CN114655677B - Connection table and material box transmission method - Google Patents
Connection table and material box transmission method Download PDFInfo
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- CN114655677B CN114655677B CN202210418144.3A CN202210418144A CN114655677B CN 114655677 B CN114655677 B CN 114655677B CN 202210418144 A CN202210418144 A CN 202210418144A CN 114655677 B CN114655677 B CN 114655677B
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- 239000000463 material Substances 0.000 title claims abstract description 135
- 238000000034 method Methods 0.000 title claims abstract description 35
- 230000005540 biological transmission Effects 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 170
- 238000003032 molecular docking Methods 0.000 claims abstract description 142
- 238000012546 transfer Methods 0.000 claims abstract description 85
- 230000007704 transition Effects 0.000 claims abstract description 81
- 210000001503 joint Anatomy 0.000 claims abstract description 24
- 239000010410 layer Substances 0.000 description 91
- 230000008569 process Effects 0.000 description 17
- 230000003993 interaction Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/64—Switching conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The application provides a transfer method of a docking station and a magazine. The docking station comprises a transmission unit and a transfer unit, so that the conveying efficiency of the material box is improved. The conveying unit is provided with a plurality of material box conveying layers which are arranged at intervals in the height direction of the connection table, and the material box conveying layers are provided with conveying lines for conveying the material boxes. The transfer unit comprises a storage rack with a storage layer, a butt joint transfer mechanism and a transition jacking mechanism. The bottom sides of the material box conveying layers and the conveying sides are opposite to each other are provided with a storage layer. The docking transfer mechanism is arranged on the storage rack and beside the transmission unit, and is configured to receive a material box of the input or output transmission unit. The transition jacking mechanisms are arranged in one-to-one correspondence with the transport lines in the material box transport layers corresponding to the material storage layers, and have a reset state and a jacking state, wherein the transition jacking mechanisms are configured to be positioned at the bottom sides of the corresponding transport lines in the reset state, support the material boxes in the jacking state, and are matched with the butt joint transfer mechanisms to realize the transport of the material boxes between the transport lines and the butt joint transfer mechanisms.
Description
Technical Field
The application relates to the technical field of solar cell production equipment, in particular to a transfer method of a connection table and a material box.
Background
The common solar cell production workshop is only provided with a single-layer direct current transport line, and only a single-loading-state material box can be unidirectionally transported. For example, when a transport line of a general docking station is used for transporting empty cassettes to full cassettes, the general docking station cannot simultaneously transport cassettes in two or more loading states, and cassettes from other processes often need to be manually transported to the transport line of the docking station.
Therefore, the common connection platform has high dependence on manual operation, and the manual participation of the transmission of the material box easily causes information interference, so that the information of the transportation line is disordered, and the transmission efficiency is influenced.
Therefore, a new method for transferring the docking station and the magazine is urgently needed.
Disclosure of Invention
A first aspect of the present application provides a docking station for enabling transfer of a cartridge, comprising:
the conveying unit is provided with a plurality of material box conveying layers which are arranged at intervals in the height direction of the connection table and are provided with conveying lines for conveying the material boxes;
A transfer unit comprising:
the storage rack is provided with a storage layer, the bottom side of each material box conveying layer opposite to the conveying side is provided with the storage layer,
The butt joint transfer mechanism is arranged on the storage rack and is positioned beside the transmission unit, and the butt joint transfer mechanism is configured to accept a material box of the input or output transmission unit;
the transition jacking mechanism is arranged on the storage layer, the transition jacking mechanism is arranged in one-to-one correspondence with the transport lines in the material box transport layer corresponding to the storage layer, the transition jacking mechanism has a reset state and a jacking state, wherein,
The transition lifting mechanism is configured to be positioned at the bottom side of the corresponding transport line in the reset state,
And the material box is supported and positioned on the conveying line in a jacking state and matched with the butt joint transfer mechanism to realize the conveying of the material box between the conveying line and the butt joint transfer mechanism.
The docking station provided in the first aspect of the present application is provided with a plurality of cartridge conveying layers, and the plurality of cartridge conveying layers can be used for conveying cartridges in different loading states, such as full cartridges and empty cartridges, respectively. The transfer unit matched with the transmission unit is further arranged in the connection table, the transfer unit is used for receiving the material boxes of the input or output transmission unit and automatically conveying the material boxes from other working procedures to a conveying line of the connection table, so that manual conveying of the material boxes is avoided, manual dependence of the connection table on the manual conveying degree is reduced, information confusion in the conveying process of the material boxes is avoided, accuracy of the material boxes in the conveying process of the connection table is improved, and automation degree of conveying of the material boxes in the connection table and conveying efficiency of the material boxes are improved.
A second aspect of the present application provides a method for transporting a cartridge, using the docking station provided in the first aspect of the present application to transport a cartridge, where the plurality of cartridge transport layers includes a first cartridge transport layer and a second cartridge transport layer located at different layers, the first cartridge transport layer being used for transporting a full cartridge, and the second cartridge transport layer being used for transporting an empty cartridge, the method comprising:
The butt joint transfer mechanism receives the full material box and is matched with the transition jacking mechanism which is in a jacking state and is arranged corresponding to the first material box conveying layer to convey the full material box to a conveying line of the first material box conveying layer;
the transition jacking mechanism which is in a jacking state and is arranged corresponding to the second material box conveying layer is matched with the butt joint transfer mechanism, and the empty material box is conveyed to the butt joint transfer mechanism from a conveying line of the second material box conveying layer.
According to the method for conveying the material box in the second aspect, automatic conveying of the material boxes in different bearing states is facilitated, the transfer unit is adopted to realize the process that the material box full of material is input into the connection table and the material box empty of material is output from the connection table, the artificial participation link in the material box conveying is omitted, the automation degree of the material box conveying and the conveying efficiency of the material box are improved, and the accuracy of the material box conveying process is improved.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front perspective view of an embodiment of a docking station provided in accordance with a first aspect of the present application;
FIG. 2 is a rear perspective view of an embodiment of a docking station provided in accordance with the first aspect of the present application;
fig. 3 is a top perspective view of an embodiment of a docking station provided in accordance with the first aspect of the present application.
Reference numerals illustrate:
A transmission unit-1; a first magazine transport layer-11; a first transport line-111; a second transport line-112; a second magazine transport layer-12; a third transport line-121; a fourth transport line-122; track-11 a;
A transfer unit-2; a commodity shelf-21; a first storage layer-211; a second storage layer-212;
A first docking transfer mechanism-22; a carrier plate-221; docking station-222; docking platform-223; a first drive member-224; conveyor belt-225; support column-226; a second docking transfer mechanism-23;
A first lifting element-24;
Transition lifting mechanism-25; the first transition jacking mechanism-251; a second transitional jacking mechanism-252; a third transitional climbing mechanism-253; fourth transition jack-up mechanism-254; a supporting seat-255; lifting platform-256; a second elevating element-257; a second drive member-258; conveyor belt-259;
auxiliary frame-26.
Detailed Description
The following description of the embodiments of the present application will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the application are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In addition, the technical features of the different embodiments of the present application described below may be combined with each other as long as they do not collide with each other.
The inventor finds that the common connection platform in the solar cell production workshop is a single-layer direct current transportation line and can only carry out unidirectional transmission on a material box in a single loading state in long-term researches. For example, a single-layer dc transport line is typically used for docking with a blanking machine on a printing process line, and only full cartridges can be transferred from the blanking machine to the next process. And the empty material box is required to be carried back to the discharging opening of the discharging machine in a manual carrying mode, and then the battery piece is boxed. Generally, the magazine needs artifical participation in the round trip transportation process between the conveyer of blanking machine and the platform of plugging into, exists highly to the manual work and relies on, and the empty magazine also can't realize automatic passback, causes transmission information confusion easily, influences the degree of accuracy and the transmission efficiency of transmission.
The present application has been made in view of the findings and studies of the above-mentioned technical problems.
The following describes, in an expanded manner, a docking station structure according to an embodiment of the first aspect of the present application with reference to fig. 1 to 3.
The first aspect of the application provides a docking station for enabling transfer of a magazine. The docking station of the first aspect of the present application comprises a transfer unit 1 and a transfer unit 2. The transfer unit 1 has a plurality of magazine transport layers which are arranged at intervals in the direction of the height of the docking station and each have a transport line for transporting the magazines.
The transfer unit 2 comprises a commodity shelf 21, a butt joint transfer mechanism and a transition jacking mechanism 25. The shelf 21 has a storage layer, and the storage layers are disposed on the bottom sides of the storage box conveying layers opposite to the conveying sides. The docking transfer mechanism is disposed at the shelf 21 and beside the transfer unit 1, and is configured to receive a magazine of the input or output transfer unit 1. The transition lifting mechanism 25 is arranged on the storage layer, and the transition lifting mechanism 25 is arranged in one-to-one correspondence with the transport lines in the material box transport layer corresponding to the storage layer. The transition jacking mechanism 25 has a reset state and a jacking state, wherein the transition jacking mechanism 25 is configured to be located at the bottom side of a corresponding transportation line in the reset state, support a material box located at the transportation line in the jacking state, and cooperate with the docking transfer mechanism to realize the transportation of the material box between the transportation line and the docking transfer mechanism.
The docking station provided in the first aspect of the present application is provided with a plurality of cartridge conveying layers, and the plurality of cartridge conveying layers can be used for conveying cartridges in different loading states, such as full cartridges and empty cartridges, respectively. The transfer unit 2 matched with the transmission unit 1 is further arranged in the connection platform, the transfer unit 2 is used for carrying the material box of the input or output transmission unit 1 and automatically conveying the material box from other working procedures to a conveying line of the connection platform, so that manual conveying of the material box is avoided, manual dependence of the connection platform on the manual conveying degree is reduced, information confusion in the conveying process of the material box is avoided, accuracy of the material box in the conveying process of the connection platform is improved, and automation degree of conveying of the material box in the connection platform and conveying efficiency of the material box are improved.
In some alternative embodiments of the first aspect of the application, the transfer unit 1 comprises a plurality of cartridge transfer layers, the transfer lines of each cartridge transfer layer being parallel to each other. The two ends of the transport line are located at the front side and the rear side of the transport unit 1, respectively.
In some alternative embodiments of the first aspect of the application, each cartridge transport layer comprises at least two transport lines for transporting cartridges of different classes.
In some examples of the first aspect of the application, the docking station is for docking a blanking machine of a printing line. The blanking machine of the printing line provides a full-material box loaded with finished battery pieces when blanking. The cartridges include a first type of cartridge and a second type of cartridge. The first type of material box is used for loading qualified finished battery pieces, and the second type of material box is used for loading unqualified finished battery pieces. The finished battery pieces loaded in the first type of full-material boxes are qualified products and can directly enter a packaging procedure; the finished battery pieces loaded in the second type of full material boxes are unqualified products, and the battery pieces in the second type of material boxes need to be detected or repaired again.
In these examples, the docking station is provided with a first magazine transport layer 11 for transporting full magazines and a second magazine transport layer for transporting empty magazines. The first cartridge transport layer 11 comprises a first transport line 111 and a second transport line 112 arranged in parallel. The first transport line 111 is used for transporting filled first type cartridges and the second transport line 112 is used for transporting filled second type cartridges. The second magazine transport layer comprises a third transport line 121 and a fourth transport line 122 arranged in parallel. The third transport line 121 is used for transporting empty first type cartridges and the fourth transport line 122 is used for transporting empty second type cartridges. The first cartridge transport layer 11 is located above and spaced apart from the second cartridge transport layer.
In these embodiments, at least two transport lines for transporting different types of cartridges are arranged in each cartridge transport layer, so that the cartridges of different types in the same loading state can be conveniently transported in a classified manner in the same transport layer, the efficiency and accuracy of cartridge transport are further improved, and the step of manually classifying the cartridges is avoided. The transmission unit 1 is provided with a double-layer structure, so that the space utilization rate of the connection platform is improved.
In some embodiments, a plurality of transition lift mechanisms 25 corresponding to a plurality of transport lines are disposed side-by-side in each storage level.
The first storage layer 211 is arranged on the bottom side of the first material box conveying layer 11, which is opposite to the conveying side, the second storage layer 212 is arranged on the bottom side of the second material box conveying layer, which is opposite to the conveying side, and a plurality of storage rods are arranged on the first storage layer 211 and the second storage layer 212, and the axial direction of the storage rods is the same as the extending direction of the conveying line. The first storage layer 211 is disposed on the second storage layer 212, the first storage layer 211 and the second storage layer 212 are spaced apart,
The first storage layer 211 is provided with a first transition lifting mechanism 251 and a second transition lifting mechanism 252. The first transitional lifting mechanism 251 corresponds to the first transport line 111 of the first magazine transport layer 11. The second transitional lifting mechanism 252 corresponds to the second transport line 112 of the first magazine transport layer 11. The second storage layer 212 is provided with a third transition lifting mechanism 253 and a fourth transition lifting mechanism 25. The third transitional lifting mechanism 253 corresponds to the third transport line 121 of the second magazine transport layer. The fourth transitional lifting mechanism 25 corresponds to the fourth transport line 122 of the second magazine transport layer.
In some alternative embodiments, the docking transfer mechanism includes a carrier 221 and a docking base 222. The supporting plate 221 is fixedly arranged on the storage layer. The docking base 222 is disposed on the supporting plate 221, the docking base 222 includes a docking platform 223 and a first driving component 224, the docking platform 223 is provided with a conveyor belt 225, the first driving component 224 is used for driving the conveyor belt 225 to rotate, and the rotation direction of the conveyor belt 225 is perpendicular to the extending direction of the conveying line, so that the magazine is transferred between the conveying line and the docking transfer mechanism.
In some examples of these embodiments, the conveyor belt 225 in the docking platform 223 includes opposing first and second sub-conveyor belts 225, the first and second sub-conveyor belts 225, 225 simultaneously rotating to move the cartridge in contact with the docking platform 223.
In some examples of these embodiments, the first drive component 224 is a stepper motor. The stepping motor can effectively avoid jolting in the process of the material box transmission, reduce the damage probability in the process of the material box transmission, ensure the quality of the material box,
In some examples of these embodiments, the docking base 222 is slidably coupled to the support plate 221, and the direction of sliding of the docking base 222 relative to the support plate 221 is parallel to the direction of travel of the conveyor line. In these examples, the sliding connection of the docking base 222 with the support plate 221 allows the docking base 222 to dock with different blanking platforms of the blanking machine, which is beneficial to improving the efficiency of the transfer of the cartridge and improving the accuracy of the transfer of the cartridge.
In some alternative embodiments, docking station 222 further includes a support column 226, one end of support column 226 is slidably connected to support plate 221, the other end of support column 226 is connected to a side of docking platform 223 facing support plate 221, and first drive member 224 is disposed on support column 226.
In some specific examples, the carrier plate 221 is provided with a sliding rail, and one end of the support post 226 is provided with a structure that slidingly mates with the sliding rail.
In some optional embodiments of the first aspect of the present application, a plurality of docking transfer mechanisms are provided, and the plurality of docking transfer mechanisms are provided in one-to-one correspondence with the plurality of magazine transport layers. In some examples, the docking transfer mechanism is located beside its corresponding cartridge transport layer.
In some examples of these embodiments, two docking transfer mechanisms are provided, a first docking transfer mechanism 22 being provided corresponding to the first cartridge transport layer 11 and a second docking transfer mechanism 23 being provided corresponding to the second cartridge transport layer.
The shelf 21 is provided with an auxiliary shelf 26 at the side of the transfer unit 1, and the auxiliary shelf 26 is at the same height as the first shelf 21 provided corresponding to the first magazine transport layer 11. The first docking and transferring mechanism 22 is disposed on the auxiliary frame 26, wherein a supporting plate 221 of the first auxiliary mechanism is fixedly disposed on the auxiliary frame 26, and the first docking and transferring mechanism 22 is located beside the first magazine transporting layer 11. The second docking and transferring mechanism 23 is disposed at the bottom of the rack 21, and the second docking and transferring mechanism 23 is located beside the second magazine conveying layer.
In some alternative embodiments of the first aspect of the application, the transfer unit 2 further comprises a first lifting element 24. The first lifting element 24 is disposed on the shelf 21 and connected to the supporting plate 221, and is used for driving the docking transfer mechanism to lift in the height direction of the docking station.
In some examples of these embodiments, the bottom side of the second docking transfer mechanism 23 is provided with the first lifting element 24 described above. The first lifting element 24 is disposed at the bottom of the rack 21 and connected to the supporting plate 221 of the second docking and transferring mechanism 23, for driving the second transferring mechanism to lift in the height direction of the docking station. When the second docking transfer mechanism 23 is not driven to rise by the first lifting element 24, the second docking transfer mechanism 23 is located beside the second magazine transport layer.
In some specific examples, the first lifting element 24 is a servo-actuated cylinder.
In some alternative embodiments of the first aspect of the present application, the transitional lift mechanism 25 includes a support base 255, a lift platform 256, and a second lift element 257. The supporting seat 255 is fixedly arranged on the storage layer. The lifting platform 256 is disposed on a side of the supporting seat 255 facing the corresponding transportation line, and the width of the lifting platform is narrower than the distance between two parallel tracks 11a in the corresponding transportation line. The second lifting element 257 is disposed between the supporting seat 255 and the lifting platform 256, and is used for driving the docking platform 223 to lift relative to the supporting seat 255 in the height direction of the docking station, so that the transition lifting mechanism 25 is switched between a reset state and a lifting state.
In some examples of these embodiments, the second lifting element 257 is an adjustable cylinder. The adjustable cylinder can control the lifting speed of the lifting platform 256, and the controllability, the efficiency and the accuracy of the material box transmission are further improved.
In these embodiments, when the transition lift mechanism 25 is in the reset state, the transition lift mechanism 25 is located at the bottom side of the corresponding transport line, avoiding blocking the transport of the magazine on the transport line. When the transition lifting mechanism 25 is in the lifting state, since the width of the lifting platform 256 is narrower than the distance between the two parallel tracks 11a in the corresponding transport line, the second lifting element 257 can drive the lifting platform 256 to lift to a position at least flush with the transport side of the transport line, so as to support the cartridges located in the transport line, so as to facilitate the subsequent lateral transport of the cartridges to the delivery layer.
In some optional embodiments of the first aspect of the present application, the transitional jacking mechanism 25 further includes a second driving member 258, where the second driving member 258 is configured to drive a conveying belt 259 disposed on the lifting platform 256 to rotate, and a conveying direction of the conveying belt 259 is perpendicular to an extending direction of the conveying line and parallel to a conveying plane of the conveying line.
In some examples of these embodiments, the conveyor belt 259 of the lifting platform 256 includes opposing first and second sub-conveyor belts 259, 259 that rotate simultaneously to move the cartridges in contact with the lifting platform 256.
In some examples of these embodiments, the second drive member 258 is disposed at the support base 255. The second driving part 258 is a stepping motor.
In some alternative embodiments of the first aspect of the application, the transfer unit 1 further comprises a plurality of buffer means comprising a buffer rack and a magazine lifting mechanism. The conveying side of each material box conveying layer is correspondingly provided with a buffer storage frame. The buffer storage frame is arranged at intervals with the corresponding material box conveying layer and is used for temporarily storing the material boxes on the corresponding material box conveying layer. The magazine lifting mechanism is arranged on two sides of the transportation line and used for lifting the feeding magazine of the transportation line to the buffer storage frame.
A second aspect of the present application provides a method for transporting a cartridge, using the docking station provided in the first aspect of the present application to transport a cartridge, where the plurality of cartridge transport layers includes a first cartridge transport layer 11 and a second cartridge transport layer located at different layers, the first cartridge transport layer 11 being used for transporting a full cartridge, and the second cartridge transport layer being used for transporting an empty cartridge, the method comprising:
The butt joint transfer mechanism receives the full material box and is matched with the transition lifting mechanism 25 which is in a lifting state and is arranged corresponding to the first material box conveying layer 11 to convey the full material box to a conveying line of the first material box conveying layer 11;
the transition lifting mechanism 25 which is in a lifting state and is arranged corresponding to the second material box conveying layer is matched with the butt joint transfer mechanism, and the empty material box is conveyed to the butt joint transfer mechanism from the conveying line of the second material box conveying layer.
According to the method for conveying the material box in the second aspect, automatic conveying of the material boxes in different bearing states is facilitated, the transfer unit 2 is adopted to realize the process that the material boxes full of materials are input into the connection table and the empty material boxes are output from the connection table, the artificial participation link in the material box conveying is omitted, the automation degree of the material box conveying and the conveying efficiency of the material boxes are improved, and the accuracy of the material box conveying process is improved.
In some specific examples of the second aspect of the present application, the method of transporting the cartridge includes:
s10: the docking station judges whether the first docking transfer mechanism 22 has a full material box according to a full box signal sent by the blanking machine, and if not, controls the docking base 222 to move to a first preset position to dock with the blanking machine.
S11: after the docking base 222 moves to the first preset position, a docking completion signal is sent to the blanking machine.
S12: the first driving part 224 in the first docking and transferring mechanism 22 is controlled to work, and the conveyor belt 225 of the docking platform 223 of the first docking and transferring mechanism 22 is driven to rotate, so that the full-material box output by the blanking machine is conveyed to the docking platform 223 of the first docking and transferring mechanism 22.
S13: the docking platform 223 of the first docking and transferring mechanism 22 carrying the full magazine moves to the side of the first transition jacking mechanism 251 and the second transition jacking mechanism 252 which are arranged side by side through the sliding fit of the supporting column 226 and the opposite supporting plate 221, and the docking platform 223 of the first docking and transferring mechanism 22 is docked with the transition jacking mechanism 25 which is arranged on the first storage layer 211.
S14: the type of the material box on the docking platform 223 of the first docking and transferring mechanism 22 is judged, and the states of the first transition lifting mechanism 251 and the second transition lifting mechanism 252 in the first object placing layer 211 are controlled according to the type of the material box. The first butt joint transfer mechanism 22 cooperates with the transition jacking mechanism 25 on the first storage layer 211 in the jacking state to realize the conveying of the full material box from the first butt joint transfer mechanism 22 to the conveying line of the first material box conveying layer.
Further illustrating step S14, the first cartridge transport layer includes a first transport line 111 and a second transport line 112. The first transport line 111 is used for transporting cartridges of a first type that are full and the second transport line 112 is used for transporting cartridges of a second type that are full.
When it is determined that the full magazine on the docking platform 223 of the first docking and transferring mechanism 22 is the full first magazine, the first transition lifting mechanism 251 corresponding to the first transporting line 111 is controlled to be in the lifting state, the second transition lifting mechanism 252 corresponding to the second transporting line 112 is controlled to be in the resetting state, and the second driving component 258 in the first transition lifting mechanism 251 is controlled to work, so as to drive the conveyer belt 259 of the lifting platform 256 to rotate. The first docking and transferring mechanism 22 cooperates with the first transition lifting mechanism 251 to convey the full magazine on the docking platform 223 of the first docking and transferring mechanism 22 to the lifting platform of the first transition lifting mechanism 251. When the full material box reaches the lifting platform of the first transition lifting mechanism 251, the first transition lifting mechanism 251 corresponding to the first transportation line 111 is controlled to be in a reset state, and the full material box is arranged on the transportation side of the first transportation line 111 along with the descending of the lifting platform of the first transition lifting mechanism 251. When the filled magazine reaches the conveying side of the first conveying line 111, the filled magazine is conveyed by the first conveying line 111 to the equipment of the next process.
When it is determined that the full magazine on the docking platform 223 of the first docking and transferring mechanism 22 is the full second magazine, the first transition lifting mechanism 251 corresponding to the first transporting line 111 is controlled to be in the lifting state, the second transition lifting mechanism 252 corresponding to the second transporting line 112 is controlled to be in the lifting state, and the second driving member 258 of the first transition lifting mechanism 251 and the second driving member 258 of the second transition lifting mechanism 252 are controlled to work, so as to drive the conveyer belt 259 of the lifting platform 256 of the first transition lifting mechanism 251 to rotate and drive the conveyer belt 259 of the lifting platform 256 of the second transition lifting mechanism 252 to rotate. The first docking and transferring mechanism 22, the first transition jacking mechanism 251 and the second transition jacking mechanism 252 cooperate to convey the full material box on the docking platform 223 of the first docking and transferring mechanism 22 to the jacking platform of the second transition jacking mechanism 252 through the lifting platform 256 of the first transition jacking mechanism 251. When the full material box reaches the lifting platform of the second transition lifting mechanism 252, the second transition lifting mechanism 252 corresponding to the second transportation line 112 is controlled to be in a reset state, and the full material box is arranged on the conveying side of the second transportation line 112 along with the descending of the lifting platform of the second transition lifting mechanism 252. When the filled magazine reaches the conveying side of the second conveying line 112, the filled magazine is conveyed by the second conveying line 112 to the apparatus of the next process.
The full material box becomes an empty material box after being unloaded by the equipment of the next procedure, and the empty material box is arranged on a conveying line of the second material box conveying layer 12, wherein the empty material box of the first type is arranged on a third conveying line 121, and the empty material box of the second type is arranged on a fourth conveying line 122.
S20: according to the box-requiring signal of the blanking machine, the empty boxes meeting the box-requiring category are transmitted to the position of the conveying line with the corresponding transition lifting mechanism 25 at the bottom side through the conveying line of the second box conveying layer 12.
S21: the states of the third transition lifting mechanism 253 and the fourth transition lifting mechanism 25 in the second storage layer 212 are controlled according to the types of the cartridges. The second docking and transferring mechanism 23 cooperates with a process lifting mechanism on the second storage layer 212 in a lifting state to realize the conveying of the empty material boxes from the conveying line of the second material box conveying layer 12 to the second docking and transferring mechanism 23.
Further illustrating step S20 and step S21, the second cartridge transport layer 12 includes a third transport line 121 and a fourth transport line 122. The third conveyor line 121 is used for transporting empty first type cartridges and the fourth conveyor line 122 is used for transporting empty second type cartridges.
When the empty first type of material boxes are judged to be in accordance with the box waiting type of the blanking machine, the empty first type of material boxes on the third conveying line 121 are controlled to be conveyed to the position of the third conveying line 121, wherein the bottom side of the third conveying line 121 is provided with a third transition jacking mechanism 253. The third transition lifting mechanism 253 is controlled to be in a lifting state, the fourth transition lifting mechanism 25 is controlled to be in a resetting state, the conveying belt 259 of the lifting platform 256 of the third transition lifting mechanism 253 is driven to rotate, and the conveying belt on the docking platform 223 of the second docking transfer mechanism 23 is driven to rotate. The second docking and transfer mechanism 23 cooperates with the third transitional lifting mechanism 253 to convey the empty first type of cartridges on the third conveyance line 121 to the docking platform 223 of the second docking and transfer mechanism 23. After the empty first type cartridges are transferred to the docking platform 223 of the second docking and transferring mechanism 23, the third transition jacking mechanism 253 is controlled to be in a reset state.
When the empty second type of material box is judged to be in accordance with the box waiting type of the blanking machine, the empty second type of material box on the fourth conveying line 122 is controlled to be conveyed to the position of the fourth conveying line 122, wherein the bottom side of the fourth conveying line 122 is provided with a fourth transition jacking mechanism 25. The third transition lifting mechanism 253 is controlled to be in a lifting state, the fourth transition lifting mechanism 25 is controlled to be in a lifting state, the conveyer belt 259 of the lifting platform 256 in the third transition lifting mechanism 253 and the conveyer belt 259 of the lifting platform 256 in the fourth transition lifting mechanism 25 are driven to rotate, and the conveyer belt on the docking platform 223 of the second docking and transferring mechanism 23 is driven to rotate. The second docking and transferring mechanism 23, the third transition lifting mechanism 253 and the fourth transition lifting mechanism 25 cooperate to convey the empty second type of cartridges on the fourth conveying line 122 to the docking platform 223 of the second docking and transferring mechanism 23. When the empty first material box is transferred to the docking platform 223 of the second docking and transferring mechanism 23, the third transition lifting mechanism 253 and the fourth transition lifting mechanism 25 are controlled to be in a reset state.
S22: judging whether an empty material box exists on a material box platform of the blanking machine, if the judgment result is negative, controlling the first lifting element 24 to work so as to drive the second transfer mechanism to lift to a preset height of the blanking machine for receiving the empty material box in the height direction of the connection platform.
S23: after step S22 is completed, the target box-requiring platform of the blanking machine is determined according to the box-requiring signal of the blanking machine, and the docking base 222 of the second transfer mechanism is controlled to move to the second preset position to dock with the target box-requiring platform of the blanking machine.
S24: the first driving part 224 in the second docking and transferring mechanism 23 is controlled to work, and the conveying belt 225 of the docking platform 223 of the second docking and transferring mechanism 23 is driven to rotate, so that the empty material box output by the docking platform is conveyed from the docking platform 223 of the second docking and transferring mechanism 23 to the target material box platform of the blanking machine.
In some alternative embodiments, the docking platform is PLC (Programmable Logic Controller) in a centralized and empty mode, and stepless speed regulation is achieved on the stepping motor through the PLC, so that a magazine transport bookstore can be more accurate and stable.
In some alternative embodiments, the docking station is further configured with an HMI (Human MACHINE INTERFACE) Human-machine interaction interface device, the real-time working state of the docking station can be monitored through the HMI Human-machine interaction interface device, and the operation parameters are modified on the HMI Human-machine interaction interface device to complete modification of the operation parameters of the docking station.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present application should be included in the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (9)
1. A docking station for effecting transfer of a magazine, comprising:
The conveying unit is provided with a plurality of material box conveying layers, the material box conveying layers are arranged at intervals in the height direction of the connection table, and each material box conveying layer comprises at least two conveying lines for conveying different material boxes;
A transfer unit comprising:
The storage rack is provided with storage layers, and the storage layers are arranged on the bottom sides of the storage box conveying layers, which are opposite to the conveying sides;
A docking transfer mechanism arranged at the shelf and beside the transmission unit, configured to receive the material box input or output to or from the transmission unit,
The docking transfer mechanism includes:
the bearing plate is fixedly arranged on the object placing layer,
The docking base is arranged on the supporting plate and comprises a docking platform and a first driving part, the docking platform is provided with a conveying belt, the first driving part is used for driving the conveying belt to rotate, and the conveying direction of the conveying belt is perpendicular to the extending direction of the conveying line, so that the material box is transferred between the conveying line and the docking transfer mechanism;
The transition jacking mechanisms are arranged on the storage layers, and in each storage layer, a plurality of transition jacking mechanisms corresponding to a plurality of transport lines one by one are arranged side by side, each transition jacking mechanism has a reset state and a jacking state, wherein,
The transition jacking mechanism is configured to be located at the bottom side of the corresponding transport line in the reset state,
The material box positioned on the transportation line is supported in the jacking state and is matched with the docking and transferring mechanism to realize the transportation of the material box between the transportation line and the docking and transferring mechanism,
The transition jacking mechanism comprises:
the supporting seat is fixedly arranged on the object placing layer;
The lifting platform is arranged on one side, facing the corresponding transportation line, of the supporting seat, and the width of the lifting platform is narrower than the distance between two parallel tracks in the corresponding transportation line;
The second lifting element is arranged between the supporting seat and the lifting platform and is used for driving the lifting platform to lift relative to the supporting seat in the height direction of the connection platform so as to enable the transition jacking mechanism to be switched between the reset state and the jacking state.
2. The docking station of claim 1, wherein a plurality of docking transfer mechanisms are provided, the plurality of docking transfer mechanisms being disposed in one-to-one correspondence with the plurality of magazine transport layers.
3. The docking station of claim 1, wherein the docking station comprises a plurality of docking stations,
The butt joint transfer mechanism is provided with a plurality of butt joint transfer mechanisms, the plurality of butt joint transfer mechanisms and the plurality of material box conveying layers are arranged in a one-to-one correspondence mode, and the butt joint transfer mechanisms are located at the sides of the corresponding material box conveying layers.
4. A docking station as claimed in claim 3, wherein the docking base is slidably coupled to the support plate, the docking base sliding relative to the support plate in a direction parallel to the direction of travel of the transport line.
5. The docking station of claim 4, wherein the docking base further comprises a support column, one end of the support column is slidably connected to the support plate, the other end of the support column is connected to a side of the docking platform facing the support plate, and the first driving member is disposed on the support column.
6. The docking station of claim 1, wherein the transfer unit further comprises:
The first lifting element is arranged on the storage rack and connected with the bearing plate and used for driving the butt joint transfer mechanism to lift in the height direction of the connection platform.
7. The docking station of claim 1, wherein the transition jacking mechanism further comprises a second driving component, the second driving component is used for driving a conveying belt arranged on the lifting platform to rotate, and the rotating direction of the conveying belt is perpendicular to the extending direction of the conveying line and parallel to the conveying plane where the conveying line is located.
8. The docking station of claim 7, wherein the second drive component is disposed on the support base.
9. A method of transporting a cartridge, wherein the cartridge is transported using a docking station according to any one of claims 1 to 8, the plurality of cartridge transport layers including a first cartridge transport layer and a second cartridge transport layer at different layers, the first cartridge transport layer being for transporting the full cartridge, the second cartridge transport layer being for transporting the empty cartridge, the method comprising:
the butt joint transfer mechanism receives the full material boxes and is matched with the transition jacking mechanism which is in the jacking state and is arranged corresponding to the first material box conveying layer to convey the full material boxes to the conveying line of the first material box conveying layer;
the transition jacking mechanism which is in the jacking state and is arranged corresponding to the second material box conveying layer is matched with the butt joint transfer mechanism, and the empty material box is conveyed to the butt joint transfer mechanism from the conveying line of the second material box conveying layer.
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| CN202210418144.3A CN114655677B (en) | 2022-04-20 | 2022-04-20 | Connection table and material box transmission method |
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| CN206172500U (en) * | 2016-01-15 | 2017-05-17 | 杭州景业智能科技有限公司 | Exchange transition device goes up and down |
| JP6788448B2 (en) * | 2016-09-12 | 2020-11-25 | 株式会社オカムラ | Transport equipment |
| CN209411195U (en) * | 2018-11-06 | 2019-09-20 | 大族激光科技产业集团股份有限公司 | A kind of multi-level material transferring device |
| CN211077647U (en) * | 2019-10-12 | 2020-07-24 | 苏州创思特自动化设备有限公司 | Multi-station meal material box conveying device |
| CN112047044A (en) * | 2020-08-27 | 2020-12-08 | 智瑞半导体有限公司 | Automatic plastic uptake box feeding and discharging device connected with AGV |
| CN216004264U (en) * | 2021-07-13 | 2022-03-11 | 罗博特科智能科技股份有限公司 | Jacking transfer device and material conveying line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104828459A (en) * | 2015-05-25 | 2015-08-12 | 郑鸿彪 | Hollow two-layer light-load belt line |
| CN106219187A (en) * | 2016-09-14 | 2016-12-14 | 南京英尼格玛工业自动化技术有限公司 | A kind of circulating material-transporting system of robot welder |
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