A Active CN114700385B (en) | 2022-04-20 | 2022-04-20 | Processing technology and device for special protective welding wire for repair welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114700385B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106393A (en) * | 2022-08-25 | 2022-09-27 | 扬州市禾普照明科技有限公司 | Universal machine tool with automatic correcting function for screw machining |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204108026U (en) * | 2014-06-17 | 2015-01-21 | 浙江跃岭股份有限公司 | Circumference of hub detects KAFO |
| JP2015167995A (en) * | 2014-03-10 | 2015-09-28 | 株式会社神戸製鋼所 | Solid wire for gas metal arc welding |
| CN105540335A (en) * | 2016-01-06 | 2016-05-04 | 长沙岱勒新材料科技股份有限公司 | Vertical wire passing device |
| CN205765269U (en) * | 2016-06-23 | 2016-12-07 | 浙江今跃机械科技开发有限公司 | The detection device of wheel hub |
| CN212178498U (en) * | 2019-12-27 | 2020-12-18 | 浙江高博焊接材料有限公司 | Welding wire oiling station |
| CN212976324U (en) * | 2020-06-04 | 2021-04-16 | 天津市博盈通金属制品有限公司 | Follow-on welding wire cleaning device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6835913B2 (en) * | 2003-03-03 | 2004-12-28 | Hobart Brothers Company | Hardsurfacing welding wire and process |
-
2022
- 2022-04-20 CN CN202210413518.2A patent/CN114700385B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015167995A (en) * | 2014-03-10 | 2015-09-28 | 株式会社神戸製鋼所 | Solid wire for gas metal arc welding |
| CN204108026U (en) * | 2014-06-17 | 2015-01-21 | 浙江跃岭股份有限公司 | Circumference of hub detects KAFO |
| CN105540335A (en) * | 2016-01-06 | 2016-05-04 | 长沙岱勒新材料科技股份有限公司 | Vertical wire passing device |
| CN205765269U (en) * | 2016-06-23 | 2016-12-07 | 浙江今跃机械科技开发有限公司 | The detection device of wheel hub |
| CN212178498U (en) * | 2019-12-27 | 2020-12-18 | 浙江高博焊接材料有限公司 | Welding wire oiling station |
| CN212976324U (en) * | 2020-06-04 | 2021-04-16 | 天津市博盈通金属制品有限公司 | Follow-on welding wire cleaning device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114700385A (en) | 2022-07-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114700385B (en) | Processing technology and device for special protective welding wire for repair welding | |
| CN104859134A (en) | Multifunctional wire guide head of winding machine | |
| CN209034913U (en) | A kind of hub bearing roller online detection instrument | |
| CN113714569B (en) | Filter production is with center tube ration cutting mechanism | |
| CN210886365U (en) | Multilayer cotton carding unit | |
| CN113109537B (en) | Automatic detection device for syringe needle | |
| CN113261837B (en) | Automatic branch binding machine used on artificial leaves of Christmas tree | |
| CN213086445U (en) | Twisting machine is used in rope production | |
| CN205855583U (en) | A kind of cable automatic coiling apparatus | |
| CN108265350B (en) | Wool feed mechanism is used in weaving | |
| CN203552799U (en) | Automatic belt collection device for crosslinked cable | |
| CN109004584B (en) | Wire stripping machine | |
| CN221093196U (en) | Barrel changing device of carding machine | |
| CN214854285U (en) | Filter rod cotton thread essence adding and collecting device | |
| CN220224477U (en) | Cotton yarn strip cutting equipment for cotton yarn processing | |
| CN221269042U (en) | Impurity removing device for wrapping machine | |
| CH675596A5 (en) | ||
| CN220297763U (en) | Novel net twine production is with sheath machine | |
| CN217278274U (en) | Environment-friendly water quality monitoring platform equipment | |
| CN219121762U (en) | Data acquisition device for soil detection | |
| CN220722957U (en) | Non-woven fabrics production waste collection device | |
| CN220886537U (en) | Chemical fiber yarn processing is with trading a roll mechanism | |
| CN217750919U (en) | Steel wire rope rust removal device | |
| CN220788923U (en) | Roving frame with dust removal structure for textile processing | |
| CN214610825U (en) | Coiling mechanism is used in chemical fibre spinning production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |