CN114669176A - Method for treating waste gas by calcium circulation decarburization - Google Patents

Method for treating waste gas by calcium circulation decarburization Download PDF

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Publication number
CN114669176A
CN114669176A CN202210409286.3A CN202210409286A CN114669176A CN 114669176 A CN114669176 A CN 114669176A CN 202210409286 A CN202210409286 A CN 202210409286A CN 114669176 A CN114669176 A CN 114669176A
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China
Prior art keywords
calcium
treatment
waste gas
gas
spraying
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Pending
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CN202210409286.3A
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Chinese (zh)
Inventor
田鸣
肖相权
田果
李佳君
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Chengdu Aikan Intelligent Equipment Co ltd
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Chengdu Aikan Intelligent Equipment Co ltd
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Priority to CN202210409286.3A priority Critical patent/CN114669176A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/62Carbon oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/343Heat recovery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/96Regeneration, reactivation or recycling of reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/504Carbon dioxide

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Treating Waste Gases (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention discloses a method for treating waste gas by utilizing calcium circulation decarburization, which is used for purifying the waste gas. The method comprises the following steps: s1 exhaust gas pretreatment. S2 is subjected to catalytic combustion processing. S3 calcium circulation decarbonization treatment is carried out. S4 collects the heat evaporated during spraying. And S5 dehydration treatment. The operation of the calcium cycle decarburization treatment method is as follows: s31 provides a spray solution containing calcium ions and water. S32 forms a spray water curtain. And S33, decarbonizing the high-temperature gas by spraying a water curtain. S34, the calcium carbonate generated by the decarburization reaction is subjected to high temperature treatment. S35 recycling the calcium ions obtained by high-temperature treatment. According to the waste gas treatment method, the calcium circulation decarburization mode is established to remove the carbon dioxide in the waste gas, in the mode, the carbon absorption rate is high, the reutilization property of decarburization components is good, the waste gas purification treatment strength is improved, the treatment cost is greatly reduced, the time required by temperature rise is short, the waste gas treatment work efficiency is high, the energy consumption is low, and the energy conservation and environmental protection properties are good.

Description

Method for treating waste gas by calcium circulation decarburization
Technical Field
The invention relates to the technical field of waste gas treatment, in particular to a method for treating waste gas by utilizing calcium circulation decarburization.
Background
Waste gas generated in life and industry can be discharged after being purified, different treatment methods can be selected according to the type of the waste gas in a targeted manner, wherein, as combustible harmful components in the waste gas are converted into harmless substances through thermal oxidation by a combustion method, organic waste gas generated by petroleum industry hydrocarbon waste gas and other harmful gases, solvent industry waste gas, urban waste incineration treatment, almost all malodorous substances and the like can be removed, and therefore, the waste gas is purified by catalytic combustion more commonly. Catalytic combustion is based on catalytic activation technology, so that hydrocarbons in the exhaust gas are rapidly oxidized with oxygen molecules to produce carbon dioxide and water for purification.
However, in the current waste gas treatment, the removal of carbon dioxide in the waste gas is inconvenient, and meanwhile, the temperature rise time in the catalytic combustion link is long, so that the working efficiency of the whole waste gas treatment process is low, the energy consumption is high, and the energy conservation and environmental protection of the waste gas treatment are affected.
Disclosure of Invention
Therefore, the method for treating the waste gas by utilizing the calcium circulation decarburization is needed to solve the problems that the carbon dioxide in the waste gas is inconvenient to remove, the temperature rise time of the catalytic combustion link is long, the working efficiency of the whole waste gas treatment process is low, the energy consumption is high, and the energy conservation and environmental protection of the waste gas treatment are affected.
A method for treating exhaust gas by calcium cycle decarburization for purification of the exhaust gas, the method comprising the steps of:
s1, removing particulate matters and solid suspended matters by waste gas pretreatment;
s2, carrying out catalytic combustion treatment on the waste gas pretreated by the S1 to obtain high-temperature gas;
s3, performing calcium circulation decarburization treatment on the high-temperature gas to obtain clean gas;
the calcium circulation decarburization treatment method is operated as follows:
s31, providing spraying liquid and a spraying device;
the spraying liquid contains calcium ions and water;
s32, the spraying device extracts the spraying liquid and sprays the liquid along the spraying area to form a spraying water curtain;
s33, blowing the high-temperature gas into the spraying area, and reacting calcium ions with carbon dioxide in the high-temperature gas to decarbonize when a water curtain is sprayed;
s34, performing high-temperature treatment on the calcium carbonate generated by the decarburization reaction to enable the calcium carbonate to exist in the form of calcium ions;
s35, adding the calcium ions obtained by the high-temperature treatment into the spray liquid for recycling;
s4, collecting the heat evaporated during spraying as a standby heat source while S3 is performed;
and S5, directly discharging the clean gas after dehydration treatment.
According to the method, a calcium circulation decarburization mode is established to remove carbon dioxide in the waste gas, calcium ions and the carbon dioxide in the waste gas are subjected to chemical reaction to generate calcium carbonate and water while spraying and cooling are performed, the generated calcium carbonate exists in the form of calcium ions after pyrolysis, the reutilization is good, the waste gas purification treatment strength is improved, and meanwhile, the chemical decarburization mode is adopted, the treatment cost is reduced, the heating time of a catalytic combustion link is shortened, the working efficiency of the whole waste gas treatment process is improved, the energy consumption is reduced, and the energy conservation and environmental protection of waste gas treatment are enhanced.
In one embodiment, the exhaust gas is pre-treated in a filter chamber, and particulate matter and suspended matter in the exhaust gas is trapped and removed by physical adsorption.
In one embodiment, the method of catalytic combustion processing operates as follows:
s21 preheats the exhaust gas;
s22, the preheated waste gas enters a combustion chamber and is activated by a catalyst bed;
after S23 is activated, the waste gas is quickly oxidized to generate carbon dioxide and water.
Further, preheating the waste gas in a heat exchanger, and carrying out an activation step after preheating to 300-400 ℃.
In one embodiment, the preheated exhaust gas enters the combustion chamber, and when passing through the catalyst bed, the hydrocarbon molecules in the exhaust gas and the oxygen molecules in the mixed gas are respectively adsorbed on the surface of the catalyst to be activated.
In one embodiment, in S33, the calcium ions react with the carbon dioxide in the high-temperature gas to generate calcium carbonate and water;
in S34, the calcium carbonate undergoes decomposition reaction at high temperature to generate calcium oxide and carbon dioxide.
In one embodiment, the heat distilled off during spraying is recovered and transferred to S2 for use.
In one embodiment, the dehydration process is effected on the basis of physical adsorption;
wherein, the dehydration treatment adopts any one of sponge, active carbon and drying agent.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the carbon dioxide in the waste gas is removed by adopting a calcium circulation decarburization mode, calcium ions and the carbon dioxide in the waste gas are subjected to chemical reaction to generate calcium carbonate and water while spraying and cooling are carried out, and the generated calcium carbonate exists in the form of calcium ions after pyrolysis, so that the reutilization property is good, the waste gas purification treatment strength is improved, and meanwhile, the chemical decarburization mode is adopted, the absorption effect is good, the decarburization rate is high, and the treatment cost is reduced.
According to the invention, the heat evaporated during spraying is collected as a standby heat source, so that the heat evaporated during spraying in the decarburization treatment process can be effectively and fully utilized, the evaporated heat is sent to the preheating zone to heat the waste gas to be treated, the temperature of the waste gas is raised to the preheating temperature in an auxiliary manner, the temperature rise time of a catalytic combustion link is reduced, the working efficiency of the whole waste gas treatment process is improved, the energy consumption is reduced, and the energy conservation and environmental protection of the waste gas treatment method are enhanced.
In conclusion, the waste gas treatment method provided by the invention establishes a calcium circulation decarburization mode to remove carbon dioxide in waste gas, calcium ions and the carbon dioxide in the waste gas are subjected to chemical reaction to generate calcium carbonate and water while spraying and cooling, the generated calcium carbonate exists in the form of calcium ions after being subjected to pyrolysis, the reutilization is good, the waste gas purification treatment strength is improved, and meanwhile, the chemical decarburization mode is adopted, the treatment cost is reduced, the heating time of a catalytic combustion link is reduced, the working efficiency of the whole waste gas treatment process is improved, the energy consumption is reduced, and the energy conservation and environmental protection of the waste gas treatment method are enhanced.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
Examples
A method for treating waste gas by calcium circulation decarburization is used for purifying the waste gas. The method comprises the following steps:
s1 flue gas pretreatment removes particulate matter and solid suspended matter.
The exhaust gas enters the filter chamber for pretreatment, and the embodiment adopts activated carbon material for pretreatment. When the exhaust gas passes through the activated carbon layer, particulate matter and suspended matter in the exhaust gas are trapped and removed based on physical adsorption.
S2, carrying out catalytic combustion treatment (catalytic combustion device) on the exhaust gas pretreated by the S1 to obtain high-temperature gas.
The method for catalytic combustion treatment is operated as follows:
s21 preheats the exhaust gas.
Preheating the waste gas in a heat exchanger, and performing an activation step after preheating to 300-400 ℃.
The preheated S22 waste gas enters the combustion chamber and is activated by the catalyst bed.
The preheated exhaust gas enters the combustion chamber, and when passing through the catalyst bed, hydrocarbon molecules in the exhaust gas and oxygen molecules in the mixed gas are respectively adsorbed on the surface of the catalyst to be activated.
After S23 is activated, the waste gas is quickly oxidized to generate carbon dioxide and water. The activation energy of the reaction is reduced by the surface adsorption, and at this time, hydrocarbons in the exhaust gas are rapidly oxidized with oxygen molecules to generate carbon dioxide and water.
In this embodiment, after the catalytic combustion process, the combustible harmful components such as organic matters, mercaptan, hydrogen sulfide and the like in the exhaust gas are purified and converted into harmless substances.
S3, performing calcium circulation decarburization treatment on the high-temperature gas to obtain clean gas.
The calcium circulation decarburization treatment method is operated as follows:
s31 provides a spray liquid and a spray device.
The spraying liquid contains calcium ions and water.
S32, the spraying device extracts the spraying liquid and sprays the liquid along the spraying area to form a spraying water curtain.
The spraying water curtain is used for cooling and further purifying the high-temperature gas obtained by catalytic combustion.
S33, the high-temperature gas is blown into the spraying area, and calcium ions react with carbon dioxide in the high-temperature gas to decarbonize when the high-temperature gas passes through the spraying water curtain.
S34, the calcium carbonate generated by the decarbonization reaction is subjected to high-temperature treatment, so that the calcium carbonate exists in the form of calcium ions.
The calcium carbonate and the carbon dioxide undergo a chemical reaction to produce calcium carbonate and water, thereby removing carbon from the exhaust gas.
S35, adding the calcium ions obtained by the high-temperature treatment into the spray liquid for recycling.
The calcium carbonate is subjected to decomposition reaction under a high-temperature condition, the decomposition products are water and calcium oxide, the calcium oxide has strong water absorbability and can be used as a drying agent, and the calcium oxide reacts with the water to form a spraying liquid for spraying and cooling based on the water absorbability of the calcium oxide.
In this embodiment, the carbon dioxide in the mode that adopts calcium circulation decarbonization comes the desorption waste gas, when spraying the cooling, carries out chemical reaction through the carbon dioxide in calcium ion and the waste gas and generates calcium carbonate and water to, the calcium carbonate that generates exists with the form of calcium ion again after pyrolysis, and reuse nature is good, when improving the waste gas purification treatment dynamics, adopts the mode that chemistry decarbonization was removed, and the absorption effect is good makes the decarbonization rate high and reduce the treatment cost.
S4 collects the heat evaporated during spraying as a backup heat source at the same time as S3.
Recovering the heat distilled off during spraying, and transmitting the heat distilled off to S2 for use.
In the embodiment, the heat evaporated during spraying is collected as the standby heat source, so that the heat evaporated during spraying in the decarburization treatment process can be effectively and fully utilized, the evaporated heat is sent to the preheating zone to heat the waste gas to be treated, the temperature of the waste gas is raised to the preheating temperature in an auxiliary manner, the temperature rise time of the catalytic combustion link is reduced, the work efficiency of the whole waste gas treatment process is improved, the energy consumption is reduced, and the energy conservation and environmental protection of the waste gas treatment method are enhanced. In other embodiments, the collected steaming-out heat can be used as a heat source for heating of a target such as a boiler according to the application environment.
And S5, directly discharging the clean gas after dehydration treatment.
The dehydration treatment is achieved based on physical adsorption. Wherein, the dehydration treatment adopts any one of sponge, active carbon and drying agent.
In summary, the method for treating exhaust gas of the present embodiment has the following advantages compared to the conventional exhaust gas treatment: according to the waste gas treatment method, the calcium circulation decarburization mode is established to remove carbon dioxide in waste gas, calcium carbonate and water are generated through chemical reaction of calcium ions and the carbon dioxide in the waste gas while spraying and cooling are carried out, the generated calcium carbonate exists in the form of calcium ions after pyrolysis, the recycling performance is good, the waste gas purification treatment strength is improved, meanwhile, the chemical decarburization mode is adopted, the treatment cost is reduced, the temperature rise time of a catalytic combustion link is reduced, the working efficiency of the whole waste gas treatment process is improved, the energy consumption is reduced, and the energy conservation and environmental protection performance of the waste gas treatment method are enhanced.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The embodiments described above are more specific and detailed, but should not be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (8)

1. A method for treating exhaust gas by calcium cycle decarburization for purifying the exhaust gas, characterized by comprising the steps of:
s1, removing particulate matters and solid suspended matters by waste gas pretreatment;
s2, carrying out catalytic combustion treatment on the waste gas pretreated by the S1 to obtain high-temperature gas;
s3, carrying out calcium circulation decarburization treatment on the high-temperature gas to obtain clean gas;
the calcium circulation decarburization treatment method is operated as follows:
s31, providing spraying liquid and a spraying device;
the spraying liquid contains calcium ions and water;
s32, the spraying device extracts the spraying liquid and sprays the liquid along the spraying area to form a spraying water curtain;
s33, blowing the high-temperature gas into the spraying area, and reacting calcium ions with carbon dioxide in the high-temperature gas to decarbonize when a water curtain is sprayed;
s34, performing high-temperature treatment on the calcium carbonate generated by the decarburization reaction to enable the calcium carbonate to exist in the form of calcium ions;
s35, adding the calcium ions obtained by the high-temperature treatment into the spray liquid for recycling;
s4, collecting the heat evaporated during spraying as a standby heat source while S3 is performed;
and S5, directly discharging the clean gas after dehydration treatment.
2. A method of decarbonising exhaust gases using calcium cycles according to claim 1, characterized in that the exhaust gases are fed to a filter chamber for pretreatment, whereby the particulate matter and suspended matter in the exhaust gases are retained and removed by physical adsorption.
3. The method for decarbonizing and treating exhaust gas by calcium cycle according to claim 1, wherein the method for catalytic combustion treatment is operated as follows:
s21 preheats the exhaust gas;
s22, the preheated waste gas enters a combustion chamber and is activated by a catalyst bed;
after S23 is activated, the waste gas is quickly oxidized to generate carbon dioxide and water.
4. The method for decarbonizing with calcium cycle according to claim 3 is characterized in that the exhaust gas is preheated in a heat exchanger, and the exhaust gas is preheated to 300-400 ℃ before being subjected to the activation step.
5. The method of claim 3, wherein the preheated exhaust gas is introduced into the combustion chamber, and hydrocarbon molecules in the exhaust gas and oxygen molecules in the mixed gas are adsorbed on the surface of the catalyst to be activated, respectively, while passing through the catalyst bed.
6. The method for decarbonizing with calcium cycle according to claim 1, wherein in S33, the calcium ions react with the carbon dioxide in the high temperature gas to generate calcium carbonate and water;
in S34, the calcium carbonate undergoes decomposition reaction at high temperature to generate calcium oxide and carbon dioxide.
7. The method for decarbonizing exhaust gas by calcium cycle according to claim 1, wherein the heat distilled off during spraying is recovered and transferred to S2 for use.
8. The method for decarbonizing with calcium cycle according to claim 1 is characterized in that the dehydration treatment is performed based on physical adsorption;
wherein, the dehydration treatment adopts any one of sponge, active carbon and drying agent.
CN202210409286.3A 2022-04-19 2022-04-19 Method for treating waste gas by calcium circulation decarburization Pending CN114669176A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205979816U (en) * 2016-08-28 2017-02-22 宜兴市荣茂化工有限公司 Catalytic combustor
CN106782734A (en) * 2017-01-23 2017-05-31 青岛天和清原科技有限公司 A kind of middle cool waste processing method
CN111151094A (en) * 2019-12-31 2020-05-15 四川信邦泰环保科技有限公司 Regeneration and purification method for organic polluted waste gas
WO2021004730A1 (en) * 2019-07-05 2021-01-14 Ctp Chemisch Thermische Prozesstechnik Gmbh Method and system for cleaning exhaust gases charged with organic contaminants
CN112624634A (en) * 2020-12-16 2021-04-09 张照鹏 Desulfurization and decarburization system and desulfurization and decarburization method
CN113731134A (en) * 2021-09-29 2021-12-03 大连海事大学 Shipborne carbon dioxide capturing and sealing device and method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205979816U (en) * 2016-08-28 2017-02-22 宜兴市荣茂化工有限公司 Catalytic combustor
CN106782734A (en) * 2017-01-23 2017-05-31 青岛天和清原科技有限公司 A kind of middle cool waste processing method
WO2021004730A1 (en) * 2019-07-05 2021-01-14 Ctp Chemisch Thermische Prozesstechnik Gmbh Method and system for cleaning exhaust gases charged with organic contaminants
CN111151094A (en) * 2019-12-31 2020-05-15 四川信邦泰环保科技有限公司 Regeneration and purification method for organic polluted waste gas
CN112624634A (en) * 2020-12-16 2021-04-09 张照鹏 Desulfurization and decarburization system and desulfurization and decarburization method
CN113731134A (en) * 2021-09-29 2021-12-03 大连海事大学 Shipborne carbon dioxide capturing and sealing device and method

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