CN114657759B - Intelligent textile dust removal device for cloth production - Google Patents
Intelligent textile dust removal device for cloth production Download PDFInfo
- Publication number
- CN114657759B CN114657759B CN202210301465.5A CN202210301465A CN114657759B CN 114657759 B CN114657759 B CN 114657759B CN 202210301465 A CN202210301465 A CN 202210301465A CN 114657759 B CN114657759 B CN 114657759B
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- Prior art keywords
- dust
- module
- sub
- knitting wool
- submodule
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- 239000000428 dust Substances 0.000 title claims abstract description 160
- 239000004753 textile Substances 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000010521 absorption reaction Methods 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000007790 scraping Methods 0.000 claims abstract description 3
- 210000002268 wool Anatomy 0.000 claims description 87
- 238000009940 knitting Methods 0.000 claims description 84
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 238000004458 analytical method Methods 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses an intelligent textile dust removal device for cloth production, which comprises a dust removal mechanism and a textile dust removal system, wherein the dust removal mechanism comprises a dust collection shell, a sliding groove is formed in the middle of the inside of the dust collection shell, a plurality of first absorption holes are uniformly distributed in the dust collection shell, a fixing plate is fixed on the left side of the dust collection shell, a through pipe is connected to the right side of the dust collection shell, one end of the through pipe is connected with a dust collection box, a telescopic rod is connected in the middle of the inside of the sliding groove in a sliding manner, a scraping plate is fixed at one end of the telescopic rod, the textile dust removal system comprises a data acquisition module, a judging module and a control module, the data acquisition module comprises a door card identification submodule and a contact submodule, the door card identification submodule comprises a time recording unit, and the contact submodule comprises a light unit.
Description
Technical Field
The invention relates to the technical field of textile dust removal, in particular to an intelligent textile dust removal device for cloth production.
Background
The cloth workshop has knitting wool dust to fly upwards, is easy to be adsorbed by working clothes of staff, and can not carry out dust removal treatment to the working clothes, when knitting wool dust accumulation on the working clothes is many, can influence staff's work, generally is through manual dust removal of personnel when removing dust to the workshop, its inefficiency, and can not judge the dust volume in workshop inside according to the absorptive knitting wool dust of working clothes, consequently, design practicality is strong and a cloth production is with intelligent weaving dust collector of dust removal degree is adjusted according to knitting wool dust volume is very necessary.
Disclosure of Invention
The invention aims to provide an intelligent textile dust removal device for cloth production, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent textile dust collector is used in cloth production, includes dust removal mechanism and textile dust removal system, dust removal mechanism is including the dust absorption shell, the spout has been seted up in the middle of the inside of dust absorption shell, the inside evenly distributed of dust absorption shell has a plurality of absorption holes one, the left side of dust absorption shell is fixed with the fixed plate, the right side of dust absorption shell is connected with the siphunculus, the one end of siphunculus is connected with the dust bin, sliding connection has the telescopic link in the middle of the inside of spout, the one end of telescopic link is fixed with the scraper blade.
According to the technical scheme, the textile dust removal system comprises a data acquisition module, a judging module and a control module, wherein the data acquisition module comprises a door card identification sub-module and a contact sub-module, the door card identification sub-module comprises a time recording unit, the contact sub-module comprises a light unit, the judging module comprises a recording sub-module, an analysis sub-module and a prompting sub-module, the contact sub-module is distributed outside working clothes of staff, the recording sub-module is positioned on the surface of a fixed plate, and the recording sub-module is electrically connected with the time recording unit;
the door card recognition submodule is used for registering workers entering a factory, the time recording unit is used for timing the time of the workers entering the factory, the contact submodule is used for sensing that knitting wool dust is adsorbed on the outer surface of the work clothes, the recording submodule is used for recording time length, the analysis submodule is used for receiving signals of the contact submodule and analyzing the signals, the prompting submodule is used for receiving the numerical values analyzed by the analysis submodule and prompting the workers, and the light unit is used for irradiating light.
According to the technical scheme, the data acquisition module and the judging module comprise the following specific operation steps:
a1, when a worker wears the working clothes and enters a factory workshop, the door card recognition sub-module is positioned on a door of the factory workshop, so that the worker can conveniently register information of the worker entering the factory, and the time recording unit starts to time the worker entering the factory;
a2, knitting wool dust in the workshop can be easily adhered to the work clothes of the staff, and the work clothes can absorb the knitting wool dust flying in the workshop as the knitting wool dust flies in the workshop, the contact sub-module can feel that the knitting wool dust is adsorbed on the work clothes, can shade the light irradiated by the light unit and transmit signals to the analysis sub-module;
a3, the analysis submodule transmits the analyzed numerical value to the prompting submodule, and when the knitting wool dust on the work clothes becomes more, the prompting submodule alarms at the moment;
a4, when the prompting submodule alarms, workers learn that the quantity of the dust on the knitting wool is more, so that the workers can walk beside the dust collection shell, dust collection by the dust collection mechanism is facilitated, and the flying quantity of the dust on the knitting wool in a factory is judged.
According to the above technical scheme, in A2, the light irradiated by the light unit is shielded by the knitting wool dust, and analyzed by the analysis submodule, wherein the formula is as follows:s is the area ratio of the area of the knitting wool dust for shielding the light and the area of the contact sub-module, S Occupying the area of Area of light shielded by knitting wool dust S Splicing joint For the area of the contact submodule, S is in direct proportion to the knitting wool dust flying in a knitting wool work clothes absorption workshop, S is divided into two grades of low grade and high grade, wherein 0< S is less than or equal to 50% of the grade, the quantity of knitting wool absorbed by the work clothes is low grade, S is more than 50% of the grade, and the quantity of knitting wool absorbed by the work clothes is high grade.
According to the technical scheme, the A4 comprises the following specific operation steps:
a41, when S is more than 0 and less than or equal to 50%, the dust amount of the knitting wool of the workshop is less and cleaning is not needed;
a42, when S is more than 50%, prompting the submodule to alarm, enabling a worker to walk beside the dust removing mechanism, enabling the dust removing mechanism to be convenient to clean, placing the door clip on the recording submodule, and counting time h for the worker to enter a factory through the recording submodule, wherein the unit of h is h, the working time is 8h, and the time is divided into primary, intermediate and high levels;
a43, when S is more than 50%, and 0< h <2, the time is primary, the dust amount of the knitting wool in the factory is proved to be advanced, and the environment of the factory needs to be timely dedusted and the dust removal amount is increased when the working clothes are cleaned;
a44, when S is more than 50%, and h is more than 2 and less than 5, the time is the intermediate level, and the dust amount of the knitting wool in the factory is proved to be the intermediate level, so that the factory environment needs to be timely dedusted;
a45, when S is more than 50%, and 5< h is less than 8, the time is high, the time for the working clothes to absorb knitting wool dust is long, and the knitting wool dust amount in the factory is low and is normal.
According to the technical scheme, a plurality of absorption holes II are formed in the outer portion of the absorption shell, four groups of spraying balls are fixed in the absorption holes II, an air pump is connected in the middle of the through pipe, a plurality of absorption holes I and absorption Kong Erjun are connected with the through pipe through pipes in a pipeline mode, a buffer box is connected to one side of each spraying ball through pipe, a valve is connected to one side of each absorption hole II and the through pipe through a pipeline, a water source is connected to one side of each buffer box through a pipeline, and a water pump is connected to the pipeline between each buffer box and the corresponding water source.
According to the technical scheme, the control module comprises a sliding control sub-module, a telescopic control sub-module, a switch sub-module and an absorption sub-module, wherein the switch sub-module comprises a starting unit, the sliding control sub-module is electrically connected with a telescopic rod, the telescopic control sub-module is electrically connected with the telescopic rod, the absorption sub-module is electrically connected with an air pump, the switch sub-module is electrically connected with a valve, and the starting unit is electrically connected with the water pump.
According to the technical scheme, the sliding control sub-module is used for controlling the telescopic rod to slide up and down in the chute, the telescopic control sub-module is used for controlling the telescopic rod to stretch out and draw back, the switch sub-module is used for controlling the valve to open and close, the starting unit is used for controlling the water pump to open and close, and the absorption sub-module is used for controlling the air pump to open and close.
According to the technical scheme, the control module comprises the following operation steps:
s1, when the quantity of the knitting wool adsorbed by the working clothes is high and the quantity of knitting wool dust in a factory is low, the air pump is started through the absorption submodule to enable the air pump to work so as to generate air flow, and at the moment, the valve is not opened, so that only the absorption hole is used for absorbing air;
s2, the telescopic rod is controlled to extend through the telescopic control submodule to be close to a worker, and the sliding control submodule is controlled to control the telescopic rod to move up and down in the sliding groove at the moment, so that knitting wool dust on the working clothes of the worker can be scraped off and absorbed through the first absorption hole to be sucked into the dust collection box;
s3, when the quantity of the knitting wool adsorbed by the working clothes is high-grade and the quantity of knitting wool dust in a factory is medium-grade, the valve is controlled to be opened by the switch submodule, so that air flow generated by the air pump can pass through the second absorption hole;
s4, when the quantity of the knitting wool adsorbed by the working clothes is high, and when the quantity of knitting wool dust in a factory is high, repeating the step S3, controlling the starting unit, controlling the water pump to start, pumping the water at the water source into the buffer tank, and flowing into the spray ball from the buffer tank, so that the water is sprayed into the factory.
According to the technical scheme, the scraper is made of flexible materials.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the spray ball is arranged, when the quantity of the wool adsorbed by the working clothes is high, and when the quantity of the wool dust in the factory is high, the step S3 is repeated, the starting unit is controlled, the water pump is controlled to be started, the water at the water source is pumped into the buffer box and flows into the spray ball from the buffer box, so that the dust is sprayed into the factory, and the dust of the wool in the factory is further removed.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall front perspective of the present invention;
FIG. 2 is an enlarged partial schematic view of area A of the present invention;
FIG. 3 is a schematic diagram of a two-dimensional structure of an absorption hole according to the present invention;
FIG. 4 is a schematic diagram of a textile dust removal system of the present invention;
in the figure: 1. an absorption shell; 2. a through pipe; 3. a dust collection box; 4. a chute; 5. an absorption hole I; 6. spraying balls; 7. a fixing plate; 8. a scraper; 9. a telescopic rod; 10. and an absorption hole II.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the intelligent textile dust removing device for cloth production comprises a dust removing mechanism and a textile dust removing system, wherein the dust removing mechanism comprises a dust collecting shell 1, a sliding groove 4 is formed in the middle of the inside of the dust collecting shell 1, a plurality of first absorption holes 5 are uniformly distributed in the dust collecting shell 1, a fixed plate 7 is fixed on the left side of the dust collecting shell 1, a through pipe 2 is connected on the right side of the dust collecting shell 1, one end of the through pipe 2 is connected with a dust collecting box 3, a telescopic rod 9 is connected in the middle of the inside of the sliding groove 3 in a sliding manner, and a scraping plate 8 is fixed at one end of the telescopic rod 9;
the textile dust removal system comprises a data acquisition module, a judgment module and a control module, wherein the data acquisition module comprises a door card identification sub-module and a contact sub-module, the door card identification sub-module comprises a time recording unit, the contact sub-module comprises a light unit, the judgment module comprises a recording sub-module, an analysis sub-module and a prompt sub-module, the contact sub-module is distributed outside a working garment of a worker, the recording sub-module is positioned on the surface of a fixed plate 7, and the recording sub-module is electrically connected with the time recording unit;
the door card recognition submodule is used for registering workers entering the factory, the time recording unit is used for timing the time of the workers entering the factory, the contact submodule is used for sensing that knitting wool dust is adsorbed on the outer surface of the work clothes, the recording submodule is used for recording time length, the analysis submodule is used for receiving signals of the contact submodule and analyzing, the prompting submodule is used for receiving the numerical value analyzed by the analysis submodule and carrying out reminding, and the light unit is used for irradiating light;
the data acquisition module and the judgment module comprise the following specific operation steps:
a1, when a worker wears the working clothes and enters a factory workshop, the door card recognition sub-module is positioned on a door of the factory workshop, so that the worker can conveniently register information of the worker entering the factory, and the time recording unit starts to time the worker entering the factory;
a2, knitting wool dust in the workshop can be easily adhered to the work clothes of the staff, and the work clothes can absorb the knitting wool dust flying in the workshop as the knitting wool dust flies in the workshop, the contact sub-module can feel that the knitting wool dust is adsorbed on the work clothes, can shade the light irradiated by the light unit and transmit signals to the analysis sub-module;
a3, the analysis submodule transmits the analyzed numerical value to the prompting submodule, and when the knitting wool dust on the work clothes becomes more, the prompting submodule alarms at the moment;
a4, when the prompting submodule alarms, the staff knows that the dust on the knitting wool is more, so that the staff can walk beside the dust collection shell 1, the dust collection mechanism is convenient for dust collection, and the flying quantity of the knitting wool dust in the factory is judged;
in A2, the light irradiated by the light unit is shielded by the knitting wool dust, and analyzed by the analysis submodule, wherein the formula is as follows:s is the area ratio of the area of the knitting wool dust for shielding the light and the area of the contact sub-module, S Occupying the area of Area of light shielded by knitting wool dust S Splicing joint For the area of the contact submodule, S is in direct proportion to the knitting wool dust flying in the knitting wool work clothes absorption workshop, S is divided into a low grade and a high grade, wherein 0< S is less than or equal to 50% of the S is low grade, and the S is more than 50% of the S is low gradeThe yarn quantity absorbed by the working clothes is high;
5. an intelligent textile dust collector for cloth production according to claim 4, characterized in that: a4 comprises the following specific operation steps:
a41, when S is more than 0 and less than or equal to 50%, the dust amount of the knitting wool of the workshop is less and cleaning is not needed;
a42, when S is more than 50%, prompting the submodule to alarm, enabling a worker to walk beside the dust removing mechanism, enabling the dust removing mechanism to be convenient to clean, placing the door clip on the recording submodule, and counting time h for the worker to enter a factory through the recording submodule, wherein the unit of h is h, the working time is 8h, and the time is divided into primary, intermediate and high levels;
a43, when S is more than 50%, and 0< h <2, the time is primary, the dust amount of the knitting wool in the factory is proved to be advanced, and the environment of the factory needs to be timely dedusted and the dust removal amount is increased when the working clothes are cleaned;
a44, when S is more than 50%, and h is more than 2 and less than 5, the time is the intermediate level, and the dust amount of the knitting wool in the factory is proved to be the intermediate level, so that the factory environment needs to be timely dedusted;
a45, when S is more than 50%, and 5 is less than h is less than 8, the time is high, the time for the working clothes to absorb knitting wool dust is long, the knitting wool dust amount in a factory is proved to be low and is normal, the environment in the factory is not required to be cleaned, and only the working clothes are required to be cleaned;
the outside of the absorption shell 1 is provided with a plurality of absorption holes II 10, four groups of spray balls 6 are fixed in the absorption holes II 10, the middle of the through pipe 2 is connected with an air pump, the absorption holes I5 and the absorption holes II 10 are connected with the through pipe 2 through pipelines, one side of the spray balls 6 is connected with a buffer box through a pipeline, a valve is connected with a pipeline between the absorption holes II 10 and the through pipe 2, one side of the buffer box is connected with a water source through a pipeline, and a water pump is connected with a pipeline between the buffer box and the water source;
the control module comprises a sliding control sub-module, a telescopic control sub-module, a switch sub-module and an absorption sub-module, wherein the switch sub-module comprises a starting unit, the sliding control sub-module is electrically connected with the telescopic rod 9, the telescopic control sub-module is electrically connected with the telescopic rod 9, the absorption sub-module is electrically connected with the air pump, the switch sub-module is electrically connected with the valve, and the starting unit is electrically connected with the water pump;
the sliding control sub-module is used for controlling the telescopic rod 9 to slide up and down in the chute 4, the telescopic control sub-module is used for controlling the telescopic rod 9 to stretch out and draw back, the switch sub-module is used for controlling the valve to be opened and closed, the starting unit is used for controlling the water pump to be opened and closed, and the absorption sub-module is used for controlling the air pump to be opened and closed;
the control module comprises the following operation steps:
s1, when the quantity of the knitting wool adsorbed by the working clothes is high and the quantity of knitting wool dust in a factory is low, the air pump is started through the absorption submodule to enable the air pump to work to generate air flow, and at the moment, the valve is not opened, so that only the absorption hole I is used for absorbing 5 air;
s2, the telescopic rod 9 is controlled to extend through the telescopic control submodule to be close to a worker, and at the moment, the sliding control submodule is controlled to control the telescopic rod 9 to move up and down in the chute 4, so that knitting wool dust on the work clothes of the worker can be scraped and absorbed through the first absorption hole 5 and sucked into the dust collection box 3;
s3, when the quantity of the knitting wool adsorbed by the working clothes is high-grade and the quantity of knitting wool dust in a factory is medium-grade, the valve is controlled to be opened by the switch submodule, so that air flow generated by the air pump can pass through the second absorption hole 10, and the dust removing mechanism can remove dust from the working clothes and simultaneously remove dust from the environment in the factory;
s4, when the quantity of the adsorbed knitting wool of the working clothes is high, and when the quantity of knitting wool dust in the factory is high, repeating the step S3, controlling the starting unit, controlling the water pump to be started, pumping the water at the water source into the buffer box, and flowing into the spray ball 6 from the buffer box, so that the water is sprayed into the factory, and further dust is removed from the knitting wool dust in the factory;
the scraper 8 is made of soft material, so that the scraper can be closer to workers.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a cloth production is with intelligent weaving dust collector, includes dust removal mechanism and weaving dust pelletizing system, its characterized in that: the dust removing mechanism comprises a dust collecting shell (1), a sliding groove (4) is formed in the middle of the inside of the dust collecting shell (1), a plurality of first absorption holes (5) are uniformly distributed in the dust collecting shell (1), a fixing plate (7) is fixed on the left side of the dust collecting shell (1), a through pipe (2) is connected on the right side of the dust collecting shell (1), a dust collecting box (3) is connected at one end of the through pipe (2), a telescopic rod (9) is connected in the middle of the inside of the sliding groove (4) in a sliding mode, and a scraping plate (8) is fixed at one end of the telescopic rod (9);
the textile dust removal system comprises a data acquisition module, a judging module and a control module, wherein the data acquisition module comprises a door card identification sub-module and a contact sub-module, the door card identification sub-module comprises a time recording unit, the contact sub-module comprises a light unit, the judging module comprises a recording sub-module, an analysis sub-module and a prompting sub-module, the contact sub-module is distributed outside working clothes of staff, the recording sub-module is positioned on the surface of a fixed plate (7), and the recording sub-module is electrically connected with the time recording unit;
the door card recognition submodule is used for registering staff entering a factory, the time recording unit is used for timing the time of the staff entering the factory, the contact submodule is used for sensing that knitting wool dust is adsorbed on the outer surface of the work clothes, the recording submodule is used for recording time length, the analysis submodule is used for receiving signals of the contact submodule and analyzing the signals, the prompting submodule is used for receiving the numerical values analyzed by the analysis submodule and prompting, and the light unit is used for irradiating light;
the data acquisition module and the judgment module comprise the following specific operation steps:
a1, when a worker wears the working clothes and enters a factory workshop, the door card recognition sub-module is positioned on a door of the factory workshop, so that the worker can conveniently register information of the worker entering the factory, and the time recording unit starts to time the worker entering the factory;
a2, knitting wool dust in the workshop can be easily adhered to the work clothes of the staff, and the work clothes can absorb the knitting wool dust flying in the workshop as the knitting wool dust flies in the workshop, the contact sub-module can feel that the knitting wool dust is adsorbed on the work clothes, can shade the light irradiated by the light unit and transmit signals to the analysis sub-module;
a3, the analysis submodule transmits the analyzed numerical value to the prompting submodule, and when the knitting wool dust on the work clothes becomes more, the prompting submodule alarms at the moment;
a4, when the prompting submodule alarms, the staff knows that the dust on the knitting wool is more, so that the staff can walk beside the dust collection shell (1) to facilitate dust collection of the dust collection mechanism, and meanwhile, the flying quantity of the knitting wool dust in a factory is judged;
in the A2, the light irradiated by the light unit is shielded by knitting wool dust, and analyzed by an analysis submodule, wherein the formula is as follows:s is the ratio of the area of the knitting wool dust for shielding the light to the area of the contact sub-module, and is ∈>Area of light shielded for knitting wool dust, +.>For the area of the contact sub-module, S is divided into two levels of lower and higher since S is proportional to the dust of the knitting wool flying in the knitting wool work clothes absorption workshop, wherein + ->Is low-grade and simultaneously indicates that the quantity of knitting wool absorbed on the working clothes is low-grade, S>50% is high and represents the amount of knitting wool absorbed on the suit is high.
2. The intelligent textile dust removal device for cloth production according to claim 1, wherein: the A4 comprises the following specific operation steps:
a41 whenWhen the dust amount of the knitting wool in the workshop is less, cleaning is not needed;
a42, when S is more than 50%, prompting the submodule to alarm, enabling a worker to walk beside the dust removing mechanism, enabling the dust removing mechanism to be convenient to clean, placing the door clip on the recording submodule, and counting time h for the worker to enter a factory through the recording submodule, wherein the unit of h is h, the working time is 8h, and the time is divided into primary, intermediate and high levels;
a43, when S is more than 50%, and 0< h <2, the time is primary, the dust amount of the knitting wool in the factory is proved to be advanced, and the environment of the factory needs to be timely cleaned and the dust removal amount is increased when the working clothes are cleaned;
a44, when S is more than 50%, and 2< h <5, the time is the intermediate level, and the dust amount of the knitting wool in the factory is proved to be the intermediate level, so that the factory environment needs to be timely dedusted;
a45, when S is more than 50%, and 5< h <8, the time is high, the time for the working clothes to absorb knitting wool dust is long, and the knitting wool dust amount in the factory is low and is normal.
3. The intelligent textile dust removal device for cloth production according to claim 2, wherein: the utility model discloses a water pump, including absorbing shell (1), absorption shell (1), valve, buffer box, pipe connection, valve, water source, water pump, pipe connection between buffer box and the water source, a plurality of absorption hole one (5) and absorption hole two (10) are pipe connection with siphunculus (2), a plurality of absorption hole two (10) have been seted up to the outside of absorption shell (1), the inside of absorption hole two (10) is fixed with four groups of spouts ball (6), the intermediate junction of siphunculus (2) has the air pump, a plurality of absorption hole two (5) and absorption hole two (10), one side pipe connection of spouting ball (6) has the buffer box, pipe connection between absorption hole two (10) and siphunculus (2) has the valve.
4. The intelligent textile dust collector for cloth production according to claim 3, wherein: the control module comprises a sliding control sub-module, a telescopic control sub-module, a switch sub-module and an absorption sub-module, wherein the switch sub-module comprises a starting unit, the sliding control sub-module is electrically connected with a telescopic rod (9), the telescopic control sub-module is electrically connected with the telescopic rod (9), the absorption sub-module is electrically connected with an air pump, the switch sub-module is electrically connected with a valve, and the starting unit is electrically connected with the water pump.
5. The intelligent textile dust collector for cloth production of claim 4, wherein: the sliding control sub-module is used for controlling the telescopic rod (9) to slide up and down in the chute (4), the telescopic control sub-module is used for controlling the telescopic rod (9) to stretch out and draw back, the switch sub-module is used for controlling the valve to open and close, the starting unit is used for controlling the water pump to open and close, and the absorption sub-module is used for controlling the air pump to open and close.
6. The intelligent textile dust collector for cloth production of claim 4, wherein: the control module comprises the following operation steps:
s1, when the quantity of the knitting wool adsorbed by the working clothes is high and the quantity of knitting wool dust in a factory is low, the air pump is started through the absorption submodule to enable the air pump to work to generate air flow, and at the moment, the valve is not opened, so that only the absorption hole I (5) is used for absorbing air;
s2, the telescopic rod (9) is controlled to extend through the telescopic control submodule to be close to a worker, and at the moment, the sliding control submodule is controlled to control the telescopic rod (9) to move up and down in the sliding groove (4), so that knitting wool dust on the work clothes of the worker can be scraped off and absorbed through the first absorption hole (5) and sucked into the dust collection box (3);
s3, when the quantity of the knitting wool adsorbed by the working clothes is high-grade and the quantity of knitting wool dust in a factory is medium-grade, the valve is controlled to be opened by the switch submodule, so that air flow generated by the air pump can pass through the second absorption hole (10);
s4, when the quantity of the knitting wool adsorbed by the working clothes is high, and when the quantity of knitting wool dust in a factory is high, repeating the step S3, controlling the starting unit, controlling the water pump to start, pumping the water at the water source into the buffer box, and flowing into the spray ball (6) from the buffer box, so that the water is sprayed into the factory.
7. The intelligent textile dust collector for cloth production according to claim 5, wherein: the scraper (8) is made of flexible materials.
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Effective date of registration: 20231109 Address after: 321100 Lanxi Economic Development Zone, Jinhua City, Zhejiang Province (No.35 Dengsheng Road, Lanjiang Street) Applicant after: ZHEJIANG LANMIAN TEXTILE Co.,Ltd. Address before: No. 315, yangyaowan Road, Liangxi District, Wuxi City, Jiangsu Province, 214000 Applicant before: Zou Chengcheng |
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