CN113293537A - Domestic weaving device of hierarchical dust type - Google Patents

Domestic weaving device of hierarchical dust type Download PDF

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Publication number
CN113293537A
CN113293537A CN202110856867.7A CN202110856867A CN113293537A CN 113293537 A CN113293537 A CN 113293537A CN 202110856867 A CN202110856867 A CN 202110856867A CN 113293537 A CN113293537 A CN 113293537A
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module
dust collection
air suction
suction
suction pipe
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CN113293537B (en
Inventor
费建军
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Nantong Rongrui Textile Co ltd
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Nantong Rongrui Textile Co ltd
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    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B81/00—Sewing machines incorporating devices serving purposes other than sewing, e.g. for blowing air, for grinding
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B69/00—Driving-gear; Control devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The invention discloses a classified dust removal type household textile device, which comprises a dust suction device and an intelligent dust suction control system, and is characterized in that: the dust collection device comprises a main body, a control box is fixedly connected to the upper end of the left side of the main body, a scanning head is movably connected to the lower portion of the control box, a sliding rail is fixedly connected to the side face of the main body, an air suction pipe is connected to the surface of the sliding rail in a sliding mode, a dust collection box is fixedly connected to the lower end of the main body, an air suction fan is arranged inside the dust collection box, the air suction pipe is connected with a dust collection box pipeline, the intelligent dust collection control system comprises a dust collection control module, a data collection module and an intelligent moving module, the dust collection control module comprises a time control module, a data calculation module, a logic judgment module and an automatic dust collection module, and the data collection module comprises an image scanning module and a data storage module.

Description

Domestic weaving device of hierarchical dust type
Technical Field
The invention relates to the technical field of textile machinery, in particular to a graded dust removal type household textile device.
Background
The automatic sewing machine is a common household textile machine, can sew fabrics such as cotton, hemp, silk, wool, rayon and the like and leather, plastics, paper and other products, the sewed stitch is neat and beautiful, flat and firm, the sewing speed is high, the use is simple and convenient, but in the sewing process, a large amount of thread ends can be generated and scattered on a working table, if not timely cleaned, the sewing work can be influenced, the thread ends fly into corners, the cleaning difficulty can also be caused, if the sewing machine stops manual cleaning, the time and the labor are wasted, and the sewing work is also influenced, therefore, the design of a household textile device of a grading dust removal type with strong practicability and the suction force adjusted according to the distance is necessary.
Disclosure of Invention
The invention aims to provide a household textile device with a graded dust removal function, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a domestic weaving device of hierarchical dust type, includes dust extraction and intelligent dust absorption control system, its characterized in that: the dust collection device comprises a main body, a control box is fixedly connected to the upper end of the left side of the main body, a scanning head is movably connected to the lower portion of the control box, a sliding rail is fixedly connected to the side face of the main body, an air suction pipe is connected to the surface of the sliding rail in a sliding mode, a dust collection box is fixedly connected to the lower end of the main body, an air suction fan is arranged inside the dust collection box, and the air suction pipe is connected with a dust collection box pipeline.
According to the technical scheme, the intelligent dust collection control system comprises a dust collection control module, a data acquisition module and an intelligent mobile module, the dust collection control module comprises a time control module, a data calculation module, a logic judgment module and an automatic dust collection module, the data acquisition module comprises an image scanning module and a data storage module, the intelligent mobile module comprises a position adjusting module, a position information module and a suction adjusting module, the dust collection control module is located inside a control box, the data acquisition module is located at the lower part of a scanning head, the intelligent mobile module is located inside a sliding rail, and the dust collection control module, the data acquisition module and the intelligent mobile module are respectively and electrically connected.
According to the technical scheme, the time control module is used for controlling the opening and closing time of the dust suction device, the data calculation module is used for calculating collected data, the logic judgment module is used for classifying various calculation results and formulating a subsequent processing scheme, the automatic dust suction module is used for controlling dust suction of equipment, the image scanning module is used for collecting the number and distribution of line heads on the working platform, the data storage module is used for storing collected data, the position information module is used for providing the position of the suction pipe in the sliding rail in real time, the position adjustment module is used for adjusting the position of the suction pipe in the sliding rail, and the suction adjustment module is used for automatically adjusting the size of suction according to the distance of the line heads.
According to the technical scheme, the operation of the intelligent dust collection control system comprises the following steps:
s1, after the sewing machine runs for a period of time, the time control module opens the dust collection system according to the preset time interval;
s2, acquiring the number and the distribution of the thread ends on the working platform through the image scanning module, and storing the number and the distribution in the data storage module;
s3, the data calculation module calculates the data in the data storage module;
s4, the logic judgment module analyzes data according to the calculated result, judges whether dust collection is needed, if not, closes the dust collection system and resets the timer in the time control module, if dust collection is needed, starts the automatic dust collection module;
s5, providing the position of the air suction pipe in the slide rail through the position information module, and storing the position in the data storage module;
s6, the data calculation module calculates the optimal air suction path of the suction line head of the air suction pipe according to the stored data, and simultaneously calculates the corresponding suction force according to each air suction position;
s7, according to the calculation result, the position adjusting module is used for moving the air suction pipe according to the optimal path, and meanwhile, the suction force adjusting module is used for adjusting the required suction force in real time and starting dust collection;
s8, after dust collection is completed, the dust collection system is closed, and a timer in the time control module is reset;
and S9, repeating S1-S8, and realizing the circulating dust collection of the working table.
According to the above technical solution, the data acquisition method in steps S2 and S5 is as follows:
s21, establishing a coordinate system by taking the position of the threading needle as an origin;
s22, collecting the position information of all thread ends on the working table through the image scanning module, recording the position information in the data storage module, and marking the position information with a mark
Figure 232510DEST_PATH_IMAGE001
Is shown as
Figure 884071DEST_PATH_IMAGE002
The center of each thread end is positioned in
Figure 132650DEST_PATH_IMAGE003
Is a constant, indicating that the thread end is always on the working table;
s23, providing the position of the air suction pipe in the slide rail through the position information module, storing the position in the data storage module and using the mark
Figure 511547DEST_PATH_IMAGE004
To represent
Figure 60340DEST_PATH_IMAGE005
At the moment the suction pipe is located, wherein
Figure 617224DEST_PATH_IMAGE006
Is a constant quantity, which means that the air suction pipe can only be arranged in the middle edge of the slide rail
Figure 353098DEST_PATH_IMAGE007
Moving the direction;
by adopting the marking method, the positions of the thread end and the suction pipe can be quantitatively recorded, and preparation is made for the next calculation.
According to the above technical solution, the data calculation method in step S3 is as follows:
setting up
Figure 286419DEST_PATH_IMAGE008
The distribution density of the thread ends on the worktable is shown as follows:
Figure 424140DEST_PATH_IMAGE009
wherein
Figure 404122DEST_PATH_IMAGE010
Is a constant value, and is characterized in that,
Figure 892872DEST_PATH_IMAGE011
the number of the thread ends on the working platform,
Figure 98725DEST_PATH_IMAGE012
is the total area of the working platform,
Figure 356531DEST_PATH_IMAGE013
the area that a single thread end occupies on average on the working platform,
Figure 520796DEST_PATH_IMAGE014
in order to be able to compensate the parameters for the overlap,
Figure 231263DEST_PATH_IMAGE015
according to the method, the distribution of the thread ends on the working platform can be quantitatively measured, and preparation is made for further judgment.
According to the above technical solution, the method for logically judging in step S4 is as follows:
s41, when
Figure 490075DEST_PATH_IMAGE016
When the dust collector is used, the number of wire heads on the working table is small, and dust collection is not needed;
s42, when
Figure 867967DEST_PATH_IMAGE017
The fact that the working table has more line heads requires dust collection is explained;
through classification and logic judgment, equipment loss and energy waste caused by frequent starting of the dust collection system can be avoided.
According to the above technical solution, the position data calculating method in step S6 is as follows:
by using
Figure 937554DEST_PATH_IMAGE018
To represent
Figure 135317DEST_PATH_IMAGE005
Time air suction pipe and the first
Figure 948552DEST_PATH_IMAGE019
The distance between the individual thread ends is given by the following formula:
Figure 180951DEST_PATH_IMAGE020
and the optimum position, i.e. when the distance is shortest, i.e. when
Figure 670707DEST_PATH_IMAGE021
In order to achieve the best air suction effect, the air suction pipe needs to be arranged along the slide rail from the position
Figure 355766DEST_PATH_IMAGE022
To
Figure 972692DEST_PATH_IMAGE023
So that the distance moved by the suction pipe is
Figure 794017DEST_PATH_IMAGE024
And the time required therefor is
Figure 470986DEST_PATH_IMAGE025
The formula is as follows:
Figure 377763DEST_PATH_IMAGE026
wherein
Figure 782068DEST_PATH_IMAGE027
The average speed of the air suction pipe moving on the slide rail is used for suction
Figure 989058DEST_PATH_IMAGE011
Minimum time required for multiple thread ends
Figure 836929DEST_PATH_IMAGE028
And defining an optimal air suction path, wherein the formula is as follows:
Figure 231001DEST_PATH_IMAGE029
wherein
Figure 189730DEST_PATH_IMAGE030
Is the coordinate of the line head nearest to the suction opening, wherein
Figure 985647DEST_PATH_IMAGE031
Is the coordinate of the thread end farthest to the air suction opening, and can effectively save the time for sucking the thread end by optimizing the air suction path
By optimizing the air suction path, the time for sucking the thread ends can be effectively saved.
According to the above technical solution, the suction data calculation method in step S6 is as follows:
when the distance is minimum, the distance between the two is
Figure 2756DEST_PATH_IMAGE032
The formula is as follows:
Figure 149703DEST_PATH_IMAGE033
the minimum suction force capable of sucking the thread end is set to be
Figure 912123DEST_PATH_IMAGE034
The formula is as follows:
Figure 562547DEST_PATH_IMAGE035
wherein
Figure 486641DEST_PATH_IMAGE036
Is the width of the table top board,
Figure 855305DEST_PATH_IMAGE037
in order to obtain the quality of the thread end,
Figure 405104DEST_PATH_IMAGE038
as a constant of suction, take
Figure 441193DEST_PATH_IMAGE039
。
According to the above technical solution, the suction force adjustment determination method in step S7 is as follows:
setting the farthest thread end distance of the positions as
Figure 270609DEST_PATH_IMAGE040
，
When in use
Figure 392149DEST_PATH_IMAGE041
When the suction force value of the suction fan is adjusted to
Figure 496371DEST_PATH_IMAGE034
；
When in use
Figure 855808DEST_PATH_IMAGE042
When the suction force value of the suction fan is adjusted to
Figure 636551DEST_PATH_IMAGE043
；
When in use
Figure 714229DEST_PATH_IMAGE044
When the suction force value of the suction fan is adjusted to
Figure 622142DEST_PATH_IMAGE045
；
Through the adjustment of suction force of the suction fan, the thread ends can be sucked according to the distance and the distribution of the thread ends, so that the aim of intelligent control is fulfilled.
Compared with the prior art, the invention has the following beneficial effects: according to the intelligent dust collection device, the dust collection device and the intelligent dust collection control system are arranged, so that the working platform can be scanned by the scanning head at regular time after the main body works for a period of time, then the dust collection system is automatically opened according to the number and distribution of the line ends on the working platform, the position of the suction pipe in the sliding rail is controlled to be adjusted, the line ends are sucked according to the optimal path, and meanwhile, the suction force of the suction fan is adjusted in real time according to the distance of the line ends at each position, so that the purpose of intelligent dust collection is achieved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of functional modules of the dust collecting system of the present invention;
in the figure: 1. a main body; 2. a control box; 3. a scanning head; 4. an air suction pipe; 5. a slide rail; 6. a dust collection box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: the utility model provides a domestic weaving device of hierarchical dust type, includes dust extraction and intelligent dust absorption control system, its characterized in that: the dust suction device comprises a main body 1, a control box 2 is fixedly connected to the upper end of the left side of the main body 1, a scanning head 3 is movably connected to the lower portion of the control box 2, a sliding rail 5 is fixedly connected to the side face of the main body 1, an air suction pipe 4 is slidably connected to the surface of the sliding rail 5, a dust collection box 6 is fixedly connected to the lower end of the main body 1, a suction fan is arranged inside the dust collection box 6, the air suction pipe 4 is connected with the dust collection box 6 through a pipeline, after the main body 1 works for a period of time, the working platform is scanned regularly through the scanning head 3, then the dust collection system is automatically opened according to the number and distribution of the thread ends on the working platform, the position of the air suction pipe 4 in the sliding rail 5 is controlled to be adjusted, the suction of the thread ends is completed according to an optimal path, meanwhile, the suction force of the suction fan is adjusted in real time according to the distance of the thread ends at each position, and the purpose of intelligent dust collection is achieved, the collected thread ends enter the dust collection box 6 through a pipeline, so that the thread ends are prevented from entering air to cause secondary pollution;
the intelligent dust collection control system comprises a dust collection control module, a data acquisition module and an intelligent mobile module, wherein the dust collection control module comprises a time control module, a data calculation module, a logic judgment module and an automatic dust collection module, the data acquisition module comprises an image scanning module and a data storage module, the intelligent mobile module comprises a position adjustment module, a position information module and a suction adjustment module, the dust collection control module is positioned in the control box 2, the data acquisition module is positioned at the lower part of the scanning head 3, the intelligent mobile module is positioned in the slide rail 5, and the dust collection control module, the data acquisition module and the intelligent mobile module are respectively and electrically connected;
the time control module is used for controlling the opening and closing time of the dust suction device, the data calculation module is used for calculating collected data, the logic judgment module is used for classifying various calculation results and making a subsequent processing scheme, the automatic dust suction module is used for controlling dust suction of equipment, the image scanning module is used for collecting the number and distribution of line heads on the working platform, the data storage module is used for storing the collected data, the position information module is used for providing the position of the air suction pipe 4 in the sliding rail 5 in real time, the position adjustment module is used for adjusting the position of the air suction pipe 4 in the sliding rail 5, and the suction adjustment module is used for automatically adjusting the size of suction according to the distance of the line heads;
the operation of the intelligent dust collection control system comprises the following steps:
s1, after the sewing machine runs for a period of time, the time control module opens the dust collection system according to the preset time interval;
s2, acquiring the number and the distribution of the thread ends on the working platform through the image scanning module, and storing the number and the distribution in the data storage module;
s3, the data calculation module calculates the data in the data storage module;
s4, the logic judgment module analyzes data according to the calculated result, judges whether dust collection is needed, if not, closes the dust collection system and resets the timer in the time control module, if dust collection is needed, starts the automatic dust collection module;
s5, providing the position of the air suction pipe 4 in the slide rail 5 through the position information module, and storing the position in the data storage module;
s6, the data calculation module calculates the optimal air suction path of the suction line head of the air suction pipe 4 according to the stored data, and simultaneously calculates the corresponding suction force according to each air suction position;
s7, according to the calculation result, the position adjusting module is used for moving the air suction pipe 4 according to the optimal path, and meanwhile, the suction force adjusting module is used for adjusting the required suction force in real time and starting dust collection;
s8, after dust collection is completed, the dust collection system is closed, and a timer in the time control module is reset;
s9, repeating S1-S8, and realizing the circulating dust collection of the working table;
the data acquisition method in steps S2 and S5 is as follows:
s21, establishing a coordinate system by taking the position of the threading needle as an origin;
s22, collecting the position information of all thread ends on the working table through the image scanning module, recording the position information in the data storage module, and marking the position information with a mark
Figure 367244DEST_PATH_IMAGE001
Is shown as
Figure 804042DEST_PATH_IMAGE019
The center of each thread end is positioned in
Figure 634594DEST_PATH_IMAGE003
Is a constant, indicating that the thread end is always on the working table;
s23, providing the position of the air suction pipe 4 in the slide rail 5 through the position information module, storing the position in the data storage module and using marks
Figure 64307DEST_PATH_IMAGE004
To represent
Figure 663916DEST_PATH_IMAGE005
At the moment the suction pipe 4 is located, wherein
Figure 537194DEST_PATH_IMAGE006
Is a constant, which means that the air suction pipe 4 can only be arranged along the sliding rail 5
Figure 855043DEST_PATH_IMAGE007
Moving the direction;
by adopting the marking method, the positions of the thread end and the suction pipe 4 can be quantitatively recorded, and preparation is made for the next calculation;
the data calculation method in step S3 is as follows:
setting up
Figure 573600DEST_PATH_IMAGE008
The distribution density of the thread ends on the worktable is shown as follows:
Figure 293295DEST_PATH_IMAGE009
wherein
Figure 324092DEST_PATH_IMAGE010
Is a constant value, and is characterized in that,
Figure 129237DEST_PATH_IMAGE011
the number of the thread ends on the working platform,
Figure 917064DEST_PATH_IMAGE012
is the total area of the working platform,
Figure 225686DEST_PATH_IMAGE013
the area that a single thread end occupies on average on the working platform,
Figure 440767DEST_PATH_IMAGE014
in order to be able to compensate the parameters for the overlap,
Figure 467629DEST_PATH_IMAGE015
according to the method, the distribution of the thread ends on the working platform can be quantitatively measured, and preparation is made for further judgment;
the method of logical judgment in step S4 is as follows:
s41, when
Figure 308414DEST_PATH_IMAGE016
When the dust collector is used, the number of wire heads on the working table is small, and dust collection is not needed;
s42, when
Figure 471543DEST_PATH_IMAGE046
The fact that the working table has more line heads requires dust collection is explained;
through classification and logic judgment, equipment loss and energy waste caused by frequent starting of the dust collection system can be avoided;
the position data calculation method in step S6 is as follows:
by using
Figure 857525DEST_PATH_IMAGE018
To represent
Figure 371682DEST_PATH_IMAGE005
Time aspiration channel 4 and
Figure 501312DEST_PATH_IMAGE019
the distance between the individual thread ends is given by the following formula:
Figure 784526DEST_PATH_IMAGE020
and the optimum position, i.e. when the distance is shortest, i.e. when
Figure 590677DEST_PATH_IMAGE021
In order to achieve the best air suction effect, the air suction pipe 4 needs to be arranged alongSlide rail 5 from position
Figure 592131DEST_PATH_IMAGE022
To
Figure 259873DEST_PATH_IMAGE023
So that the suction pipe 4 moves by a distance of
Figure 397593DEST_PATH_IMAGE024
And the time required therefor is
Figure 125378DEST_PATH_IMAGE025
The formula is as follows:
Figure 863396DEST_PATH_IMAGE026
wherein
Figure 334828DEST_PATH_IMAGE027
The average speed of the air suction pipe 4 moving on the sliding rail 5 is used for suction
Figure 327055DEST_PATH_IMAGE011
Minimum time required for multiple thread ends
Figure 491320DEST_PATH_IMAGE028
And defining an optimal air suction path, wherein the formula is as follows:
Figure 201787DEST_PATH_IMAGE029
wherein
Figure 211331DEST_PATH_IMAGE030
Is the coordinate of the line head closest to the suction opening 4, wherein
Figure 841420DEST_PATH_IMAGE031
Is the coordinate of the line head farthest from the air suction opening 4, and can effectively save the suction line by optimizing the air suction pathTime of head
By optimizing the air suction path, the time for sucking and removing the thread ends can be effectively saved;
the suction data calculation method in step S6 is as follows:
when the distance is minimum, the distance between the two is
Figure 645428DEST_PATH_IMAGE032
The formula is as follows:
Figure 843191DEST_PATH_IMAGE033
the minimum suction force capable of sucking the thread end is set to be
Figure 656427DEST_PATH_IMAGE034
The formula is as follows:
Figure 623246DEST_PATH_IMAGE035
wherein
Figure 113002DEST_PATH_IMAGE036
Is the width of the table top board,
Figure 63640DEST_PATH_IMAGE037
in order to obtain the quality of the thread end,
Figure 680566DEST_PATH_IMAGE038
as a constant of suction, take
Figure 501892DEST_PATH_IMAGE039
；
The suction adjustment determination method in step S7 is as follows:
setting the farthest thread end distance of the positions as
Figure 178861DEST_PATH_IMAGE040
，
When in use
Figure 351216DEST_PATH_IMAGE041
When the suction force value of the suction fan is adjusted to
Figure 489942DEST_PATH_IMAGE034
；
When in use
Figure 696933DEST_PATH_IMAGE042
When the suction force value of the suction fan is adjusted to
Figure 279224DEST_PATH_IMAGE043
；
When in use
Figure 673296DEST_PATH_IMAGE044
When the suction force value of the suction fan is adjusted to
Figure 632025DEST_PATH_IMAGE045
；
Through the adjustment of suction force of the suction fan, the thread ends can be sucked according to the distance and the distribution of the thread ends, so that the aim of intelligent control is fulfilled.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a domestic weaving device of hierarchical dust type, includes dust extraction and intelligent dust absorption control system, its characterized in that: the dust collection device comprises a main body (1), a control box (2) is fixedly connected to the upper end of the left side of the main body (1), a scanning head (3) is movably connected to the lower portion of the control box (2), a sliding rail (5) is fixedly connected to the side face of the main body (1), an air suction pipe (4) is connected to the surface of the sliding rail (5) in a sliding mode, a dust collection box (6) is fixedly connected to the lower end of the main body (1), an air suction fan is arranged inside the dust collection box (6), and the air suction pipe (4) is connected with the dust collection box (6) through a pipeline;
the intelligent dust collection control system comprises a dust collection control module, a data acquisition module and an intelligent mobile module, wherein the dust collection control module comprises a time control module, a data calculation module, a logic judgment module and an automatic dust collection module, the data acquisition module comprises an image scanning module and a data storage module, the intelligent mobile module comprises a position adjustment module, a position information module and a suction adjustment module, the dust collection control module is positioned inside a control box (2), the data acquisition module is positioned at the lower part of a scanning head (3), the intelligent mobile module is positioned inside a sliding rail (5), and the dust collection control module, the data acquisition module and the intelligent mobile module are respectively and electrically connected;
the time control module is used for controlling the opening and closing time of the dust suction device, the data calculation module is used for calculating collected data, the logic judgment module is used for classifying various calculation results and formulating a subsequent processing scheme, the automatic dust suction module is used for controlling dust suction of equipment, the image scanning module is used for collecting the number and distribution of line ends on a working platform, the data storage module is used for storing the collected data, the position information module is used for providing the position of the air suction pipe (4) in the sliding rail (5) in real time, the position adjustment module is used for adjusting the position of the air suction pipe (4) in the sliding rail (5), and the suction adjustment module is used for automatically adjusting the size of suction according to the distance of the line ends;
the operation of the intelligent dust collection control system comprises the following steps:
s1, after the sewing machine runs for a period of time, the time control module opens the intelligent dust collection control system according to a preset time interval;
s2, acquiring the number and the distribution of the thread ends on the working platform through the image scanning module, and storing the number and the distribution in the data storage module;
s3, the data calculation module calculates the data in the data storage module;
s4, the logic judgment module analyzes data according to the calculated result, judges whether dust collection is needed, if not, closes the dust collection system and resets the timer in the time control module, if dust collection is needed, starts the automatic dust collection module;
s5, providing the position of the air suction pipe (4) in the sliding rail (5) through the position information module, and storing the position in the data storage module;
s6, the data calculation module calculates the optimal air suction path of the thread suction head of the air suction pipe (4) according to the stored data, and simultaneously calculates the corresponding suction force for each air suction position;
s7, according to the calculation result, the position adjusting module is used for moving the air suction pipe (4) according to the optimal air suction path, and meanwhile, the suction adjusting module is used for adjusting the required suction in real time and starting dust collection;
s8, after dust collection is completed, the intelligent dust collection control system is closed, and a timer in the time control module is reset;
and S9, repeating S1-S8, and realizing the circulating dust collection of the working platform.
2. A home textile apparatus of the graduated dusting type according to claim 1, characterized in that: the data acquisition method in the steps S2 and S5 is as follows:
s21, establishing a coordinate system by taking the position of the threading needle as an origin;
s22, collecting the position information of all thread ends on the working platform by the image scanning module, recording the position information in the data storage module, and marking the position information with a mark
Figure 973597DEST_PATH_IMAGE001
Is shown as
Figure 976057DEST_PATH_IMAGE002
The center of each thread end is positioned in
Figure 123004DEST_PATH_IMAGE003
Is a constant, which means that the thread end is always positioned on the working platform;
s23, providing the position of the air suction pipe (4) in the slide rail (5) through the position information module, storing the position in the data storage module and using marks
Figure 88686DEST_PATH_IMAGE004
To represent
Figure 4690DEST_PATH_IMAGE005
The position of the air suction pipe (4) is arranged at the moment, wherein
Figure 178051DEST_PATH_IMAGE006
Is constant, and shows that the air suction pipe (4) can only be arranged along the sliding rail (5)
Figure 812295DEST_PATH_IMAGE007
Moving the direction;
by adopting the marking method, the positions of the thread end and the suction pipe (4) can be quantitatively recorded, and preparation is made for the next calculation.
3. A home textile apparatus of the graduated dusting type according to claim 2, characterized in that: the data calculation method in step S3 is as follows:
setting up
Figure 847247DEST_PATH_IMAGE008
The distribution density of the thread ends on the working platform is represented by the following formula:
Figure 617757DEST_PATH_IMAGE009
wherein
Figure 712752DEST_PATH_IMAGE010
Is a constant value, and is characterized in that,
Figure 834291DEST_PATH_IMAGE011
the number of the thread ends on the working platform,
Figure 656623DEST_PATH_IMAGE012
is the total area of the working platform,
Figure 547218DEST_PATH_IMAGE013
the area that a single thread end occupies on average on the working platform,
Figure 813115DEST_PATH_IMAGE014
in order to be able to compensate the parameters for the overlap,
Figure 890792DEST_PATH_IMAGE015
according to the method, the distribution of the thread ends on the working platform can be quantitatively measured, and preparation is made for further judgment.
4. A home textile apparatus of the graduated dusting type according to claim 3, characterized in that: the method of logical judgment in step S4 is as follows:
s41, when
Figure 798705DEST_PATH_IMAGE016
The time, the instruction workerThe number of thread ends on the platform is small, and dust collection is not needed;
s42, when
Figure 530425DEST_PATH_IMAGE017
The fact that the number of thread ends on the working platform is large indicates that dust needs to be collected;
through classification and logic judgment, equipment loss and energy waste caused by frequent starting of the intelligent dust collection control system can be avoided.
5. A home textile apparatus of the graduated dusting type according to claim 4, characterized in that: the position data calculation method in step S6 is as follows:
by using
Figure 967223DEST_PATH_IMAGE018
To represent
Figure 532196DEST_PATH_IMAGE005
The time air suction pipe (4) and the second
Figure 712642DEST_PATH_IMAGE019
The distance between the individual thread ends is given by the following formula:
Figure 561518DEST_PATH_IMAGE020
and the optimum position, i.e. when the distance is shortest, i.e. when
Figure 169217DEST_PATH_IMAGE021
In order to achieve the best air suction effect, the air suction pipe (4) needs to be arranged along the slide rail (5) from the position
Figure 221487DEST_PATH_IMAGE022
To
Figure 205623DEST_PATH_IMAGE023
So that the distance moved by the air suction pipe (4) is
Figure 659738DEST_PATH_IMAGE024
And the time required therefor is
Figure 953185DEST_PATH_IMAGE025
The formula is as follows:
Figure 758330DEST_PATH_IMAGE026
wherein
Figure 280578DEST_PATH_IMAGE027
The average speed of the movement of the suction pipe (4) on the sliding rail (5) is used for suction
Figure 854779DEST_PATH_IMAGE011
Minimum time required for multiple thread ends
Figure 69860DEST_PATH_IMAGE028
And defining an optimal air suction path, wherein the formula is as follows:
Figure 831142DEST_PATH_IMAGE029
wherein
Figure 406349DEST_PATH_IMAGE030
Is the coordinate of the nearest thread end to the suction pipe (4), wherein
Figure 569477DEST_PATH_IMAGE031
The coordinate of the line head farthest to the air suction pipe (4) can effectively save the time for sucking the line head by optimizing the air suction path.
6. A home textile apparatus of the graduated dusting type according to claim 5, characterized in that: the suction data calculation method in step S6 is as follows:
when the distance is minimum, the distance between the two is
Figure 955459DEST_PATH_IMAGE032
The formula is as follows:
Figure 469617DEST_PATH_IMAGE033
the minimum suction force capable of sucking the thread end is set as
Figure 597584DEST_PATH_IMAGE034
The formula is as follows:
Figure 880798DEST_PATH_IMAGE035
wherein
Figure 437681DEST_PATH_IMAGE036
Is the width of the working platform and is,
Figure DEST_PATH_IMAGE037
in order to obtain the quality of the thread end,
Figure 173556DEST_PATH_IMAGE038
as a constant of suction, take
Figure DEST_PATH_IMAGE039
。
7. A home textile apparatus of the graduated dusting type according to claim 6, characterized in that: the suction adjustment determination method in step S7 is as follows:
set the position thereinThe farthest thread end distance is
Figure 559407DEST_PATH_IMAGE040
，
When in use
Figure DEST_PATH_IMAGE041
When the suction force value of the suction fan is adjusted to
Figure 431548DEST_PATH_IMAGE034
；
When in use
Figure 424912DEST_PATH_IMAGE042
When the suction force value of the suction fan is adjusted to
Figure DEST_PATH_IMAGE043
；
When in use
Figure 116924DEST_PATH_IMAGE044
When the suction force value of the suction fan is adjusted to
Figure DEST_PATH_IMAGE045
；
Through the adjustment of suction force of the suction fan, the thread ends can be sucked according to the distance and the distribution of the thread ends, so that the aim of intelligent control is fulfilled.
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CN114459228A (en) * 2021-12-31 2022-05-10 江苏华一机械有限公司 Preheating control system of air softening machine
CN114657759A (en) * 2022-03-24 2022-06-24 邹成成 Intelligent textile dust removal device for cloth production
CN114951160A (en) * 2022-04-19 2022-08-30 北京石油化工学院 Air pipe dust removal device based on roller type
CN115434132A (en) * 2022-08-19 2022-12-06 阿里巴巴（中国）有限公司 Dust removal equipment and dust removal system

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CN112452998A (en) * 2020-11-20 2021-03-09 歌尔科技有限公司 Surface cleaning method and device
CN112827943A (en) * 2020-12-09 2021-05-25 长沙八思量信息技术有限公司 Laser cleaning method, system, equipment and storage medium

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CN102851889A (en) * 2012-09-17 2013-01-02 吴江市晓昱喷气织造有限公司 Sewing needle detector
CN110802062A (en) * 2019-11-14 2020-02-18 永州职业技术学院 Mainboard edulcoration device of computer hardware production usefulness
CN112452998A (en) * 2020-11-20 2021-03-09 歌尔科技有限公司 Surface cleaning method and device
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Publication number Priority date Publication date Assignee Title
CN114459228A (en) * 2021-12-31 2022-05-10 江苏华一机械有限公司 Preheating control system of air softening machine
CN114459228B (en) * 2021-12-31 2022-12-16 江苏华一机械有限公司 Preheating control system of air softening machine
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CN114951160A (en) * 2022-04-19 2022-08-30 北京石油化工学院 Air pipe dust removal device based on roller type
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