CN114676802A - Industrial informatization production process management system based on machine identification electronic information - Google Patents

Industrial informatization production process management system based on machine identification electronic information Download PDF

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Publication number
CN114676802A
CN114676802A CN202210358207.0A CN202210358207A CN114676802A CN 114676802 A CN114676802 A CN 114676802A CN 202210358207 A CN202210358207 A CN 202210358207A CN 114676802 A CN114676802 A CN 114676802A
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information
module
production process
data
machine
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石志强
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Shenzhen Renrenfang Information Technology Co ltd
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Shenzhen Renrenfang Information Technology Co ltd
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0003—Automatic card files incorporating selecting, conveying and possibly reading and/or writing operations
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G06Q10/103—Workflow collaboration or project management

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  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
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Abstract

The invention provides an industrial informatization production process management system based on machine identification electronic information, which relates to the technical field of industrial informatization production management, and comprises a data management module, wherein the data management module is used for inputting coding information of products, processes, materials, personnel and equipment on an electronic tag, and reading and storing bar code information by adopting a code scanning device; the data acquisition module comprises a machine identification module, and the machine identification module comprises an optical camera and a data storage server; the product-in-process management module comprises a shape comparison camera, a product removing device and a data processor; the product order tracking module transmits the information of the production process of the product to the data storage terminal through a wireless network, so that the problem of increasing the production period caused by the fact that the completion condition of each process cannot be mastered in time is solved, an enterprise can master the production state of a workshop accurately in real time, the abnormity occurring in a production field is processed in time, and the production efficiency and the quality management level of the enterprise are improved.

Description

Industrial informatization production process management system based on machine identification electronic information
Technical Field
The invention relates to the technical field of industrial informatization production management systems, in particular to an industrial informatization production process management system based on machine recognition electronic information.
Background
Machine identification electronic information is a non-contact automatic identification technology, and generally comprises an electronic tag, a reader-writer and a data management system. The working principle of the system is that energy transfer and data exchange between the electronic tag and the reader-writer are realized by utilizing radio frequency signals and space coupling transmission characteristics, so that automatic identification of objects is realized. The machine recognition electronic information technology has many advantages of high precision, strong environment adaptability, strong anti-interference and the like, and is widely applied to a plurality of fields of industrial automation, commercial automation and the like.
The invention discloses a high-pressure oxygen quality control informatization management system based on the Internet of things according to the patent number CN105574316A, which mainly comprises the following modules and systems: the system comprises a business supervision module, a practitioner supervision module, a quality control module, an information reporting module, a reported information receiving and managing module, a statistical analysis module, an RFID radio frequency identification and identification unit module, a hyperbaric oxygen treatment informatization module and an information sharing module. A hyperbaric oxygen quality control informatization management system based on the Internet of things mainly comprises the following modules and systems: the system comprises a business supervision module, a practitioner supervision module, a quality control module, an information reporting module, a reported information receiving and managing module, a statistical analysis module, an RFID radio frequency identification and recognition unit module, a hyperbaric oxygen treatment informatization module and an information sharing module. The high-pressure oxygen quality control informatization management system based on the Internet of things carries out classification and project management according to a hierarchy supervision principle; monitoring the distribution and operation conditions of the hyperbaric oxygen chamber; professional technical documentation of the staff; the quality control is implemented to four dimensions of people, time, objects and measures; sharing and analyzing medical records; receiving various data uploaded by each using unit of hyperbaric oxygen, analyzing and researching the data and the like.
In the existing production process, because semi-finished products are distributed at each station of each workshop, material distribution personnel can hardly grasp the completion condition of each procedure in time, so that the carrying is delayed, and the production period of products is prolonged.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an industrial informatization production process management system based on machine identification electronic information, and solves the problems that the material distribution is not timely, and the completion condition of each process cannot be mastered in time, so that the production cycle is prolonged.
In order to achieve the purpose, the invention is realized by the following technical scheme: an industrial informatization production process management system based on machine-recognized electronic information, the system comprising:
the data management module is used for inputting the coding information of products, processes, materials, personnel and equipment on the electronic tag, reading and storing bar code information by adopting code scanning equipment;
the data acquisition module comprises a machine identification module, and the machine identification module comprises an optical camera and a data storage server;
the product-in-process management module comprises a shape comparison camera, a product removing device and a data processor;
and the product order tracking module is used for transmitting the information of the product production process to the data storage terminal through a wireless network.
Preferably, the code scanning device is a code scanner, the scanner is used for scanning code information of products, processes, materials, personnel and equipment, the produced information is stored and transmitted to the terminal, and the code information comprises types and sources of the materials and receiving personnel of the materials.
Preferably, the machine identification module comprises a reader-writer, and the reader-writer collects information of products, processes, materials, personnel and equipment by scanning an electronic tag containing coded information, and stores the collected information to the data storage server.
Preferably, the comparison camera is a CCD camera, the CCD camera is electrically connected with the data processor, the data processor compares information collected by the CCD camera with information in the data memory, the removing device comprises a telescopic cylinder and a push plate, the push plate is pushed by the telescopic cylinder, unqualified products are removed, and the data processor transmits the shooting information of the CCD camera to the data storage terminal.
Preferably, the product order tracking module comprises a high-definition camera, and the high-definition camera is used for tracking and inquiring the quantity and the condition of the products in production field.
Preferably, the product order tracking module is used for monitoring the workshop where the work in process is currently located, the work station where the work in process is located and the state information where the work in process is located.
(I) advantageous effects
The invention provides an industrial informatization production process management system based on machine identification electronic information.
The method has the following beneficial effects:
1. the invention realizes data acquisition and processing by using a machine recognition electronic information technology, and firstly, the association of an electronic tag and a part is realized. The machine identification tag is encoded according to the encoding rules of the enterprise and the tag code is bound to the part ID, which can be associated to each batch of parts due to the uniqueness of the tag code. Therefore, when the electronic tag enters the reader-writer area, the reader-writer scans the electronic tag, reads the coded information of the tag, and inquires the detailed information of the part from the corresponding data table according to the tag code, so that the completion condition of each process can be mastered in time, and the distribution time of the materials is controlled.
2. The invention realizes the association between the reader-writer and the production equipment by establishing a data table, sets a unique number for identifying the reader-writer for each reader-writer, and realizes one-to-one association between the number and the production equipment number. In the production process, the system can automatically inquire out the corresponding equipment number by acquiring the serial number of the reader-writer, so that the processing procedure of the workpiece can be determined, the light management of the work-in-process is realized, an enterprise can accurately master the production state of a workshop in real time by implementing the system, the abnormity occurring in a production field is timely processed, and the production efficiency and the quality management level of the enterprise are improved.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic diagram of the system application of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, an embodiment of the present invention provides an industrial informatization production process management system based on machine-recognized electronic information, and the system includes:
the data management module is used for inputting the code information of products, processes, materials, personnel and equipment on the electronic tag, reading and storing the bar code information by adopting code scanning equipment;
the data acquisition module comprises a machine identification module, and the machine identification module comprises an optical camera and a data storage server;
the product-in-process management module comprises a shape comparison camera, a product removing device and a data processor;
and the product order tracking module is used for transmitting the information of the product production process to the data storage terminal through a wireless network.
The method comprises the steps of firstly, initializing and setting an electronic tag, preparing for data acquisition in the production process, managing and maintaining basic data of a production process management system by a data management module, wherein the data management module comprises detailed definition, coding and description of processes, materials, equipment and personnel, when a product attached with the electronic tag enters a working area of a reader-writer, the reader-writer automatically acquires data on the tag, the data are stored in a system database after being processed, process information comprises production process data, product quality inspection data, equipment running state data and fault data, comprehensive tracking of each product in each order from the raw materials to a final finished product production process is realized by a machine identification technology, and a product order tracking module refers to a workshop where a product is currently located, a station where the product is located, and state information where the product is located.
Example two:
as shown in fig. 1, an embodiment of the present invention provides an industrial informatization production process management system based on machine-recognized electronic information, which includes the following steps:
the production field objects mainly refer to raw materials and products in process, firstly, the electronic tags are initialized to prepare for data acquisition in the production process, and the data management module mainly manages and maintains basic data of the production process management system and comprises detailed definition, encoding and description of processes, materials, equipment and personnel.
The machine recognizes and collects information which is mainly responsible for acquisition, processing, storage and uploading, when an object attached with an electronic tag enters a working area of a reader-writer, the reader-writer automatically acquires data on the tag, the data is processed and then stored in a system database, and process information comprises production process data, product quality inspection data, equipment running state data and fault data.
The work-in-process management module mainly tracks and monitors the whole production process on a logistics level, and comprises the steps of tracking and inquiring the work-in-process conditions of the production site and monitoring the number of work-in-process products in each current workshop and each work station.
The product order tracking module is used for comprehensively tracking the production process of each product of each order from the raw material to the final finished product through a machine identification technology, so that the execution condition of the whole order is integrally tracked.
When the electronic tag enters a machine reading and writing area, the machine scans the electronic tag and reads the coded information of the tag, and the machine calls out the information of the corresponding part from the data table according to the tag code.
The product order tracking module monitors the current workshop and station of the work in process and the processing time of the work in process, and records and uploads the processing progress of each part at any time.
Example three:
as shown in fig. 2, machine identification electronic messaging technology tracks and controls the manufacturing process of work in progress and orders. Due to the particularity of the production environment, a fixed reader-writer and a mobile reader-writer are combined to collect data of the working procedure processing process and data of quality inspection, the collected data mainly comprises the work sequence number, the working procedure name, the equipment name, an operator, the processing starting time, the processing ending time, the total quantity of parts and the qualified quantity of each working procedure, the raw materials are taken to the finished product packaging and warehousing, the real-time data collection is realized by utilizing a machine identification electronic information technology, after the product warehousing, the electronic tag is sent back to a tag issuing point, and new part information is rewritten, so that the recycling is realized, and the initialization setting of the reader-writer and the tag is mainly to establish a reader-writer resource library and define the basic information of the reader-writer and the tag, including the ID of the reader-writer, the category of the reader-writer and the category parameters of the tag. The reader-writer is divided into a fixed type and a handheld type, and the mode of combining the fixed type and the handheld type is adopted. The tags can be divided into read-only tags, write-once tags and write-repeat tags in terms of functions, and the write-repeat tags are adopted because a machine-identification electronic information closed-loop application system is adopted.
The invention realizes data acquisition and processing by using a machine recognition electronic information technology, and firstly, the association of an electronic tag and a part is realized. The machine identification tag is encoded according to the encoding rules of the enterprise and the tag code is bound to the part ID, which can be associated with each batch of parts due to the uniqueness of the tag code. Therefore, when the electronic tag enters the reader-writer area, the reader-writer scans the electronic tag, reads the coded information of the tag, and inquires the detailed information of the part from the corresponding data table according to the tag code, and can timely master the completion condition of each process, thereby controlling the distribution time of the material. In the production process, the system can automatically inquire out the corresponding equipment number by acquiring the serial number of the reader-writer, so that the processing procedure of the workpiece can be determined, the light management of the work-in-process is realized, an enterprise can accurately master the production state of a workshop in real time by implementing the system, the abnormity occurring in a production field is timely processed, and the production efficiency and the quality management level of the enterprise are improved.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a reference structure" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. Industrial informationized production process management system based on machine-recognized electronic information, characterized in that the system comprises:
the data management module is used for inputting the coding information of products, processes, materials, personnel and equipment on the electronic tag, reading and storing bar code information by adopting code scanning equipment;
the data acquisition module comprises a machine identification module, and the machine identification module comprises an optical camera and a data storage server;
the product-in-process management module comprises a shape comparison camera, a product removing device and a data processor;
and the product order tracking module is used for transmitting the information of the product production process to the data storage terminal through a wireless network.
2. The industrial informatization production process management system based on machine-recognized electronic information of claim 1, wherein: the code scanning device is a code scanner, a scanner is used for scanning code information of products, processes, materials, personnel and equipment, production information is stored and transmitted to a terminal, and the code information comprises types and sources of the materials and receiving personnel of the materials.
3. The industrial informatization production process management system based on machine-recognized electronic information of claim 1, wherein: the machine identification module comprises a reader-writer, the reader-writer collects information of products, processes, materials, personnel and equipment by scanning an electronic tag containing coded information, and stores the collected information to a data storage server.
4. The industrial informatization production process management system based on machine-recognized electronic information of claim 1, wherein: the contrast camera is a CCD camera, the CCD camera is electrically connected with the data processor, the data processor contrasts information collected by the CCD camera with information in the data storage, the removing device comprises a telescopic cylinder and a push plate, the push plate is pushed by the telescopic cylinder, unqualified products are removed, and the data processor shoots the information with the CCD camera and transmits the information to the data storage terminal.
5. The industrial informatization production process management system based on machine-recognized electronic information of claim 1, wherein: the product order tracking module comprises a high-definition camera, and the high-definition camera is used for tracking and inquiring the quantity and the condition of products in production field.
6. The industrial informatization production process management system based on machine-recognized electronic information of claim 1, wherein: the product order tracking module comprises a positioning module, a monitoring module and a counting module, wherein the positioning module, the monitoring module and the counting module are connected through a network.
7. The industrial informatization production process management system based on machine-recognized electronic information of claim 6, wherein: the monitoring module acquires a workshop, a station where the workshop is located and state information of the station through the camera.
CN202210358207.0A 2022-04-01 2022-04-01 Industrial informatization production process management system based on machine identification electronic information Pending CN114676802A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210358207.0A CN114676802A (en) 2022-04-01 2022-04-01 Industrial informatization production process management system based on machine identification electronic information

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Application Number Priority Date Filing Date Title
CN202210358207.0A CN114676802A (en) 2022-04-01 2022-04-01 Industrial informatization production process management system based on machine identification electronic information

Publications (1)

Publication Number Publication Date
CN114676802A true CN114676802A (en) 2022-06-28

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