CN114657417B - A high-strength plastic titanium alloy suitable for cold deformation processing and its preparation method - Google Patents
A high-strength plastic titanium alloy suitable for cold deformation processing and its preparation method Download PDFInfo
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 59
- 238000012545 processing Methods 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 230000032683 aging Effects 0.000 claims abstract description 15
- 229910052742 iron Inorganic materials 0.000 claims abstract description 13
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 11
- 239000010936 titanium Substances 0.000 claims abstract description 10
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims description 67
- 229910045601 alloy Inorganic materials 0.000 claims description 66
- 238000005242 forging Methods 0.000 claims description 35
- 239000006104 solid solution Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000010791 quenching Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000003723 Smelting Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 238000005097 cold rolling Methods 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 abstract description 4
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 4
- 238000002844 melting Methods 0.000 abstract description 2
- 230000008018 melting Effects 0.000 abstract description 2
- 230000000087 stabilizing effect Effects 0.000 abstract 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000011651 chromium Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000005275 alloying Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 229910001040 Beta-titanium Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- -1 Mo 3.5-4.5% Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- C22C14/00—Alloys based on titanium
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/002—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
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Abstract
Description
技术领域technical field
本发明属于钛合金材料技术领域,具体涉及一种适合冷变形加工的高强塑性钛合金及其制备方法。The invention belongs to the technical field of titanium alloy materials, and in particular relates to a high-strength plastic titanium alloy suitable for cold deformation processing and a preparation method thereof.
背景技术Background technique
钛合金具有密度小、比强度高、耐腐蚀以及无磁性等优点,作为结构材料在航空航天、石油化工、海洋工程及武器装备等领域获得广泛应用。目前,α+β两相钛合金是使用量最大的钛合金种类,但该类合金的强度通常低于1000MPa,如TC4、TA15等,并且冷变形加工困难。亚稳β钛合金通过固溶时效热处理后虽然可以获得较高的强度,如TB5、TB6、Ti-15-3、Ti-5553、β21s等,但是这些合金在强度大于1250MPa时存在塑性较低的问题,以Ti-5553(Ti-5Al-5Mo-5V-3Cr,美国专利)为例,其抗拉强度为1500MPa时,几乎没有塑性。此外,常用的亚稳β高强钛合金加入了较高含量的V、Nb、Zr等价格昂贵的合金化元素,并且大部分合金需要通过热变形塑性加工,其流程长、材料损耗大、生产成本较高,大规模工业化应用受到限制。同时,相对于α+β两相钛合金钛合金,单相亚稳β钛合金存在着屈服强度低的问题,难以适应部分的产业化应用需求。Titanium alloys have the advantages of low density, high specific strength, corrosion resistance, and non-magnetic properties. As structural materials, they are widely used in aerospace, petrochemical, marine engineering, and weaponry. At present, α+β two-phase titanium alloy is the most used type of titanium alloy, but the strength of this type of alloy is usually lower than 1000MPa, such as TC4, TA15, etc., and it is difficult to process cold deformation. Although metastable β titanium alloys can obtain higher strength after solution aging heat treatment, such as TB5, TB6, Ti-15-3, Ti-5553, β21s, etc., these alloys have low plasticity when the strength is greater than 1250MPa. The problem, taking Ti-5553 (Ti-5Al-5Mo-5V-3Cr, US patent) as an example, when its tensile strength is 1500MPa, it has almost no plasticity. In addition, the commonly used metastable β high-strength titanium alloys are added with relatively high content of expensive alloying elements such as V, Nb, and Zr, and most of the alloys need to be plastically processed by thermal deformation, which has long process, large material loss, and high production cost. High, large-scale industrial application is limited. At the same time, compared with the α+β two-phase titanium alloy, the single-phase metastable β titanium alloy has the problem of low yield strength, which makes it difficult to meet the needs of some industrial applications.
因此,如何改进钛合金的强度和塑性匹配,提高其冷变形加工能力,是扩大钛合金工程化应用面临的主要问题。Therefore, how to improve the strength and plastic matching of titanium alloys and improve their cold deformation processing capabilities is the main problem facing the expansion of titanium alloy engineering applications.
发明内容Contents of the invention
为解决以上技术问题,本发明提供一种高强塑性钛合金及其锻造加工材和轧制加工材的制备方法;同时,本发明开发了该合金冷变形加工方法及后续热处理方法,经冷轧变形和热处理后,该合金的强度大于1350MPa,延伸率大于10%,可大大拓展现有高强钛合金的使用范围。In order to solve the above technical problems, the present invention provides a method for preparing high-strength plastic titanium alloy and its forged and rolled materials; at the same time, the present invention has developed a cold deformation processing method and a subsequent heat treatment method for the alloy. After heat treatment, the strength of the alloy is greater than 1350MPa, and the elongation is greater than 10%, which can greatly expand the application range of the existing high-strength titanium alloy.
本发明完整的技术方案包括:The complete technical scheme of the present invention comprises:
一种高强高塑性钛合金,包括:Mo 3.5~4.5%,Cr 2.5~3.5%,Fe 0.7~1.5%,O<0.35%,余量为Ti和不可避免的杂质,合金组织为α和β两相,其中α相含量大于5%。A high-strength and high-plasticity titanium alloy, including: Mo 3.5-4.5%, Cr 2.5-3.5%, Fe 0.7-1.5%, O<0.35%, the balance is Ti and unavoidable impurities, and the alloy structure is α and β phase, wherein the alpha phase content is greater than 5%.
一种高强高塑性钛合金锻造加工材的制备方法,包括以下步骤:A method for preparing a high-strength and high-plasticity titanium alloy forging processing material, comprising the following steps:
A1:按照质量分数Mo 3.5~4.5%,Cr 2.5~3.5%,Fe 0.7~1.5%,O<0.35%,余量为Ti和不可避免的杂质进行原料配比;A1: According to the mass fraction of Mo 3.5-4.5%, Cr 2.5-3.5%, Fe 0.7-1.5%, O<0.35%, the balance is Ti and unavoidable impurities for raw material ratio;
A2:采用真空熔炼设备熔炼步骤A1获得的原料,得到成分均匀的合金铸锭;A2: using vacuum melting equipment to melt the raw materials obtained in step A1 to obtain an alloy ingot with uniform composition;
A3:将所述步骤A2得到的合金铸锭进行开坯锻造和改锻,然后冷却至室温,得到锻造加工材;A3: The alloy ingot obtained in the step A2 is subjected to billet forging and re-forging, and then cooled to room temperature to obtain a forged material;
A4:将所述步骤A3得到的成品进行固溶处理,而后冷却到室温,得到钛合金;A4: performing solution treatment on the finished product obtained in step A3, and then cooling to room temperature to obtain a titanium alloy;
A5:将所述步骤A4得到的钛合金进行时效处理,冷却到室温后得到高强高塑性钛合金;A5: performing aging treatment on the titanium alloy obtained in step A4, and cooling to room temperature to obtain a high-strength and high-plasticity titanium alloy;
进一步地,步骤A3开坯锻造工艺为第一火在1050~1150℃保温取出进行三墩三拔,第二火在940~980℃保温取出进行三墩三拔;Further, in step A3, the billet forging process is that the first heat is taken out at 1050-1150°C for heat preservation, and three piers and three pulls are taken out, and the second heat is taken out with heat preservation at 940-980°C for three piers and three pulls;
进一步地,步骤A3改锻工艺为五火次墩拔:第一火在730~770℃保温后取出进行一墩一拔,第二火在800~830℃保温后取出进行二墩二拔,第三火在730~770℃保温后取出进行一墩一拔,第四火在730~770℃保温后取出进行一墩一拔,第五火在730~770℃加热保温,取出墩拔至所需尺寸的锻坯;Further, the forging process in step A3 is changed to five times of piercing and pulling: the first fire is taken out after heat preservation at 730-770°C for one pier and one pull; The third fire is kept warm at 730-770°C and taken out for one pier and one pull. The fourth fire is taken out after 730-770°C for one pier and one pull. Dimensions of forging blank;
进一步地,步骤A4的固溶处理温度是730~780℃,保温时间是0.5~3h;Further, the solution treatment temperature in step A4 is 730-780°C, and the holding time is 0.5-3h;
进一步地,步骤A5的时效处理温度是430~530℃,保温时间是1~8h;Further, the aging treatment temperature in step A5 is 430-530°C, and the holding time is 1-8h;
一种高强高塑性钛合金轧制加工材的制备方法,包括以下步骤:A method for preparing a high-strength and high-plasticity titanium alloy rolling material, comprising the following steps:
B1:将上述步骤A3获得的开坯锻造坯料进行机械加工,获得质量合格的轧制坯料;B1: Machining the billet forging billet obtained in the above step A3 to obtain a rolling billet with qualified quality;
B2:将所述步骤B1得到的坯料加热保温后进行多道次轧制,获得轧制态合金;B2: heating and insulating the billet obtained in the step B1, and then performing multi-pass rolling to obtain a rolled alloy;
B3:将所述步骤B2得到的轧制态合金进行固溶处理,而后冷却至室温;B3: performing solution treatment on the as-rolled alloy obtained in step B2, and then cooling to room temperature;
B4:将所述步骤B3得到的固溶态合金进行时效处理,冷却到室温后得到高强高塑性钛合金;B4: performing aging treatment on the solid solution alloy obtained in step B3, and cooling to room temperature to obtain a high-strength and high-plasticity titanium alloy;
优选地,步骤B2的轧制温度为730~770℃,每道次轧制后重新加热保温时间为5min~10min,总变形量大于85%;Preferably, the rolling temperature in step B2 is 730-770°C, the reheating and holding time after each rolling pass is 5min-10min, and the total deformation is greater than 85%;
进一步地,步骤B3的固溶处理温度是730~780℃,保温时间是0.5~3h;Further, the solution treatment temperature in step B3 is 730-780°C, and the holding time is 0.5-3h;
进一步地,步骤B4的时效处理温度是430~530℃,保温时间是1~8h;Further, the aging treatment temperature in step B4 is 430-530°C, and the holding time is 1-8h;
一种高强高塑性钛合金冷变形加工及热处理方法,包括以下步骤:A method for cold deformation processing and heat treatment of a high-strength and high-plasticity titanium alloy, comprising the following steps:
C1:将上述步骤A4或B3获得的固溶态合金进行机械加工,获得质量合格的坯料;C1: Machining the solid solution alloy obtained in the above step A4 or B3 to obtain a qualified billet;
C2:将所述步骤C1获得的坯料进行热处理,而后水冷淬火至室温;C2: heat-treating the billet obtained in step C1, and then water-cooling and quenching to room temperature;
C3:将所述步骤C2的淬火态钛合金进行冷变形,得到冷变形态合金;冷变形加工方法可以为冷轧制、冷旋压、冷挤压。C3: performing cold deformation on the quenched titanium alloy in the step C2 to obtain a cold deformed alloy; the cold deformation processing method can be cold rolling, cold spinning, or cold extrusion.
C4:将所述步骤C3的冷变形态合金进行热处理,而后空冷获得成品。C4: heat-treating the cold deformed alloy in step C3, and then air-cooling to obtain a finished product.
进一步地,步骤C2的热处理温度为630~700℃,加热保温15-60min;Further, the heat treatment temperature in step C2 is 630-700°C, and the heat is kept for 15-60min;
进一步地,步骤C4的热处理工艺可以为直接在430~530℃下保温30min~5h;Further, the heat treatment process in step C4 can be directly heat preservation at 430-530°C for 30min-5h;
进一步地,步骤C4的热处理工艺也可以为先在730~780℃保温0.5~1h,而后空冷至室温,接着在430~530℃下保温30min~5h。Further, the heat treatment process of step C4 can also be firstly heat preservation at 730-780°C for 0.5-1h, then air cooling to room temperature, and then heat preservation at 430-530°C for 30min-5h.
所制备的高强塑性钛合金在板材、棒材、管材和型材等部件制造中的应用。The application of the prepared high-strength plastic titanium alloy in the manufacture of parts such as plates, rods, pipes and profiles.
本发明相对于现有技术的优点在于:The present invention has the advantage over prior art that:
1)为了解决现有技术中钛合金冷变形加工困难的问题,本发明钛合金采用的组分仅包括Ti、Mo、Cr、Fe和O五种元素,没有加入Al、Sn等α稳定元素,从而降低了在变形加工尤其冷变形加工过程中的流变抗力,在降低成本的同时提高了合金的塑性加工性能,使合金具有优良的强塑性匹配。1) In order to solve the problem of difficult cold deformation processing of titanium alloys in the prior art, the components used in the titanium alloys of the present invention only include five elements: Ti, Mo, Cr, Fe and O, without adding α-stabilizing elements such as Al and Sn, Therefore, the rheological resistance during deformation processing, especially cold deformation processing, is reduced, the plastic processing performance of the alloy is improved while the cost is reduced, and the alloy has excellent strong-plastic matching.
2)同时,为了获得良好的屈服强度,避免合金组织成为单相亚稳β合金,在没有加入Al、Sn等α稳定元素的情况下,本发明通过特定的开坯锻和改锻工艺,结合热处理调控组织中α相的含量及合金化元素在α和β相的分配,得到了等轴状α相体积分数大于10%的α+β两相钛合金,同时具有优良的冷变形能力,变形量可达到75%以上,克服了传统两相钛合金难以实现大变形量冷加工的不足。2) At the same time, in order to obtain a good yield strength and avoid the alloy structure from becoming a single-phase metastable β alloy, without adding α stable elements such as Al and Sn, the present invention combines the Heat treatment regulates the content of α phase in the structure and the distribution of alloying elements in α and β phases, and obtains an α+β two-phase titanium alloy with an equiaxed α phase volume fraction greater than 10%, and has excellent cold deformation ability, deformation The amount can reach more than 75%, which overcomes the deficiency that the traditional two-phase titanium alloy is difficult to achieve large deformation amount cold working.
3)本发明的钛合金可以应用于生产棒材、板材、管材以及进一步冷加工成零部件等,在航空、航天、石油化工和武器装备等领域中具有广泛的应用价值。3) The titanium alloy of the present invention can be applied to the production of rods, plates, pipes and further cold processed into parts, etc., and has wide application value in the fields of aviation, aerospace, petrochemical and weaponry.
附图说明Description of drawings
图1为本发明实施例1锻造后固溶态钛合金的光学组织。Fig. 1 is the optical structure of the solid solution titanium alloy after forging in Example 1 of the present invention.
图2为本发明实施例1锻造后热处理态钛合金的拉伸性能。Fig. 2 is the tensile properties of the heat-treated titanium alloy in Example 1 of the present invention after forging.
图3为本发明实施例2轧制后固溶时效态合金的扫描电镜照片。Fig. 3 is a scanning electron micrograph of the alloy in solid solution and aging state after rolling in Example 2 of the present invention.
图4为本发明实施例3冷轧热处理态钛合金的拉伸性能。Fig. 4 shows the tensile properties of the cold-rolled heat-treated titanium alloy in Example 3 of the present invention.
图5为本发明实施例3冷轧外观形貌对比图。Fig. 5 is a comparative view of the appearance and appearance of cold rolling in Example 3 of the present invention.
具体实施方式detailed description
下面对照附图,通过对附图进行描述,对本发明的具体实施方式如所设计的各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。Next, with reference to the accompanying drawings, by describing the accompanying drawings, the specific embodiments of the present invention, such as the mutual position and connection relationship between the designed parts, the function and working principle of each part, the manufacturing process and the operation and use method, etc., will be made. Further detailed descriptions are provided to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.
实施例1Example 1
本实施例高强高塑性钛合金由以下重量百分含量的成分组成:Mo 4.23%、Cr2.90%、Fe0.80%、O<0.18%,余量为Ti和不可避免的杂质。本实施例通过合理的组分设计,仅包括Ti、Mo、Cr、Fe和O五种元素,避免加入Al、Sn等α稳定元素,同时通过特定的开坯锻和改锻工艺结合热处理调控组织中α相的含量及合金化元素在α和β相的分配,得到了α+β两相钛合金,在降低成本的同时提高了合金的塑性加工性能,使合金具有优良的强塑性匹配。The high-strength and high-plasticity titanium alloy of this embodiment is composed of the following components in weight percentage: Mo 4.23%, Cr 2.90%, Fe 0.80%, O<0.18%, and the balance is Ti and unavoidable impurities. In this example, through reasonable component design, only five elements including Ti, Mo, Cr, Fe and O are included, and the addition of α-stabilizing elements such as Al and Sn is avoided. The content of α phase in the medium and the distribution of alloying elements in α and β phases result in the α+β two-phase titanium alloy, which improves the plastic workability of the alloy while reducing the cost, and makes the alloy have excellent strong plasticity matching.
本实施方式中的高强高塑性钛合金的制备方法包含如下步骤:The preparation method of the high-strength and high-plasticity titanium alloy in this embodiment comprises the following steps:
S1预制电极:1.32kg Ti-32Mo中间合金、0.3kg铬片和0.09kg铁颗粒均匀混合,将混合物料置于8.29kg海绵钛的中间位置并压制成型,得到块状的预制电极;所述铬片和铁粒的质量纯度均为99.9%,其中铁颗粒最大直径大于3毫米。S1 prefabricated electrode: 1.32kg Ti-32Mo master alloy, 0.3kg chromium sheet and 0.09kg iron particles are uniformly mixed, the mixed material is placed in the middle of 8.29kg sponge titanium and pressed to form a block prefabricated electrode; the chromium The mass purity of both the flakes and the iron particles is 99.9%, and the maximum diameter of the iron particles is greater than 3 mm.
S2铸锭:将S1中得到的预制电极连接成电极,在真空自耗电弧炉中进行三次熔炼,获得铸锭。S2 ingot casting: connect the prefabricated electrodes obtained in S1 to form electrodes, and perform three smelting in a vacuum consumable electric arc furnace to obtain an ingot.
S3开坯锻造:将S2中得到的铸锭依次去除表面浮皮和切去冒口,得到150kg直径为215mm和长度为440mm的坯料,将坯料放入1150℃电阻炉中保温4h,随后在20MN快锻机上进行三墩三拔的第一火开坯锻造,工序为先墩粗至高300mm,再拔六方滚圆至直径200mm,然后重复墩拔2次,锻后空冷;随后在950℃保温4h后进行三墩三拔的第二火次开坯锻造,工序为先墩粗至高300mm,再拔六方滚圆至直径200mm,重复墩拔2次,最后得到钛合金锻坯;开坯锻造的总变形量为150%。S3 billet forging: the ingot obtained in S2 is removed from the surface skin and the riser in turn to obtain a 150kg billet with a diameter of 215mm and a length of 440mm. The first fire-opening forging with three piers and three pulls is carried out on the forging machine. The process is to first pier thick to a height of 300mm, then to draw hexagonal rounds to a diameter of 200mm, and then to repeat the pier and pull twice, and air-cool after forging; followed by holding at 950°C for 4 hours The second fire blank forging of three piers and three pulls, the process is to first pier thick to 300mm in height, then draw hexagonal rounding to a diameter of 200mm, repeat the piercing twice, and finally obtain a titanium alloy forging billet; the total deformation of the blank forging is 150%.
S4改锻:将S3中得到的钛合金锻坯进行五火次改锻:第一火:放入电阻炉中在760℃进行加热保温3h,取出进行一墩一拔锻造:先将坯料墩粗至410mm,然后翻转180度,墩粗至300mm,再沿轴向拔六方,并滚圆至直径200mm,随后空冷;第二火:在820℃进行加热保温3h,取出进行二墩二拔锻造:先将坯料墩粗至410mm,然后翻转180度,墩粗至300mm,再沿轴向拔六方,并滚圆至直径200mm,重复墩拔1次,随后空冷;第三火:在760℃进行加热保温3h,取出进行一墩一拔锻造:先将坯料墩粗至410mm,然后翻转180度,墩粗至300mm,再沿轴向拔六方,随后回炉;第四火:在760℃保温1h,取出进行一墩一拔锻造:先将坯料墩粗至410mm,然后翻转180度,墩粗至300mm,再沿轴向拔六方,随后回炉;第五火:在760℃保温1h,取出进行拔长:将坯料沿轴向拔六方,并滚圆至直径160mm。S4 modified forging: the titanium alloy forging billet obtained in S3 is subjected to five fires and modified forging: the first fire: put it in a resistance furnace and heat it at 760°C for 3 hours, take it out and perform one pier and one pull forging: first pier the billet thick to 410mm, then turned over 180 degrees, the thickness of the pier to 300mm, and then drawn hexagonally along the axial direction, and rounded to a diameter of 200mm, and then air-cooled; the second fire: heat and hold at 820°C for 3 hours, take it out and carry out two-pier and two-pull forging: first Thicken the billet to 410mm, then turn it over 180 degrees, make the pier thick to 300mm, then draw hexagonal along the axial direction, and roll it to a diameter of 200mm, repeat the pier drawing once, and then air-cool; the third fire: heat and hold at 760°C for 3h , take it out for one pier and one pull forging: firstly pier the billet to 410mm thick, then turn it over 180 degrees, pier thick to 300mm, then pull hexagonal along the axial direction, and then return to the furnace; the fourth fire: hold at 760°C for 1h, take it out for a Pier one pull forging: firstly pier the billet to 410mm thick, then turn it over 180 degrees until the pier is thick to 300mm, then draw hexagonal along the axial direction, and then return to the furnace; fifth fire: keep warm at 760°C for 1 hour, take it out and elongate: the billet Draw a hexagon along the axial direction and roll it to a diameter of 160mm.
S5固溶处理:将S4中得到的锻坯在750℃/1h固溶处理并水冷至室温,得到固溶态合金。S5 solution treatment: the forged billet obtained in S4 is solution treated at 750° C./1 h and cooled to room temperature with water to obtain a solid solution alloy.
S6时效热处理:将S5中得到的固溶态合金在470℃人工时效6h,得到时效态合金。S6 aging heat treatment: artificially aging the solid solution alloy obtained in S5 at 470° C. for 6 hours to obtain an aged alloy.
采用光学显微镜对组织进行观察,结果显示固溶态合金中含有体积分数约12%的等轴α相,如图1所示。采用型号为INSTRON 8801万能材料试验机进行单轴拉伸性能测试,典型的拉伸曲线如图2所示。可以看出,固溶态和时效态合金均具有良好的强度和塑性匹配。其中,固溶态合金的抗拉强度为1031MPa,延伸率为34.0%;固溶时效态合金的抗拉强度为1141MPa,延伸率为11.1%。The structure was observed with an optical microscope, and the results showed that the solid solution alloy contained an equiaxed α phase with a volume fraction of about 12%, as shown in Figure 1. A model INSTRON 8801 universal material testing machine was used for the uniaxial tensile performance test, and a typical tensile curve is shown in Figure 2. It can be seen that both solid solution and aging alloys have good matching of strength and plasticity. Among them, the tensile strength of the solid solution alloy is 1031MPa, and the elongation is 34.0%; the tensile strength of the solid solution aging alloy is 1141MPa, and the elongation is 11.1%.
实施例2Example 2
将实施例1中步骤S2得到的铸锭开坯锻造成方坯,然后放入电阻炉中加热至740℃保温1h,再进行多道次轧制,去除表面氧化层并清洗,得到钛合金轧制板材;所述多道次轧制过程中,每道次轧制后将钛合金锻坯放入电阻炉中加热至740℃并保温10min;所述多道次轧制的总变形量为80%。The ingot obtained in step S2 in Example 1 was forged into a billet, and then placed in a resistance furnace and heated to 740°C for 1 hour, and then rolled for multiple passes to remove the surface oxide layer and clean it to obtain a rolled titanium alloy. plate; in the multi-pass rolling process, after each pass rolling, the titanium alloy forging billet is put into a resistance furnace and heated to 740°C and kept for 10 minutes; the total deformation of the multi-pass rolling is 80 %.
将轧制态合金进行750℃/30min固溶处理,随后水冷至室温,所获得固溶态组织中含有体积分数约10%的等轴α相,其抗拉强度为1168MPa,延伸率为36.2%。The as-rolled alloy was subjected to solution treatment at 750°C/30min, and then water-cooled to room temperature. The obtained solid solution structure contained equiaxed α-phase with a volume fraction of about 10%, its tensile strength was 1168MPa, and its elongation was 36.2%. .
将固溶态合金在480℃人工时效4h,所获得的时效态组织为双态组织,如图3所示,其中含有体积分数约15%的初生等轴状α相以及剩余β相区内大量的超细小α相。拉伸测试结果显示,时效态合金的抗拉强度为1326MPa,延伸率为16%。Artificially aging the solid solution alloy at 480°C for 4 hours, the obtained aged structure is a two-state structure, as shown in Figure 3, which contains about 15% of the primary equiaxed α phase and a large amount of remaining β phase in the region. ultrafine α phase. Tensile test results show that the tensile strength of the aged alloy is 1326MPa, and the elongation is 16%.
实施例3Example 3
本实施例为冷轧板材的制备方法,具体步骤为:The present embodiment is the preparation method of cold-rolled plate, and concrete steps are:
S1:将实施例1步骤S4中得到的固溶态锻坯进行机械加工成板坯。S1: Machining the solid solution forging blank obtained in Step S4 of Example 1 into a slab.
S2:将步骤S1的板坯在650℃保温30min,调控组织中α和β相的含量和元素分布,随后水冷淬火至室温;轧制是直接用锻造态650度热处理。S2: heat the slab in step S1 at 650°C for 30 minutes, adjust the content and element distribution of α and β phases in the structure, and then water-cool and quench to room temperature; rolling is directly heat-treated at 650°C in the forged state.
S3:将步骤S2的板坯去除氧化皮并清洗,并在室温下进行多道次冷轧变形,总变形量大于85%,得到厚度为1.5mm的板材;图5a为冷轧态板材的外观,可以看出其表面质量良好。S3: Remove scale and clean the slab in step S2, and perform multi-pass cold rolling deformation at room temperature, with a total deformation greater than 85%, to obtain a plate with a thickness of 1.5mm; Figure 5a shows the appearance of the cold-rolled plate , it can be seen that the surface quality is good.
S4:将S3冷轧板材在460℃时效1h,其抗拉强度为1460MPa,延伸率为8.3%。S4: The S3 cold-rolled sheet was aged at 460° C. for 1 hour, the tensile strength was 1460 MPa, and the elongation was 8.3%.
S5:对S3冷轧板材进行750℃/30min固溶处理,所得到的组织类型为β基体中含有体积分数约12%的等轴状α相,合金的抗拉强度和延伸率分别为1169MPa和36.0%。S5: The S3 cold-rolled sheet is subjected to solution treatment at 750°C/30min. The obtained structure type is an equiaxed α phase with a volume fraction of about 12% in the β matrix. The tensile strength and elongation of the alloy are 1169MPa and 1169MPa respectively. 36.0%.
S5:将S5得到的固溶态合金在450℃时效6h,与固溶态组织有所不同,组织中析出了大量细小等轴状α相,拉伸曲线如图4所示,合金的抗拉强度和延伸率分别为1407MPa和14.0%。S5: The solid solution alloy obtained in S5 was aged at 450°C for 6 hours. It is different from the solid solution structure. A large number of fine equiaxed α phases are precipitated in the structure. The tensile curve is shown in Figure 4. The tensile strength of the alloy is The strength and elongation are 1407MPa and 14.0%, respectively.
为了对比说明步骤S2的有益效果,将730~780℃固溶态板材直接进行冷轧,发现该合金冷轧变形能力较差,容易轧制开裂,如图5b所示。In order to compare and illustrate the beneficial effect of step S2, the solid solution plate at 730-780°C was directly cold-rolled, and it was found that the alloy had poor cold-rolling deformation ability and was easy to crack during rolling, as shown in Figure 5b.
实施例4Example 4
本实施例高强塑性钛合金由以下重量百分含量的成分组成:Mo 3.8%、Cr3.30%、Fe 1.22%、O 0.27%,余量为Ti和不可避免的杂质。锻坯的具体制备步骤与实施例1一致,此处不再赘述。The high-strength plastic titanium alloy of this embodiment is composed of the following components in weight percentage: Mo 3.8%, Cr 3.30%, Fe 1.22%, O 0.27%, and the balance is Ti and unavoidable impurities. The specific preparation steps of the forging billet are the same as those in Example 1, and will not be repeated here.
将实施例4的锻坯在780℃固溶处理2h,水冷至室温,得到固溶态合金中含有体积分数10%的等轴α相,其抗拉强度为1108MPa,延伸率为36%;将固溶态合金在500℃时效6h,抗拉强度和延伸率分别为1285MPa和18%。The forged billet of Example 4 was solution treated at 780°C for 2 hours, cooled to room temperature with water, and the equiaxed α phase containing 10% volume fraction in the solid solution alloy was obtained, the tensile strength was 1108MPa, and the elongation was 36%; The solid solution alloy was aged at 500℃ for 6h, and the tensile strength and elongation were 1285MPa and 18%, respectively.
实施例5Example 5
本实施例为将实施例4的锻坯在750℃加热保温后进行多道次热轧,具体步骤与实施例2一致,此处不再赘述。将热轧板材在770℃固溶处理2h,水冷至室温,其抗拉强度为1132MPa,延伸率为34%;将轧制固溶态合金在470℃时效5h,抗拉强度和延伸率分别为1387MPa和13%。In this embodiment, the forged billet of embodiment 4 is heated and kept at 750° C. for multiple passes of hot rolling, and the specific steps are the same as those of
实施例6Example 6
本实施例为将实施例5的热轧板材在770℃固溶处理2h,接着在680℃保温30min,水冷淬火至室温,随后进行冷轧变形,具体步骤与实施例3一致,此处不再赘述。将冷轧变形后的板材在在760℃固溶处理2h,其抗拉强度和延伸率分别为1145MPa和34%;将冷轧固溶态合金在460℃时效4h,抗拉强度和延伸率分别为1415MPa和12%。In this example, the hot-rolled plate of Example 5 is solution-treated at 770°C for 2 hours, then kept at 680°C for 30 minutes, water-cooled and quenched to room temperature, and then cold-rolled and deformed. The specific steps are the same as in Example 3, and will not be repeated here. repeat. The cold-rolled and deformed plate was solution-treated at 760°C for 2 hours, and its tensile strength and elongation were 1145MPa and 34% respectively; the cold-rolled solid-solution alloy was aged at 460°C for 4 hours, and the tensile strength and elongation were respectively 1415MPa and 12%.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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